Contents Wiring diagrams Section: Testing & Diagnostics All sections

Engine Controls - Tests W/codes - V8: Other Dodge Dakota Sport

Testing & Diagnostics 110 illustrations ~4369 words

Hard Failures

Hard failures cause CHECK ENGINE light to illuminate and remain on until the malfunction is repaired. If light comes on and remains on (light may flash) during vehicle operation, cause of malfunction must be determined using diagnostic (code) charts. If a sensor fails, SBEC will use a substitute value in its calculations, allowing engine operation in limp-in mode. In this condition, vehicle will run but driveability may be poor.

Note. A start counter (key counter) appears at bottom of fault message on DRB-II to show number of engine starts since fault code last occurred. This helps determine if fault is intermittent. As an example, if DRB-II displays 0 STARTS SINCE ERS, it indicates zero engine starts since fault occurred, and fault code is a hard failure. If start counter (key counter) shows more than zero engine starts since fault last occurred, then fault code is an intermittent failure.

Intermittent Failures

Intermittent failures may cause CHECK ENGINE light to flicker or illuminate and go out after the intermittent fault goes away. However, the corresponding fault code will be retained in SBEC memory.

If related fault does not reoccur within a certain time frame, fault code will be erased from SBEC memory. Intermittent failures can be caused by a defective sensor, connector, or wiring-related problems. See INTERMITTENTS in H - GAS TESTS W/O CODES article.

RETRIEVING FAULT CODES

Note. Manufacturer recommends using DRB-II (Diagnostic Readout Box-II, C-4805) to diagnose the system. CHECK ENGINE light function can be used, but has limited diagnostic usage.

Check Engine Light Method

  1. Start engine (if possible). Move transmission shift lever through all gear positions, ending in Park. Turn A/C switch on, then off (if equipped).
  2. Turn engine off. Without starting engine again, turn ignition on, off, on, off, and on. Record 2-digit fault codes as displayed by the flashing CHECK ENGINE light.
  3. For example, Code 23 is displayed as flash, flash, 4-second pause, flash, flash, flash. After a slightly longer pause, other codes stored are displayed in numerical order.
  4. Once CHECK ENGINE light begins to flash fault codes, it cannot be stopped. If you lose count, it will be necessary to start over. Code 55 indicates end of fault code display.
  5. Refer to FAULT CODES table to translate fault code number to a system fault description (display on DRB-II). Once fault code description is obtained, refer to appropriate NO START TEST 1A (NS-1A) or DRIVEABILITY TEST 1A (DR-1A) trouble shooting chart for additional testing procedures.
  6. As an example, a 3.0L engine starts and runs, but has a driveability problem, and CHECK ENGINE light indicates a Code 14. Refer to FAULT CODES table to translate fault code number to a system fault description (display on DRB-II).
  7. When system fault description (display on DRB-II) is obtained, refer to appropriate DRIVEABILITY TEST 1A (DR-1A) trouble shooting chart, since vehicle has a driveability problem, for more testing procedures. Select fault message and corresponding test from table, and proceed to appropriate trouble shooting chart. Test procedure may vary depending whether fault code is a hard or intermittent failure.

Note. When using trouble shooting charts for diagnosis, DO NOT skip any steps in chart, or incorrect diagnosis may result.

Note. The DRB-II can also be used to perform the following: display the state or values of sensors, inputs/outputs and components, allow various outputs such as valves and hydraulics to be tested, and reset Emission Maintenance Reminder (EMR) functions. See OPERATING MODES and EMISSION MAINTENANCE REMINDER (EMR) in this article.

