Contents Section: Interior/illumination Lights All sections

Interior Lighting Ford Cutaway E350

Interior/illumination Lights 35 illustrations ~4379 words

Courtesy Lamps

The interior lamps are located on the roof trim panel. The interior lamps are energized anytime the lamp switches are activated or when the headlamp switch is turned counterclockwise to the stop position.

Illuminated Entry

On vehicles equipped with an optional remote keyless entry (RKE) system, the illuminated entry activates the interior lamps anytime an RKE transmitter unlock button is pressed. The length of time the illuminated entry system is energized is controlled by the RKE module. The illuminated entry feature will be canceled when any of the following conditions are met

  1. 25 seconds have elapsed since the illuminated entry feature was activated and the interior lamp control is turned off.
  2. The ignition is in the RUN or START position, and the interior lamp control is not activated.
  3. The RKE transmitter lock button is pressed.

Refer to SYSTEM WIRING DIAGRAMS for schematic and connector information.

Special Tool(s)

SPECIAL TOOL 73 Digital Multimeter 105-R0051 or equivalent

Scheme 1

Scheme 1: Special Tool(s)

Inspection and Verification

  1. Verify the customer concern.
  2. Visually inspect for obvious signs of mechanical or electrical damage. VISUAL INSPECTION CHART Mechanical Electrical Interior lamp switch Door ajar switch(es) Central junction box (JB) fuse(s): 4 (15A) 22 (15A) Battery saver relay Interior lamp relay Bulbs Circuitry Connectors
  3. If the cause is not visually evident, connect the diagnostic tool to the data link connector (DLC) and select the vehicle to be tested from the diagnostic tool menu. If the diagnostic tool does not communicate with the vehicle: check that the program card is correctly installed. check the connections to the vehicle. check the ignition switch position.
  4. If the diagnostic tool still does not communicate with the vehicle, refer to the diagnostic tool operating manual.
  5. Carry out the diagnostic tool data link test. If the diagnostic tool responds with: CAN, circuits fault; all electronic control units no response/not equipped, refer to «MODULE COMMUNICATIONS NETWORK»(/ford/cutaway-e350/2004-2007/remont/communication-devices/#module-communications-network) . System passed, retrieve and record the continuous diagnostic trouble codes (DTCs), erase the continuous DTCs and carry out the self-test diagnostics.
  6. If the DTCs retrieved are related to the concern, go to the «INSTRUMENT CLUSTER DIAGNOSTIC TROUBLE CODE (DTC) INDEX»(/ford/cutaway-e350/2004-2007/remont/interiorillumination-lights/#interior-lighting) .
  7. If no DTCs related to the concern are retrieved, GO to «SYMPTOM CHART»(/ford/cutaway-e350/2004-2007/remont/interiorillumination-lights/#interior-lighting__symptom-chart) .
DTCDescriptionAction
B1319Driver Door Ajar Circuit FailureGO to PINPOINT TEST D .
B1327Passenger Door Ajar Circuit FailureGO to PINPOINT TEST D .
B1607Illuminated Entry Input Circuit FailureGO to PINPOINT TEST G .
All other DTCsREFER to MULTIFUNCTION ELECTRONIC MODULES .

INSTRUMENT CLUSTER DIAGNOSTIC TROUBLE CODE (DTC) INDEX

Symptom Chart

ConditionPossible SourcesAction
The interior lamps are inoperativeFuse Circuitry Battery saver relay Interior lamp relay Instrument cluster Headlamp switchGO to PINPOINT TEST A .
The interior lamps stay on continuouslyCircuitry Door ajar switch Headlamp switch Instrument cluster Vehicle security moduleGO to PINPOINT TEST B .
An individual interior lamp is inoperativeLamp assembly CircuitryGO to PINPOINT TEST C .
The interior lamps do not turn on with one door openDoor ajar switch Circuitry Instrument clusterGO to PINPOINT TEST D .
The demand lighting is inoperativeCircuitryOPEN a door. If the interior lamps operate correctly, REPAIR circuit 54 (LG/YE) for an open. TEST the system for normal operation. If the interior lamps do not operate correctly, GO to PINPOINT TEST A .
An individual demand lamp is inoperativeLamp assembly CircuitryGO to PINPOINT TEST E .
The battery saver does not deactivate after time-outBattery saver relay Circuitry Instrument clusterGO to PINPOINT TEST F .
All battery saver components do not operateCircuitryOPEN a door. If the interior lamps operate correctly, REPAIR circuit 54 (LG/YE) for an open. TEST the system for normal operation. If the interior lamps do not operate correctly, GO to PINPOINT TEST A .
The illuminated entry is inoperative when using the remote transmitterCircuitry Instrument cluster Vehicle security moduleGO to PINPOINT TEST G .

