Crankcase Capacity
Oil capacity is 5.0 qts. (4.7L).
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
|---|
| A/C Bracket-To-Block Bolts | 40 (54) |
| A/C Compressor-To-Bracket Bolts | 21 (28) |
| Camshaft Cover | 21 (28) |
| Camshaft Sprocket Bolts |
| Right - Step 1 | 75 (102) |
| Right - Step 2 | Plus 1/4 Turn |
| Left - Step 1 | 85 (115) |
| Left - Step 2 | Plus 1/4 Turn |
| Catalytic Converter Pipe-To-Support Bracket Nut | 35 (47) |
| Connecting Rod Cap Nuts |
| Step 1 | 40 (54) |
| Step 2 | Plus 1/4 Turn |
| Crankshaft Main Bearing Cap Bolts |
| Inner Cap Bolts - Step 1 | 15 (20) |
| Inner Cap Bolts - Step 2 | Plus 1/4 Turn |
| Outer Cap Bolts (Windage Tray) - Step 1 | 20 (27) |
| Outer Cap Bolts (Windage Tray) - Step 2 | Plus 1/4 Turn |
| Tie Bolts | 21 (28) |
| Crankshaft Pulley Bolt | 70 (95) |
| Cylinder Head Bolts |
| Step 1 | 45 (61) |
| Step 2 | 65 (88) |
| Step 3 | 65 (88) |
| Step 4 | Plus 1/4 Turn |
| Engine Mount Bracket-To-Block Bolts | 45 (61) |
| Engine Mount Insulator Nuts | 45 (61) |
| Exhaust Manifold-To-Cylinder Head Bolts | 17 (23) |
| Exhaust Support Bracket-To-Transmission | 35 (47) |
| Exhaust Support-To-Body Bracket Bolts | 18 (25) |
| Exhaust System Band Clamp Bolt | 45 (61) |
| Generator Bracket Bolts | 40 (54) |
| Intake Manifold Bolts |
| M6 | 9 (12) |
| M8 | 21 (28) |
| Oil Filter |
| 2000 | 15 (20) |
| 2001 | 12 (16) |
| Oil Pan Bolts |
| M6 | 9 (12) |
| M8 | 21 (28) |
| Oil Pan Drain Plug |
| 2000 | 26 (35) |
| 2001 | 20 (27) |
| Oil Pump Pick-Up Tube Bolt | 21 (28) |
| Oil Pump-To-Block Bolts | 21 (28) |
| Rocker Shaft Pedestal Retaining Bolts | 23 (31) |
| Spark Plugs | 21 (28) |
| Spark Plug Tubes | 45 (61) |
| Starter Bolt | 40 (54) |
| Timing Belt Cover Bolts |
| M6 | 9 (12) |
| M8 | 21 (28) |
| M10 | 40 (54) |
| Timing Belt Tensioner Bolts | 21 (28) |
| INCH Lbs. (N.m) |
| Exhaust Manifold Heat Shield Bolts | 106 (12) |
| Exhaust Manifold-To-Converter "V" Band Clamp | 100 (11) |
| Oil Pump Cover Bolts | 106 (12) |
| Rear Crankshaft Seal Retainer Bolts | 106 (12) |
| Thermostat Housing/Water Inlet Connector Bolts | 106 (12) |
| Throttle Body Bolts | 106 (12) |
| Valve Cover Bolts | 106 (12) |
| Water Pump Bolts | 106 (12) |
| Water Outlet Housing Bolt | 106 (12) |
GENERAL SPECIFICATIONS (3.2L)
| Application | Specification |
|---|
| Displacement | 195 Cu. In. (3.2L) |
| Bore | 3.622" (92.00 mm) |
| Stroke | 3.189" (81.00 mm) |
| Compression Ratio | 9.5:1 |
| Fuel System | SFI |
GENERAL SPECIFICATIONS (3.2L)
GENERAL SPECIFICATIONS (3.5L)
| Application | Specification |
|---|
| Displacement | 214 Cu. In. (3.2L) |
| Bore | 3.779" (96.00 mm) |
| Stroke | 3.189" (81.00 mm) |
| Compression Ratio | 9.9:1 |
| Fuel System | SFI |
GENERAL SPECIFICATIONS (3.5L)
CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) |
|---|
| Crankshaft |
| End Play | .004-.012 (.10-.30) |
| Runout | .0002 (.005) |
| Main Bearings |
| Journal Diameter | 2.5192-2.5202 (63.987-64.013) |
| Journal Out-Of-Round | .0006 (.015) |
| Journal Taper | .0006 (.015) |
| Oil Clearance | .0007-.0030 (.011-.077) |
| Connecting Rod Bearings |
| Journal Diameter | 2.283-2.284 (57.98-58.01) |
| Journal Out-Of-Round-New Part | .0002 (.005) |
| Journal Out-Of-Round-Maximum Limit | .0006 (.015) |
| Journal Taper-New Part | (1) |
| Journal Taper-Maximum Limit | (1) |
| Oil Clearance | .0007-.0034 (.019-.087) |
| (1) Information not available from manufacturer. |
| (1) | Information not available from manufacturer. |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
|---|
| Pin Bore Diameter | .9452-.9455 (24.0076-24.0153) |
| Side Play (Maximum) | .0157 (.40) |
PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS
| Application | In. (mm) |
|---|
| Pistons |
| Clearance (1) | .0003-.0018 (-.008-.046) |
| Diameter |
| 3.2L | 3.6205-3.6221 (91.961-91.999) |