Scheme 353

Scheme 353: DRB-II Method

Scheme 354

Scheme 354

Scheme 355

Scheme 355

Scheme 356

Scheme 356
  1. Turn ignition off. Attach DRB-II Tester (C-4805) to diagnostic connector. DIAGNOSTIC CONNECTOR LOCATIONS (1) Application Location Dakota In Engine Compartment, On Right Corner Of Firewall Pickup & Ramcharger In Engine Compartment, Near Master Cylinder RWD Van On Center Of Firewall, Near SBEC (1) (Scheme 353)- (Scheme 356).
  2. Start engine (if possible). Move transmission shift lever through all positions, ending in Park. Turn A/C switch on, then off (if equipped). Turn engine off. Without starting engine again, turn ignition on. DO NOT touch keypad on DRB-II during power-up sequence, or an error will result. The copyright date and diagnostic program will be displayed briefly.
  3. If DRB-II screen is blank, or if an error message appears, proceed to DRB-II PROBLEMS & ERROR MESSAGES in this article. The following are possible error messages that may appear: BAD FRAMING, BAD OP CODE, CARTRIDGE ERROR, COMMAND REJECTED, HIGH BATTERY, KEYPAD TEST FAILURE, LOW BATTERY, NO RESPONSE or RAM TEST FAILURE.
  4. After a few seconds, display will change to read as follows: DRB-II, 1) VEHICLES TESTED, or 2) HOW TO USE. Press ENTER button immediately. Press the down arrow twice. Display will now read as follows: DRB-II, 2) HOW TO USE, 3) CONFIGURE, and 4) SELECT SYSTEM.
  5. Select No. 4 (SELECT SYSTEM) to enter the diagnostic system. Display will read as follows: SELECT SYSTEM, 1) ENGINE, and 2) TRANSMISSION. Select No. 1 (ENGINE) to enter the engine system part of the DRB-II program. Display will change to read as follows: 1991 XX, XXXX EMISSIONS, AUTOMATIC TRANS, SBEC XX,#XXXX-A. NOTE: Display may vary slightly depending on engine package being diagnosed.
  6. After a few seconds, display will change to read as follows: AIR COND, 1) WITH A/C, and 2) WITHOUT A/C. Press ENTER button to change display immediately. Select No. 1 or No. 2 as appropriate for vehicle being tested.
  7. Display will now read as follows: ENGINE SYSTEM, 1) FUEL/IGNITION, and 2) CHARGING. Select No. 1 (FUEL/IGNITION) to bring up menu of test categories for the fuel/ignition system. Display will change to read as follows: FUEL/IGN MENU, 1) SYSTEM TEST, and 2) READ FAULTS.
  8. Press the down arrow 3 times to view rest of menu. Display will read as follows: FUEL/IGN MENU, 3) STATE DISPLAY, 4) ACTUATOR TEST, and 5) ADJUSTMENTS. To read fault codes, select No. 2 (READ FAULTS).
  9. If no fault code exists, display will read as follows: NO FAULTS DETECTED. If fault codes exist, display will show number of faults detected, such as 1 of 3 faults, and fault message. This is the fault counter. Below the fault message, the start counter (key counter) will list number of starts since fault code was set.
  10. The start counter (key counter) helps to determine if fault is intermittent. As an example, if DRB-II displays 0 STARTS SINCE ERS, this indicates zero engine starts since fault occurred, and fault code is a hard failure. If start counter (key counter) on DRB-II shows more than zero engine starts since fault last occurred, fault code is an intermittent failure.
  11. If more than one fault code exists, press the down arrow to display next fault code. All fault codes must be read before fault codes can be erased. Once fault codes are obtained, refer to appropriate NO START TEST 1A (NS-1A) or DRIVEABILITY TEST 1A (DR-1A) trouble shooting chart.

Note. When using trouble shooting charts for diagnosis, DO NOT skip any steps in chart, or incorrect diagnosis may result.

CLEARING FAULT CODES

Note. It will be necessary to place DRB-II in the FUEL/IGN MENU to erase fault codes. This menu is obtained when retrieving fault codes. See DRB-II METHOD under RETRIEVING FAULT CODES .

  1. Once fault codes have been read and DRB-II is in FUEL/IGN MENU, press the down arrow. Display will read as follows: ERASE FAULTS, 1) DON'T ERASE, and 2) ERASE. Press the down arrow.
  2. Display will ask you if you are sure you want to erase fault codes. Press ENTER button to erase fault codes. DRB-II will display FAULTS ERASED message.

STATE DISPLAY MODE

The SBEC can only recognize high and low states on switch circuits. SBEC cannot tell the difference between switch position versus an open or short circuit, or a defective switch.

If a change is noted, it is assumed entire switch circuit to the SBEC is operating correctly. The following information can be selected from the state display mode: module, sensor, inputs/outputs, monitoring of system, and custom display.

Module Info

When module information is selected from STATE DISPLAY mode, information about the SBEC, such as, engine application, transmission application and identification number can be obtained. Information can be used to verify proper SBEC application.

Sensor

When sensor information is selected from STATE DISPLAY mode, information is provided about engine operation through various sensors and engine controls depending on engine and model application. The following information may be displayed.

