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Engine Controls - Symptom Charts - Cng, Flex-Fuel & Gasoline Ford Crown Victoria II

Testing & Diagnostics ~1096 words

QT1 PERFORM PCM QUICK TEST

Note. If the vehicle was brought in with an emission compliance failure symptom, GO to M: Emission Compliance STEP EM1.

  1. Complete preliminary checks looking for obvious concerns that may relate to the symptom. Check items such as those listed: Related electrical connectors or fuses Vacuum lines (leaks, routing) Air intake system (leaks, restrictions) Fuel quality (octane, contamination, winter/summer blend) Cooling system (engine operating at proper temperature)
  2. Access any related TSB information (if available).
  3. Complete PCM Quick Test to access any DTCs. Note any Key On Engine Off, Key On Engine Running (if engine runs) and Continuous Memory (MIL and non-MIL) DTCs.

Note. If unable to access DTCs, or any scan tool communication concern exists, GO to A: Unable to Activate Self-Test/Network Communication Error/DTC P1001 STEP QA1. For additional information on retrieving MIL and non-MIL DTCs, refer to CONTINUOUS MEMORY SELF-TEST .

Were any DTCs present?

YesNo
If engine runs rough at idle and Key On Engine Running or Continuous Memory DTC(s) are present: GO to Quick Test QT2 to check injector fault PIDS. All Others: GO to DIAGNOSTIC TROUBLE CODE (DTC) CHARTS for direction to service DTC(s) after noting the following: Service DTCs in the following order (begin diagnosis with the first DTC output in that mode). Any KOEO DTC(s) Any KOER DTC(s) Any Continuous Memory DTC(s) (retrieve any available Freeze Frame Data) (disregard any identical/related Continuous DTC(s) of DTC(s) already serviced).GO to STEP 2: NO DTC(S) PRESENT SYMPTOM CHART INDEX for direction to proper STEP 3 Chart. NOTE: If symptom is not listed, REFER to applicable article or GO to Z: Intermittent STEP Z1.
NOTE
If symptom is not listed, REFER to applicable article or GO to Z: Intermittent STEP Z1.

QT2 ENGINE RUNS ROUGH AT IDLE WITH KEY ON ENGINE RUNNING OR CONTINUOUS MEMORY DTC(s): CHECK INJECTOR FAULT (INJxF) PID(s)

Note. An injector circuit fault could result in unrelated DTC(s) being received from the PCM.

  1. Key on, engine off.
  2. Access the INJxF PIDs (the "x" indicates the injector number). There will be one INJxF PID for each engine cylinder.

Do any of the INJxF PIDs indicate a fault (or Yes)?

YesNo
An injector circuit fault exists. KEY OFF. Disregard DTC(s). Natural Gas applications: GO to A: Natural Gas Fuel Control STEP HA27. All Others: GO to H: Fuel Control STEP H46.No fault detected by injector fault PIDs. KEY OFF. GO to QT1 and follow the YES Action To Take for all others.

Step 2: No DTC(s) Present Symptom Chart Index

System/SymptomChart Number
Starting ConcernsHard Start/Long Crank/Erratic Start/Erratic CrankCHART NUMBER: 2
Stall After StartCHART NUMBER: 1
No CrankCHART NUMBER: 23
No Start (engine cranks)CHART NUMBER: 3
Unique Idle ConcernsSlow Return to IdleCHART NUMBER: 4
Rolling IdleCHART NUMBER: 1
Fast IdleCHART NUMBER: 5
Low/Slow IdleCHART NUMBER: 6

DRIVEABILITY

System/SymptomChart Number
Stalls/QuitsIdle, Acceleration, CruiseCHART NUMBER: 1
DecelerationCHART NUMBER: 6
Runs RoughCHART NUMBER: 1
MissesCHART NUMBER: 1
Buck/JerkCHART NUMBER: 1
Hesitation/StumbleCHART NUMBER: 1
SurgeCHART NUMBER: 1
BackfiresCHART NUMBER: 7
Lack/Loss of PowerCHART NUMBER: 8
Spark KnockCHART NUMBER: 9

DRIVEABILITY - PERFORMANCE WHILE DRIVING CONCERNS

System/SymptomChart Number
Diesels/Runs OnCHART NUMBER: 5
Poor Fuel EconomyCHART NUMBER: 10
Emissions ComplianceCHART NUMBER: 11
Malfunction Indicator Lamp (MIL) ConcernCHART NUMBER: 12

