Contents Wiring diagrams Section: Mechanical All sections

3.5L V6 - VIN [F]: Specifications Eagle Vision I

Crankcase Capacity

Oil capacity is 5.5 qts. (5.2L) with filter, 5.0 qts. (4.7L) without filter.

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
A/C Compressor Bolts30 (41)
A/C Compressor-To-Bracket Bolts17 (23)
Alternator Bracket Bolts30 (41)
Alternator Mounting Bolt30 (41)
Alternator Mounting Bolt (M8 x 1.25)23 (31)
Camshaft Bolt (With Loctite 277)94 (127)
Camshaft Thrust Plate Bolts21 (28)
Connecting Rod Nuts
Step 140 (54)
Step 2Plus 1/4 Turn
Crankshaft Main Bearing (1)
M10 Tie Bolts40 (54)
M11 Cap Bolts
Step 130 (41)
Step 2Plus 1/4 Turn
Crankshaft Pulley Bolt85 (115)
Cylinder Head Bolts(2)
Engine Mount Bracket-To-Block Bolts65 (88)
Engine Mount Insulator Nuts45 (61)
Engine-To-Transmission Bolts75 (102)
Exhaust Manifold-To-Cylinder Head Bolts17 (23)
Exhaust Pipe Flange Nuts25 (34)
Flexplate-To-Torque Converter Screws55 (75)
Intake Manifold Bolts21 (28)
Oil Filter15 (20)
Oil Pan Drain Plug25 (34)
Oil Pump Pick-Up Screw21 (28)
Oil Pump Screw
M821 (28)
M1041 (55)
Rear Mount-To-Crossmember Nuts30 (41)
Rocker Shaft Bolts23 (31)
Spark Plugs21 (28)
Spark Plug Tubes45 (61)
Starter Bolt30 (41)
Timing Belt Cover Bolts
M821 (28)
M1040 (54)
Timing Belt Tensioner21 (28)
Timing Belt Tensioner Pulley Assembly30 (41)
Water Inlet Connector Bolt21 (28)
Water Outlet Elbow Bolt21 (28)
INCH Lbs. (N.m.)
Crankshaft Rear Seal Retainer Bolts106 (12)
Cylinder Head Cover Bolts106 (12)
Exhaust Manifold Heat Shields106 (12)
Oil Pan Bolts106 (12)
Oil Pump Cover Screw106 (12)
PCV Valve62 (7)
Spark Plug Tube Nuts60 (6.8)
Throttle Body Bolts106 (12)
Timing Belt Cover Bolts (M6)106 (12)
Water Pump-To-Timing Belt Cover Bolts106 (12)
(1) See CRANKSHAFT & MAIN BEARINGS under CYLINDER BLOCK ASSEMBLY . (2) See CYLINDER HEAD .
(1)See CRANKSHAFT & MAIN BEARINGS under CYLINDER BLOCK ASSEMBLY .
(2)See CYLINDER HEAD .

TORQUE SPECIFICATIONS

GENERAL ENGINE SPECIFICATIONS

ApplicationSpecification
Displacement215 Cu. In. (3.5L)
Bore3.78" (96 mm)
Stroke3.189" (81 mm)
Compression Ratio10.45:1
Fuel SystemSFI
Horsepower @ RPM214 @ 5800
Torque Ft. Lbs. @ RPM221 @ 2800

GENERAL SPECIFICATIONS

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS SPECIFICATIONS

ApplicationIn. (mm)
Crankshaft
End Play.004-.012 (.10-.30)
Runout.00012 (.003)
Main Bearings
Journal Diameter2.519-2.520 (63.987-64.013)
Journal Out-Of-Round.00012 (.003)
Journal Taper.00022 (.0057)
Oil Clearance.0004-.0020 (.010-.050)
Connecting Rod Bearings
Journal Diameter2.283-2.284 (57.979-58.005)
Journal Out-Of-Round.00012 (.003)
Journal Taper.00022 (.0057)
Oil Clearance.00075-.00340 (.019-.087)

