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2.7L V6 Engine: Specifications Dodge Intrepid II

Mechanical

Crankcase Capacity

Oil capacity is 5.0 qts. (4.7L).

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
A/C Compressor-To-Engine Bolts21 (28)
Camshaft Sprocket Bolts21 (28)
Catalytic Converter Pipe-To-Support Bracket Nut35 (47)
Connecting Rod Cap Bolts
Step 120 (27)
Step 2Plus 1/4 Turn
Crankshaft Main Bearing Cap Bolts
Inner Cap Bolts-Step 115 (20)
Inner Cap Bolts-Step 2Plus 1/4 Turn
Outer Cap Bolts (Windage Tray)-Step 120 (27)
Outer Cap Bolts (Windage Tray)-Step 2Plus 1/4 Turn
Tie Bolts21 (28)
Crankshaft Damper Bolt125 (169)
Crankshaft-To-Driveplate Bolts70 (95)
Cylinder Head Bolts
M821 (28)
M11-Step 135 (47)
M11-Step 255 (75)
M11-Step 355 (75)
M11-Step 4Plus 1/4 Turn
Driveplate-To-Torque Converter Bolts65 (88)
Engine Mount Bracket-To-Block Bolts45 (61)
Engine Mount Insulator Nuts45 (61)
Exhaust Manifold-To-Cylinder Head Bolts17 (23)
Exhaust Support Bracket-To-Transmission35 (47)
Exhaust Support-To-Body Bracket Bolts18 (25)
Exhaust System Band Clamp Bolt45 (61)
Generator Bracket Bolts30 (41)
Oil Filter
2000 Models15 (20)
2001 Models12 (16)
Oil Pan Bolts21 (28)
Oil Pan Drain Plug
2000 Models21 (28)
2001 Models20 (27)
Oil Pump Pick-Up Tube Bolt21 (28)
Oil Pump-To-Block Bolts21 (28)
Spark Plugs15 (20)
Starter Bolt30 (41)
Timing Chain Cover (Primary) Bolts
M1040 (54)
Timing Chain Guide Bolts21 (28)
Timing Chain Guide Access Plug15 (20)
Timing Chain Tensioner (Primary)40 (54)
INCH Lbs. (N.m)
A/C Condenser Mounting Screws45 (5)
Camshaft Bearing Cap Bolts106 (12)
Camshaft Chain Tensioner (Secondary) Bolts106 (12)
Exhaust Manifold Heat Shield Bolts106 (12)
Exhaust Manifold-To-Catalytic Converter "V" Band Clamp100 (11)
Intake Manifold (Upper & Lower) Bolts106 (12)
Oil Pan Nuts106 (12)
Oil Pump Cover Bolts106 (12)
Rear Crankshaft Seal Retainer Bolts106 (12)
Thermostat Housing/Water Inlet Connector Bolts106 (12)
Throttle Body Bolts106 (12)
Timing Chain Cover (Primary) Bolts
M6106 (12)
Valve Cover Bolts106 (12)
Water Outlet Housing Bolts106 (12)
Water Pump Bolts106 (12)

TORQUE SPECIFICATIONS

GENERAL SPECIFICATIONS

ApplicationSpecification
Displacement167 Cu. In. (2.7L)
Bore3.386" (86.00 mm)
Stroke3.091" (78.50 mm)
Compression Ratio9.67:1
Fuel SystemSFI

GENERAL SPECIFICATIONS

CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS

ApplicationIn. (mm)
Crankshaft
End Play.0019-.0108 (.048-.274)
Runout.0017 (.43)
Main Bearings
Journal Diameter2.4997-2.5004 (63.492-63.510)
Journal Out-Of-Round.0006 (.015)
Journal Taper.0006 (.015)
Oil Clearance.0014-.0021 (.036-.053)
Connecting Rod Bearings
Journal Diameter2.1067-2.1060 (53.510-53.492)
Journal Out-Of-Round (New Part).0002 (.005)
Journal Out-Of-Round (Maximum Limit).006 (.15)
Journal Taper (New Part).0001 (.003)
Journal Taper (Maximum Limit).001 (.03)
Oil Clearance.0010-.0026 (.025-.066)

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

CONNECTING RODS SPECIFICATIONS

ApplicationIn. (mm)
Pin Bore Diameter.8665-.8668 (22.0091-22.0167)
Side Play.0052-.0150 (.132-.381)

