Contents Section: Engine - 4.0l SOHC All sections

TORQUE SPECIFICATIONS Ford Explorer Sport Trac II

Engine - 4.0l SOHC 1 illustration ~498 words

TORQUE SPECIFICATIONS

DescriptionNm
A/C compressor and power steering pump bracket42
A/C line fitting nuts15
A/C tube bracket nut10
Accessory drive belt tensioner bolt47
Balance shaft bolts29
Balance shaft chain guide bolts10
Balance shaft chain tensioner bolts29
Battery cable retainer bracket-to-frame nut15
Battery cable-to-engine front cover bracket nut20
Battery cable-to-Power Distribution Box (PDB) nut12
Camshaft bearing cap bolts a
Camshaft sprocket bolt85
Cassette-to-cylinder block bolt19
Cassette-to-cylinder head bolt, RH10
Cassette-to-cylinder head bolt, LH12
Connecting rod nuts a
Coolant expansion tank bolts7
Coolant pump bolts10
Coolant pump pulley bolts25
Crankshaft pulley bolt a
Crossmember bolts103
Cylinder block cradle bolts (inside) a
Cylinder block cradle bolts (outside)14
Cylinder block cradle nuts (outside)10
Cylinder block cradle inserts3
Cylinder block cradle Torx bolts10
Cylinder head bolts a
Electrical harness-to-rear of engine bolts47
Engine front cover bolts19
Engine lifting eye bolts (service)37
Engine support insulator bracket bolts80
Engine support insulator nuts90
Engine support insulator through bolt103
Exhaust manifold nuts22
Exhaust manifold studs12
Exhaust manifold-to-converter nuts40
Exhaust manifold-to-EGR system module tube fittings34
Flexplate bolts a
Front axle housing bolts66
Front stabilizer bar bracket bolts55
Fuel rail bolts24
Fuel supply tube bracket-to-valve cover bolt6
Fuel supply tube-to-fuel rail bolts6
Generator B+ terminal nut8
Generator bolts47
Generator bracket bolts42
Ground strap-to-RH cylinder head bolt10
Ground wire nut9
Heater hose tube bracket front bolt34
Heater hose tube bracket rear bolt23
Hood hinge bolts12
Hydraulic chain tensioner44
Ignition coil bracket bolts10
Intake manifold bolts11
Jackshaft chain guide bolts19
Jackshaft chain tensioner bolts9
Jackshaft front sprocket bolt a
Jackshaft rear sprocket bolt a
Jackshaft thrust plate bolt11
Knock Sensor (KS) bolt20
Main bearing cap bolts97
Oil cooler hose bracket bolt25
Oil cooler insert57
Oil filter13
Oil filter adapter bolt57
Oil filter adapter insert33
Oil level indicator tube bracket bolt10
Oil pan bolts11
Oil pan drain plug26
Oil pressure switch13
Oil pump bolts19
Oil pump drive bolt19
Oil pump screen cover and tube bolts10
Power steering fluid reservoir bolt7
Power steering fluid reservoir-to-power steering pump hose bracket bolt11
Power steering pressure hose bracket bolt11
Power steering pump bolts25
Power steering pump pulley bolts25
Radiator fan shroud bolts7
Spark plugs20
Starter B terminal nut12
Starter S terminal nut6
Thermostat housing bolts11
Transmission cooler tube bracket nut23
Transmission-to-cylinder block cradle bolts47
Valve cover bolts10
Wiring harness-to-front cover bracket nut20
Wiring harness-to-RH cylinder head bracket bolt47
Wiring harness-to-throttle body bracket nut9

TORQUE SPECIFICATIONS

a Refer to the procedure in this article.

The 4.0L SOHC engine consists of the following

  1. Single overhead camshafts
  2. Sequential Multi-Port Fuel Injection (SFI)
  3. Distributorless ignition system
  4. Aluminum cylinder heads
  5. Cast-iron, 60-degree V cylinder block
  6. Jackshaft
  7. Unique engine timing configuration

The 4.0L engine is a 2-valve-per-cylinder, overhead camshaft engine. The engine features a jackshaft located in the cylinder block above the crankshaft and driven by the crankshaft via a sprocket and chain assembly. The jackshaft drives the 2 camshafts via 2 timing chain cassettes, the LH located on the front of the engine and the RH located on the rear of the engine. The oil pump is driven by the crankshaft via a sprocket and chain. The piston assembly is an aluminum piston with a powdered metal connecting rod. The engine uses a distributorless ignition system.

Identification - Always refer to these labels when installation of new parts is necessary, or when checking engine calibrations. The engine parts often differ within a Cubic Inch Displacement (CID) family. Verification of the identification codes will make sure that the correct parts are obtained. These codes contain all the pertinent information relating to the dates, optional equipment and revisions. The Ford Master Parts Catalog contains a complete listing of the codes and their application

Code Information - The engine code information label, located on the side of the valve cover and the front side of the valve cover, contains the

  1. engine build date.
  2. engine plant code.
  3. engine code.

Exhaust Emission Control System - Operation and necessary maintenance of the exhaust emission control devices used on this engine are covered in the Introduction - Gasoline Engines article.

Induction System - The SFI provides the fuel/air mixture needed for combustion in the cylinders. The 6 solenoid-operated fuel injectors

  1. are mounted in the cylinder heads.
  2. meter fuel to the air intake stream in accordance with engine demand.
  3. are positioned so their tips direct fuel just ahead of the engine intake valves.

PCV System - All engines are equipped with a closed-type PCV system recycling the crankcase vapors to the intake manifold.

Lubrication System - The engine lubrication system operates as follows

  1. Oil is drawn into the oil pump through the oil pump screen cover and tube in the sump of the oil pan.
  2. Oil is pumped through the oil filter on the right front side of the cylinder block.
  3. Oil enters the main gallery where it is distributed to the crankshaft main journals and to the cylinder head.
  4. From the main journals, the oil is routed through cross-drilled passages in the crankshaft to lubricate the connecting rod bearings. Controlled leakage through the crankshaft main bearings and connecting rod bearings is slung radially outward to cool and lubricate the cylinder walls as well as the entire connecting rod, piston and piston ring assembly.

Scheme 7

Scheme 7

For basic engine mechanical concerns, refer to ENGINE SYSTEM - GENERAL INFORMATION article. For driveability concerns, refer to the Introduction - Gasoline Engines article.