  1. Added Adaptive Fuel
  2. Adaptive Fuel Factor
  3. Air Idle Speed (AIS) Motor Position
  4. Barometric Pressure
  5. Battery Temperature
  6. Battery Voltage
  7. Charging System Goal
  8. Charge Temperature
  9. Charge Temperature Sensor Reading
  10. Coolant Temperature
  11. Coolant Temperature Sensor Reading
  12. Distributorless Ignition System (DIS) Status
  13. Engine Speed
  14. Fault No. 1 Key-On Info
  15. Fault No. 2 Key-On Info
  16. Fault No. 3 Key-On Info
  17. Knock Sensor Signal
  18. Manifold Absolute Pressure Sensor Vacuum Reading
  19. Manifold Absolute Pressure Sensor Voltage Reading
  20. Minimum Idle Speed
  21. Minimum Throttle Position Sensor Voltage
  22. Module Spark Advance
  23. Overall Knock Retard
  24. Oxygen Sensor State
  25. Oxygen Sensor Voltage
  26. Theft Alarm Status
  27. Throttle Body Temperature
  28. Throttle Opening
  29. Throttle Position Sensor Voltage
  30. Total Spark Advance
  31. Speed Control Status
  32. Speed Control Target
  33. Vehicle Speed

Inputs/Outputs

When input/output information is selected from state display mode, information is provided about component operation through various lights, relays, solenoids and switches depending on engine and model application. The following information may be displayed.

  1. A/C Clutch Relay
  2. A/C Switch
  3. Air Switching Solenoid
  4. Auto Shutdown (ASD) Relay
  5. Brake Switch
  6. CHECK ENGINE Light
  7. Closed Throttle Switch
  8. EGR Solenoid
  9. Emission Maintenance Reminder (EMR) Light
  10. Idle Switch
  11. Lockup Solenoid
  12. Overdrive Override
  13. Overdrive Solenoid
  14. Park Neutral Switch (A/T Models)
  15. Part Throttle Unlock (PTU) A/T Only
  16. Purge Control Solenoid
  17. Radiator Fan Relay
  18. Shift Indicator Light
  19. Speed Control On/Off Switch
  20. Speed Control Resume
  21. Speed Control Setting
  22. Speed Control Vacuum Solenoid
  23. Speed Control Vent Solenoid

Monitors

When monitor information is selected from STATE DISPLAY mode, information is provided about various systems or components as they are monitored depending on engine and model application. The following possible information may be displayed.

  1. Adaptive Memory
  2. Engine RPM
  3. Fuel Control
  4. Fuel Mileage
  5. Interrogator
  6. Knock Retard
  7. No Start
  8. Secondary Indicators
  9. Spark Advance

Custom Display

When custom display is selected, information can be changed to what the technician wants to monitor.

BAD FRAMING

If message is displayed, replace cartridge with later version.

BAD OP CODE

If message is displayed, replace cartridge with later version.

BLANK MESSAGE

  1. Connect DRB-II to a different vehicle. If message screen is still blank, DRB-II or adapter cable are faulty. Substitute to determine faulty component. If message screen is not blank, DRB-II and adapter cable are functioning properly.
  2. Inspect diagnostic connector for proper wire placement, damaged terminals or pushed out pins. Repair as necessary. If connector is okay, check resistance between Black or Black/White wire of diagnostic connector and ground using an ohmmeter. (Scheme 353)
  3. If resistance is less than 10 ohms, repair open circuit in Black or Black/White wire between diagnostic connector and 60-pin connector on the SBEC. See «SBEC LOCATIONS»(ref-10649-S14634176882001062100000) table for component location.

CARTRIDGE ERROR

If message is displayed, replace DRB-II cartridge and proceed with diagnostics.

COMMAND REJECTED

If message is displayed, replace cartridge with later version.

HIGH BATTERY

If message is displayed, connect DRB-II to a different vehicle. If message still exists, DRB-II or adapter cable are faulty. Substitute to determine faulty component. If message is not displayed, DRB-II and adapter cable are functioning properly. Repair charging system.

LOW BATTERY

If message is displayed, connect DRB-II to a different vehicle. If message still exists, DRB-II or adapter cable are faulty. Substitute to determine faulty component. If message is not displayed, DRB-II and adapter cable are functioning properly. Repair charging system.

NO RESPONSE

Note. No response may be caused by one of the following: DRB-II is connected to wrong diagnostic connector, ignition is off, defective adapter cable, cartridge or DRB-II, defective SBEC, connector or wiring.

