Contents Section: Emission Applications All sections

Emissions System: Removal & Installation Dodge Durango II рестайлинг

Emission Applications 9 illustrations ~621 words

REMOVAL - 3.7L

The PCV valve is located at the rear of the left cylinder head.

Scheme 17

Scheme 17
  1. Remove line (1) and rubber connector hose from PCV valve.
  2. Unthread PCV valve (3) from metal fitting (2).

INSTALLATION - 3.7L

  1. Check condition of PCV valve rubber O-ring (2).
  2. Clean fitting (2).
  3. Install PCV valve (3) into fitting (2).
  4. Install PCV line (1) and rubber connector to valve.

Scheme 18

Scheme 18: 4.7L V-8
1 - O-RING
2 - LOCATING TABS
3 - CAM LOCK
4 - OIL FILLER TUBE
5 - PCV LINE/HOSE
6 - PCV VALVE

The 4.7L V-8 engine is equipped with a closed crankcase ventilation system. The Positive Crankcase Ventilation (PCV) valve (6) is mounted to the oil filler housing (4).

The PCV valve is sealed to the oil filler housing with an O-ring (1).

Scheme 19

Scheme 19
1 - CRANKCASE BREATHERS (2)
2 - REAR OF ENGINE

Two interconnected breathers (1) threaded into the rear of each cylinder head are used with the system.

The system also includes the air cleaner housing and various tubes and hoses to connect the system components.

Scheme 20

Scheme 20: 5.7L V-8
1 - TOP OF INTAKE MANIFOLD
2 - THROTTLE BODY
3 - AIR RESONATOR
4 - PCV VALVE

The 5.7L V-8 engine is equipped with a closed crankcase ventilation system and a Positive Crankcase Ventilation (PCV) valve.

A PCV valve (4) mounted into the top of the intake manifold (1), located to the right / rear of the throttle body (2) is used.

Scheme 21

Scheme 21
1 - PCV VALVE
2 - O-RINGS
3 - ALIGNMENT TABS

The PCV valve (1) is sealed to the intake manifold with two O-rings (2).

The system also consists of passages in the intake manifold, and various tubes and hoses to connect the system components.

REMOVAL

The ESIM (EVAP System Integrity Monitor) switch is attached to the EVAP canister and is usually not serviceable. Replace the switch by replacing the EVAP canister. Refer to EVAP canister removal/installation.

If servicing separately, refer to the following

Scheme 22

Scheme 22: REMOVAL
1 - EVAP Canister
2 - ESIM Switch
3 - Electrical Connector

The ESIM switch (2) is located on the EVAP canister (1). The illustration displays a typical EVAP Canister and a typical ESIM switch.

Scheme 23

Scheme 23

Scheme 24

Scheme 24

Scheme 25

Scheme 25
  1. Remove both plastic lines from switch by folding line tabs (2).
  2. Disconnect electrical connector at switch.
  3. Clean any dirt from ESIM switch and its lines.
  4. A lock tab (see arrow) is used on the back of the switch. Push lock tab towards switch while rotating switch counterclockwise 1/4 turn for removal.
  5. The fresh air lines and hoses from the ESIM must have a clear opening to the atmosphere. Check the fresh air lines, including the fresh air filter, for obstructions or restrictions at the ESIM. Also check the routing to the exit to atmosphere. If a restriction is present, the system will not allow free flow passage of clean air, and an early shut off of the fuel fill nozzle may occur during fuel fill.

INSTALLATION

The following illustrations display a TYPICAL EVAP Canister and a typical ESIM switch. After installing any ESIM switch, the electrical connector on the switch must be in the 3 O'clock position. This step must be done for proper ESIM switch operation.

  1. The fresh air lines and hoses from the ESIM must have a clear opening to the atmosphere. Check the fresh air lines, including the fresh air filter, for obstructions or restrictions at the ESIM. Also check the routing to the exit to atmosphere. If a restriction is present, the system will not allow free flow passage of clean air, and an early shut off of the fuel fill nozzle may occur during fuel fill.
  2. Be sure O-ring (2) and EVAP canister opening are clean. 1 - EVAP Canister 2 - ESIM Switch 3 - Electrical Connector CAUTION: The electrical connector (3) on the ESIM switch must be in 3 O'clock position after installation. This step must be done for proper switch operation.
  3. Position ESIM switch (2) into EVAP canister (1) and rotate until electrical connector is in 3 O'clock position (3).
  4. Connect electrical connector.
  5. Connect plastic lines to ESIM switch.