Crankcase Capacity
On vehicles with automatic transmissions, crankcase capacity is 6.7 qts. (6.3L). With manual transmissions, crankcase capacity is 6.5 qts. (6.1L).
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
| Camshaft Sprocket Bolt | 81-95 (110-129) |
| Connecting Rod Bolt (1) |
| Step 1 | 15-19 (20-26) |
| Step 2 | 30-33 (41-45) |
| Step 3 | Additional 90-120 Degrees |
| Crankshaft Damper Bolt |
| 1996 | 114-121 (154-164) |
| 1997 |
| Step 1 | 66 (89) |
| Step 2 | Loosen 360 Degrees |
| Step 3 | 35-39 (47-53) |
| Step 4 | Additional 90 Degrees |
| Cylinder Head Bolt (1) (2) |
| Step 1 | 28-31 (38-42) |
| Step 2 | Additional 85-95 Degrees |
| Step 3 | Loosen 360 Degrees |
| Step 4 | 28-31 (38-42) |
| Step 5 | Additional 85-95 Degrees |
| Step 6 | Additional 85-95 Degrees |
| EGR Tube Fitting-To-Exhaust Manifold | 33-48 (45-65) |
| EGR Tube-To-Exhaust Manifold | 26-33 (35-45) |
| EGR Valve-To-Intake Manifold Bolt | 15-22 (20-30) |
| Engine Mount Through Bolt | 15-22 (20-30) |
| Engine-To-Transmission Bolts | 30-44 (41-60) |
| Exhaust Manifold Bolt (3) | 13-16 (18-22) |
| Flexplate-To-Crankshaft Bolt | 54-64 (73-87) |
| Front Cover Bolt/Stud (4) |
| Romeo Engine | 15-22 (20-30) |
| Windsor Engine |
| Bolts 1-5 | 15-22 (20-30) |
| Bolts 6-15 | 29-40 (39-54) |
| Intake Manifold Bolt (5) | 15-22 (20-30) |
| Main Bearing Cap Bolt (1) (6) |
| Step 1 | 28-31 (38-42) |
| Step 2 | Additional 85-95 Degrees |
| Main Bearing Cap Side Bolt (6) |
| Romeo Engine |
| Step 1 | (7) |
| Step 2 | 14-17 (19-23) |
| Windsor Engine (1) |
| Step 1 | 20-24 (27-33) |
| Step 2 | Additional 85-95 Degrees |
| Oil Pan Bolt (8) |
| Step 1 | 14 (19) |
| Step 2 | Additional 60 Degrees |
| Oxygen Sensor | 27-33 (37-45) |
| Pick-Up Tube-To-Main Bearing Cap Nut | 15-22 (20-30) |
| Power Steering Pump-To-Mount Nut | 15-22 (20-30) |
| Thermostat Housing Bolt | 15-22 (20-30) |
| Timing Chain Tensioner Bolt | 15-22 (20-30) |
| Torque Converter Nut | 22-25 (30-34) |
| Water Pump Bolt | 15-22 (20-30) |
| Water Pump Pulley Bolt | 15-22 (20-30) |
| INCH Lbs. (N.m) |
| Camshaft Cap Bolt (9) | 71-106 (8-12) |
| Camshaft Cover Bolt | 71-106 (8-12) |
| Chain Guide Bolt | 71-106 (8-12) |
| Crankshaft Seal Retainer Bolt | 71-106 (8-12) |
| Fuel Pressure Regulator Bolt | 27-35 (3-4) |
| Fuel Rail Bolt | 71-106 (8-12) |
| Main Bearing Cap Jack Screw (5) | 80-97 (9-11) |
| Oil Pump-To-Cylinder Block Bolt | 71-106 (8-12) |
| Pick-Up Tube-To-Oil Pump Bolt | 71-106 (8-12) |
| Throttle Body Bolt | 71-106 (8-12) |
| Valve Cover Bolt (10) | 71-106 (8-12) |
