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Repair manual

Automatic Transmission: Overhaul Ford Explorer III

Step-by-step instructions on "Automatic Transmission: Overhaul" for Ford Explorer III (2001–2006). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

74subsections

74articles

153illustrations

Disassembly

1 article

• Disassembly 6

Item 2: Transmission Case Disassembly Note

1 article

• Item 2: Transmission Case Disassembly Note 1

Item 12: Extension Housing (4x2) Disassembly Note

1 article

• Item 12: Extension Housing (4x2) Disassembly Note 2

Item 15: Extension Housing (4x4) Disassembly Note

1 article

• Item 15: Extension Housing (4x4) Disassembly Note

Item 28: Reverse Servo Piston and Cover Assembly Disassembly Note

1 article

• Item 28: Reverse Servo Piston and Cover Assembly Disassembly Note

Item 31: Solenoid Body Disassembly Note

1 article

• Item 31: Solenoid Body Disassembly Note 1

Item 37 and 38: Band Adjusting Locknut and Screw Disassembly Note

1 article

• Item 37 and 38: Band Adjusting Locknut and Screw Disassembly Note 1

Item 40: Front Pump Screws Disassembly Note

1 article

• Item 40: Front Pump Screws Disassembly Note 2

Item 43: Intermediate Servo Retaining Ring Disassembly Note

1 article

• Item 43: Intermediate Servo Retaining Ring Disassembly Note

Item 47: Overdrive Servo Cover Retaining Ring Disassembly Note

1 article

• Item 47: Overdrive Servo Cover Retaining Ring Disassembly Note

Item 52: Band Apply Strut Disassembly Note

1 article

• Item 52: Band Apply Strut Disassembly Note

Item 53: Overdrive Intermediate Band Disassembly Note

1 article

• Item 53: Overdrive Intermediate Band Disassembly Note

Item 55: Overdrive Planetary Gear Carrier Disassembly Note

1 article

• Item 55: Overdrive Planetary Gear Carrier Disassembly Note

Item 58: Center Shaft and Forward Clutch Cylinder Bearing Assembly No. 3 Disassembly Note

1 article

• Item 58: Center Shaft and Forward Clutch Cylinder Bearing Assembly No. 3 Disassembly Note

Item 59: Center Support Bolt Disassembly Note

1 article

• Item 59: Center Support Bolt Disassembly Note

Item 62: Center Support Assembly Disassembly Note

1 article

• Item 62: Center Support Assembly Disassembly Note

Item 63: Intermediate Clutch Drum Bearing (Select Fit) No. 4 Disassembly Note

1 article

• Item 63: Intermediate Clutch Drum Bearing (Select Fit) No. 4 Disassembly Note 1

Item 65: Overdrive Intermediate Band Disassembly Note

1 article

• Item 65: Overdrive Intermediate Band Disassembly Note 1

Item 68: Intermediate Brake Drum Assembly Disassembly Note

1 article

• Item 68: Intermediate Brake Drum Assembly Disassembly Note 1

Item 70: Forward Clutch Cylinder Assembly Disassembly Note

1 article

• Item 70: Forward Clutch Cylinder Assembly Disassembly Note

Item 71: Forward Ring Gear Hub Thrust Bearing No. 6A Disassembly Note

1 article

• Item 71: Forward Ring Gear Hub Thrust Bearing No. 6A Disassembly Note 1

Item 74: Forward Planetary Thrust Bearing Assembly No. 7 Disassembly Note

1 article

• Item 74: Forward Planetary Thrust Bearing Assembly No. 7 Disassembly Note

Item 78: Center Shaft and Forward Clutch Cylinder Bearing Assembly No. 8 Disassembly Note

1 article

• Item 78: Center Shaft and Forward Clutch Cylinder Bearing Assembly No. 8 Disassembly Note

Item 81: Center Shaft and Forward Clutch Cylinder Bearing Assembly No. 9 Disassembly Note

1 article

• Item 81: Center Shaft and Forward Clutch Cylinder Bearing Assembly No. 9 Disassembly Note

Item 82: Output Shaft Sleeve Disassembly Note

1 article

• Item 82: Output Shaft Sleeve Disassembly Note

Item 83: Output Shaft Retaining Ring Disassembly Note

1 article

• Item 83: Output Shaft Retaining Ring Disassembly Note

Item 86: Reverse Band Actuating Lever Shaft Disassembly Note

1 article

• Item 86: Reverse Band Actuating Lever Shaft Disassembly Note

Item 88: Reverse Brake Drum and Clutch Assembly Disassembly Note

1 article

• Item 88: Reverse Brake Drum and Clutch Assembly Disassembly Note

Item 91: Output Shaft Thrust Washer Disassembly Note

1 article

• Item 91: Output Shaft Thrust Washer Disassembly Note

Item 92: Manual Control Lever Inner Nut Disassembly Note

1 article

• Item 92: Manual Control Lever Inner Nut Disassembly Note 3

Items 1 and 2: Main Control Valve Body Separator Plate Assembly Note

1 article

• Items 1 and 2: Main Control Valve Body Separator Plate Assembly Note 5

Item 1: Seal Ring Assembly Note

1 article

• Item 1: Seal Ring Assembly Note

Items 2 and 3: Front Pump Drive Gear and Driven Gear Assembly Note

1 article

• Items 2 and 3: Front Pump Drive Gear and Driven Gear Assembly Note 5

Item 11: Stator Support Seal Assembly Note

1 article

• Item 11: Stator Support Seal Assembly Note 3

Item 5: Retaining Ring Disassembly Note

1 article

• Item 5: Retaining Ring Disassembly Note

Item 8: Direct and Overdrive Clutch Piston Disassembly Note

1 article

• Item 8: Direct and Overdrive Clutch Piston Disassembly Note 1

Items 9 and 10: Direct and Overdrive Piston Inner and Outer Seal Ring Assembly Note

