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Home/Dodge/Durango/Dodge Durango I (1997-2003)/Repair manual/Mechanical/3.9L V6 Engine & 5.2L V8 Engine & 5.9L V8 Engine: Specifica…
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3.9L V6 Engine & 5.2L V8 Engine & 5.9L V8 Engine: Specifications Dodge Durango I

Mechanical ~116 words

Crankcase Capacity

On 3.9L engine, oil capacity with oil filter is 4.0 qts. (3.8L). On 5.2L and 5.9L engines, oil capacity with oil filter is 5.0 qts. (4.7L).

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Axle Bracket-To-Bellhousing Bolt
Dakota 4WD & Durango 4WD65 (88)
Axle Shaft Nut
Dakota 4WD & Durango 4WD180 (244)
Axle Shaft-To-Differential Flange Bolt
Dakota 4WD & Durango 4WD65 (88)
Axle-To-Insulator Bolt
Dakota 4WD & Durango 4WD75 (102)
Camshaft Sprocket Bolt50 (68)
Camshaft Thrust Plate Bolt18 (24)
Clutch Housing-To-Cylinder Block Bolt
Dakota
(1)30 (41)
(2)50 (68)
Ram Pickup
3/8" Bolt33 (45)
7/16" Bolt50 (68)
Connecting Rod Bolt45 (61)
Crankshaft Pulley Bolt18 (24)
Cylinder Head Bolt (3)
Step 150 (68)
Step 2105 (142)
Step 3105 (142)
Differential Pinion Nose Bracket-To-Adapter Bolt
Dakota 4WD & Durango 4WD65 (88)
Differential Pinion Nose Bracket-To-Bellhousing Bolt
Dakota 4WD & Durango 4WD65 (88)
Engine Mount Bracket-To-Frame Rail Bolt
Dakota 2WD & Durango 2WD30 (41)
Engine Mount Through-Bolt
Dakota 2WD & Durango 2WD50 (68)
Dakota 4WD, Durango 4WD & Ram Pickup75 (102)
Engine Mount-To-Cylinder Block Bolt
Dakota & Durango30 (41)
Ram Pickup60 (81)
Ram Van & Ram Wagon65 (88)
Engine Mount-To-Frame Bracket Bolt/Nut
Ram Pickup & Ram Van & Ram Wagon75 (102)
Exhaust Manifold Bolt & Nut
Durango18 (24)
Except Durango25 (34)
Flywheel/Flexplate-To-Crankshaft Bolt55 (75)
Front Cover Bolt30 (41)
Heat Shield Bolts30 (41)
Main Bearing Cap Bolt85 (115)
Oil Drain Plug25 (34)
Oil Filter Adapter Stud50 (68)
Oil Pan Bolt18 (24)
Oil Pump Bolt30 (41)
Rocker Arm Bolt21 (28)
Shift Motor Bolt
Dakota 4WD & Durango 4WD65 (88)
Spark Plug30 (41)
Starter Bolts50 (68)
Throttle Body Bolt17 (23)
Transfer Case Yoke Bolt
Dakota 4WD & Durango 4WD20 (27)
Vibration Damper Bolt135 (183)
Water Pump Bolt30 (41)
INCH Lbs. (N.m)
Intake Manifold Bolt
3.9L (4)
Step 1 (Bolts No. 1 & 2) (5)72 (8)
Step 2 (Bolts No. 3-12)72 (8)
Step 3 (All Bolts)72 (8)
Step 4 (All Bolts)144 (16)
Step 5 (All Bolts)144 (16)
5.2L & 5.9L (6)
Step 1 (Bolts No. 1-4) (5)72 (8)
Step 2 (Bolts No. 5-12)72 (8)
Step 3 (All Bolts)72 (8)
Step 4 (All Bolts)144 (16)
Step 5 (All Bolts)144 (16)
Intake Manifold Plenum Pan Bolt (7)
Step 124 (2.7)
Step 248 (5.4)
Step 384 (9.5)
Step 484 (9.5)
Oil Pump Cover Bolt97 (11)
Valve Cover Bolts97 (11)
(1) Bolts through clutch housing into cylinder block. (2) Bolts through cylinder block into clutch housing. (3) Tighten bolts in sequence. (Схема №7) (4) Tighten bolts in sequence. (Схема №5) (5) Tighten bolts alternately in 12 INCH lb. (1.4 N.m) increments. (6) Tighten bolts in sequence. (Схема №6) (7) Tighten bolts in sequence. (Схема №4)
(1)Bolts through clutch housing into cylinder block.
(2)Bolts through cylinder block into clutch housing.
(3)Tighten bolts in sequence. (Схема №7)
(4)Tighten bolts in sequence. (Схема №5)
(5)Tighten bolts alternately in 12 INCH lb. (1.4 N.m) increments.
(6)Tighten bolts in sequence. (Схема №6)
(7)Tighten bolts in sequence. (Схема №4)