ADDITIONAL DRIVEABILITY CONCERNS

System/SymptomChart Number
Warning IndicatorsMalfunction Indicator Lamp (MIL)CHART NUMBER: 12
Transmission Control Indicator Lamp (TCIL)CHART NUMBER: 12
Temperature Warning Indicator Lamp or Gauge (applications with CHT sensor only)CHART NUMBER: 12
Check Fuel Cap Indicator LampCHART NUMBER: 12
Climate ControlLack of A/C cooling, A/C not functioningCHART NUMBER: 21
A/C always on and/or A/C compressor runs continuouslyCHART NUMBER: 21
A/C does not cut off under WOT conditions (Mustang only)CHART NUMBER: 21
InstrumentationTachometer InoperativeCHART NUMBER: 14
Speedometer/odometer InoperativeCHART NUMBER: 14
Boost gauge indicates higher than normal boost (supercharger applications)CHART NUMBER: 14
Fuel Gauge InoperativeCHART NUMBER: 14

ELECTRICAL

System/SymptomChart Number
Oil System ConcernsHigh Oil ConsumptionCHART NUMBER: 15
LeaksCHART NUMBER: 15
Cooling System ConcernsElectric cooling fan(s) does not operate (low, medium, high and/or variable speed)CHART NUMBER: 16
Electric cooling fan always runsCHART NUMBER: 17
Exhaust System ConcernsVisible smokeCHART NUMBER: 18
Odor (sulfur or "rotten egg" smell)CHART NUMBER: 22
Fuel System ConcernsOdor, engine compartmentCHART NUMBER: 19
Engine Noise (under hood)CHART NUMBER: 20

ENGINE

System/SymptomChart Number
Automatic Transmission Shift ConcernsA/T upshift concernCHART NUMBER: 13
A/T downshift concernCHART NUMBER: 13
Engagement concernCHART NUMBER: 13

DRIVELINE

Chart 1

  1. Starting Concerns: Stalls After Start
  2. Stalls/Quits: Idle, Acceleration, Cruise
  3. Runs Rough
  4. Misses
  5. Buck/Jerk
  6. Hesitation/Stumble
  7. Surge
  8. Unique Idle concerns: Rolling Idle

Note. For stalls on passenger car applications, engine may stall if left running while refueling. Advise customer to turn engine off while refueling to avoid contamination or damage to the EVAP system.

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Check The Following PIDs: DPFEGR (if equipped) (hot idle value within 0.15V of KOEO value) LONGFT1 / LONGFT2 (value between -20 and +20) VPWR (value between 10.5 and 17.0 volts, and within 0.5 volts of battery voltage)DPFEGR PID value not within 0.15V of KOEO value: For vehicles equipped with ESM EGR: GO to H: Exhaust Gas Recirculation System Module (ESM) STEP HH34. All others: GO to E: Exhaust Gas Recirculation (EGR) Systems STEP HE57. LONGFT1 / LONGFT2 value low (-): Continue diagnosis. Concentrate checks in areas that would cause the engine to run rich. LONGFT1 / LONGFT2 value high (+): Continue diagnosis. Concentrate checks in areas that would cause the engine to run lean. VPWR not between 10.5 and 17.0 volts: Go to the appropriate GENERATORS & REGULATORS article. VPWR between 10.5 and 17.0 volts, but not within 0.5 of battery voltage: CHECK B(+) supply to PCM power relay (or CCRM). CHECK VPWR circuit between PCM and PCM power relay or CCRM. CHECK PWR GND circuits.
For vehicles that run rough at idle: With the key on, engine off, check the INJxF PIDs (the "x" indicates the injector number, there will be one INJxF PID for each engine cylinder). All INJxF PIDs must indicate no fault (or NO).INJxF PID(s) indicate a fault (an injector circuit fault is indicated): Natural Gas applications: GO to A: Natural Gas Fuel Control STEP HA27. All others: GO to H: Fuel Control STEP H46.
Mass Air Flow (MAF) SensorGO to C: Mass Air Flow Sensor STEP DC25.
Secondary Ignition SystemFor vehicles equipped with a coil pack ignition system, GO to PINPOINT TEST JC . For all others, GO to PINPOINT TEST JB .
Fuel Delivery SystemNatural Gas Applications: GO to B: Natural Gas Fuel Delivery System STEP HB1. All Others: GO to C: Fuel Delivery System STEP HC1.
Exhaust SystemGO to F: Catalyst Efficiency Monitor and Exhaust Systems STEP HF5.
PCV SystemGO to G: Positive Crankcase Ventilation (PCV) System STEP HG1.
Natural Gas applications with rough idle: Injector circuits between NG module and injectors.GO to A: Natural Gas Fuel Control STEP HA27.
EVAP SystemGO to X: Evaporative Emission (EVAP) Monitor and System STEP HX14.
Automatic TransmissionAutomatic Transaxle/Transmission - Refer to the appropriate AUTOMATIC TRANSMISSION article.
Base EngineEngine System - Refer to the appropriate ENGINE article.
Intake Air SystemGO to U: Intake Air Systems STEP HU1.
Applications with A/C Pressure Sensor (3 wire sensor): A/C pressure (ACP) sensor input to PCMGO to S: Air Conditioning Pressure (ACP) Sensor STEP DS18.
Additional TestingGO to Z: Intermittent STEP Z1.
Additional Checks: NOTE: Some applications have a PID that will indicate whether the PCM is reducing torque (TQ_CNTL) (#095E b0), and if so, why the torque is being reduced (#095Eb1-13) (0 = No torque reduction requested; 1 = Torque Truncation. Cuts fuel to protect when line pressure fails to minimum limit; 2 = Traction Control Event. Cuts fuel and/or spark for traction control; 3 = Vehicle Speed Limit - Cuts fuel). Correct PCM vehicle identification (VID) block information (refer to FLASH ELECTRICALLY ERASABLE PROGRAMMABLE READ ONLY MEMORY - FLASH EEPROM . Be aware of engine RPM/speed limiting functions of the PCM (look for incorrect high vehicle speed signal from ABS, VSS or OSS) Verify fuel cap is properly tightened, and not physically damaged. Drivelines Manual transmission/clutch Charging System Traction control system (if equipped) A/C system (for surge with A/C on) Speed control system (for surge with speed control on) A/C compressor diode, if equipped (for rolling idle)Appropriate service information article.
NOTE
Some applications have a PID that will indicate whether the PCM is reducing torque (TQ_CNTL) (#095E b0), and if so, why the torque is being reduced (#095Eb1-13) (0 = No torque reduction requested; 1 = Torque Truncation. Cuts fuel to protect when line pressure fails to minimum limit; 2 = Traction Control Event. Cuts fuel and/or spark for traction control; 3 = Vehicle Speed Limit - Cuts fuel).