Scheme 357

Scheme 357: NO RESPONSE
  1. Ensure DRB-II is connected to proper diagnostic connector. (Scheme 354)-5. Ensure ignition is turned on and all wiring connections are secure.
  2. Turn ignition off. Disconnect DRB-II from diagnostic connector. Disconnect 60-pin connector from SBEC. See SBEC LOCATIONS table for component location. Using ohmmeter, check resistance between Pink wire terminal on diagnostic connector and pin No. 25 (Pink wire) on 60-pin connector. (Scheme 353)and (Scheme 358).
  3. If resistance is greater than 10 ohms, repair open circuit in Pink wire between diagnostic connector and 60-pin connector. If resistance is not greater than 10 ohms, check resistance between Light Green wire terminal on diagnostic connector and pin No. 45 (Light Green wire) on 60-pin connector.
  4. If resistance is greater than 10 ohms, repair open circuit in Light Green wire between diagnostic connector and 60-pin connector. If resistance is not greater than 10 ohms, ensure DRB-II and adapter cable are okay.
  5. If all above are okay and a no-start condition exists, proceed to no-start test NS-7A.

EMR MILEAGE TRANSFER

  1. When SBEC is replaced, vehicle mileage from odometer must be copied to the replacement SBEC memory. Transfer of vehicle mileage will enable replacement SBEC to operate EMR light properly.
  2. It will be necessary to place DRB-II in the FUEL/IGN MENU to reset EMR light. This menu is obtained when retrieving fault codes. See DRB-II METHOD under «RETRIEVING FAULT CODES»(ref-10649-S29109815302000111000000) under SELF-DIAGNOSTIC SYSTEM.
  3. Once in FUEL/IGN MENU, press the down arrow to select No. 5) ADJUSTMENTS. Display will read as follows: ADJUSTMENTS, 1) ERASE FAULTS, 2) RESET MEMORY, 3) RESET EMR LIGHT, and 4) EMR MEMORY CHECK. Press the down arrow to select No. 4) EMR MEMORY CHECK.
  4. Display will ask if you are sure you want to check EMR memory. Press ENTER button to continue. Display will read as follows: EMR MEMORY TEST, and WRITE TEST [------]. Display will now ask if instrument panel mileage is between a specified amount.
  5. Press YES or NO button. If YES button is pressed, EMR memory check is completed. If NO button is pressed, enter mileage shown on the odometer. Press ENTER button to complete mileage transfer.

SUMMARY

If no hard fault codes (or only pass codes) are present, driveability symptoms exist, or intermittent codes exist, proceed to TESTS W/O CODES article for diagnosis by symptom (i.e. ROUGH IDLE, NO START, etc.), or intermittent diagnostic procedures.