1 article

• Items 9 and 10: Direct and Overdrive Piston Inner and Outer Seal Ring Assembly Note

Item 8: Direct and Overdrive Clutch Piston Assembly Note

1 article

• Item 8: Direct and Overdrive Clutch Piston Assembly Note

Item 5: Retaining Ring Assembly Note

1 article

• Item 5: Retaining Ring Assembly Note 5

Disassembly & Assembly

1 article

• Disassembly & Assembly 2

Items 9 and 10: Direct and Overdrive Piston Outer and Inner Seal Ring Assembly Note

1 article

• Items 9 and 10: Direct and Overdrive Piston Outer and Inner Seal Ring Assembly Note 1

Item 1: Retaining Ring Assembly Note

1 article

• Item 1: Retaining Ring Assembly Note 5

Item 7: Forward Clutch Piston Disassembly Note

1 article

• Item 7: Forward Clutch Piston Disassembly Note 1

Item 7: Forward Clutch Piston Assembly Note

1 article

• Item 7: Forward Clutch Piston Assembly Note 5

Item 1: Retaining Ring Disassembly Note

1 article

• Item 1: Retaining Ring Disassembly Note 8

Item 4: No. 2 Overdrive Planetary Thrust Bearing Assembly Note

1 article

• Item 4: No. 2 Overdrive Planetary Thrust Bearing Assembly Note 2

Item 4: Reverse Servo Plate Disassembly Note

1 article

• Item 4: Reverse Servo Plate Disassembly Note

Item 7: Reverse Servo Piston O-Ring Assembly Note

1 article

• Item 7: Reverse Servo Piston O-Ring Assembly Note

Item 4: Reverse Servo Plate Assembly Note

1 article

• Item 4: Reverse Servo Plate Assembly Note 26

Assembly

1 article

• Assembly 6

Item 1: Transmission Case Assembly Note

1 article

• Item 1: Transmission Case Assembly Note 7

Item 6: Manual Control Lever Shaft Assembly Note

1 article

• Item 6: Manual Control Lever Shaft Assembly Note 1

Item 8: Manual Control Lever Shaft Retaining Pin Assembly Note

1 article

• Item 8: Manual Control Lever Shaft Retaining Pin Assembly Note

Item 9: Manual Control Lever Inner Nut Assembly Note

1 article

• Item 9: Manual Control Lever Inner Nut Assembly Note

Item 10: Output Shaft Thrust Washer No. 11 Assembly Note

1 article

• Item 10: Output Shaft Thrust Washer No. 11 Assembly Note

Item 13: Reverse Band Assembly Note

1 article

• Item 13: Reverse Band Assembly Note 1

Item 15: Reverse Brake Drum Lever Assembly Note

1 article

• Item 15: Reverse Brake Drum Lever Assembly Note

Item 18: Output Shaft Ring Gear Assembly Note

1 article

• Item 18: Output Shaft Ring Gear Assembly Note

Item 19: Output Shaft Retaining Ring Assembly Note

1 article

• Item 19: Output Shaft Retaining Ring Assembly Note

Item 20: Output Shaft Sleeve Assembly Note

1 article

• Item 20: Output Shaft Sleeve Assembly Note

Item 23: Reverse Brake Drum Retaining Ring Assembly Note

1 article

• Item 23: Reverse Brake Drum Retaining Ring Assembly Note

Item 27: Forward Planet Assembly Note

1 article

• Item 27: Forward Planet Assembly Note 4

Item 38: Intermediate Brake Band Assembly Note

1 article

• Item 38: Intermediate Brake Band Assembly Note 3

Item 42: Center Support Assembly Note

1 article

• Item 42: Center Support Assembly Note 2

Item 45: Retaining Ring Assembly Note

1 article

• Item 45: Retaining Ring Assembly Note 1

Item 50: Overdrive Planetary Gear Carrier Assembly Note

1 article

• Item 50: Overdrive Planetary Gear Carrier Assembly Note

Item 52: Overdrive Brake Band Assembly Note

1 article

• Item 52: Overdrive Brake Band Assembly Note 8

Item 58: Fluid Pump Assembly Note

1 article

• Item 58: Fluid Pump Assembly Note 11

Items 70, 71 and 72: Solenoid Body and Solenoid Body Screws Assembly Note

1 article

• Items 70, 71 and 72: Solenoid Body and Solenoid Body Screws Assembly Note 1

Items 75 and 76: Transmission Fluid Filter and Screws Assembly Note

1 article

• Items 75 and 76: Transmission Fluid Filter and Screws Assembly Note

Item 77: Transmission Fluid Pan Gasket Assembly Note

1 article

• Item 77: Transmission Fluid Pan Gasket Assembly Note 2

Items 80, 81, 82, and 83: Park Pawl Assembly Note

1 article

• Items 80, 81, 82, and 83: Park Pawl Assembly Note 2

Items 87 and 88: Transmission Range (TR) Sensor and Screws Assembly Note

1 article

• Items 87 and 88: Transmission Range (TR) Sensor and Screws Assembly Note 3

Item 93: Input Shaft Assembly Note

1 article

• Item 93: Input Shaft Assembly Note 12