INTERIOR LIGHTING SYMPTOM CHART

Scheme 2

Scheme 2: PINPOINT TEST A: THE INTERIOR LAMPS ARE INOPERATIVE

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Scheme 11
  1. A1 VERIFY THE VEHICLE CHASSIS TYPE Verify the vehicle type. Is the vehicle a stripped chassis? Yes : GO to A15 . No : GO to A2.
  2. A2 CHECK THE OPERATION OF THE DEMAND LIGHTING Operate the demand lighting function on one interior lamp. Does the demand lighting operate correctly? Yes : GO to A3. No : GO to A9 .
  3. A3 CHECK CIRCUIT 1008 (LG/OG) FOR AN OPEN Key in OFF position. Disconnect: Instrument Cluster Measure the voltage between the instrument cluster C220b-13, circuit 1008 (LG/OG), harness side and ground. Is the voltage greater than 10 volts? Yes : GO to A4. No : GO to A7 .
  4. A4 CHECK THE INSTRUMENT CLUSTER FOR AN OPEN (INTERIOR LAMP RELAY) Connect a fused (15A) jumper wire between the instrument cluster C220b-13, circuit 1008 (LG/OG), harness side and ground. Do the interior lamps illuminate? Yes : REMOVE the jumper wire. GO to A17 . No : REMOVE the jumper wire. GO to A5.
  5. A5 CHECK CIRCUIT 54 (LG/YE) FOR AN OPEN NOTE: The battery saver relay must be activated during this test. Disconnect: Interior Lamp Relay C221. Measure the voltage between the interior lamp relay C221-3, circuit 54 (LG/YE) harness side and ground. Is the voltage greater than 10 volts? Yes : GO to A6. No : REPAIR the circuit. TEST the system for normal operation.
  6. A6 CHECK CIRCUIT 53 (BK/LB) FOR AN OPEN Connect a fused (15A) jumper wire between the interior lamp relay C221-3, circuit 54 (LG/YE), harness side and the interior lamp relay C221-5, circuit 53 (BK/LB) harness side. Do the interior lamps illuminate? Yes : INSTALL a new interior lamp relay. TEST the system for normal operation. No : REPAIR the circuit. TEST the system for normal operation.
  7. A7 CHECK CIRCUIT 729 (RD/WH) FOR AN OPEN (INTERIOR LAMP RELAY) Disconnect: Interior Lamp Relay C221. Measure the voltage between the interior lamp relay C221-2, circuit 729 (RD/WH), harness side and ground. Is the voltage greater than 10 volts? Yes : GO to A8. No : REPAIR the circuit. TEST the system for normal operation.
  8. A8 CHECK CIRCUIT 1008 (LG/OG) FOR AN OPEN (INTERIOR LAMP RELAY) Connect a fused (15A) jumper wire between the interior lamp relay C221-1, circuit 729 (RD/WH), harness side and the interior lamp relay C221-2, circuit 1008 (LG/OG), harness side. Measure the voltage between the instrument cluster C220b-13, circuit 1008 (LG/OG), harness side and ground. Is the voltage greater than 10 volts? Yes : INSTALL a new interior lamp relay. TEST the system for normal operation. No : REPAIR the circuit. TEST the system for normal operation.
  9. A9 CHECK CIRCUIT 1005 (VT/OG) FOR AN OPEN Key in OFF position. Disconnect: Instrument Cluster C220a. Measure the voltage between the instrument cluster C220a-1, circuit 1005 (VT/OG), harness side and ground. Is the voltage greater than 10 volts? Yes : GO to A10. No : GO to A13 .
  10. A10 CHECK THE INSTRUMENT CLUSTER FOR AN OPEN (INTERIOR LAMP RELAY) Connect a fused (15A) jumper wire between the instrument cluster C220a-1, circuit 1005 (VT/OG), harness side and ground. Do the interior lamps illuminate? Yes : GO to A17 . No : REMOVE the jumper wire. GO to A11.