Scheme 358

Scheme 358: SUMMARY

FAULT CODES

CodeDisplay On DRB-IIFault Condition
11NO REFERENCE SIGNAL DURING CRANKINGNo distributor reference signal detected during cranking.
13 (2)NO CHANGE IN MAP FROM START TO RUNNo difference is recognized between engine MAP reading and barometric pressure reading at start-up
SLOW CHANGE IN IDLE MAP SIGNALNo difference in MAP sensor signal is detected.
14 (2)MAP VOLTAGE TOO LOWMAP sensor input less than minimum acceptable voltage.
MAP VOLTAGE TOO HIGHMAP sensor input greater than maximum acceptable voltage.
15 (3)NO VEHICLE SPEED SIGNALNo vehicle speed sensor signal detected.
17ENGINE IS COLD TOO LONGCoolant temperature less than normal operating temperature.
21 (3)O2 SIGNAL STAYS AT CENTERNo rich or lean signal is detected from O2 sensor input.
O2 SIGNAL SHORTED TO VOLTAGEOxygen sensor input voltage greater than normal operating range.
22 (2)COOLANT SENSOR VOLTAGE TOO LOWCoolant temperature sensor input is low.
COOLANT SENSOR VOLTAGE TOO HIGHCoolant temperature sensor input is high.
23(4) THROTTLE BODY TEMP VOLTAGE LOWThrottle body temperature sensor input voltage is low.
THROTTLE BODY TEMP VOLTAGE HIGHThrottle body temperature sensor input voltage is high.
(2) CHARGE TEMPERATURE SENSOR VOLTAGE HIGH OR LOWCharge temperature sensor input voltage is less than or greater than acceptable voltage.
24 (2)TPS VOLTAGE LOWTPS sensor output voltage is less than acceptable voltage.
TPS VOLTAGE HIGHTPS sensor output is greater than maximum acceptable voltage.
25 (3)AUTOMATIC IDLE SPEED MOTOR CIRCUITSShorted condition detected in one or more AIS actuator circuits.
26 (2)INJ 1 PEAK VOLTAGE NOT OBTAINEDHigh resistance in No. 1 injector circuit.
INJ 2 PEAK VOLTAGE NOT OBTAINEDHigh resistance in No. 2 injector circuit.
INJ 3 PEAK VOLTAGE NOT OBTAINEDHigh resistance in No. 3 injector circuit.
27INJ 1 CONTROL CIRCUITInjector output driver does not respond correctly to control signal.
INJ 2 CONTROL CIRCUITInjector output driver does not respond correctly to control signal.
INJ 3 CONTROL CIRCUITInjector output driver does not respond correctly to control signal.
31 (3)PURGE SOLENOID CIRCUITOpen or shorted condition detected in purge solenoid circuit.
32 (3)EGR SOLENOID CIRCUITOpen or shorted condition detected in EGR solenoid circuit.
EGR SYSTEM FAILUREController did not detect required air/fuel mixture change during diagnostic test (CA only).
33A/C CLUTCH RELAY CIRCUITOpen or shorted condition detected in A/C clutch relay circuit.
34SPEED CONTROL SOLENOID CIRCUITSOpen or shorted condition detected in speed control vacuum or vent solenoid circuits.
35(5) IDLE SWITCH SHORTEDIdle contact switch input circuit shorted to ground.
(5) IDLE SWITCH OPEN CIRCUITIdle contact switch input circuit open.
36AIR SWITCHING SOLENOID CIRCUITOpen or shorted condition detected in air switching solenoid circuit.
37(6) TORQUE CONVERTER LOCK-UP SOLENOID CIRCUITOpen or shorted condition detected in torque converter lockup solenoid circuit (A/T).
41 (2) (7)ALTERNATOR FIELD NOT SWITCHINGAlternator field not switching properly.
42ASD RELAY CONTROL CIRCUITOpen or shorted condition detected in ASD relay circuit.
NO ASD RELAY VOLTAGE SENSE AT SBECNo ASD voltage sensed at controller.
43 (3)IGNITION COIL NO. 1 PRIMARY CIRCUITPeak primary current not obtained with maximum dwell.
IGNITION COIL NO. 2 PRIMARY CIRCUITPeak primary current not obtained with maximum dwell.
IGNITION COIL NO. 3 PRIMARY CIRCUITPeak primary current not obtained with maximum dwell.
45OVERDRIVE SOLENOID CIRCUITOpen or shorted condition detected in overdrive solenoid circuit.
46 (2)CHARGING SYSTEM VOLTAGE TOO HIGHCharging system voltage is more than acceptable voltage.
47 (2)CHARGING SYSTEM VOLTAGE TOO LOWCharging system voltage is less than acceptable voltage.
51 (3)O2 SIGNAL STAYS BELOW CENTER (LEAN)O2 sensor signal stays lean.
ADDITIVE ADAPTIVE MEMORY AT RICH LIMITAdditive adaptive memory at rich limit.
52 (3)O2 SIGNAL STAYS ABOVE CENTER (RICH)O2 sensor signal stays rich.
ADDITIVE ADAPTIVE MEMORY AT LEAN LIMITAdditive adaptive memory at lean limit.
53INTERNAL CONTROLLER FAILUREInternal failure in controller.
54 (2)NO SYNC PICK-UP SIGNALNo fuel sync signal detected during engine rotation.
55N/ACompletion of fault code display (CHECK ENGINE light).
62CONTROLLER FAILURE EMR MILES NOT STOREDController failure, EMR miles not stored.
63CONTROLLER FAILURE EEPROM WRITE DENIEDController failure, EEPROM write denied.
(1) Fault code application will vary with model and engine application. Not all fault codes are used on all models. (2) CHECK ENGINE light will be on. (3) CHECK ENGINE light will be on (CA models only). (4) Used on Dakota 5.2L and 5.9L. (5) Used on 3.9L, 5.2L and 5.9L. (6) On some models, this may be referred to as part throttle unlock solenoid. (7) See ALTERNATORS & REGULATORS article for test procedures.
(1)Fault code application will vary with model and engine application. Not all fault codes are used on all models.
(2)CHECK ENGINE light will be on.
(3)CHECK ENGINE light will be on (CA models only).
(4)Used on Dakota 5.2L and 5.9L.
(5)Used on 3.9L, 5.2L and 5.9L.
(6)On some models, this may be referred to as part throttle unlock solenoid.
(7)See ALTERNATORS & REGULATORS article for test procedures.

