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Power Transfer Unit (Ptu): Component Locations Ford Escape II

Transfer Case 14 illustrations ~284 words

Special Tool(s)

SPECIAL TOOL REFERENCE Adapter for 303-224 (Handle) 205-153 (T80T-4000-W) Collet 303-D021 (D80L-100-S) Installer, Halfshaft Oil Seal 308-431 Installer, PTO Driven Gear Oil Seal 308-429 Installer, Rear Axle Oil Seal 205-155 (T80T-4000-Y) Slide Hammer 100-001 (T50T-100-A)

Scheme 8

Scheme 8: Special Tool(s)
Scheme 8: Special Tool(s)

Scheme 9

Scheme 9
Scheme 9

Scheme 10

Scheme 10
Scheme 10

Scheme 11

Scheme 11
Scheme 11

Scheme 12

Scheme 12
Scheme 12
ItemPart NumberDescription
17H426Deflector
27H459Cover seal

PART NUMBER DESCRIPTION

SPECIAL TOOL REFERENCE Installer, PTO Drive Gear Outer Oil Seal 308-430 or equivalent

Scheme 13

Scheme 13: Special Tool(s)
Scheme 13: Special Tool(s)
ItemPart NumberDescription
14859Deflector
27H426Output shaft seal

PART NUMBER DESCRIPTION

SPECIAL TOOL REFERENCE Holding Fixture, Drive Pinion Flange 205-126 (T78P-4851-A)

Scheme 14

Scheme 14: Special Tool(s)
Scheme 14: Special Tool(s)

Scheme 15

Scheme 15
Scheme 15
ItemPart NumberDescription
1Pinion nut
27H457Pinion flange

PART NUMBER DESCRIPTION

SPECIAL TOOL REFERENCE Installer, Vent Tube 308-584 or equivalent

Scheme 16

Scheme 16: Special Tool(s)
Scheme 16: Special Tool(s)

SPECIAL TOOL REFERENCE Handle 205-153 (T80T-4000-W) Installer, PTU Linkshaft Seal Dust Shield 205-882

Scheme 17

Scheme 17
Scheme 17
ItemPart NumberDescription
17H429Intermediate shaft seal
2W707702Vent tube bolt
37034Vent tube
4W500425Power Transfer Unit (PTU) cover bolt (12 required)
5PTU cover (part of 7251)
67251PTU
7Helical driven gear (part of 7251)
8Helical idler gear (part of 7251)
9Helical drive gear (part of 7251)
107H469Input shaft seal

PART NUMBER DESCRIPTION

  1. Remove the Power Transfer Unit (PTU). For additional information, refer to «POWER TRANSFER UNIT (PTU)»(ref-344082-S31668101802009101600000) .
  2. Remove the bolt and the vent tube.
  3. Remove the 12 bolts and the PTU cover.
  4. Remove the helical driven gear, idler gear and drive gear.
  5. Using the PTU Linkshaft Seal Dust Shield Installer and Handle, remove the input shaft seal.
  6. Clean the PTU sealing surface.

SPECIAL TOOL REFERENCE Remover, Halfshaft Oil Seal 308-428 Slide Hammer 100-001 (T50T-100-A)

Scheme 18

Scheme 18: Special Tool(s)
Scheme 18: Special Tool(s)

Scheme 19

Scheme 19
Scheme 19
  1. Remove the Power Transfer Unit (PTU). For additional information, refer to «POWER TRANSFER UNIT (PTU)»(ref-344082-S31668101802009101600000) .
  2. Using the Halfshaft Oil Seal Remover and Slide Hammer, remove the intermediate shaft seal.

SPECIAL TOOL REFERENCE Installer, Driven Gear Oil Seal 308-427

Scheme 20

Scheme 20: Special Tool(s)
Scheme 20: Special Tool(s)

SPECIAL TOOL REFERENCE Handle 205-153 (T80T-4000-W) Installer, PTO Driven Gear Oil Seal 308-429

Scheme 21

Scheme 21
Scheme 21
  1. Using the Handle and PTO Driven Gear Oil Seal Installer, install the intermediate shaft seal.
  2. Install the Power Transfer Unit (PTU). For additional information, refer to «POWER TRANSFER UNIT (PTU)»(ref-344082-S31668101802009101600000) .

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