Chart 2

Starting Concerns

  1. Hard Start/Long Crank
  2. Erratic Start/Erratic Crank
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Battery Condition and Current DrawVisual, Charging System - Refer to the appropriate GENERATORS & REGULATORS article.
Secondary Ignition SystemFor vehicles equipped with a coil pack ignition system, GO to PINPOINT TEST JC . For all others, GO to PINPOINT TEST JB .
Fuel Delivery SystemNatural Gas Applications: GO to B: Natural Gas Fuel Delivery System STEP HB1. All Others: GO to C: Fuel Delivery System STEP HC1.
Exhaust SystemGO to F: Catalyst Efficiency Monitor and Exhaust Systems STEP HF5.
PCV SystemGO to G: Positive Crankcase Ventilation (PCV) System STEP HG1.
EVAP SystemGO to X: Evaporative Emission (EVAP) Monitor and System STEP HX14.
Intake Air SystemGO to U: Intake Air Systems STEP HU1.
Starting SystemStarting System - Refer to the appropriate STARTERS article.
Mass Air Flow (MAF) SensorGO to C: Mass Air Flow Sensor STEP DC25.
5.4L SC F -Series only: Check high speed fuel pump secondary circuits.GO to A: Fuel Pump Relay STEP KA52.
Additional TestingGO to Z: Intermittent STEP Z1.
Additional Checks: For applications with two Camshaft Position (CMP) sensors, verify CMP1 and CMP2 circuits are not shorted together.Visual

Chart 3

Starting Concerns

  1. No Start (engine cranks)

Note. Extended cranking because of a no start can load the exhaust system with raw fuel, damaging the catalytic converter after the engine starts. For applications with Secondary Air Injection (AIR) Systems, perform the following after the no start has been repaired: Disconnect the electric secondary air injection (AIR) solid state relay, run the engine until the surplus fuel is used up, and reconnect the relay (disconnecting the relay may set a Continuous Memory PCM DTC that will need to be cleared).

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Add-on Anti-Theft DevicesVisual, check with customer.
Fuel/IgnitionThunderbird and LS6/LS8: GO to B: Fuel Pump Driver Module STEP KB56. All others: GO to A: No Start STEP A1.
If engine will not start now: If engine will not start at closed throttle, but will start and run normally at part throttle, check Idle Air Control (IAC) System.Engine will now start and run normally at part throttle: GO to E: Idle Air Control (IAC) Valve STEP KE2.
Exhaust System (restrictions)GO to F: Catalyst Efficiency Monitor and Exhaust Systems STEP HF5.
Base EngineEngine System - Refer to the appropriate ENGINE article.
Additional TestingGO to Z: Intermittent STEP Z1.

