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Automatic Transmission - Diagnosis - E4OD A/t: Overview Ford Econoline E350

Automatic Trans ~826 words

DESCRIPTION & OPERATION

Input signals from sensors are sent to the Powertrain Control Module (PCM). The PCM can determine when the time and conditions are right for a shift or converter clutch application. The PCM can also determine line pressure needed to optimize shift feel.

The PCM controls transmission operation through 5 electronic solenoids consisting of 4 On/Off solenoids for shifting and torque converter clutch control and one variable force solenoid for line pressure control. All components are part of the transmission solenoid body and are not serviceable individually. The PCM has built-in self-diagnostic capability, fail-safe code and warning code display for the main input sensors and solenoid valves.

Note. In addition to transmission trouble codes, engine related trouble codes may be output during QUICK TEST procedure. These codes pertain to engine performance and must be repaired first, as engine performance will greatly affect transmission operation. For information and testing procedures of engine related fault codes and components, see appropriate TESTS W/CODES article in ENGINE PERFORMANCE section.

Engine Identification (ID) Codes

Engine ID codes are issued at beginning of KOER SELF-TEST. Codes are one-digit numbers represented by number of pulses displayed. (Схема №5) Engine ID code is equal to one-half the number of engine cylinders. For example, 2 pulses would indicate that engine is a 4 cylinder. ID code is used to verify proper PCM is installed and that SELF-TEST has been entered.

EEC-IV DTC IDENTIFICATION

Note. In addition to transmission fault codes, engine-related fault codes may be output during QUICK TEST procedure. These fault codes pertain to engine performance and must be repaired first as engine performance will greatly affect transmission operation. For information and testing procedures of engine-related fault codes and components, see appropriate TESTS W/CODES article in ENGINE PERFORMANCE section.

Fault Code (1)Pinpoint TestCode Definition
111N/APass Code
121(2)TPS Voltage High/Low
122(2)TPS Malfunction
123(2)TPS Malfunction
124(2)TPS Malfunction
125(2)TPS Malfunction
126(2)MAP Sensor Malfunction
127(2)MAP Sensor Malfunction
128(2)MAP Sensor Malfunction
129(2)MAP Sensor Malfunction
157(2)MAF Sensor Malfunction
158(2)MAF Sensor Malfunction
159(2)MAF Sensor Malfunction
167(2)TPS Malfunction
184(2)MAF Sensor Malfunction
185(2)MAF Sensor Malfunction
211(2)CKP Sensor Malfunction
452(2)Insufficient VSS Input
536(2) (3)BOO Switch Malfunction
539(2) (4) (5)A/C Switch Error
617A1-2 Shift Error
618A2-3 Shift Error
619A3-4 Shift Error
621ASS1 Solenoid Circuit Failure
622ASS2 Solenoid Circuit Failure
624EEPC Solenoid Circuit Failure
625EShorted PCM Output Driver
626GCCS Circuit Failure
628(6)Transmission Slippage
629CTCC Solenoid Circuit Failure
631TBTCIL Circuit Failure
632TBTCS Malfunction
633TG4WD Low Switch Failure
634DTR Sensor Out Of Range
636(7)TFT Out Of Range
637BTFT Indicates -40° F (-40° C)
638BTFT Indicates 315° F (157° C)
654DTR Sensor Not In Park
657BTransmission Overtemp
667DTR Sensor Voltage Low
668DTR Sensor Voltage High
691TG4WD Low Circuit Failure
(1) Only engine performance fault codes that may affect transmission operation are listed. For complete list of engine performance fault codes, see appropriate SELF-DIAGNOSTICS article in ENGINE PERFORMANCE section. (2) See appropriate TESTS W/CODES article in ENGINE PERFORMANCE section. (3) KOER fault code. (4) KOEO fault code. (5) Continuous memory code. (6) See TROUBLESHOOTING in FORD E4OD overhaul article. (7) Sensor out of range. Warm vehicle to normal operating temperature and retest.
(1)Only engine performance fault codes that may affect transmission operation are listed. For complete list of engine performance fault codes, see appropriate SELF-DIAGNOSTICS article in ENGINE PERFORMANCE section.
(2)See appropriate TESTS W/CODES article in ENGINE PERFORMANCE section.
(3)KOER fault code.
(4)KOEO fault code.
(5)Continuous memory code.
(6)See TROUBLESHOOTING in FORD E4OD overhaul article.
(7)Sensor out of range. Warm vehicle to normal operating temperature and retest.

EEC-IV DTC IDENTIFICATION

Description

Following procedures are functional tests of EEC-IV system. The following 4 basic test steps must be carefully followed in sequence, otherwise misdiagnosis or replacement of non-faulty components may result

  1. VISUAL CHECK
  2. EQUIPMENT HOOKUP.
  3. KOEO (Key On Engine Off) Self-Test.
  4. KOER (Key On Engine Running) Self-Test.

Hardware Limited Operational Strategy (HLOS)

If a number of system or sensor failures are present and PCM is not receiving enough information to operate, PCM will switch to HLOS mode. PCM will output fixed values to allow operation of vehicle. Driveability concerns will be present. PCM will not output service codes in this mode.

EEC-V DTC IDENTIFICATION

Note. For transmission fault codes perform appropriate circuit or pinpoint test. See EEC-V DTC IDENTIFICATION TABLE. For engine-related fault codes output during QUICK TEST procedure, see appropriate TESTS W/CODES article in ENGINE PERFORMANCE section. These fault codes pertain to engine performance and must be repaired first as engine performance will greatly affect transmission operation.