  11. A11 CHECK CIRCUIT 127 (BK/LB) FOR AN OPEN Disconnect: Battery Saver Relay C222. Measure the voltage between the battery saver relay C222-3, circuit 127 (BK/LB), harness side and ground. Is the voltage greater than 10 volts? Yes : GO to A12. No : VERIFY the central junction box (CJB) fuse 4 (15A) is OK. If OK, REPAIR the circuit. TEST the system for normal operation.
  12. A12 CHECK CIRCUIT 54 (LG/YE) FOR AN OPEN (BATTERY SAVER RELAY) Connect a fused (15A) jumper wire between the battery saver relay C222-3, circuit 127 (BK/LB), harness side and the battery saver relay C222-5, circuit 54 (LG/YE), harness side. Operate the demand lighting function on an interior lamp. Does the interior lamp illuminate? Yes : INSTALL a new battery saver relay. TEST the system for normal operation. No : REPAIR the circuit. TEST the system for normal operation.
  13. A13 CHECK CIRCUIT 729 (RD/WH) FOR AN OPEN (BATTERY SAVER RELAY) Disconnect: Battery Saver Relay C222. Measure the voltage between the battery saver relay C222-2, circuit 729 (RD/WH), harness side and ground. Is the voltage greater than 10 volts? Yes : GO to A14. No : VERIFY the CJB fuse 22 (15A) is OK. If OK, REPAIR the circuit. TEST the system for normal operation.
  14. A14 CHECK CIRCUIT 1005 (VT/OG) FOR AN OPEN (BATTERY SAVER RELAY) Connect a fused (15A) jumper wire between the battery saver relay C222-2, circuit 729 (RD/WH), harness side and the battery saver relay C222-1, circuit 1005 (VT/OG), harness side. Measure the voltage between the instrument cluster C220a-1, circuit 1005 (VT/OG), harness side and ground. Is the voltage greater than 10 volts? Yes : INSTALL a new battery saver relay. TEST the system for normal operation. No : REPAIR the circuit. TEST the system for normal operation.
  15. A15 CHECK CIRCUIT 54 (LG/YE) FOR AN OPEN (STRIPPED CHASSIS) Disconnect: Headlamp Switch C205. Measure the voltage between the headlamp switch C205-D1, circuit 54 (LG/YE), harness side and ground. Is the voltage greater than 10 volts? Yes : GO to A16. No : VERIFY the CJB fuse 4 (15A) is OK. If OK, REPAIR the circuit. TEST the system for normal operation.
  16. A16 CHECK CIRCUIT 53 (BK/LB) FOR AN OPEN (STRIPPED CHASSIS) Connect a fused (15A) jumper wire between the headlamp switch C205-D1, circuit 54 (LG/YE), harness side and the headlamp switch C205-D2, circuit 53 (BK/LB), harness side. Do the interior lamps illuminate? Yes : INSTALL a new headlamp switch. REFER to «EXTERIOR LIGHTING»(/ford/cutaway-e350/2004-2007/remont/exterior-lights/#exterior-lighting) . TEST the system for normal operation. No : REPAIR the circuit. TEST the system for normal operation.
  17. A17 CHECK FOR CORRECT INSTRUMENT CLUSTER OPERATION Key in OFF position. Disconnect all instrument cluster connectors. Check for: corrosion pushed-out pins Connect all instrument cluster connectors and make sure they seat correctly. Operate the system and verify the concern is still present. Is the concern still present? Yes : INSTALL a new instrument cluster. REFER to «INSTRUMENT CLUSTER»(ref-231355) . TEST the system for normal operation. No : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.

