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Repair manual

Four Wheel Drive Systems: Overhaul Ford Explorer III

Step-by-step instructions on "Four Wheel Drive Systems: Overhaul" for Ford Explorer III (2001–2006). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

28subsections

28articles

59illustrations

Item 1: Output Flange Nut Disassembly Note

1 article

• Item 1: Output Flange Nut Disassembly Note 1

Item 6: Case Disassembly Note

1 article

• Item 6: Case Disassembly Note 1

Item 7: Upper Output Shaft and Ring Gear Disassembly Note

1 article

• Item 7: Upper Output Shaft and Ring Gear Disassembly Note 1

Item 15: Bearing Disassembly Note

1 article

• Item 15: Bearing Disassembly Note 1

Item 21: Upper Drive Sprocket Disassembly Note

1 article

• Item 21: Upper Drive Sprocket Disassembly Note 1

Item 27: Bearing Disassembly Note

1 article

• Item 27: Bearing Disassembly Note 1

Item 28: Snap Ring Disassembly Note

1 article

• Item 28: Snap Ring Disassembly Note 1

Item 31: Bearing Disassembly Note

1 article

• Item 31: Bearing Disassembly Note 1

Item 1: Output Flange Nut Assembly Note

1 article

• Item 1: Output Flange Nut Assembly Note 1

Item 6: Case Assembly Note

1 article

• Item 6: Case Assembly Note 1

Item 7: Upper Output Shaft and Ring Gear Assembly Note

1 article

• Item 7: Upper Output Shaft and Ring Gear Assembly Note 1

Item 10: Yoke to Flange Seal Assembly Note

1 article

• Item 10: Yoke to Flange Seal Assembly Note 3

Item 27: Bearing Assembly Note

1 article

• Item 27: Bearing Assembly Note 1

Item 31: Bearing Assembly Note

1 article

• Item 31: Bearing Assembly Note 1

Item 32: Seal Assembly Note

1 article

• Item 32: Seal Assembly Note 12

Item 1: Rear Output Shaft Flange Nut Disassembly Note

1 article

• Item 1: Rear Output Shaft Flange Nut Disassembly Note 1

Item 5: Oil Seal Disassembly Note

1 article

• Item 5: Oil Seal Disassembly Note 7

Item 28: Clutch Pack Assembly Disassembly Note

1 article

• Item 28: Clutch Pack Assembly Disassembly Note 1

Item 35: Rear Output Shaft and Oil Pump Assembly Disassembly Note

1 article

• Item 35: Rear Output Shaft and Oil Pump Assembly Disassembly Note

Item 36: Electric Shift Cam, Torsion Spring and Shift Shaft Disassembly Note

1 article

• Item 36: Electric Shift Cam, Torsion Spring and Shift Shaft Disassembly Note 12

Item 11: Transfer Case Shift Motor Assembly Note

1 article

• Item 11: Transfer Case Shift Motor Assembly Note

Item 12: Front Output Shaft Speed Sensor Assembly Note

1 article

• Item 12: Front Output Shaft Speed Sensor Assembly Note

Item 13: Rear Output Shaft Speed Sensor Assembly Note

1 article

• Item 13: Rear Output Shaft Speed Sensor Assembly Note 1

Item 16: Cover Assembly Note

1 article

• Item 16: Cover Assembly Note 3

Item 28: Clutch Pack Assembly Note

1 article

• Item 28: Clutch Pack Assembly Note 4

Item 47: Shifter Shaft Seal Assembly Note

1 article

• Item 47: Shifter Shaft Seal Assembly Note 1

Item 49: Output Shaft Bushing Assembly Note

1 article

• Item 49: Output Shaft Bushing Assembly Note

Item 50: Output Shaft Bearing Assembly Note

1 article

• Item 50: Output Shaft Bearing Assembly Note 1