Crankcase Capacity
Oil capacity is 5.5 qts. (5.2L) with filter, 5.0 qts. (4.7L) without filter.
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) | ||
|---|---|---|---|
| A/C Compressor Bolts | 30 (41) | ||
| A/C Compressor-To-Bracket Bolts | 17 (23) | ||
| Alternator Bracket Bolts | 30 (41) | ||
| Alternator Mounting Bolt | 30 (41) | ||
| Alternator Mounting Bolt (M8 x 1.25) | 23 (31) | ||
| Camshaft Bolt (With Loctite 277) | 94 (127) | ||
| Camshaft Thrust Plate Bolts | 21 (28) | ||
| Connecting Rod Nuts | |||
| Step 1 | 40 (54) | ||
| Step 2 | Plus 1/4 Turn | ||
| Crankshaft Main Bearing (1) | |||
| M10 Tie Bolts | 40 (54) | ||
| M11 Cap Bolts | |||
| Step 1 | 30 (41) | ||
| Step 2 | Plus 1/4 Turn | ||
| Crankshaft Pulley Bolt | 85 (115) | ||
| Cylinder Head Bolts | (2) | ||
| Engine Mount Bracket-To-Block Bolts | 65 (88) | ||
| Engine Mount Insulator Nuts | 45 (61) | ||
| Engine-To-Transmission Bolts | 75 (102) | ||
| Exhaust Manifold-To-Cylinder Head Bolts | 17 (23) | ||
| Exhaust Pipe Flange Nuts | 25 (34) | ||
| Flexplate-To-Torque Converter Screws | 55 (75) | ||
| Intake Manifold Bolts | 21 (28) | ||
| Oil Filter | 15 (20) | ||
| Oil Pan Drain Plug | 25 (34) | ||
| Oil Pump Pick-Up Screw | 21 (28) | ||
| Oil Pump Screw | |||
| M8 | 21 (28) | ||
| M10 | 41 (55) | ||
| Rear Mount-To-Crossmember Nuts | 30 (41) | ||
| Rocker Shaft Bolts | 23 (31) | ||
| Spark Plugs | 21 (28) | ||
| Spark Plug Tubes | 45 (61) | ||
| Starter Bolt | 30 (41) | ||
| Timing Belt Cover Bolts | |||
| M8 | 21 (28) | ||
| M10 | 40 (54) | ||
| Timing Belt Tensioner | 21 (28) | ||
| Timing Belt Tensioner Pulley Assembly | 30 (41) | ||
| Water Inlet Connector Bolt | 21 (28) | ||
| Water Outlet Elbow Bolt | 21 (28) | ||
| INCH Lbs. (N.m.) | |||
| Crankshaft Rear Seal Retainer Bolts | 106 (12) | ||
| Cylinder Head Cover Bolts | 106 (12) | ||
| Exhaust Manifold Heat Shields | 106 (12) | ||
| Oil Pan Bolts | 106 (12) | ||
| Oil Pump Cover Screw | 106 (12) | ||
| PCV Valve | 62 (7) | ||
| Spark Plug Tube Nuts | 60 (6.8) | ||
| Throttle Body Bolts | 106 (12) | ||
| Timing Belt Cover Bolts (M6) | 106 (12) | ||
| Water Pump-To-Timing Belt Cover Bolts | 106 (12) | ||
| (1) See CRANKSHAFT & MAIN BEARINGS under CYLINDER BLOCK ASSEMBLY . (2) See CYLINDER HEAD . | |||
| (1) | See CRANKSHAFT & MAIN BEARINGS under CYLINDER BLOCK ASSEMBLY . |
| (2) | See CYLINDER HEAD . |
TORQUE SPECIFICATIONS
GENERAL ENGINE SPECIFICATIONS
| Application | Specification |
|---|---|
| Displacement | 215 Cu. In. (3.5L) |
| Bore | 3.78" (96 mm) |
| Stroke | 3.189" (81 mm) |
| Compression Ratio | 10.45:1 |
| Fuel System | SFI |
| Horsepower @ RPM | 214 @ 5800 |
| Torque Ft. Lbs. @ RPM | 221 @ 2800 |
GENERAL SPECIFICATIONS
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) | |
|---|---|---|
| Crankshaft | ||
| End Play | .004-.012 (.10-.30) | |
| Runout | .00012 (.003) | |
| Main Bearings | ||
| Journal Diameter | 2.519-2.520 (63.987-64.013) | |
| Journal Out-Of-Round | .00012 (.003) | |
| Journal Taper | .00022 (.0057) | |
| Oil Clearance | .0004-.0020 (.010-.050) | |
| Connecting Rod Bearings | ||
| Journal Diameter | 2.283-2.284 (57.979-58.005) | |
| Journal Out-Of-Round | .00012 (.003) | |
| Journal Taper | .00022 (.0057) | |
| Oil Clearance | .00075-.00340 (.019-.087) | |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