Scheme 12

Scheme 12: PINPOINT TEST B: THE INTERIOR LAMPS STAY ON CONTINUOUSLY

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Scheme 17
  1. B1 VERIFY THE VEHICLE CHASSIS TYPE Verify the vehicle type. Is the vehicle a stripped chassis? Yes : GO to B21 . No : GO to B2.
  2. B2 CHECK THE DOOR AJAR PID STATUS WITH THE DIAGNOSTIC TOOL Key in ON position. Close all the doors. Enter the following diagnostic mode on the diagnostic tool: Instrument Cluster Door Ajar PIDs. Monitor the door ajar PIDs. Does the door ajar PID match the door positions? Yes : GO to B3. No : If the left front door does not operate correctly, GO to B10 . If the sliding door does not operate correctly, GO to B10 . If the right front, rear or side doors (if equipped) do not operate correctly, GO to B16 .
  3. B3 CHECK THE HEADLAMP SWITCH Key in OFF position. Disconnect: Headlamp Switch C205. Observe the interior lamps. Are the interior lamps still illuminated? Yes : GO to B4. No : INSTALL a new headlamp switch. REFER to «EXTERIOR LIGHTING»(/ford/cutaway-e350/2004-2007/remont/exterior-lights/#exterior-lighting) . TEST the system for normal operation.
  4. B4 CHECK THE VEHICLE SECURITY MODULE Key in OFF position. Disconnect: Vehicle Security Module C203a. Observe the interior lamps. Are the interior lamps still illuminated? Yes : GO to B5. No : GO to B23 .
  5. B5 CHECK THE INSTRUMENT CLUSTER Key in OFF position. Disconnect: Instrument Cluster C220a and C220b. Are the interior lamps still illuminated? Yes : GO to B6. No : GO to B8 .
  6. B6 CHECK CIRCUIT 53 (BK/LB) FOR A SHORT TO VOLTAGE Disconnect: Interior Lamp Relay Are the interior lamps still illuminated? Yes : REPAIR the circuit. TEST the system for normal operation. No : GO to B7.
  7. B7 CHECK CIRCUIT 1008 (LG/OG) FOR A SHORT TO GROUND Measure the resistance between the instrument cluster C220b-13, circuit 1008 (LG/OG), harness side and ground. Is the resistance greater than 10,000 ohms? Yes : INSTALL a new interior lamp relay. TEST the system for normal operation. No : REPAIR the circuit. TEST the system for normal operation.
  8. B8 CHECK CIRCUIT 343 (DB/LG) FOR A SHORT TO GROUND Measure the resistance between the instrument cluster C220b-10, circuit 343 (DB/LG), harness side and ground. Is the resistance greater than 10,000 ohms? Yes : GO to B9. No : REPAIR the circuit. TEST the system for normal operation.
  9. B9 CHECK CIRCUIT 402 (OG/LG) FOR A SHORT TO GROUND Measure the resistance between the instrument cluster C220a-11, circuit 402 (OG/LG), harness side and ground. Is the resistance greater than 10,000 ohms? Yes : GO to B22 . No : REPAIR the circuit. TEST the system for normal operation.
  10. B10 CHECK THE LEFT FRONT DOOR AJAR SWITCH FOR A SHORT TO GROUND Disconnect: Left Front Door Ajar Switch C3129. Enter the following diagnostic mode on the diagnostic tool: Instrument Cluster Door Ajar PIDs. Monitor the door ajar PIDs. Did the door ajar PID change with the switch disconnected? Yes : INSTALL a new door ajar switch for the switch in question. TEST the system for normal operation. No : GO to B11.
  11. B11 CHECK FOR A SHORTED INSTRUMENT CLUSTER Key in OFF position. Disconnect: Instrument Cluster C220b. Measure the resistance between the instrument cluster C220b-16, circuit 159 (RD/PK), harness side and ground. Is the resistance greater than 10,000 ohms? Yes : GO to B22 . No : GO to B12.
  12. B12 CHECK CIRCUIT 159 (RD/PK) FOR A SHORT TO GROUND Disconnect: Vehicle Security Module C203a. Measure the resistance between the instrument cluster C220b-16, circuit 159 (RD/PK), harness side and ground. Is the resistance greater than 10,000 ohms? Yes : GO to B23 . No : REPAIR the circuit. TEST the system for normal operation.
  13. B13 CHECK THE SLIDING DOOR AJAR SWITCH FOR A SHORT TO GROUND Disconnect: Sliding Door Ajar Switch C398. Enter the following diagnostic mode on the diagnostic tool: Instrument Cluster Door Ajar PIDs. Monitor the door ajar PIDs. Did the door ajar PID change with the switch disconnected? Yes : INSTALL a new sliding door ajar switch. TEST the system for normal operation. No : GO to B14.