Chart 4

Unique Idle Concerns

  1. Slow Return To Idle
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Vacuum Leaks, Throttle BodyVisual
PCV SystemGO to G: Positive Crankcase Ventilation (PCV) System STEP HG1.
Intake Air System (air leaks)GO to U: Intake Air Systems STEP HU1.

Chart 5

Unique Idle Concerns

  1. Fast Idle

Additional Driveability Concerns

  1. Diesels/Runs On

Note. If vehicle runs normally after the ignition key is turned OFF, check for damaged ignition switch, IGN RUN circuit short to power, VPWR circuit short to power, etc. Refer to the appropriate SYSTEM WIRING DIAGRAMS article.

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Base engine air leaks, including proper sealing of intake manifold and components/vacuum lines attached to intake air (such as the PCV, EGR or IAC valve/vacuum lines).Visual, Engine System - Refer to the appropriate ENGINE article.
Verify engine operates at normal temperature.Visual (refer to STEP 2: NO DTC(S) PRESENT SYMPTOM CHART INDEX or the appropriate ENGINE COOLING article, to diagnose any cooling system concerns that are present).
Fast idle concerns: Key on, engine off, monitor TP MODE PID while wiggling TP sensor circuits. TP MODE PID can also be monitored during vehicle drive. With throttle closed, TP MODE PID must be C/T (closed throttle).TP Mode PID is not C/T with throttle closed: NOTE: At vehicle start, the TPREL will begin at about 1.25 volts, and count down to the lowest TP V value seen since engine start. If the TP V value goes below the "normal" range, then increases again, TPREL will set to the lower voltage. If TP V is about 0.04 volts greater than the TPREL value at closed throttle, the PCM will go into part throttle mode. Monitor TP V and TPREL PIDs for sudden changes while checking for intermittent TP circuit/connector concerns. Also check for loose/worn throttle plates. If no concern is found, GO to Z: Intermittent STEP Z1.
Intake Air System (air leaks)GO to U: Intake Air Systems STEP HU1.
Additional TestingGO to Z: Intermittent STEP Z1.
NOTE
At vehicle start, the TPREL will begin at about 1.25 volts, and count down to the lowest TP V value seen since engine start. If the TP V value goes below the "normal" range, then increases again, TPREL will set to the lower voltage. If TP V is about 0.04 volts greater than the TPREL value at closed throttle, the PCM will go into part throttle mode.

Chart 6

Unique Idle Concerns

  1. Low/Slow Idle

Stalls/Quits

  1. Deceleration
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Verify fuel filler cap is properly tightenedVisual
For A/T with Stalls/Quits on deceleration: TransmissionAutomatic Transaxle/Transmission - Refer to the appropriate AUTOMATIC TRANSMISSION article (Diagnosis By Symptom: Torque Converter Concerns).
For Low idle with A/C on (4.6/5.4L/6.8L E -Series): Check ACCS PID with A/C on and engine running (PID should indicate ON when A/C clutch is engaged). (On applications where the PCM cannot control the A/C clutch on and off, the PCM uses the ACCS circuit to determine additional load on the engine.)ACCS PID does not indicate ON with A/C clutch engaged: GO to M: Air conditioning clutch relay circuit STEP KM7.
Fuel Delivery SystemNatural Gas Applications: GO to B: Natural Gas Fuel Delivery System STEP HB1. All Others: GO to C: Fuel Delivery System STEP HC1.
Intake Air SystemGO to U: Intake Air Systems STEP HU1.
Base EngineEngine System - Refer to the appropriate ENGINE article.
Additional Checks: Check if the operation of certain systems are causing the low idle.Visual
Additional TestingGO to Z: Intermittent STEP Z1.

Chart 7

Backfires

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Secondary IgnitionFor vehicles equipped with a coil pack ignition system, GO to PINPOINT TEST JC . For all others, GO to PINPOINT TEST JB .
Fuel Delivery SystemNatural Gas Applications: GO to B: Natural Gas Fuel Delivery System STEP HB1. All Others: GO to C: Fuel Delivery System STEP HC1.
Base EngineEngine System - Refer to the appropriate ENGINE article.
Exhaust SystemGO to F: Catalyst Efficiency Monitor and Exhaust Systems STEP HF5.
Additional TestingGO to Z: Intermittent STEP Z1.

Chart 8

Lack/Loss of Power

Note. Verify symptom is reported under normal driving conditions without excessive engine/vehicle load. Also, be aware of the engine rpm/speed limiting functions of the PCM.

Note. For applications with knock sensor, a lack of power may result when the vehicle is operated with a breakout box installed at the PCM. The KS circuits are not shielded in the breakout box, and KS signal noise may be noticed by the PCM. If this happens, spark timing will be retarded and a lack of power may result.