|---|---|
| Pin Bore Diameter | .9452-.9455 (24.0076-24.0153) |
| Side Play | .0157 (.40) |
CONNECTING RODS
PISTONS, PINS & RINGS SPECIFICATIONS
| Application | In. (mm) | ||
|---|---|---|---|
| Pistons | |||
| Clearance | .00075-.00200 (.019-.050) | ||
| Diameter | 3.77-3.78 (95.956-95.974) | ||
| Pins | |||
| Diameter | .9448-.9449 (23.997-24.000) | ||
| Piston Fit | .0002-.0006 (.005-.015) | ||
| Rod Fit | .0003-.0007 (.007-.019) | ||
| Rings | |||
| No. 1 | |||
| End Gap | .012-.018 (.30-.46) | ||
| Side Clearance | .0012-.0031 (.030-.080) | ||
| No. 2 | |||
| End Gap | .012-.022 (.30-.55) | ||
| Side Clearance | .0012-.0031 (.030-.080) | ||
| No. 3 (Oil) | |||
| End Gap | .010-.030 (.25-.75) | ||
| Side Clearance | .0019-.0077 (.047-.196) | ||
PISTONS, PINS & RINGS
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) | |
|---|---|---|
| Cylinder Bore | ||
| Standard Diameter | 3.78 (96) | |
| Maximum Taper | .002 (.050) | |
| Maximum Out-Of-Round | .003 (.076) | |
CYLINDER BLOCK
VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | Specification | ||||
|---|---|---|---|---|---|
| Intake Valves | |||||
| Face Angle | 45° | ||||
| Head Diameter | 1.3728-1.3831" (34.87-35.13 mm) | ||||
| Minimum Margin | .0402-.0531" (1.02-1.35 mm) | ||||
| Length | 4.5043-4.5272" (114.41-114.99 mm) | ||||
| Stem Diameter | .2730-.2737" (6.935-6.953 mm) | ||||
| Exhaust Valves | |||||
| Face Angle | 45° | ||||
| Head Diameter | 1.1366-1.1468" (28.87-29.13 mm) | ||||
| Minimum Margin | .0567-.0697" (1.44-1.77 mm) | ||||
| Length | 4.9476-4.9705" (125.67-126.25 mm) | ||||
| Stem Diameter | .2719-.2726" (6.906-6.924 mm) | ||||
| Valve Springs | |||||
| Free Length | |||||
| Intake | 1.7811" (45.24 mm) | ||||
| Exhaust | 1.7992" (45.70 mm) | ||||
| Installed Height | 1.4961" (38 mm) | ||||
| Pressure | |||||
| Valve Closed | |||||
| Intake | 90.4-99.8 @ 1.4961 (40.99-45.27 @ 38.0) | ||||
| Exhaust | 80.7-89.2 @ 1.4961 (36.61-40.48 @ 38.0) | ||||
| Valve Open | |||||
| Intake | 201.8-218.5 @ 1.1752 (91.57-99.11 @ 29.85) | ||||
| Exhaust | 158.5-171.5 @ 1.239 (71.89-77.80 @ 31.47) | ||||
VALVES & VALVE SPRINGS
CYLINDER HEAD SPECIFICATIONS
| Application | Specification | ||
|---|---|---|---|
| Maximum Warpage | .008" (.20 mm) | ||
| Valve Seats | |||
| Seat Angle | 45° | ||
| Seat Width | .0492-.0689" (1.25-1.75 mm) | ||
| Maximum Seat Runout | .002" (.050 mm) | ||
| Valve Guides | |||
| Intake Valve | |||
| Valve Guide I.D. | .25885-.27560" (6.575-7.000 mm) | ||
| Valve Guide Installed Height | .3740-.4134" (9.5-10.5 mm) | ||
| Valve Stem-To-Guide Oil Clearance | .00090-.00256" (.022-.065 mm) | ||
| Exhaust Valve | |||
| Valve Guide I.D. | .25885-.27560" (6.575-7.000 mm) | ||
| Valve Guide Installed Height | .3740-.4134" (9.5-10.5 mm) | ||
| Valve Stem-To-Guide Oil Clearance | .0020-.0037" (.050-.094 mm) | ||
CYLINDER HEAD
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) | |
|---|---|---|
| Bore Diameter | 1.6944-1.6952 (43.038-43.059) | |
| End Play | .004-.014 (.10-.35) | |
| Journal Diameter | 1.6905-1.6913 (42.939-42.960) | |
| Journal Runout | .00012 (.003) | |
| Lobe Lift | ||
| Intake | .3209 (8.15) | |
| Exhaust | .2571 (6.53) | |
| Oil Clearance | .0031-.0047 (.078-.120) | |
CAMSHAFT
See also:
• COMPUTER RELEARN PROCEDURES