  14. B14 CHECK FOR A SHORTED INSTRUMENT CLUSTER Key in OFF position. Disconnect: Instrument Cluster C220b. Measure the resistance between the instrument cluster C220b-17, circuit 628 (WH), harness side and ground. Is the resistance greater than 10,000 ohms? Yes : GO to B22 . No : GO to B15.
  15. B15 CHECK CIRCUIT 628 (WH) FOR A SHORT TO GROUND Disconnect: Vehicle Security Module C203a. Measure the resistance between the instrument cluster C220b-17, circuit 628 (WH), harness side and ground. Is the resistance greater than 10,000 ohms? Yes : GO to B23 . No : REPAIR the circuit. TEST the system for normal operation.
  16. B16 CHECK THE RIGHT FRONT DOOR AJAR SWITCH FOR A SHORT TO GROUND Disconnect: Right Front Door Ajar Switch C3141. Enter the following diagnostic mode on the diagnostic tool: Instrument Cluster Door Ajar PIDs. Monitor the door ajar PIDs. Did the door ajar PID change with the switch disconnected? Yes : INSTALL a new right front door ajar switch. TEST the system for normal operation. No : GO to B17.
  17. B17 CHECK THE REAR DOOR AJAR SWITCH FOR A SHORT TO GROUND Disconnect: Rear Door Ajar Switch C4119. Enter the following diagnostic mode on the diagnostic tool: Instrument Cluster Door Ajar PIDs. Monitor the door ajar PIDs. Did the door ajar PID change with the switch disconnected? Yes : INSTALL a new rear door ajar switch. TEST the system for normal operation. No : GO to B18.
  18. B18 CHECK THE SIDE DOOR AJAR SWITCH (IF EQUIPPED) FOR A SHORT TO GROUND Disconnect: Side Door Ajar Switch C816. Enter the following diagnostic mode on the diagnostic tool: Instrument Cluster Door Ajar PIDs. Monitor the door ajar PIDs. Did the door ajar PID change with the switch disconnected? Yes : INSTALL a new side door ajar switch. TEST the system for normal operation. No : GO to B19.
  19. B19 CHECK FOR A SHORTED INSTRUMENT CLUSTER Key in OFF position. Disconnect: Instrument Cluster C220b. Measure the resistance between the instrument cluster C220b-15, circuit 1034 (BK/WH), harness side and ground. Is the resistance greater than 10,000 ohms? Yes : GO to B22 . No : GO to B20.
  20. B20 CHECK CIRCUIT 1034 (BK/WH) FOR A SHORT TO GROUND Disconnect: Vehicle Security Module C203b. Measure the resistance between the instrument cluster C220b-15, circuit 1034 (BK/WH), harness side and ground. Is the resistance greater than 10,000 ohms? Yes : GO to B23 . No : REPAIR the circuit. TEST the system for normal operation.
  21. B21 CHECK CIRCUIT 53 (BK/LB) FOR A SHORT TO VOLTAGE (STRIPPED CHASSIS) Key in OFF position. Disconnect: Headlamp Switch C205. Observe the interior lamps. Are the interior lamps still illuminated? Yes : REPAIR the circuit. TEST the system for normal operation. No : INSTALL a new headlamp switch. REFER to «EXTERIOR LIGHTING»(/ford/cutaway-e350/2004-2007/remont/exterior-lights/#exterior-lighting) . TEST the system for normal operation.
  22. B22 CHECK FOR CORRECT INSTRUMENT CLUSTER OPERATION Key in OFF position. Disconnect all instrument cluster connectors. Check for: corrosion pushed-out pins Connect all instrument cluster connectors and make sure they seat correctly. Operate the system and verify the concern is still present. Is the concern still present? Yes : INSTALL a new instrument cluster. REFER to «INSTRUMENT CLUSTER»(ref-231355) . TEST the system for normal operation. No : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.
  23. B23 CHECK FOR CORRECT VEHICLE SECURITY MODULE OPERATION Key in OFF position. Disconnect all vehicle security module connectors. Check for: corrosion pushed-out pins Connect all vehicle security module connectors and make sure they seat correctly. Operate the system and verify the concern is still present. Is the concern still present? Yes : INSTALL a new vehicle security module. REFER to «MULTIFUNCTION ELECTRONIC MODULES»(/ford/cutaway-e350/2004-2007/remont/communication-devices/#multifunction-electronic-modules) . TEST the system for normal operation. No : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.