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Automatic Transmission Fluid Throttle Linkage Air cleaner elementVisual
Check the Following PIDS: DPFEGR (if equipped) (hot idle value within 0.15V of KOEO value) LONGFT1 / LONGFT2 (value between -20 and +20) For 4.6L E/F Series: IMTVF with both Key On Engine Off, and with transmission in PARK/NEUTRAL and engine rpm greater than 3000 rpm (PID should indicate no fault (or NO) in both situations).DPFEGR PID value not within 0.15V of KOEO value: For vehicles equipped with ESM EGR: GO to H: Exhaust Gas Recirculation System Module (ESM) STEP HH34. All others: GO to E: Exhaust Gas Recirculation (EGR) Systems STEP HE57. LONGFT1 / LONGFT2 value low (-): Continue diagnosis. Concentrate checks in areas that would cause the engine to run rich. LONGFT1 / LONGFT2 value high (+): Continue diagnosis. Concentrate checks in areas that would cause the engine to run lean. IMTVF PID indicates a fault: GO to U: Intake Air Systems STEP HU42.
Fuel Delivery SystemNatural Gas Applications: GO to B: Natural Gas Fuel Delivery System STEP HB1. All Others: GO to C: Fuel Delivery System STEP HC1.
Secondary IgnitionFor vehicles equipped with a coil pack ignition system, GO to PINPOINT TEST JC . For all others, GO to PINPOINT TEST JB .
Mass Air Flow (MAF) SensorGO to C: Mass Air Flow Sensor STEP DC25.
Exhaust SystemGO to F: Catalyst Efficiency Monitor and Exhaust Systems STEP HF5.
Base EngineEngine System - Refer to the appropriate ENGINE article.
Automatic TransmissionAutomatic Transaxle/Transmission - Refer to the appropriate AUTOMATIC TRANSMISSION article (Diagnosis by Symptom - Poor Performance).
Brake System (brake drag or binding)Refer to the appropriate BRAKE SYSTEM article.
Mustang only: Check for lack of A/C cutoff under wide open throttle conditions.Audible (listen for A/C clutch to disengage during a brief wide open throttle, then re-engage a few seconds after returning to idle). Follow Symptom CHART 21 if A/C does not cutoff.
Supercharged applications: Supercharger bypass systemGO to J: Supercharger Bypass Control STEP KJ13.
5.4L SC F -Series: Check high speed fuel pump secondary circuitsGO to A: Fuel Pump Relay STEP KA52.
Additional TestingGO to Z: Intermittent STEP Z1.
Additional Checks: NOTE: Some applications have a PID that will indicate whether the PCM is reducing torque (095E b0), and if so, why the torque is being reduced (095E b1-13). Customer driving habits Correct PCM vehicle identification (VID) block information (refer to FLASH ELECTRICALLY ERASABLE PROGRAMMABLE READ ONLY MEMORY - FLASH EEPROM . IMRC linkage (if equipped) Clutch (M/T) Charging System Engine RPM/speed limiting functions of the PCM (look for incorrect high vehicle speed signal from ABS, VSS or OSS)Visual. Appropriate service information article.
NOTE
Some applications have a PID that will indicate whether the PCM is reducing torque (095E b0), and if so, why the torque is being reduced (095E b1-13).

Chart 9

Spark Knock

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Verify engine operates at normal temperatureVisual (refer to STEP 2: NO DTC(S) PRESENT SYMPTOM CHART INDEX or the appropriate ENGINE COOLING article, to diagnose any cooling system concerns that are present).
Verify correct coolant level and coolant concentrationRefer to the appropriate ENGINE COOLING article for proper fill concentrations and fill procedures.
Mass Air Flow (MAF) SensorGO to C: Mass Air Flow Sensor STEP DC25.
Base EngineEngine System - Refer to the appropriate ENGINE article.
Fuel Delivery SystemNatural Gas Applications: GO to B: Natural Gas Fuel Delivery System STEP HB1. All Others: GO to C: Fuel Delivery System STEP HC1.
Secondary Ignition SystemFor vehicles equipped with a coil pack ignition system, GO to PINPOINT TEST JC . For all others, GO to PINPOINT TEST JB .
PCV SystemGO to G: Positive Crankcase Ventilation (PCV) System STEP HG1.
Engine Oil QualityVisual
Additional TestingGO to Z: Intermittent STEP Z1.

