Contents Wiring diagrams Section: Transfer Case All sections

Power Transfer Unit: Specifications Dodge Journey I

Transfer Case 12 illustrations ~156 words

SPECIFICATIONS

DESCRIPTIONN.mFt. Lbs.In. Lbs.
Bolt, PTU-to-Transaxle Lower2230
Bolts, Oil Pan-to-Transaxle5440
Bolt, PTU-to-Transaxle Upper5440
Bolt, Mount/Bracket-to-PTU5440
Plug, PTU Drain/Fill3526
Bolt, PTU cover-to housing2820

TORQUE SPECIFICATIONS

Scheme 1

Scheme 1: SPECIAL TOOLS

Scheme 2

Scheme 2

Scheme 3

Scheme 3

Scheme 4

Scheme 4

Scheme 5

Scheme 5

Scheme 6

Scheme 6

Scheme 7

Scheme 7

Scheme 8

Scheme 8: REMOVAL
1 - SCREWDRIVER
2 - SEAL

Scheme 9

Scheme 9

Scheme 10

Scheme 10
  1. Remove Power Transfer Unit. See «Removal»(ref-353620-S28539122802010011200000) .
  2. Remove outer halfshaft seal (2). 1 - END COVER 2 - BOLT
  3. Remove power transfer unit end cover (1). 1 - SEAL
  4. Using suitable screwdriver or punch, remove inner halfshaft seal (1) and discard.

Scheme 11

Scheme 11: INSTALLATION
1 - SEAL INSTALLER 9683
2 - DRIVER HANDLE C-4171

Scheme 12

Scheme 12
  1. Using Driver Handle C-4171 (2) and Installer 9683 (1), install inner halfshaft seal until it bottoms in bore .
  2. Install roller bearing . 1 - END COVER 2 - BOLT
  3. Install end cover (1) to PTU housing. Install and torque end cover-to-housing bolts (2) to 28 N.m (20 ft. lbs.). 1 - DRIVER HANDLE C-4171 2 - SEAL INSTALLER 6536-A 3 - SEAL
  4. Using driver Handle C-4171 (1) and seal Installer 6536-A (2), install outer halfshaft seal (3).
  5. Install PTU assembly. See «Installation»(ref-353620-S05433498112010011200000) .