Fault Code (1)Circuit/Pinpoint Test & StepCode Definition
P1111N/ASystem Pass Code
P0102(2)MAF Sensor Malfunction
P0103(2)MAF Sensor Malfunction
P0107(2)BARO Sensor Circuit Failure
P0108(2)BARO Sensor Circuit Failure
P0122(2)TPS Malfunction
P0123(2)TPS Malfunction
P0235(2)MAP Sensor Inactive
P0236(2)MAP Vacuum Circuit Failure
P0237(2)MAP Sensor Out Of Range
P0340(2)DI System Malfunction
P0341(2)DI System Malfunction
P0344(2)DI System Malfunction
P0500(2)Insufficient VSS Input
P0503(2)Insufficient VSS Input
P0705DTR Sensor Out Of Range
P0707DTR Sensor Voltage Low
P0708DTR Sensor Voltage High
P0712BTFT Indicates 315° F (157° C)
P0713BTFT Indicates -40° F (-40° C)
P0743CTCC Solenoid Circuit Failure
P0750ASS1 Solenoid Circuit Failure
P0751ASS1 Solenoid Circuit Failure
P0755ASS2 Solenoid Circuit Failure
P0756ASS2 Solenoid Circuit Failure
P0781A1-2 Shift Error
P0782A2-3 Shift Error
P0783A3-4 Shift Error
P1100(2)MAF Sensor Malfunction
P1101(2)MAF Sensor Malfunction
P1120(2)TPS Voltage Low
P1124(2)TPS Sensor Out Of Range
P1280(2)ICP Sensor Low
P1281(2)ICP Sensor High
P1460(2) (3) (5)A/C Switch Error
P1463(2) (3) (5)A/C Switch Error
P1500(2)Intermittent VSS Input
P1501(2)Intermittent VSS Input
P1703(2) (4) (5)BOO Switch Malfunction
P1705DTR Not In Park
P1711BTFT Out Of Range
P1714HSS1 Mechanical Failure
P1715HSS2 Mechanical Failure
P1728(6)Transmission Slippage
P1729(2)4WD Low Circuit Failure
P1740HTCC Mechanical Failure
P1742CTCC Solenoid Failed On
P1743CTCC Solenoid Failed On
P1744(7) (6)Transmission Slippage
P1746EEPC Control Driver Failure
P1747EEPC Solenoid Circuit Failure
P1754GCCS Solenoid Circuit Failure
P1780TBTCS Malfunction
P1779TBTCIL Malfunction
P1781TG4WD Low Switch Failure
P1783BTransmission Overtemp
(1) Only engine performance fault codes that may affect transmission operation are listed. For complete list of engine performance fault codes, see appropriate SELF-DIAGNOSTICS article ENGINE PERFORMANCE section. (2) See appropriate TESTS W/CODES article in ENGINE PERFORMANCE section. (3) KOEO fault code. (4) KOER fault code. (5) Continuous memory code. (6) See TROUBLESHOOTING in FORD E4OD article. (7) California models only.
(1)Only engine performance fault codes that may affect transmission operation are listed. For complete list of engine performance fault codes, see appropriate SELF-DIAGNOSTICS article ENGINE PERFORMANCE section.
(2)See appropriate TESTS W/CODES article in ENGINE PERFORMANCE section.
(3)KOEO fault code.
(4)KOER fault code.
(5)Continuous memory code.
(6)See TROUBLESHOOTING in FORD E4OD article.
(7)California models only.

EEC-V DTC IDENTIFICATION

Following procedures are functional tests of EEC-V system. These basic test steps must be followed in sequence to avoid misdiagnosis

  1. Visual Check
  2. Equipment Hookup
  3. KOEO (Key On Engine Off) Self-Test
  4. KOER (Key On Engine Running) Self-Test
  5. Computed Timing Check
  6. Continuous Memory Self-Test

After each service or repair procedure has been completed, repeat QUICK TEST to ensure all EEC-V systems work properly and diagnostic trouble codes are no longer present.

Generic OBD-II Parameter Identification (PID)

Turn ignition switch to OFF position. Ensure test equipment is properly attached. Program scan tool using the following steps

  1. Select vehicle and engine selection menu (optional).
  2. Select year, engine, model and any additional information requested by scan tool (optional).
  3. Select GENERIC OBD-II OPTIONS. Press CONT button if monitors are not complete.
  4. Select PID/DATA MONITOR.
  5. Turn ignition on or start engine and allow to idle.
  6. Follow operating instructions from scan tool menu.
  7. Select PIDs and press START.

Non-Generic OBD-II Parameter Identification (PID)

Turn ignition switch to OFF position. Ensure test equipment is properly attached. Program scan tool using the following steps

  1. Select vehicle and engine selection menu.
  2. Select year, engine, model and any additional information requested by scan tool.
  3. Select GENERIC OBD-II OPTIONS. Press CONT button if monitors are not complete.
  4. Select DIAGNOSTIC DATA LINK.
  5. Select PCM - POWERTRAIN CTRL MODULE.
  6. Select DIAGNOSTIC TEST MODES.
  7. Select PID DATA MONITOR AND RECORD.
  8. Turn ignition on or start engine and allow to idle.
  9. Follow operating instructions from scan tool menu.
  10. Select PIDs and press START.

On-Board System Readiness (OSR) Test Mode

All OBD-II scan tools must display OSR test. The OSR will display monitors on the vehicle and status of all monitors; complete or not complete. If not complete, the scan tool will display which monitor has not completed.

To enter OSR, turn ignition switch to OFF position. Ensure test equipment is properly attached. Program scan tool using the following steps

  1. Select vehicle and engine selection menu (optional).
  2. Select year, engine, model and any additional information requested by scan tool.
  3. Follow operating instructions from scan tool menu.
  4. Select GENERIC OBD-II FUNCTIONS. Press TEST button if all OBD-II monitors are not complete.
  5. Start engine and allow to idle.
  6. Select ON-BOARD SYSTEM READINESS.