| (1) Use new bolts. DO NOT reuse bolts. (2) Tighten bolts in sequence. (Схема №4)or (Схема №5). (3) Tighten bolts in sequence. (Схема №3) (4) Tighten bolts in sequence. (Схема №11) (5) Tighten bolts in sequence. (Схема №2) (6) Tighten bolts in sequence. (Схема №28)or (Схема №29). (7) Tighten bolts to 89 INCH lbs. (10 N.m) (8) Tighten bolts in sequence. (Схема №23) (9) Tighten bolts in sequence. (Схема №18) (10) Tighten bolts in sequence. For Romeo engine (Схема №9) For Windsor engine (Схема №10) |
| (1) | Use new bolts. DO NOT reuse bolts. |
| (2) | Tighten bolts in sequence. (Схема №4)or (Схема №5). |
| (3) | Tighten bolts in sequence. (Схема №3) |
| (4) | Tighten bolts in sequence. (Схема №11) |
| (5) | Tighten bolts in sequence. (Схема №2) |
| (6) | Tighten bolts in sequence. (Схема №28)or (Схема №29). |
| (7) | Tighten bolts to 89 INCH lbs. (10 N.m) |
| (8) | Tighten bolts in sequence. (Схема №23) |
| (9) | Tighten bolts in sequence. (Схема №18) |
| (10) | Tighten bolts in sequence. For Romeo engine (Схема №9) For Windsor engine (Схема №10) |
GENERAL SPECIFICATIONS
| Application | Specification |
| Displacement | 281 Cu. In. (4.6L) |
| Bore | 3.55" (90.2 mm) |
| Stroke | 3.54" (90.0 mm) |
| Compression Ratio | 9.0:1 |
| Fuel System | SFI |
| Horsepower @ RPM |
| Single Exhaust | 190 @ 4200 |
| Dual Exhaust | 210 @ 4600 |
| Torque Ft. Lbs.@ RPM |
| Single Exhaust | 265 @ 3250 |
| Dual Exhaust | 275 @ 3250 |
CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) |
| Crankshaft End Play | .005-.011 (.13-.28) |
| Main Bearings |
| Journal Diameter | 2.6568-2.6576 (67.483-67.503) |
| Journal Out-Of-Round & Taper | (1) |
| Oil Clearance | .0011-.0026 (.028-.066) |
| Connecting Rod Bearings |
| Journal Diameter | 2.0861-2.0867 (52.988-53.003) |
| Journal Out-Of-Round & Taper | (1) |
| Oil Clearance | .0010-.0027 (.025-.069) |
| (1) Information is not available. |
| (1) | Information is not available. |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
| Bore Diameter |
| Piston Pin Bore | .8645-.8653 (21.959-21.979) |
| Crankpin Bore | 2.2345-2.2392 (56.756-56.876) |
| Center-To-Center Length | 5.933 (150.69) |
| Maximum Bend | .0015 Per .98 (.038 Per 24.9) |
| Maximum Twist | .0020 Per .98 (.050 Per 24.9) |
| Side Play |
| Standard | .0006-.0177 (.015-.450) |
| Service Limit | .020 (.51) |
CYLINDER HEAD SPECIFICATIONS
| Application | Specification |
| Maximum Warpage | (1) |
| Intake & Exhaust Valve Seats |
| Seat Angle | 45° |
| Seat Width | .075-.083" (1.90-2.10 mm) |
| Maximum Seat Runout | .001" (.03 mm) |
| Valve Guides |
| Valve Stem-To-Guide Oil Clearance |
| Intake Valve | .0008-.0027" (.020-.069 mm) |
| Exhaust Valve | .0018-.0037" (.046-.094 mm) |
| (1) If maximum warpage exceeds .004" (.10 mm), replace cylinder head. |
| (1) | If maximum warpage exceeds .004" (.10 mm), replace cylinder head. |
VALVE LASH ADJUSTER SPECIFICATIONS
| Application | In. (mm) |
| Adjuster Diameter | .6295-.6299 (15.989-16.000) |
| Oil Clearance | .0007-.0027 (.018-.069) |