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

CONNECTING RODS SPECIFICATIONS

ApplicationIn. (mm)
Pin Bore Diameter.9452-.9455 (24.0076-24.0153)
Side Play.0157 (.40)

CONNECTING RODS

PISTONS, PINS & RINGS SPECIFICATIONS

ApplicationIn. (mm)
Pistons
Clearance.00075-.00200 (.019-.050)
Diameter3.77-3.78 (95.956-95.974)
Pins
Diameter.9448-.9449 (23.997-24.000)
Piston Fit.0002-.0006 (.005-.015)
Rod Fit.0003-.0007 (.007-.019)
Rings
No. 1
End Gap.012-.018 (.30-.46)
Side Clearance.0012-.0031 (.030-.080)
No. 2
End Gap.012-.022 (.30-.55)
Side Clearance.0012-.0031 (.030-.080)
No. 3 (Oil)
End Gap.010-.030 (.25-.75)
Side Clearance.0019-.0077 (.047-.196)

PISTONS, PINS & RINGS

CYLINDER BLOCK SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Bore
Standard Diameter3.78 (96)
Maximum Taper.002 (.050)
Maximum Out-Of-Round.003 (.076)

CYLINDER BLOCK

VALVES & VALVE SPRINGS SPECIFICATIONS

ApplicationSpecification
Intake Valves
Face Angle45°
Head Diameter1.3728-1.3831" (34.87-35.13 mm)
Minimum Margin.0402-.0531" (1.02-1.35 mm)
Length4.5043-4.5272" (114.41-114.99 mm)
Stem Diameter.2730-.2737" (6.935-6.953 mm)
Exhaust Valves
Face Angle45°
Head Diameter1.1366-1.1468" (28.87-29.13 mm)
Minimum Margin.0567-.0697" (1.44-1.77 mm)
Length4.9476-4.9705" (125.67-126.25 mm)
Stem Diameter.2719-.2726" (6.906-6.924 mm)
Valve Springs
Free Length
Intake1.7811" (45.24 mm)
Exhaust1.7992" (45.70 mm)
Installed Height1.4961" (38 mm)
Pressure
Valve Closed
Intake90.4-99.8 @ 1.4961 (40.99-45.27 @ 38.0)
Exhaust80.7-89.2 @ 1.4961 (36.61-40.48 @ 38.0)
Valve Open
Intake201.8-218.5 @ 1.1752 (91.57-99.11 @ 29.85)
Exhaust158.5-171.5 @ 1.239 (71.89-77.80 @ 31.47)

VALVES & VALVE SPRINGS

CYLINDER HEAD SPECIFICATIONS

ApplicationSpecification
Maximum Warpage.008" (.20 mm)
Valve Seats
Seat Angle45°
Seat Width.0492-.0689" (1.25-1.75 mm)
Maximum Seat Runout.002" (.050 mm)
Valve Guides
Intake Valve
Valve Guide I.D..25885-.27560" (6.575-7.000 mm)
Valve Guide Installed Height.3740-.4134" (9.5-10.5 mm)
Valve Stem-To-Guide Oil Clearance.00090-.00256" (.022-.065 mm)
Exhaust Valve
Valve Guide I.D..25885-.27560" (6.575-7.000 mm)
Valve Guide Installed Height.3740-.4134" (9.5-10.5 mm)
Valve Stem-To-Guide Oil Clearance.0020-.0037" (.050-.094 mm)

CYLINDER HEAD

CAMSHAFT SPECIFICATIONS

ApplicationIn. (mm)
Bore Diameter1.6944-1.6952 (43.038-43.059)
End Play.004-.014 (.10-.35)
Journal Diameter1.6905-1.6913 (42.939-42.960)
Journal Runout.00012 (.003)
Lobe Lift
Intake.3209 (8.15)
Exhaust.2571 (6.53)
Oil Clearance.0031-.0047 (.078-.120)

CAMSHAFT