Contents Wiring diagrams Section: Sun Roof/t-Top/convertible Top All sections

Sunroof: Overview Ford Edge I

Sun Roof/t-Top/convertible Top 10 illustrations ~1384 words

Principles of Operation

Roof Opening Panel Shade - The roof opening panel assembly uses an integrated motor and module to operate the roof opening panel shades. The roof opening panel shade can be opened or closed by the shade control switch. Pressing the shade control switch in either the OPEN or CLOSE position supplies a ground to the roof opening panel shade motor/module. The shade panels are equipped with express open and close features. A short press of the shade control switch will cause the shade panel to express open to the full open position or close to the safety stop position. The shade will not close when the roof opening panel is open.

Note. Any glass opening operation will first fully open the shade panels. Before the shade panels may be closed, the glass panel must be fully closed.

The roof opening panel shade motor must be initialized when one of the following occurs

  1. The replacement or removal of the drive system
  2. Excessive false stalls are encountered
  3. The shade(s) are removed or replaced
  4. The shade motor becomes de-initialized (will stutter step open)

The roof opening sliding glass panel motor must be initialized when one of the following occur

  1. The replacement or removal of the drive system
  2. Excessive false stalls are encountered
  3. The sliding glass panel is removed
  4. The sliding glass motor becomes de-initialized (will stutter step open and have no express operation)

Roof Opening Panel - The roof opening panel assembly uses an integrated motor and module to operate the roof opening panel sliding glass. The roof opening panel sliding glass can be opened, closed or tilted by the roof opening panel control switch. Pressing the open, close or tilt switch grounds those inputs to the glass panel motor/module. Momentarily pressing the tilt switch will cause the glass panel to express open to the VENT position if the glass panel is closed or cause the glass panel to close to the VENT position if the glass panel is in the slide open range and the tilt switch is pressed and held. Pressing and holding the control switch forward will close the glass panel (the safety stop position is skipped in manual mode). The glass panel has express open and close features that are activated when the switch is momentarily pressed to the double detent OPEN or CLOSE positions. Express open operation will first open the glass panel to the comfort stop position. Pressing the switch again will cause the glass to move to the full open position. Pressing the switch again will cause the glass to move to the full open position. Express close operation will move the glass panel to the full closed position.

Note. Any glass opening operation will first fully open the shade panels. Before the shade panels may be closed, the glass panel must be fully closed.

The shade motor and sliding glass panel motor have 3 thermal operating modes

  1. Full function: In their fully functioning state, the motors allow all normal operations of the shades and glass.
  2. Reduced function: If either motor begins to overheat, it will enter a reduced function mode. No express operation is possible and it will allow open or close motion in steps of 50.8 mm (2 in).
  3. No function: Excessive heating causes no function mode. The motor will not operate in the close direction, but will open in steps of 50.8 mm (2 in). Once the open position is reached, the motor shuts itself down until it is sufficiently cooled.

Global Open - MKX only - When the unlock button of the remote keyless entry (RKE) transmitter is held for 2 seconds the global open activates. The smart junction box (SJB) sends a signal to activate the one-touch open operation of the roof opening panel. The global open feature does not operate if the delay accessory is active.

Pinpoint Test D: The Roof Opening Panel is Noisy During Operation

Normal Operation

The roof opening panel operates smoothly and quietly while opening and closing.

This pinpoint test is intended to diagnose the following

  1. Roof opening panel sliding glass
  2. Roof opening panel air deflector assembly
  3. Roof opening panel sliding glass tracks
  4. Roof opening panel shade tracks
  5. Roof opening sliding glass panel motor/module
  6. Roof opening panel shade motor/module
  7. Roof opening sliding glass panel motor block and drive tube assembly
  8. Roof opening panel shade motor block and drive tube assembly
  9. Roof opening panel module assembly
  10. Headliner
  11. Overhead console