Scheme 18

Scheme 18: PINPOINT TEST C: AN INDIVIDUAL INTERIOR LAMP IS INOPERATIVE

Scheme 19

Scheme 19
  1. C1 CHECK CIRCUIT 53 (BK/LB) FOR AN OPEN Key in OFF position. Disconnect: Inoperative Interior Lamp. Turn the headlamp switch to the dome lamp ON position. Measure the voltage between the inoperative interior lamp, harness side and ground as follows: CONNECTOR-PIN SPECIFICATION Inoperative Lamp Connector-Pin Circuit High-mount stoplamp C475-4 53 (BK/LB) Interior lamp (with full headliner) C981-1 53 (BK/LB) Front interior/map lamp assembly (with full headliner) C931-1 53 (BK/LB) Rear interior lamp C901-1 53 (BK/LB) Cargo lamp C926-1 53 (BK/LB) Is the voltage greater than 10 volts? Yes : GO to C2. No : REPAIR the circuit in question. TEST the system for normal operation.
  2. C2 CHECK CIRCUIT 57 (BK) FOR AN OPEN Measure the resistance between the inoperative interior lamp, harness side and ground as follows: CONNECTOR-PIN SPECIFICATION Inoperative Lamp Connector-Pin Circuit High-mount stoplamp C475-2 57 (BK) Interior lamp (with full headliner) C981-2 57 (BK) Front interior/map lamp assembly (with full headliner) C931-2 57 (BK) Rear interior lamp C901-2 57 (BK) Cargo lamp C926-2 57 (BK) Is the resistance less than 5 ohms? Yes : INSTALL a new lamp assembly. REFER to «LAMP ASSEMBLY - INTERIOR (DOME LAMP)»(/ford/cutaway-e350/2004-2007/remont/interiorillumination-lights/#interior-lighting) or «LAMP ASSEMBLY - INTERIOR BODY (CARGO LAMP) (WITH HEADLINER)»(/ford/cutaway-e350/2004-2007/remont/interiorillumination-lights/#interior-lighting) . TEST the system for normal operation. No : REPAIR the circuit in question. TEST the system for normal operation.

Scheme 20

Scheme 20: PINPOINT TEST D: THE INTERIOR LAMPS DO NOT TURN ON WITH ONE DOOR OPEN
  1. D1 CHECK CIRCUIT 57 (BK) FOR AN OPEN Key in OFF position. Disconnect: Suspect Door Ajar Switch. Measure the resistance between the suspect door ajar switch connector, circuit 57 (BK), harness side and ground as follows: CONNECTOR-PIN SPECIFICATION Suspect Door Ajar Switch Connector-Pin Circuit Left front C3129-2 57 (BK) Right front C3141-2 57 (BK) Right side (with hinged door) C816-2 57 (BK) Rear door C4119-2 57 (BK) Sliding door C398-3 57 (BK) Is the resistance less than 5 ohms at the suspect door ajar switch connector? Yes : GO to D2. No : REPAIR the circuit in question. CLEAR the DTCs. REPEAT the self-test.
  2. D2 CHECK THE SUSPECT DOOR AJAR SWITCH Measure the resistance of the suspect door ajar switch, component side, as follows: CONNECTOR-PIN SPECIFICATION Suspect Door Ajar Switch Connector-Pin Left front C3129-1 and C3129-2 Right front C3141-1 and C3141-2 Right side (with hinged door) C816-2 and C816-3 Rear door C4119-2 and C4119-3 Sliding door C398-1 and C398-3 Is the resistance less than 5 ohms? Yes : GO to D3. No : INSTALL a new door ajar switch for the switch in question. CLEAR the DTCs. REPEAT the self-test.
  3. D3 CHECK THE DOOR AJAR REFERENCE CIRCUIT FOR AN OPEN Key in OFF position. Disconnect: Instrument Cluster C220b:. Measure the resistance between the inoperative door ajar switch, harness side and the instrument cluster, harness side as follows: CONNECTOR-PIN SPECIFICATION Suspect Door Ajar Switch Door Ajar Switch Connector-Pin Instrument Cluster Connector-Pin Circuit Left front C3129-1 C220b-16 159 (RD/PK) Right front C3141-1 C220b-15 1034 (BK/WH) Right side (with hinged door) C816-3 C220b-15 1034 (BK/WH) Rear door C4119-3 C220b-15 1034 (BK/WH) Sliding door C398-1 C220b-17 628 (WH) Is the resistance less than 5 ohms? Yes : GO to D4. No : REPAIR the circuit in question. CLEAR the DTCs. REPEAT the self-test.
  4. D4 CHECK FOR CORRECT INSTRUMENT CLUSTER OPERATION Key in OFF position. Disconnect all instrument cluster connectors. Check for: corrosion pushed-out pins Connect all instrument cluster connectors and make sure they seat correctly. Operate the system and verify the concern is still present. Is the concern still present? Yes : INSTALL a new instrument cluster. REFER to «INSTRUMENT CLUSTER»(ref-231355) . TEST the system for normal operation. No : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.