Chart 10

Poor Fuel Economy

Note. Since driving styles can have a significant influence on fuel economy, verify the concern before starting an indepth diagnosis. Also, the following external factors could contribute to "poor fuel economy" conditions

  1. Stop/go driving
  2. Improper tire pressure/size
  3. Vehicle loads (such as trailer towing)
  4. Extended winter warm -up conditions
  5. High speed driving
  6. Improper axle ratio
  7. Road/weather conditions
  8. Aftermarket add-ons
  9. Short run operations
  10. Customer expectations
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Transmission Fluid LevelVisual
Check The Following PIDs: DPFEGR (if equipped) (hot idle value within 0.15V of KOEO value) LONGFT1 / LONGFT2 (value between -20 and +20) VPWR (value between 10.5 and 17.0 volts, and within 0.5 volts of battery voltage)DPFEGR PID value not within 0.15V of KOEO value: For vehicles equipped with ESM EGR: GO to H: Exhaust Gas Recirculation System Module (ESM) STEP HH34. All others: GO to E: Exhaust Gas Recirculation (EGR) Systems STEP HE57. LONGFT1 / LONGFT2 value low (-): Continue diagnosis. Concentrate checks in areas that would cause the engine to run rich. LONGFT1 / LONGFT2 value high (+): Continue diagnosis. Concentrate checks in areas that would cause the engine to run lean. VPWR not between 10.5 and 17.0 volts: Go to the appropriate GENERATORS & REGULATORS article. VPWR between 10.5 and 17.0 volts, but not within 0.5 of battery voltage: CHECK B(+) supply to PCM power relay (or CCRM). CHECK VPWR circuit between PCM and PCM power relay or CCRM. CHECK PWR GND circuits.
Verify engine operates at normal temperatureVisual (refer to STEP 2: NO DTC(S) PRESENT SYMPTOM CHART INDEX or the appropriate ENGINE COOLING article, to diagnose any cooling system concerns that are present).
Secondary Ignition SystemFor vehicles equipped with a coil pack ignition system, GO to PINPOINT TEST JC . For all others, GO to PINPOINT TEST JB .
Fuel SystemNatural Gas Applications: GO to B: Natural Gas Fuel Delivery System STEP HB1. All Others: GO to C: Fuel Delivery System STEP HC1.
Exhaust SystemGO to F: Catalyst Efficiency Monitor and Exhaust Systems STEP HF5.
Automatic TransmissionAutomatic Transaxle/Transmission - Refer to the appropriate AUTOMATIC TRANSMISSION article (Diagnosis by Symptom - Poor Performance).
PCV SystemGO to G: Positive Crankcase Ventilation (PCV) System STEP HG1.
Additional Checks: Correct PCM vehicle identification (VID) block information (refer to FLASH ELECTRICALLY ERASABLE PROGRAMMABLE READ ONLY MEMORY - FLASH EEPROM . Brake drag Base engine concerns Incorrect PCV valve Contaminated MAF sensor Intake air systemAppropriate service information article.
Additional TestingGO to Z: Intermittent STEP Z1.

Chart 11

Emissions Compliance

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Emissions Related SystemsGO to M: Emission Compliance STEP EM1.

Chart 12

Warning Indicators

  1. MIL
  2. TCIL
  3. Temperature Warning Indicator Lamp or Gauge (applications with CHT sensor)
  4. Check Fuel Cap Indicator Lamp

Note. If the symptom is both "MIL on" AND "exhaust emission test failure", GO directly to CHART 11 . If engine is a no start, GO directly to CHART 3 . If engine runs rough at idle, GO directly to CHART 1 .