TORQUE SPECIFICATIONS

GENERAL SPECIFICATIONS (3.9L)

ApplicationSpecification
Displacement239 Cu. In. (3.9L)
Bore3.91" (99.3 mm)
Stroke3.31" (84.1 mm)
Compression Ratio9.1:1
Fuel SystemPFI

GENERAL SPECIFICATIONS (3.9L)

GENERAL SPECIFICATIONS (5.2L)

ApplicationSpecification
Displacement318 Cu. In. (5.2L)
Bore3.91" (99.3 mm)
Stroke3.31" (84.1 mm)
Compression Ratio9.1:1
Fuel SystemPFI

GENERAL SPECIFICATIONS (5.2L)

GENERAL SPECIFICATIONS (5.9L)

ApplicationSpecification
Displacement360 Cu. In. (5.9L)
Bore4.00" (101.6 mm)
Stroke3.58" (90.9 mm)
Compression Ratio9.1:1
Fuel SystemPFI

GENERAL SPECIFICATIONS (5.9L)

CRANKSHAFT, MAIN BEARINGS & CONNECTING ROD BEARINGS SPECIFICATIONS

ApplicationIn. (mm)
Crankshaft End Play
Standard.002-.007 (.05-.18)
Wear Limit.010 (.25)
Main Bearings
Journal Diameter
3.9L & 5.2L2.4995-2.5005 (63.487-63.513)
5.9L2.8095-2.8105 (71.361-71.387)
Journal Out-Of-Round.001 (.03)
Journal Taper.001 (.03)
Oil Clearance
Journal No. 1
Standard.0005-.0015 (.013-.038)
Wear Limit.0015 (.038)
All Others
Standard.0005-.0020 (.013-.051)
Wear Limit.0025 (.064)
Connecting Rod Bearings
Journal Diameter2.124-2.125 (53.950-53.975)
Journal Out-Of-Round.001 (.03)
Journal Taper.001 (.03)
Oil Clearance
Standard.0005-.0022 (.013-.056)
Wear Limit.0025 (.064)
Side Play.006-.014 (.15-.36)

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

PISTONS, PISTON PINS & PISTON RINGS SPECIFICATIONS

ApplicationIn. (mm)
Piston Clearance.0005-.0015 (.013-.038)
Pins
Diameter
3.9L & 5.2L.9841-9843 (24.996-25.001)
5.9L.9845-9848 (25.006-25.013)
Length
3.9L & 5.2L2.99-3.01 (75.946-76.454)
5.9L2.67-2.69 (67.8-68.3)
Piston Fit
3.9L & 5.2L.00025-.00075 (.0064-.0191)
5.9L.0002-.0007 (.005-.018)
Rod Fit(1) .0007-.0014 (.018-.036)
Rings
3.9L & 5.2L
No. 1 & No. 2
End Gap.010-.020 (.254-.508)
Side Clearance.0029-.0038 (.074-.097)
No. 3 (Oil)
End Gap.010-.050 (.25-1.27)
Side Clearance (Maximum)(2) .002-.008 (.06-21)
5.9L
No. 1
End Gap.012-.022 (.30-.55)
Side Clearance.0016-.0033 (.041-.084)
No. 2
End Gap.022-.031 (.55-.79)
Side Clearance.0016-.0033 (.041-.084)
No. 3 (Oil)
End Gap.015-.055 (.38-1.40)
Side Clearance (Maximum)(2) .0080 (.203)
(1) Interference fit. (2) Steel rail oil ring should be free in groove, but clearance within maximum specification.
(1)Interference fit.
(2)Steel rail oil ring should be free in groove, but clearance within maximum specification.

