Contents Wiring diagrams Section: Automatic HVAC System All sections

A/c-Heater System - Automatic: Diagnosis Dodge Stealth I

Automatic HVAC System 1 illustration ~391 words

TROUBLE SHOOTING

The self-diagnostic function provides indication of abnormal conditions in A/C control unit, related sensors and wirings. Self-diagnostic function includes an automatic control back-up, which provides substitute value(s) in case of system failure. Data link connector is located under left side of dash. Diagnostic codes can be accessed with an analog voltmeter, Multi-Use Tester (MUT) or MUT-II.

ACCESSING TROUBLE CODES

CAUTIONBefore connecting or disconnecting MUT (or MUT-II), ensure ignition is off.

CLEARING TROUBLE CODES

Turn ignition off. Disconnect battery cable for at least 10 seconds. Reconnect battery cable, and check voltmeter. Ensure a normal code (Code 0) is displayed. When using an analog voltmeter, normal code is indicated by continuous voltmeter needle sweep pattern.

TESTING

WARNINGTo avoid injury from accidental air bag deployment, read and carefully follow all SERVICE PRECAUTIONS and DISABLING & ACTIVATING AIR BAG SYSTEM procedures in appropriate AIR BAG RESTRAINT SYSTEM article in ACCESSORIES/SAFETY EQUIPMENT section below.
  1. «AIR BAG RESTRAINT SYSTEM»(ref-27817) (for 3000GT)
  2. AIR BAG RESTRAINT SYSTEM (for Stealth)

A/C CONTROL UNIT CIRCUIT TEST

Check voltage between ground and indicated A/C control unit terminals. See A/C CONTROL UNIT CIRCUIT TEST table. (Scheme 1)

Terminal No. (Component/Circuit)ConditionVolts
53 (Back-Up Power)At All Times12
107 (Ground)At All Times0
108 (Power Source)Ignition On12
115 (Ground)At All Times0
116 (Power Source)Ignition On12

A/C CONTROL UNIT CIRCUIT TEST

Scheme 1

Scheme 1

POTENTIOMETER CIRCUIT TEST

Check voltage between ground and indicated A/C control unit terminals. See POTENTIOMETER CIRCUIT TEST table. (Scheme 1)

Terminal No. (Component/Circuit)ConditionVolts
56 (Blend-Air Damper)Max. Cool Setting (1)0.1-0.3
56 (Blend-Air Damper)Max. Hot Setting (1)4.7-5.0
57 (Mode Selector Damper)Face Setting (1)0.1-0.3
57 (Mode Selector Damper)Defrost Setting (1)4.7-5.0
58 (Damper Ground)At All Times0
60 (Power Source)At All Times4.8-5.2
(1) Damper position
(1)Damper position

POTENTIOMETER CIRCUIT TEST

IN-CAR TEMPERATURE SENSOR, AIR INLET TEMPERATURE SENSOR & EVAPORATOR THERMISTOR CIRCUIT TEST

Check voltage between ground and indicated A/C control unit terminals. See IN-CAR TEMPERATURE SENSOR, AIR INLET TEMPERATURE SENSOR & EVAPORATOR THERMISTOR CIRCUIT TEST table. (Scheme 1)

Terminal No. (Component/Circuit)ConditionVolts
55 (Air Inlet Temp. Sensor)77°C (25°C) (1)2.2-2.8
60 (Sensor Power Source)At All Times4.8-5.2
66 (In-Car Temp. Sensor)77°C (25°C) (1)2.3-2.9
67 (Evaporator Thermistor)77°C (25°C) (1) (2)2.3-2.9
(1) Sensor resistance should be 4000 ohms. (2) Measure voltage with A/C off.
(1)Sensor resistance should be 4000 ohms.
(2)Measure voltage with A/C off.

IN-CAR TEMPERATURE SENSOR, AIR INLET TEMPERATURE SENSOR & EVAPORATOR THERMISTOR CIRCUIT TEST

COOLANT TEMPERATURE SENSOR & PHOTO SENSOR CIRCUIT TEST

Check voltage between ground and indicated A/C control unit terminals. See COOLANT TEMPERATURE SENSOR & PHOTO SENSOR CIRCUIT TEST table. (Scheme 1)

Terminal No. (Component/Circuit)ConditionVolts
59 (Coolant Temp. Sensor)Ignition Off (1)12
59 (Coolant Temp. Sensor)Ignition On (2)0
69 (Photo Sensor -)In Sunlight (3)0.1 To -0.2
69 (Photo Sensor -)In Darkness (4)0
70 (Photo Sensor +)At All Times0
(1) With coolant temperature less than 122°F (50°C). (2) With coolant temperature greater than 122°F (50°C). (3) Brightness at 100,000 lux or more. (4) Brightness at less than 0 lux.
(1)With coolant temperature less than 122°F (50°C).
(2)With coolant temperature greater than 122°F (50°C).
(3)Brightness at 100,000 lux or more.
(4)Brightness at less than 0 lux.