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Verify fuel filler cap is properly tightenedVisual
Trucks with Power Takeoff (PTO) and MIL concern: PTO input to PCMGO to B: Power Take Off STEP FB1.
MIL always on when engine is running (no DTCs): MIL circuitsCrown Victoria, Grand Marquis, Marauder, Explorer Sport Trac, Ranger: GO to B: Malfunction Indicator Lamp STEP NB1. All Others: Instrument Cluster - Refer to the appropriate INSTRUMENT CLUSTER article.
TCIL always on when engine is running (no DTCs): TCIL circuitsFocus, Mustang, Town Car, Thunderbird, LS6/LS8, Freestar/Monterey, Expedition, Aviator and Navigator: Instrument Cluster - Refer to the appropriate INSTRUMENT CLUSTER article. All Others: GO to B: Transmission Control Switch TCS/Transmission Control Indicator Lamp TCIL STEP TB7.
MIL never on (including the bulb check when the engine is first started): MIL circuitsCrown Victoria, Grand Marquis, Marauder, Explorer Sport Trac, Ranger: GO to B: Malfunction Indicator Lamp STEP NB3. All others: Instrument Cluster - Refer to the appropriate INSTRUMENT CLUSTER article.
TCIL never on: TCIL circuitsFocus, Mustang, Town Car, Thunderbird, LS6/LS8, Freestar/Monterey, Expedition, Aviator and Navigator: Instrument Cluster - Refer to the appropriate INSTRUMENT CLUSTER article. All others: GO to B: Transmission Control Switch TCS/Transmission Control Indicator Lamp TCIL STEP TB9.
Temperature Warning Indicator Lamp or Gauge concerns (applications with CHT sensor only): Engine cooling system or lamp circuitsIf engine is overheating: Engine Cooling - Refer to the appropriate ENGINE COOLING article. Be aware that since a PCM DTC was not received, the PCM has not attempted to turn the lamp on. If engine operates at normal temperature: GO to L: Cylinder Head Temperature (CHT) Sensor STEP DL35.
Check Fuel Cap Indicator Lamp Always on or off: Check fuel indicator lamp circuitsFocus (2.0L), Crown Victoria/Grand Marquis/Marauder, Ranger, Explorer Sport Trac, E-Series, and F -150 (4.2L and 4.6L): Indicator Lamp Always On: GO to X: Evaporative Emission (EVAP) Monitor and System STEP HX47. Indicator Lamp Always Off: GO to X: Evaporative Emission (EVAP) Monitor and System STEP HX48. All others: Instrument Cluster - Refer to the appropriate INSTRUMENT CLUSTER article.
Additional TestingGO to Z: Intermittent STEP Z1.

Chart 13

Automatic Transmission Concerns

  1. Upshift
  2. Downshift
  3. Engagement
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
TransmissionAutomatic Transaxle/Transmission - Refer to the appropriate AUTOMATIC TRANSMISSION article.
Additional TestsGO to Z: Intermittent STEP Z1.

Chart 14

Instrumentation

  1. Tachometer Inoperative
  2. Speedometer Inoperative
  3. Boost Gauge indicates higher than normal boost (supercharger applications)
  4. Fuel Gauge Inoperative
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Tachometer Inoperative Applications with CTO circuit from PCM pin 48: CTO circuit from PCMGO to H: Tachometer Signal Output CTO STEP JH1.
Speedometer/odometer InoperativeApplications with Manual Shift On The Fly (MSOF) transfer case using a Transfer Case Speed Sensor (TCSS): GO to P: Vehicle Speed Sensor (VSS)/Transfer Case Speed Sensor (TCSS) STEP DP9. Applications with manual transmissions using a Vehicle Speed Sensor (VSS): GO to P: Vehicle Speed Sensor (VSS)/Transfer Case Speed Sensor (TCSS) STEP DP1. Applications with manual transmissions using an Output Shaft Speed (OSS) Sensor: GO to J: Output Shaft Speed (OSS) Sensor Introduction STEP TJ1.
Boost Gauge indicates higher than normal boost Supercharger bypass control Intercooler systemSupercharger bypass control: GO to J: Supercharger Bypass Control STEP KJ1. Intercooler system: GO to P: Charge air cooler (CAC) pump STEP KP8.
Fuel Gauge Inoperative Fuel Gauge always indicates full or emptyFor vehicles with hardwire circuit input to PCM (E-Series, Explorer Sport Trac, Ranger, Crown Victoria, Grand Marquis, Marauder): GO to . X: Evaporative Emission (EVAP) Monitor and System STEP HX40 All others: REFER to the appropriate INSTRUMENT CLUSTER article, fuel level indicator or Rear Electronic Module diagnosis.
InstrumentationInstrument Cluster - Refer to the appropriate INSTRUMENT CLUSTER article.

Chart 15

Oil System Concerns

  1. High Oil Consumption
  2. Leaks
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
PCV SystemGO to G: Positive Crankcase Ventilation (PCV) System STEP HG1.
Base EngineEngine System - Refer to the appropriate ENGINE article.
Additional Checks External leaks Proper dipstick Proper oil viscosityVisual

Chart 16

Cooling System Concerns

  1. Electric Cooling Fan(s) Does Not Operate (Low, Medium, High or Variable speed))
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Electric Cooling Fan ComponentsMustang: GO to X: Constant Control Relay Module (CCRM) STEP X21. Crown Victoria/Grand Marquis, LS6/LS8, Thunderbird and Town Car: GO to N: Variable Speed Electric Cooling Fan STEP KN9. All Others: GO to F: Fan Control relays STEP KF56.
Cooling SystemEngine Cooling - Refer to the appropriate ENGINE COOLING article.

Chart 17

Cooling System Concerns

  1. Electric Cooling Fan(s) Always Runs

Note. This chart is intended to only diagnose an electric cooling fan that always runs with a "cool" engine and the A/C and defroster off.