CONNECTING RODS

PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS

ApplicationIn. (mm)
Pistons
Clearance (1).0001-.0016 (-.003-.041)
Diameter
20003.3846-3.3856 (85.968-85.994)
20013.3844-3.33858 (85.964-86.002)
Pins
Diameter.8661-.8662 (21.999-22.001)
Piston Fit
2000.0001-.0004 (.003-.010)
2001.0002-.0005 (.005-.012)
Rod Fit.0003-.0008 (.008-.020)
Ring-No. 1
End Gap.008-.014 (.20-.36)
Side Clearance.0016-.0031 (.041-.080)
Ring-No. 2
End Gap.014-.024 (.37-.63)
Side Clearance.0016-.0031 (.041-.080)
Ring-No. 3 (Oil)
End Gap.010-.030 (.25-.75)
Side Clearance.0025-.0082 (.064-.208)
(1) Piston at skirt is elliptical and is coated with a solid lubricant. Measuring piston .39" (10 mm) above bottom of skirt and the combination of these design features may result in a negative bore-to-piston clearance.
(1)Piston at skirt is elliptical and is coated with a solid lubricant. Measuring piston .39" (10 mm) above bottom of skirt and the combination of these design features may result in a negative bore-to-piston clearance.

PISTONS, PINS & RINGS

CYLINDER BLOCK SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Bore
Standard Diameter (1)3.386 (85.00)
Maximum Taper.002 (.05)
Maximum Out-Of-Round.003 (.08)
(1) Measured at 70°F.
(1)Measured at 70°F.

CYLINDER BLOCK

ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS

ApplicationSpecification
Intake Valves
Face Angle44 1/2-45°
Head Diameter1.3256-1.3358" (33.670-33.929 mm)
Installed Height1.8367-1.8735" (46.652-47.587 mm)
Minimum Margin.0028-.0209" (.071-.531 mm)
Length4.2476-4.2673" (107.889-108.389 mm)
Stem Diameter.2337-.2344" (5.936-5.954 mm)
Exhaust Valves
Face Angle44 1/2-45°
Head Diameter1.0894-1.1000" (27.671-27.940 mm)
Installed Height1.8978-1.9346" (48.204-49.139 mm)
Minimum Margin.0335-.0516" (.851-1.311 mm)
Length4.1685-4.1882" (105.880-106.380 mm)
Stem Diameter.2326-.2333" (5.908-5.926 mm)
Valve Springs
Free Length1.7965" (45.631 mm)
Installed Height1.4961" (38 mm)
Lbs. @ In. (kg @ mm)
Valve Spring Pressure
Valve Closed56.0-64.0 @ 1.4961 (25.40-29.03 @ 38.000)
Valve Open (Intake)147.9-162.1 @ 1.1417 (67.09-73.53 @ 28.992)
Valve Open (Exhaust)138.0-150.8 @ 1.1811 (62.60-68.40 @ 29.999)

VALVES & VALVE SPRINGS

CYLINDER HEAD SPECIFICATIONS

ApplicationSpecification
Maximum Warpage.008" (.20 mm)
Valve Seats
Seat Angle45-45 1/2°
Intake Seat Width.0394-.0591" (1.000-1.501 mm)
Exhaust Seat Width.0492-.0689" (1.250-1.750 mm)
Maximum Seat Runout.002" (.050 mm)
Valve Guides - Intake Valve
Valve Guide I.D..2353-.2363" (5.977-6.002 mm)
Valve Guide Installed Height.5217-.5414" (13.251-13.752 mm)
Valve Stem-To-Guide Using Caliper (New Components) - Oil Clearance.00090-.00256" (.022-.065 mm)
Valve Stem-To-Guide-Using Wobble Method (Oil Clearance).0114" (.290 mm)
Valve Guides - Exhaust Valve
Valve Guide I.D..2353-.2363" (5.977-6.002 mm)
Valve Guide Installed Height.5217-.5414" (13.251-13.752 mm)
Valve Stem-To-Guide Using Caliper (New Components) Oil Clearance.0020-.0037" (.051 -.094 mm)
Valve Stem-To-GuideUsing Wobble Method - Oil Clearance.0146" (.370 mm)

CYLINDER HEAD

CAMSHAFT SPECIFICATIONS

ApplicationIn. (mm)
Bore Diameter.9469-.9476 (24.051-24.069)
End Play.0051-.0110 (.013-.279)
Journal Diameter.9449-.9441 (24.000-23.980)
Journal Runout.00012 (.003)
Lobe Lift
Intake.3543 (8.999)
Exhaust.3150 (8.001)
Oil Clearance.0020-.0035 (.051-.089)

CAMSHAFT

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