Contents Wiring diagrams Section: Cooling System (Mechanical) All sections

Engine Cooling System: Specifications Ford Expedition II

Cooling System (Mechanical) 1 illustration ~475 words

GENERAL SPECIFICATIONS

ItemSpecification
Cooling System Capacity-Early Build
4.6L19.0 L (20.1 quarts)
4.6L - with auxiliary rear heat21.0 L (22.2 quarts)
5.4L21.0 L (22.2 quarts)
5.4L - with auxiliary rear heat23.0 L (24.3 quarts)
Cooling System Capacity-Late Build
4.6L - without auxiliary rear heat16.1 L (17.0 quarts)
4.6L - with auxiliary rear heat17.3 L (18.2 quarts)
5.4L - Base radiator without auxiliary rear heat18.4 L (19.4 quarts)
5.4L - Heavy duty trailer tow radiator without auxiliary rear heat18.6 L (19.7 quarts)
5.4L - Base radiator with auxiliary rear heat19.6 L (20.7 quarts)
5.4L - Heavy duty trailer tow radiator with auxiliary rear heat19.8 L (20.9 quarts)
Coolant Type
Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) or equivalent a (1)WSS-M97B51-A1 (Yellow color)
Other Chemicals
Motorcraft Cooling System Flush VC-1ESR-M14P7-A
Premium Long Life Grease XG-1-CESA-M1C75-B
Cooling System Stop Leak Pellets VC-6WSS-M99B37-B6
Cooling System Pressure Test Specifications
Radiator test pressure110 kPa (16 psi)
Radiator Cap Pressure Test Specifications
Pressure relief opening pressure110 kPa (16 psi)
Thermostat Opening Temperatures
Starts to open °C (°F)87-91 (188-195)
Fully open °C (°F)100 (212)
(1) The addition of Motorcraft Cooling System Stop Leak Pellets, VC-6, darkens Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
(1)The addition of Motorcraft Cooling System Stop Leak Pellets, VC-6, darkens Motorcraft Premium Gold Engine Coolant from yellow to golden tan.

GENERAL SPECIFICATIONS

TORQUE SPECIFICATIONS

DescriptionNm
Cylinder block drain plug20
Fan blade-to-fan clutch bolts17
Fan blade and fan clutch-to-water pump pulley55
Fan shroud screws9
Degas bottle bolts9
Radiator support bracket bolts30
Water outlet connection bolts25
Water temperature indicator sender unit20
Water pump bolts25
Water pump pulley bolts25
Power steering reservoir upper support bracket-to-lower support bracket bolts17
Power steering reservoir upper support bracket-to-intake manifold bolt11
Accelerator cable bracket bolts10
Engine appearance cover bracket nut10
Skid plate bolts40

TORQUE SPECIFICATIONS

CAUTIONVehicle cooling systems are filled with Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) or equivalent meeting Ford specification WSS-M97B51-A1 (yellow color). Always fill the cooling system with the same coolant that is present in the system. Do not mix coolant types.

Note. The addition of Motorcraft Cooling System Stop Leak Pellets, VC-6, darkens Motorcraft Premium Gold Engine Coolant from yellow to golden tan.

The cooling system components are

  1. Block heater
  2. Cylinder head temperature (CHT) sensor
  3. Fan blade
  4. Fan clutch
  5. Fan shroud
  6. Radiator
  7. Pressure relief cap
  8. Gades bottle
  9. Radiator draincock
  10. Water thermostat
  11. Upper radiator hose
  12. Lower radiator hose

The water pump circulates the coolant.

The water thermostat

  1. Controls coolant temperature.
  2. Allows quicker engine warm-up.

The degas bottle

  1. Holds surplus coolant when hot.
  2. Deaerates the system reducing engine hot spots.
  3. Is the location for service fill.
  4. Allows coolant expansion and system pressurization.
  5. Provides a location for air separation during operation.
  6. Replenishes coolant to the system.

The fan blade draws air through the radiator to help cool the system coolant.

The fan clutch is a thermostatically-controlled clutch that controls the fan drive.

The radiator allows excess heat to be transferred to the air.

  1. The radiator cannot be serviced. Install a new radiator.

The engine coolant flows

  1. From the lower radiator hose to the water pump.
  2. From the water pump to the engine block and the cylinder heads. Thermostat closed, the coolant returns to the water pump. Thermostat open, the coolant flows back to the radiator.
  3. To the radiator for heat rejection then back to the lower radiator hose.

Engine coolant provides freeze protection, boil protection, cooling efficiency, and corrosion protection to the engine and cooling components. In order to obtain these protections, the engine coolant must be maintained at the correct concentration and fluid level in the degas bottle.

When adding engine coolant, use a 50/50 mixture of engine coolant and distilled water.

To maintain the integrity of the coolant and the cooling system

  1. Add Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) or equivalent meeting Ford specification WSS-M97B51-A1 (yellow color). Always fill the cooling system with the same coolant that is present in the system. Do not mix coolant types. The addition of Motorcraft Cooling System Stop Leak Pellets, VC-6, darkens Motorcraft Premium Gold Engine Coolant from yellow to golden tan.
  2. Do not add/mix orange colored Motorcraft Specialty Orange Engine Coolant VC-2 or equivalent meeting Ford specification WSS-M97B44-D. Mixing coolants can degrade the coolants corrosion protection.
  3. Do not add alcohol, methanol, or brine, or any engine coolants mixed with alcohol or methanol antifreeze. These can cause engine damage from overheating or freezing.
  4. Do not mix with recycled coolant unless it meets the requirements of Ford specification WSS-M97B51-A1. Not all coolant recycling processes meet these Ford specifications. Use of such coolants can harm the engine and cooling system components.

The block heater

  1. Is an optional electrical heating element installed in core plug opening.
  2. Uses a standard 110 V electrical supply.
  3. Keeps the engine coolant warm during cold weather.

Scheme 1

Scheme 1: Special Tool(s)

See also:
JACKING & LIFTING