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Cooling fan circuits and ACPSW or ACP circuitsCrown Victoria/Grand Marquis, Thunderbird, LS6/LS8 and Town Car: VERIFY results of Quick Test. Visually inspect cooling fan for concerns. Freestar/Monterey, Aviator: Go to Cooling System check below (also check for over-pressurized A/C system) 3.8/3.9L Mustang: GO to X: Constant Control Relay Module (CCRM) STEP X39. 4.6L Mustang: GO to X: Constant Control Relay Module (CCRM) STEP X37. All others: GO to F: Fan Control relays STEP KF55.
Cooling SystemEngine Cooling - Refer to the appropriate ENGINE COOLING article.

Chart 18

Exhaust System Concerns

  1. Smoke

Note. Black smoke indicates a rich fuel mixture, blue smoke indicates burning oil, and white smoke indicates water in the combustion chamber.

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Base EngineEngine System - Refer to the appropriate ENGINE article.
Black Smoke: Fuel Delivery SystemNatural Gas Applications: GO to B: Natural Gas Fuel Delivery System STEP HB1. All Others: GO to C: Fuel Delivery System STEP HC1.
Black Smoke: Ignition SystemFor vehicles equipped with a coil pack ignition system, GO to PINPOINT TEST JC . For all others, GO to PINPOINT TEST JB .
Blue Smoke: PCV SystemREFER to the appropriate ENGINE SYSTEMS - GENERAL INFORMATION article.

Chart 19

Fuel System Concerns

  1. Odor, Engine Compartment
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Natural Gas Applications: Fuel Delivery SystemGO to B: Natural Gas Fuel Delivery System STEP HB28.
EVAP SystemGO to X: Evaporative Emission (EVAP) Monitor and System STEP HX14.
Fuel SystemVisual (refer to the appropriate FUEL TANKS & LINES article for system description)

Chart 20

Engine Noise (under hood)

Note. Attempt to identify source of noise. If noise is from source other than those listed below, refer to STEP 2: NO DTC(S) PRESENT SYMPTOM CHART INDEX (for noise such as spark knock) or the appropriate service information article.

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Snap noise that may be due to secondary ignition arcing: Secondary Ignition SystemFor vehicles equipped with a coil pack ignition system, GO to PINPOINT TEST JC . For all others, CHECK the condition of the spark plug boots.

Chart 21

Climate Control

  1. Lack of Cooling (A/C)/ A/C Not Functioning
  2. n A/C Always On
  3. A/C Compressor Runs Continuously
  4. A/C Does Not CUT-OFF Under WOT Conditions (Mustang only)
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Mustang only: A/C electrical circuitsFor lack of A/C cooling or A/C not functioning: GO to X: Constant Control Relay Module (CCRM) STEP X42 (Mustang) For A/C always on: GO to X: Constant Control Relay Module (CCRM) STEP X69 (Mustang) For A/C does not CUT-OFF under WOT conditions: GO to X: Constant Control Relay Module (CCRM) STEP X67 (Mustang)
A/C SystemIf sent here with WACF PID indicating a fault (or YES): GO to DIAGNOSTIC TROUBLE CODE (DTC) CHARTS and follow direction for KOEO DTC P0645. All others: Climate Control System - Refer to the appropriate CLIMATE CONTROL SYSTEM article.

Chart 22

Exhaust System Concerns

  1. Odor (Sulfur, Rotten Egg Smell)

Note. A slight sulfur smell may be normal. Catalysts with less than 8,000-16,000 kilometers (5,000-10,000 miles) (new vehicle or replaced catalyst) are likely to have a sulfur smell due to the highly active state of new catalysts. Replacing the catalyst can actually make the symptom worse.

SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Check for any driveability or exhaust smoke symptomsRefer to STEP 2: NO DTC(s) PRESENT SYMPTOM Chart INDEX for direction to repair other symptoms.
Fuel Delivery SystemNatural Gas Applications: GO to B: Natural Gas Fuel Delivery System STEP HB1. All Others: GO to C: Fuel Delivery System STEP HC1.
EVAP SystemGO to X: Evaporative Emission (EVAP) Monitor and System STEP HX14.
Fuel SourceTalk with customer. Since sulfur content can vary in different fuels, suggest trying a different fuel source.

Chart 23

Starting Concerns

  1. No Crank
SYSTEM/COMPONENTREFERENCE ( PINPOINT TEST - CNG, FLEX-FUEL & GASOLINE ) unless noted
Add-on Anti-Theft DevicesVisual, check with customer.
Anti-TheftAnti-Theft - Refer to the appropriate ANTI-THEFT article.
Base Engine (Starting System)Starting System - Refer to the appropriate STARTERS article.