COOLANT TEMPERATURE SENSOR & PHOTO SENSOR CIRCUIT TEST

BELT LOCK CONTROLLER CIRCUIT TEST

With A/C compressor operating, check voltage between ground and A/C control unit terminal No. 116 (A/C output signal). (Scheme 1) Voltage should be 10-12 volts. Belt lock controller is located under glove box.

BLEND-AIR SELECTOR, MODE SELECTOR & FRESH/RECIRCULATED AIR SELECTOR DAMPER MOTOR CIRCUIT TEST

Check voltage between ground and indicated A/C control unit terminals. See BLEND-AIR DAMPER, MODE SELECTOR DAMPER & FRESH/RECIRCULATED AIR SELECTOR DAMPER MOTOR CIRCUIT TEST table. (Scheme 1)

Terminal No. (Component/Circuit)ConditionVolts
102 (Fresh/Recirculated Air Selector Damper Motor -)Recirc. Air Setting (1)0.5
102 (Fresh/Recirculated Air Selector Damper Motor -)Fresh Air Setting (2)10
103 (Mode Selector Motor -)Face Setting (3)0.5
103 (Mode Selector Motor -)Defrost Setting (4)10
104 (Fresh/Recirculated Air Selector Damper Motor +)Recirc. Air Setting (5)10
104 (Fresh/Recirculated Air Selector Damper Motor +)Fresh Air Setting (6)0.5
105 (Blend-Air Motor +)63°F (17°C) (7)0.5
105 (Blend-Air Motor +)90.5°F (32.5°C) (8)10
111 (Blend-Air Motor -)63°F (17°C) (7)10
111 (Blend-Air Motor -)90.5°F (32.5°C) (8)0.5
112 (Mode Selector Motor +)Face Setting (3)10
112 (Mode Selector Motor +)Defrost Setting (4)0.5
(1) Output turns off 40 seconds after damper moves to recirculated air setting. (2) Output turns off 40 seconds after damper moves to fresh air setting. (3) Output turns off 40 seconds after damper moves to face setting. (4) Output turns off 40 seconds after damper moves to defrost setting. (5) Output turns off 40 seconds after recirculated air has been activated. (6) Output turns off 40 seconds after fresh air has been activated. (7) Output turns off 40 seconds after damper moves to maximum cool setting. (8) Output turns off 40 seconds after damper moves to maximum hot setting.
(1)Output turns off 40 seconds after damper moves to recirculated air setting.
(2)Output turns off 40 seconds after damper moves to fresh air setting.
(3)Output turns off 40 seconds after damper moves to face setting.
(4)Output turns off 40 seconds after damper moves to defrost setting.
(5)Output turns off 40 seconds after recirculated air has been activated.
(6)Output turns off 40 seconds after fresh air has been activated.
(7)Output turns off 40 seconds after damper moves to maximum cool setting.
(8)Output turns off 40 seconds after damper moves to maximum hot setting.

BLEND-AIR SELECTOR, MODE SELECTOR & FRESH/RECIRCULATED AIR SELECTOR DAMPER MOTOR CIRCUIT TEST

POWER TRANSISTOR & BLOWER MOTOR RELAY CIRCUIT TEST

Check voltage between ground and indicated A/C control unit terminals. See POWER TRANSISTOR & BLOWER MOTOR RELAY CIRCUIT TEST table. (Scheme 1)

Terminal No. (Component/Circuit)ConditionVolts
51 (Power Transistor Collector)OFF12
51 (Power Transistor Collector)Low7
51 (Power Transistor Collector)High0
52 (Power Transistor Base)OFF0
52 (Power Transistor Base)LowApprox. 1.3
52 (Power Transistor Base)HighApprox. 1.2
101 (High-Speed Relay)High1.5 Or Less
101 (High-Speed Relay)Medium12
101 (High-Speed Relay)Low12
101 (High-Speed Relay)OFF12

POWER TRANSISTOR & BLOWER MOTOR RELAY CIRCUIT TEST