| Collapsed Gap | .0098-.0256 (.25-.65) |
PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS
| Application | In. (mm) |
| Pistons |
| Clearance | .0005-.0010 (.012-.025) |
| Diameter (1) |
| Red | 3.5499-3.5504 (90.167-90.180) |
| Blue | 3.5504-3.5509 (90.180-90.193) |
| Yellow | 3.5509-3.5514 (90.193-90.206) |
| Pins |
| Diameter |
| Gasoline | .8658-.8659 (21.992-21.995) |
| Natural Gas | .8662-.8663 (22.001-22.003) |
| Pin-To-Piston Clearance |
| Romeo Engine | .0002-.0004 (.005-.010) |
| Windsor Engine | .0001-.0004 (.003-.012) |
| Rod Fit |
| Romeo Engine | .0006-.0016 (.015-.041) |
| Windsor Engine | .0003-.0009 (.008-.023) |
| Rings |
| No. 1 |
| End Gap |
| Standard | .005-.010 (.13-.25) |
| Limit | .030 (.76) |
| Side Clearance |
| Standard | .0016-.0035 (.041-.089) |
| Limit | .0492 (1.25) |
| No. 2 |
| End Gap |
| Standard | .012-.022 (.30-.56) |
| Limit | .030 (.76) |
| Side Clearance |
| Standard | .0012-.0031 (.030-.079) |
| Limit | .049 (1.24) |
| No. 3 (Oil) |
| End Gap (Steel Rail) | .006-.026 (.15-.66) |
| Side Clearance |
| Standard | Snug Fit |
| Limit | .0006 (.015) |
| (1) Diameter is determined by color code on piston dome. |
| (1) | Diameter is determined by color code on piston dome. |
ENGINE VALVES & VALVE SPRINGS (SOHC) SPECIFICATIONS
| Application | Specification |
| Valves |
| Intake |
| Face Angle | 45.5° |
| Head Diameter | 1.752" (44.50 mm) |
| Minimum Margin | .031" (.79 mm) |
| Stem Diameter | .2746-.2754" (6.975-6.995 mm) |
| Valve Face Runout | .002" (.05 mm) |
| Exhaust |
| Face Angle | 45.5° |
| Head Diameter | 1.338" (34.00 mm) |
| Minimum Margin | .031" (.79 mm) |
| Stem Diameter | .2736-.2744" (6.949-6.970 mm) |
| Valve Face Runout | .002" (.05 mm) |
| Valve Springs |
| Free Length | 1.976" (50.19 mm) |
| Out-Of-Square | 2.5 Degrees |
| Lbs. @ In. (kg @ mm) |
| Pressure |
| Expedition |
| Valve Closed | 65 @ 1.57" (29.5 @ 39.9 mm) |
| Valve Open | 150 @ 1.10" (68.0 @ 28.2 mm) |
| F150 & F250 |
| Valve Closed | 55 @ 1.57" (24.9 @ 40.0 mm) |
| Valve Open | 128 @ 1.10" (58.7 @ 28.0 mm) |
VALVES & VALVE SPRINGS (SOHC)
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Bore |
| Standard Diameter (1) |
| Red | 3.5512-3.5517 (90.200-90.213) |
| Blue | 3.5517-3.5522 (90.213-90.226) |
| Yellow | 3.5522-3.5527 (90.226-90.239) |
| Maximum Taper | .0002 (.005) |
| Maximum Out-Of-Round | .0008 (.020) |
| Maximum Deck Warpage | .006 (.15) |
| (1) Diameter is determined by color code. |
| (1) | Diameter is determined by color code. |
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) |
| Bearing Bore Diameter | 1.0625-1.0635 (26.987-27.012) |
| End Play | .001-.007 (.03-.18) |
| Journal Diameter | 1.0605-1.0615 (26.936-26.962) |
| Lobe Lift | .259 (6.58) |
| Oil Clearance | .001-.003 (.03-.08) |