PINPOINT TEST D: THE ROOF OPENING PANEL IS NOISY DURING OPERATION

  1. D1 VERIFY THE ROOF OPENING PANEL SHADE OPERATION NOTE: Before performing this pinpoint test, make sure the front guide tracks are free from any foreign material. With the roof opening panel glass fully closed, open and close the shades while observing the noise. Is the noise present during shade operation? YES : Go to D3 . NO : Go to D2 .
  2. D2 VERIFY THE ROOF OPENING PANEL OPERATION With the shades fully open, open and close the roof opening sliding glass panel while observing the noise. Is the noise present during sliding glass operation? YES : If the noise occurs during primary seal engagement only, apply silicone spray lubricant to the primary seal. TEST the system for normal operation. If noise is still present, INSTALL a new primary seal. REFER to «Roof Opening Panel Seal - Primary»(ref-292536-S09291959612008080400000) . If the noise occurs during transition to VENT only, carefully spray PTFE lubricant to the front mechanism. TEST the system for normal operation. If the noise occurs only while the air deflector is moving downward, LUBRICATE the air deflector arm and spring. TEST the system for normal operation. If noise is still present, INSTALL a new air deflector assembly. REFER to «Air Deflector»(ref-292536-S40741024982008080400000) . If noise is still present, INSTALL new front drive track and mechanisms. REFER to «Roof Opening Panel Guide Track and Mechanism»(ref-292536-S05985310822008080400000) . If the noise sounds like a muffled ratchet/purr, INSTALL a new sliding glass motor block and drive tube assembly. REFER to «Roof Opening Panel Motor Block and Drive Tube Assembly - Sliding Front Panel»(ref-292536-S15233899862008080400000) . If none of the above conditions apply, INSTALL a new roof opening sliding glass panel motor. REFER to «Roof Opening Panel Motor - Sliding Front Panel»(ref-292536-S07475119022008080400000) . TEST the system for normal operation. NO : The roof opening panel is operating correctly at this time.
  3. D3 CHECK THE ROOF OPENING PANEL FRONT SHADE With the front shade disconnected, open and close the rear shade. Is the noise still present? YES : Go to D4 . NO : INSTALL a new front shade assembly. REFER to «Roof Opening Panel - Exploded View»(ref-292536-S23360518662008080400000) and «Roof Opening Panel Shade Assembly»(ref-292536-S16025864782008080400000) . TEST the system for normal operation.
  4. D4 CHECK THE ROOF OPENING PANEL REAR SHADE With the front and rear shade disconnected, open and close the shades. Is the noise still present? YES : If the noise sounds like a muffled ratchet/purr, INSTALL a new LH and RH shade track assembly and shade motor block and tube assembly. REFER to «Roof Opening Panel Shade Track and Mechanism»(ref-292536-S11098942442008080400000) and «Roof Opening Panel Motor Block and Drive Tube Assembly - Shades»(ref-292536-S37369413492008080400000) . TEST the system for normal operation. If the noise is still present, INSTALL a new LH and RH guide track and mechanism. REFER to «Roof Opening Panel Guide Track and Mechanism»(ref-292536-S05985310822008080400000) . If the above condition does not apply, INSTALL a new shade motor. REFER to «Roof Opening Panel Motor - Shades»(ref-292536-S17788497772008080400000) . TEST the system for normal operation. NO : INSTALL a new rear shade assembly. REFER to «Roof Opening Panel - Exploded View»(ref-292536-S23360518662008080400000) and «Roof Opening Panel Shade Assembly»(ref-292536-S16025864782008080400000) . TEST the system for normal operation.

Roof Opening Panel Manual Operation

  1. Remove the headliner. For additional information, refer to «INTERIOR TRIM AND ORNAMENTATION»(ref-292546) article.
  2. Insert an Allen wrench into the center of the manual drive hole of the roof opening panel motor(s). Rotate the Allen wrench counterclockwise to close the roof opening panel glass/shades or clockwise to open the roof opening panel glass/shades.

Scheme 1

Scheme 1: Roof Opening Panel - Exploded View
ItemPart NumberDescription
17851707Fixed glass front seal
218500A18Fixed glass assembly
378503A22Side trim seals (2 required)
478503A23Front trim seal
57851746 RH/7851945 LHSide trim panels
67850046Front trim panel
778502C22End caps (2 required)

Scheme 2

Scheme 2
ItemPart NumberDescription
1W790076Air deflector-to-track screws (2 required)
2W790086Air deflector arm capture plates (2 required)
3W79004Air deflector catcher bracket outer screws (2 required)
3W790084Service replacement fasteners for W79004 (use only if threaded hole becomes stripped during assembly)
4Air deflector catcher bracket (part of air deflector assembly)
5W790073Air deflector catcher bracket center screws (4 required)
5W790083Service replacement fasteners for W790073 (use only if threaded hole becomes stripped during assembly)
678500A26Air deflector assembly
7W790085Nut plates (2 required)

Note. LH side shown, RH side similar.