FAULT CODES (1)

DR-1A CHECKING SYSTEM FOR FAULTS

Note. Battery must be fully charged and at rated capacity before performing any driveability test procedure. If vehicle starts and stalls repeatedly, perform TEST NS-2A.

  1. Connect DRB-II to underhood diagnostic connector and then read fault messages. If there are no faults, start engine and allow it to reach normal operating temperature. Set engine speed to 2000 RPM for at least 10 seconds manually, not using DRB-II.
  2. Return engine to idle. If vehicle is equipped with A/C, set A/C fan on low speed. Turn A/C on. If vehicle stalls when A/C is turned on, perform steps 3) and 4). If vehicle does not stall, go to step 5).
  3. Disconnect and inspect engine controller connector for damaged terminals. Repair connector as necessary. Turn ignition on. Put DRB-II in voltmeter mode. Probe engine controller connector cavity No. 9 (Dark Blue wire).
  4. If there is less than 10 volts at cavity No. 9, repair Dark Blue wire. If there are 10 volts or more at cavity No. 9, replace engine controller. Perform «VERIFICATION PROCEDURE 2»(ref-10649-S17063033292000111000000) .
  5. If vehicle is equipped with automatic transmission, depress brake pedal and shift transmission through all gears. Return shifter to Park. Read faults on DRB-II. If there are still no faults, check if any TECHNICAL SERVICE BULLETINS (TSBs) apply to vehicle relating to driveability problem.
  6. If there are no TSBs, perform TEST DR-31A. If there is a TSB, perform corrective action. If driveability problems continue, perform TEST DR-31A.
  7. If DRB-II message is "INTERNAL CONTROLLER FAILURE", replace engine controller and perform VERIFICATION PROCEDURE 2. If DRB-II message is "ENGINE IS COLD TOO LONG", repair cooling system as necessary and perform VERIFICATION PROCEDURE 3.
  8. Using the DRB-II FAULT MESSAGES table, select the fault message and corresponding test. Correct all hard fault messages before proceeding to intermittent fault message.

DR-1B DRB-II FAULT MESSAGES

DRB-II Message(1) Hard Fault(2) Intermittent Fault
A/C Clutch Relay Circuit
AB & AD BodiesDR-22ADR-46A
AN BodyDR-21ADR-46A
Additive Adaptive Memory At Lean LimitDR-31ADR-31A
Additive Adaptive Memory At Rich LimitDR-31ADR-31A
Air Switching Solenoid CircuitDR-25ADR-46A
Automatic Idle Speed Motor CircuitsDR-15ADR-48A
Controller Failure EEPROM Write DeniedDR-30ADR-30A
Controller Failure EMR Mileage Not StoredDR-30ADR-30A
Coolant Sensor Voltage Too HighDR-9ADR-47A
Coolant Sensor Voltage Too LowDR-10ADR-47A
EGR Solenoid CircuitDR-19ADR-46A
EGR System FailureDR-20ADR-20A
Idle Switch Shorted LowDR-23ADR-23A
Idle Switch Open CircuitDR-24ADR-24A
Injector No. 1 Control CircuitDR-16ADR-49A
Injector No. 2 Control CircuitDR-17ADR-49A
MAP Voltage Too HighDR-5ADR-47B
MAP Voltage Too LowDR-4ADR-47B
No ASD Relay Voltage Sense At ControllerDR-27ADR-27A
No Change In MAP From Start To RunDR-3ADR-47B
No Vehicle Speed SignalDR-6ADR-6A
Overdrive Solenoid Circuit
With Lock-UpDR-29ADR-29A
Without Lock-UpDR-28ADR-28A
O2 Signal Shorted To VoltageDR-8ADR-8A
O2 Signal Stays At CenterDR-7ADR-7A
O2 Signal Stays Below Center (Lean)DR-31ADR-31A
O2 Signal Stays Above Center (Rich)DR-31ADR-31A
Purge Solenoid CircuitDR-18ADR-46A
Slow Change In Idle MAP SignalDR-2ADR-47B
Throttle Body Temperature HighDR-11ADR-47A
Throttle Body Temperature LowDR-12ADR-47A
Throttle Position Sensor Voltage HighDR-13ADR-47A
Throttle Position Sensor Voltage LowDR-14ADR-47A
Torque Converter Lock-Up SolenoidDR-26ADR-46A
(1) Key counter is "0". (2) Key counter is greater than "0".
(1)Key counter is "0".
(2)Key counter is greater than "0".