| 3.5L | 3.7780-3.7796 (95.961-95.999) |
| Pins |
| Diameter | .9448-.9449 (23.997-24.000) |
| Piston Fit | .0002-.0006 (.005-.015) |
| Rod Fit | .0003-.0007 (.008-.018) |
| Piston Ring No. 1 |
| End Gap | .008-.014 (.20-.36) |
| Side Clearance |
| 3.2L | .0016-.0031 (.041-.080) |
| 3.5L | .0014-.0034 (.035-.085) |
| Piston Ring No. 2 |
| End Gap | .009.019 (.22-.49) |
| Side Clearance |
| 3.2L | .0016-.0031 (.041-.080) |
| 3.5L | .0014-.0034 (.035-.085) |
| Piston Ring No. 3 (Oil) |
| End Gap | .010-.030 (.25-.76) |
| Side Clearance | .0015-.0072 (.038-.184) |
| (1) Piston at skirt is elliptical and is coated with a solid lubricant. Measuring piston .39" (10 mm) above bottom of skirt and the combination of these design features may result in a negative bore-to-piston clearance. |
| (1) | Piston at skirt is elliptical and is coated with a solid lubricant. Measuring piston .39" (10 mm) above bottom of skirt and the combination of these design features may result in a negative bore-to-piston clearance. |
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) |
|---|
| Maximum Warpage | (1) |
| Cylinder Bore |
| Standard Diameter (2) |
| 3.2L | 3.622 (92.00) |
| 3.5L | 3.780 (96.00) |
| Maximum Taper | .002 (.05) |
| Maximum Out-Of-Round | .003 (.08) |
| (1) Information not available from manufacture. (2) Measured at 70°F (21°C). |
| (1) | Information not available from manufacture. |
| (2) | Measured at 70°F (21°C). |
ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | Specification |
|---|
| Intake Valves |
| Face Angle | 44 1/2-45° |
| Head Diameter | 1.432-1.442" (36.37-36.63 mm) |
| Installed Height | 1.6680-1.7187" (42.367-43.655 mm) |
| Margin | .033-.046" (.84-1.17 mm) |
| Length | 4.504-4.527" (114.41-114.99 mm) |
| Stem Diameter | .2730-.2737" (6.935-6.953 mm) |
| Exhaust Valves |
| Face Angle | 44 1/2-45° |
| Head Diameter | 1.137-1.147" (28.87-29.13 mm) |
| Installed Height | 1.7600-1.8105" (44.704-45.987 mm) |
| Margin | .057-.070" (1.44-1.77 mm) |
| Length | 4.948-4.970" (125.67-126.25 mm) |
| Stem Diameter | .2719-.2726" (6.906-6.924 mm) |
| Valve Springs |
| Installed Height | 1.4961" (38 mm) |
| Free Length |
| Intake | 1.7195" (43.675 mm) |
| Exhaust | 1.7448" (44.318 mm) |
| Lbs. @ In. (kg @ mm) |
| Spring Pressure |
| Valve Closed |
| Intake | 69.5-80.5 @ 1.4961 (31.52-36.51 @ 38.000) |
| Exhaust | 71.0-79.0 @ 1.4961 (32.20-35.83 @ 38.000) |
| Valve Open |
| Intake | 188.0-204.0 @ 1.1594 (85.27-92.53 @ 29.449) |
| Exhaust | 130.0-144.0 @ 1.2390 (58.96-65.31 @ 31.471) |
CYLINDER HEAD SPECIFICATIONS
| Application | Specification |
|---|
| Maximum Warpage | .008 (.20 mm) |
| Valve Seats |
| Seat Angle | 45-45 1/2° |
| Seat Width |
| Intake | .030-.050" (.75-1.25 mm) |
| Exhaust | .050-.070" (1.25-1.75 mm) |
| Maximum Seat Runout | .002" (.050 mm) |
| Valve Guides (Intake) |
| Valve Guide I.D. | .2746-.2756" (6.975-7.000 mm) |
| Valve Guide Installed Height | .3740-.4134" (9.500-10.500 mm) |
| Valve Stem-to-Guide Clearance (New) | .00090-.00256" (.022-.065mm) |
| Valve Stem-to-Guide Clearance (Wobble Method) | .0114" (.290 mm) |
| Valve Guides (Exhaust) |
| Valve Guide I.D. | .2746-.2756" (6.975-7.000 mm) |
| Valve Guide Installed Height | .3740-.4134" (9.500-10.500 mm) |
| Valve Stem-to-Guide Clearance (New) | .0020-.0037" (.051-.094 mm) |
| Valve Stem-to-Guide Clearance (Wobble Method) | .0146" (.370 mm) |
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) |
|---|
| Bore Diameter | 1.6944-1.6952 (43.038-43.059) |
| End Play | .0043-.0138 (.11-.35) |
| Journal Diameter | 1.6905-1.6913 (42.939-42.960) |
| Journal Runout | (1) |
| Lobe Lift |
| Intake | .3367 (8.55) |
| Exhaust | .2571 (6.53) |
| Oil Clearance | .0030-.0047 (.080-.120) |
| (1) Information not available from manufacturer. |
| (1) | Information not available from manufacturer. |