Scheme 3

Scheme 3
ItemPart NumberDescription
178500A66 LH/78500A67 RHConcertina blinds (2 required)
2W790079Roof opening panel front glass screws (4 required)
3W790078Roof opening panel rear glass screws (2 required)
418500A18Roof opening panel primary glass seal
518500A18Roof opening sliding glass panel

Note. LH shown, RH similar.

Scheme 4

Scheme 4
ItemPart NumberDescription
178502M78 RH/78502M79 LHIdler track mechanism
2W790074Front idler track-to-housing fasteners (2 required per side)
2W790084Service replacement fasteners for W790074 (use only if threaded hole becomes stripped during assembly)
3W790073Rear idler track-to-housing fasteners (6 required per side)
3W790082Service replacement fasteners for W790073 (use only if threaded hole becomes stripped during assembly)
478503A34 RH/7851071 LHIdler track and mechanism

Scheme 5

Scheme 5
ItemPart NumberDescription
1W790074Front sunshade carrier outer screws (2 required)
1W790084Service replacement fasteners for W790074 (use only if threaded hole becomes stripped during assembly)
2W790073Front sunshade carrier center screws (2 required)
2W790082Service replacement fasteners for W790073 (use only if threaded hole becomes stripped during assembly)
378519A02Front sunshade assembly
4W790073Rear sunshade carrier-to-housing screws (2 required)
4W790082Service replacement fasteners for W790073 (use only if threaded hole becomes stripped during assembly)
578519A02Rear sunshade assembly

Scheme 6

Scheme 6
ItemPart NumberDescription
17850036Rear trim ring assembly

Scheme 7

Scheme 7
ItemPart NumberDescription
1W790077Shade motor retaining screws (3 required)
2W790077Sliding glass motor retaining screws (3 required)
315790Shade motor assembly (silver label)
415790Sliding glass motor assembly (black label)
515A657Roof opening panel motor harness assembly

Scheme 8

Scheme 8
ItemPart NumberDescription
178502C22Shade motor block and drive tube assembly
2W790073Rear drive tube bracket-to-housing screws (2 required)
2W790082Service replacement fasteners for W790073 (use only if threaded hole becomes stripped during assembly)
378502C22Sliding glass motor block and drive tube assembly
4W790073Front drive tube bracket-to-guide track screws (2 required)
4W790082Service replacement fasteners for W790073 (use only if threaded hole becomes stripped during assembly)

Note. LH shown, RH similar.

Scheme 9

Scheme 9
ItemPart NumberDescription
1W790073Front guide track-to-housing fasteners (8 required per side)
1W790082Service replacement fasteners for W790073 (use only if threaded hole becomes stripped during assembly)
278502C07 RH/78502C06 LHFront guide track and mechanism assembly
3W790073Rear shade track-to-housing fasteners (3 required per side)
3W790082Service replacement fasteners for W790073 (use only if threaded hole becomes stripped during assembly)
4W790073Rear shade track-to-drive tube bracket screws (1 required per side)
4W790082Service replacement fasteners for W790073 (use only if threaded hole becomes stripped during assembly)
578500B01 LH/78500B02 RHRear shade track and mechanism assembly
6W790075Stop screw (1 required per side)

Note. LH shown, RH similar.

Scheme 10

Scheme 10
ItemPart NumberDescription
1Outer guide foot (PIA to guide track and mechanism assembly)
2Sliding glass bracket (PIA to guide track and mechanism assembly)
3Sliding glass bracket pin (PIA to guide track and mechanism assembly)
4Guide mechanism (PIA to guide track and mechanism assembly)
5Inner guide feet (2 required per side) (PIA to guide track and mechanism assembly)
  1. For additional information, refer to the individual procedures in this service information.