DRB-II FAULT MESSAGES

Test DR-2A (1 of 2) Slow Change In Idle MAP Signal. Scheme 359

Scheme 359: Test DR-2A (1 of 2) Slow Change In Idle MAP Signal

Test DR-2A (2 of 2) Slow Change In Idle MAP Signal. Scheme 360

Scheme 360: Test DR-2A (2 of 2) Slow Change In Idle MAP Signal

Test DR-3A No Change In MAP From Start To Run. Scheme 361

Scheme 361: Test DR-3A No Change In MAP From Start To Run

Test DR-4A MAP Voltage Too Low. Scheme 362

Scheme 362: Test DR-4A MAP Voltage Too Low

Test DR-5A (1 of 2) MAP Voltage Too High. Scheme 363

Scheme 363: Test DR-5A (1 of 2) MAP Voltage Too High

Test DR-5A (2 of 2) MAP Voltage Too High. Scheme 364

Scheme 364: Test DR-5A (2 of 2) MAP Voltage Too High

Schematic Test DR-6A No Vehicle Speed Signal. Scheme 365

Scheme 365: Schematic Test DR-6A No Vehicle Speed Signal

Test DR-6A (1 of 3) No Vehicle Speed Signal. Scheme 366

Scheme 366: Test DR-6A (1 of 3) No Vehicle Speed Signal

Test DR-6A (2 of 3) No Vehicle Speed Signal. Scheme 367

Scheme 367: Test DR-6A (2 of 3) No Vehicle Speed Signal

Test DR-6A (3 of 3) No Vehicle Speed Signal. Scheme 368

Scheme 368: Test DR-6A (3 of 3) No Vehicle Speed Signal

Schematic Test DR-7A O2 Signal Stays At Center. Scheme 369

Scheme 369: Schematic Test DR-7A O2 Signal Stays At Center

Test DR-7A (1 of 2) O2 Signal Stays At Center. Scheme 370

Scheme 370: Test DR-7A (1 of 2) O2 Signal Stays At Center

Test DR-7A (2 of 2) O2 Signal Stays At Center. Scheme 371

Scheme 371: Test DR-7A (2 of 2) O2 Signal Stays At Center

Test DR-8A (1 of 2) O2 Signal Shorted To Voltage. Scheme 372

Scheme 372: Test DR-8A (1 of 2) O2 Signal Shorted To Voltage

Test DR-8A (2 of 2) O2 Signal Shorted To Voltage. Scheme 373

Scheme 373: Test DR-8A (2 of 2) O2 Signal Shorted To Voltage

Schematic Test DR-9A Coolant Sensor Voltage High. Scheme 374

Scheme 374: Schematic Test DR-9A Coolant Sensor Voltage High

Test DR-9A (1 of 2) Coolant Sensor Voltage High. Scheme 375

Scheme 375: Test DR-9A (1 of 2) Coolant Sensor Voltage High

Test DR-9A (2 of 2) Coolant Sensor Voltage High. Scheme 376

Scheme 376: Test DR-9A (2 of 2) Coolant Sensor Voltage High

Test DR-10A Coolant Sensor Voltage Low. Scheme 377

Scheme 377: Test DR-10A Coolant Sensor Voltage Low

Schematic Test DR-11A 5.2L/5.9L High Throttle Body Temp Voltage. Scheme 378

Scheme 378: Schematic Test DR-11A 5.2L/5.9L High Throttle Body Temp Voltage

Test DR-11A (1 of 2) 5.2L/5.9L High Throttle Body Temp Vltg. Scheme 379

Scheme 379: Test DR-11A (1 of 2) 5.2L/5.9L High Throttle Body Temp Vltg

Test DR-11A (2 of 2) 5.2L/5.9L High Throttle Body Temp Vltg. Scheme 380

Scheme 380: Test DR-11A (2 of 2) 5.2L/5.9L High Throttle Body Temp Vltg

Test DR-12A 5.2L/5.9L Low Throttle Body Temp Vltg. Scheme 381

Scheme 381: Test DR-12A 5.2L/5.9L Low Throttle Body Temp Vltg