Scheme 21

Scheme 21: PINPOINT TEST E: AN INDIVIDUAL DEMAND LAMP IS INOPERATIVE
  1. E1 VERIFY THE INTERIOR LAMP OPERATION NOTE: The battery saver relay must be activated during this test. Open the LF door. Verify all interior lamps illuminate. Do the interior lamps illuminate? Yes : GO to E2. No : GO to «PINPOINT TEST A»(/ford/cutaway-e350/2004-2007/remont/interiorillumination-lights/#interior-lighting) .
  2. E2 CHECK CIRCUIT 54 (LG/YE) FOR AN OPEN Key in OFF position. Disconnect: Inoperative Demand Lamp. Measure the voltage between the inoperative demand lamp connector, circuit 54 (LG/YE), harness side and ground as follows: CONNECTOR-PIN SPECIFICATION Suspect Interior Lamp Connector-Pin Circuit Front interior/map lamp assembly (with full headliner) C931-3 54 (LG/YE) RH vanity mirror C906-1 54 (LG/YE) LH vanity mirror C907-1 54 (LG/YE) Front interior lamp C981-3 54 (LG/YE) Rear interior lamp C901-3 54 (LG/YE) Cargo lamp C926-3 54 (LG/YE) High mounted stoplamp C475-3 54 (LG/YE) Is the voltage greater than 10 volts at the inoperative demand lamp? Yes : INSTALL a new lamp assembly. REFER to «LAMP ASSEMBLY - INTERIOR (DOME LAMP)»(/ford/cutaway-e350/2004-2007/remont/interiorillumination-lights/#interior-lighting) or «LAMP ASSEMBLY - INTERIOR BODY (CARGO LAMP) (WITH HEADLINER)»(/ford/cutaway-e350/2004-2007/remont/interiorillumination-lights/#interior-lighting) . TEST the system for normal operation. No : REPAIR the circuit in question. TEST the system for normal operation.

Scheme 22

Scheme 22: PINPOINT TEST F: THE BATTERY SAVER DOES NOT DEACTIVATE AFTER TIME-OUT
  1. F1 CHECK CIRCUIT 54 (LG/YE) FOR A SHORT TO VOLTAGE Disconnect: Battery Saver Relay C222. Observe the demand lighting. Does the demand lighting illuminate? Yes : REPAIR the circuit. TEST the system for normal operation. No : GO to F2.
  2. F2 CHECK CIRCUIT 1005 (VT/OG) FOR A SHORT TO GROUND Key in OFF position. Disconnect: Instrument Cluster C220a. Measure the resistance between the instrument cluster C220a-1, circuit 1005 (VT/OG), harness side and ground. Is the resistance greater than 10,000 ohms? Yes : GO to F3. No : REPAIR the circuit. TEST the system for normal operation.
  3. F3 CHECK THE BATTERY SAVER RELAY Carry out the battery saver relay component test. Refer to «COMPONENT TESTING»(/ford/cutaway-e350/2004-2007/remont/accessories-control-systems/#component-testing) for component testing. Does the battery saver relay pass the component test? Yes : GO to F4. No : INSTALL a new battery saver relay. TEST the system for normal operation.
  4. F4 CHECK FOR CORRECT INSTRUMENT CLUSTER OPERATION Key in OFF position. Disconnect all instrument cluster connectors. Check for: corrosion pushed-out pins Connect all instrument cluster connectors and make sure they seat correctly. Operate the system and verify the concern is still present. Is the concern still present? Yes : INSTALL a new instrument cluster. REFER to «INSTRUMENT CLUSTER»(ref-231355) . TEST the system for normal operation. No : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.

