A/C Compressor - External Leak Test
- Install the A/C pressure test adapter on the rear head of the A/C compressor using the existing manifold retaining bolt.
- Connect the high and low pressure lines of a manifold gauge set or a refrigerant recovery/recycling station such as R-134a A/C Service Center to the corresponding fittings on the A/C pressure test adapter.
- Attach the center hose of the manifold gauge set to a refrigerant container standing in an upright position.
- Hand-rotate the compressor shaft 2 complete revolutions to distribute the oil inside the A/C compressor.
- Open the low pressure gauge valve, the high pressure gauge valve and the valve on the refrigerant container to allow the refrigerant vapor to flow into the A/C compressor.
- Using the Refrigerant Leak Detector, check for leaks at the compressor shaft seal, the compressor front/rear head seal and the compressor rear head bolts.
- If an external leak is found, install a new A/C compressor. Refer to «AIR CONDITIONING»(/ford/cutaway-e350/2004-2007/remont/manual-hvac-system/#hvac-system-air-conditioning) .
- When the leak test is complete, recover the refrigerant from the compressor.