Engine Cooling System: Removal & Installation Ford Expedition II

Removal

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1. Remove the air cleaner outlet pipe. For additional information, refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-209907) .
2. Disconnect the mass air flow (MAF) sensor electrical connector.
3. Remove the outlet side of the air cleaner.
4. Raise and support the vehicle. For additional information, refer to «JACKING & LIFTING»(ref-209881) .
5. If equipped, remove the skidplate.
6. Remove the screws and the lower section of the cooling fan shroud.
7. Lower the vehicle.
8. Disconnect the accelerator cable, speed control cable, and the return spring.
9. Remove the bolts and position the cable and brackets out of the way.
10. Remove the nut and the engine appearance cover bracket.
11. Remove the mounting bolts and the upper section of the cooling fan shroud.
12. Remove the fan blade and the fan clutch. Using the special tool, hold the coolant pump pulley steady. Using the special tool, remove the cooling fan assembly locknut.
13. Remove the bolts and separate the fan clutch from the fan blade.

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1. Assemble the fan clutch to the fan blade and install the bolts.
2. Using the special tools, install the cooling fan assembly.
3. Install the upper section of the fan shroud and mounting bolts.
4. Install the engine appearance cover bracket and nut.
5. Position the cables and bracket, and install the bolts.
6. Connect the accelerator cable, speed control cable and the return spring.
7. Raise the vehicle.
8. Install the screws and the lower section of the cooling fan shroud.
9. If equipped, install the skidplate.
10. Lower the vehicle.
11. Install the outlet side of the air cleaner.
12. Connect the mass air flow (MAF) sensor electrical connector.
13. Install the air cleaner outlet pipe. For additional information, refer to «INTAKE AIR DISTRIBUTION & FILTERING»(ref-209907) .

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1. Partially drain the cooling system. For additional information, refer to «COOLING SYSTEM DRAINING, FILLING AND BLEEDING»(ref-209901-S18813989322005121200000) .
2. Disconnect the coolant hoses.
3. Remove the mounting bolts
4. Remove the degas bottle.
5. To install, reverse the removal procedure.

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