Scheme 23

Scheme 23: PINPOINT TEST G: THE ILLUMINATED ENTRY IS INOPERATIVE WHEN USING THE REMOTE TRANSMITTER

Scheme 24

Scheme 24
  1. G1 CHECK CIRCUIT 343 (DB/LG) FOR VOLTAGE Key in OFF position. Disconnect: Vehicle Security Module C203a. Measure the voltage between the vehicle security module C203a-10, circuit 343 (DB/LG), harness side and ground. Is the voltage greater than 10 volts? Yes : GO to G2. No : GO to G3 .
  2. G2 CHECK CIRCUIT 343 (DB/LG) FOR A SHORT TO VOLTAGE Disconnect: Instrument Cluster C220b. Key in ON position. Measure the voltage between the vehicle security module C203a-10, circuit 343 (DB/LG), harness side and ground. Is any voltage indicated? Yes : REPAIR the circuit. CLEAR the DTCs. REPEAT the self-test. No : GO to G5 .
  3. G3 CHECK CIRCUIT 343 (DB/LG) FOR AN OPEN Disconnect: Instrument Cluster C220b. Measure the resistance between the vehicle security module C203a-10, circuit 343 (DB/LG), harness side and the instrument cluster C220b-10, circuit 343 (DB/LG), harness side. Is the resistance less than 5 ohms? Yes : GO to G4. No : REPAIR the circuit. CLEAR the DTCs. REPEAT the self-test.
  4. G4 CHECK FOR CORRECT INSTRUMENT CLUSTER OPERATION Key in OFF position. Disconnect all instrument cluster connectors. Check for: corrosion pushed-out pins Connect all instrument cluster connectors and make sure they seat correctly. Operate the system and verify the concern is still present. Is the concern still present? Yes : INSTALL a new instrument cluster. REFER to «INSTRUMENT CLUSTER»(ref-231355) . TEST the system for normal operation. No : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.
  5. G5 CHECK FOR CORRECT VEHICLE SECURITY MODULE OPERATION Key in OFF position. Disconnect all vehicle security module connectors. Check for: corrosion pushed-out pins Connect all vehicle security module connectors and make sure they seat correctly. Operate the system and verify the concern is still present. Is the concern still present? Yes : INSTALL a new vehicle security module. REFER to «MULTIFUNCTION ELECTRONIC MODULES»(/ford/cutaway-e350/2004-2007/remont/communication-devices/#multifunction-electronic-modules) . TEST the system for normal operation. No : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.

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Scheme 25: Removal and Installation

Scheme 26

Scheme 26
  1. Pry the interior lamp (dome lamp) assembly from the headliner.
  2. Disconnect the interior lamp (dome lamp) assembly electrical connector.
  3. To install, reverse the removal procedure.

Scheme 27

Scheme 27: Removal and Installation

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Scheme 28

Scheme 29

Scheme 29
  1. Rotate both dome/reading lamp to the stop position, then continue until both dome/reading lamps are in the vertical position.
  2. Remove the dome/reading lamp screws.
  3. Disconnect the dome/reading lamp electrical connector.
  4. To install, reverse the removal procedure.

Scheme 30

Scheme 30: Removal and Installation

Scheme 31

Scheme 31
  1. Remove the lens to interior lamp body (13786) (cargo lamp) screws.
  2. Remove the interior lamp body (cargo lamp) screws.
  3. Disconnect the electrical connector.
  4. To install, reverse the removal procedure.

Scheme 32

Scheme 32: Removal and Installation

Scheme 33

Scheme 33

Scheme 34

Scheme 34
  1. Remove the lens to interior lamp door (13788) (cargo lamp) screws.
  2. Remove the interior lamp door (cargo lamp) screws.
  3. Remove the bulb sockets from the rear hi-mount lamp (13A613) and remove the interior lamp door.
  4. To install, reverse the removal procedure.

Scheme 35

Scheme 35: Removal and Installation
  1. Remove the front door trim panel. For additional information, refer to «INTERIOR TRIM AND ORNAMENTATION»(/ford/cutaway-e350/2004-2007/remont/exteriorinterior-trim/#interior-trim-and-ornamentation) .
  2. Remove the interior lamp switch. Disconnect the electrical connector. Rotate switch counterclockwise. Remove the interior lamp switch.
  3. To install, reverse the removal procedure.