PISTONS, PINS & RINGS

ENGINE VALVES & VALVE SPRINGS SPECIFICATIONS

ApplicationSpecification
Intake Valves
Face Angle43.25-43.75°
Head Diameter
3.9L & 5.2L1.916" (48.66 mm)
5.9L1.880" (47.75 mm)
Minimum Margin.047" (1.19 mm)
Stem Diameter
3.9L & 5.2L.311-.312" (7.90-7.92 mm)
5.9L.372-.373" (9.45-9.47 mm)
Exhaust Valves
Face Angle43.25-43-75°
Head Diameter
3.9L & 5.2L1.624" (41.25 mm)
5.9L1.617" (41.07 mm)
Minimum Margin.047" (1.19 mm)
Stem Diameter
3.9L & 5.2L.311-.313" (7.90-7.95 mm)
5.9L.371-.372" (9.42-9.45 mm)
Valve Springs
Free Length1.967" (49.96 mm)
Installed Height1.64" (41.66 mm)
Lbs. @ In. (kg @ mm)
Pressure
Valve Closed85 @ 1.64 (38 @ 41.66)
Valve Open200 @ 1.212 (89 @ 30.89)

VALVES & VALVE SPRINGS

CYLINDER HEAD SPECIFICATIONS

ApplicationSpecification
Maximum Warpage.00075" Per 1" (.0191 mm Per 25 mm)
Valve Seats
Intake Valve
Seat Angle44.25-44.75°
Seat Width.040-.060" (1.0-1.5 mm)
Maximum Seat Runout.003" (.08 mm)
Exhaust Valve
Seat Angle44.25-44.75°
Seat Width.060-.080" (1.5-2.0 mm)
Maximum Seat Runout.003" (.08 mm)
Valve Guides
Intake Valve
Valve Guide I.D.
3.9L & 5.2L.313-.314" (7.95-7.96 mm)
5.9L.374-.375" (9.50-9.53 mm)
Valve Stem-To-Guide Oil Clearance
Standard.001-.003" (.02-.08 mm)
Wear Limit(1) .017" (.43 mm)
Exhaust Valve
Valve Guide I.D.
3.9L & 5.2L.313-.314" (7.95-7.98 mm)
5.9L.374-.375" (9.50-9.53 mm)
Valve Stem-To-Guide Oil Clearance
Standard.001-.003" (.02-.08 mm)
Wear Limit(1) .017" (.43 mm)
(1) Specification applies to method obtained by rocking valve stem in valve guide.
(1)Specification applies to method obtained by rocking valve stem in valve guide.

CYLINDER HEAD

CAMSHAFT SPECIFICATIONS

ApplicationIn. (mm)
End Play
3.9L & 5.2L.002-.010 (.05-.25)
5.9L.002-.010 (.05-.25)
Camshaft Bearing I.D.
3.9L
No. 12.000-2.001 (50.80-50.82)
No. 21.984-1.985 (50.39-50.42)
No. 31.953-1.954 (49.61-49.63)
No. 41.563-1.564 (39.70-39.73)
5.2L & 5.9L
No. 12.000-2.001 (50.80-50.82)
No. 21.984-1.985 (50.39-50.42)
No. 31.969-1.970 (50.01-50.04)
No. 41.953-1.954 (49.61-49.63)
No. 51.563-1.564 (39.70-39.73)
Journal Diameter
3.9L
No. 11.998-1.999 (50.75-50.77)
No. 21.982-1.983 (50.34-50.37)
No. 31.951-1.952 (49.56-49.58)
No. 41.561-1.562 (39.65-39.67)
5.2L & 5.9L
No. 11.998-1.999 (50.75-50.77)
No. 21.982-1.983 (50.34-50.37)
No. 31.967-1.968 (49.96-49.99)
No. 41.951-1.952 (49.56-49.58)
No. 51.561-1.562 (39.65-39.67)
Oil Clearance
Standard.001-.003 (.02-.08)
Wear Limit.005 (.13)
(1) Bearings are numbered from front of camshaft.
(1)Bearings are numbered from front of camshaft.

CAMSHAFT (1)

CYLINDER BLOCK SPECIFICATIONS

ApplicationIn. (mm)
Cylinder Bore
Standard Diameter
3.9L & 5.2L3.910-3.912 (99.31-99.36)
5.9L4.000-4.002 (101.60-101.65)
Maximum Taper.010 (.25)
Maximum Out-Of-Round.010 (.25)
Maximum Oversize.040 (1.016)

CYLINDER BLOCK

VALVE LIFTERS SPECIFICATIONS

ApplicationIn. (mm)
Bore Diameter.9051-.9059 (22.990-23.010)
Lifter Diameter(1) .9035-.9040 (22.949-22.962)
Oil Clearance.0011-.0024 (.028-.061)
Push Rod Length6.915-6.935 (175.64-176.15)
(1) Standard diameter valve lifter is listed. Oversize valve lifters are available in .001" (.02 mm), .008" (.20 mm) and .030" (.76 mm).
(1)Standard diameter valve lifter is listed. Oversize valve lifters are available in .001" (.02 mm), .008" (.20 mm) and .030" (.76 mm).

VALVE LIFTERS

More articles — 3.9L V6 Engine & 5.2L V8 Engine & 5.9L V8 Engine