Test DR-13A (1 of 2) TPS Voltage High. Scheme 382

Scheme 382: Test DR-13A (1 of 2) TPS Voltage High

Test DR-13A (2 of 2) TPS Voltage High. Scheme 383

Scheme 383: Test DR-13A (2 of 2) TPS Voltage High

Test DR-14A TPS Voltage Low. Scheme 384

Scheme 384: Test DR-14A TPS Voltage Low

Test DR-15A (1 of 2) AISM Circuits. Scheme 385

Scheme 385: Test DR-15A (1 of 2) AISM Circuits

Test DR-15A (2 of 2) AISM Circuits. Scheme 386

Scheme 386: Test DR-15A (2 of 2) AISM Circuits

Test DR-16A (1 of 2) Injector No. 1 Control Circuit. Scheme 387

Scheme 387: Test DR-16A (1 of 2) Injector No. 1 Control Circuit

Test DR-16A (2 of 2) Injector No. 1 Control Circuit. Scheme 388

Scheme 388: Test DR-16A (2 of 2) Injector No. 1 Control Circuit

Test DR-17A (1 of 2) Injector No. 2 Control Circuit. Scheme 389

Scheme 389: Test DR-17A (1 of 2) Injector No. 2 Control Circuit

Test DR-17A (2 of 2) Injector No. 2 Control Circuit. Scheme 390

Scheme 390: Test DR-17A (2 of 2) Injector No. 2 Control Circuit

Schematic Test DR-18A Purge Solenoid Circuit. Scheme 391

Scheme 391: Schematic Test DR-18A Purge Solenoid Circuit

Test DR-18A (1 of 3) Purge Solenoid Circuit. Scheme 392

Scheme 392: Test DR-18A (1 of 3) Purge Solenoid Circuit

Test DR-18A (2 of 3) Purge Solenoid Circuit. Scheme 393

Scheme 393: Test DR-18A (2 of 3) Purge Solenoid Circuit

Test DR-18A (3 of 3) Purge Solenoid Circuit. Scheme 394

Scheme 394: Test DR-18A (3 of 3) Purge Solenoid Circuit

Schematic Test DR-19A EGR Solenoid Circuit. Scheme 395

Scheme 395: Schematic Test DR-19A EGR Solenoid Circuit

Test DR-19A (1 of 3) EGR Solenoid Circuit. Scheme 396

Scheme 396: Test DR-19A (1 of 3) EGR Solenoid Circuit

Test DR-19A (2 of 3) EGR Solenoid Circuit. Scheme 397

Scheme 397: Test DR-19A (2 of 3) EGR Solenoid Circuit

Test DR-19A (3 of 3) EGR Solenoid Circuit. Scheme 398

Scheme 398: Test DR-19A (3 of 3) EGR Solenoid Circuit

Test DR-20A (1 of 4) EGR System Failure. Scheme 399

Scheme 399: Test DR-20A (1 of 4) EGR System Failure

Test DR-20A (2 of 4) EGR System Failure. Scheme 400

Scheme 400: Test DR-20A (2 of 4) EGR System Failure

Test DR-20A (3 of 4) EGR System Failure. Scheme 401

Scheme 401: Test DR-20A (3 of 4) EGR System Failure

Test DR-20A (4 of 4) EGR System Failure. Scheme 402

Scheme 402: Test DR-20A (4 of 4) EGR System Failure

Schematic Test DR-21A AN Body A/C Clutch Relay Circuit. Scheme 403

Scheme 403: Schematic Test DR-21A AN Body A/C Clutch Relay Circuit

Test DR-21A (1 of 2) AN Body A/C Clutch Relay Circuit. Scheme 404

Scheme 404: Test DR-21A (1 of 2) AN Body A/C Clutch Relay Circuit

Test DR-21A (2 of 2) AN Body A/C Clutch Relay Circuit. Scheme 405

Scheme 405: Test DR-21A (2 of 2) AN Body A/C Clutch Relay Circuit

Test DR-22A (1 of 2) AB/AD Bodies A/C Clutch Relay Circuit. Scheme 406

Scheme 406: Test DR-22A (1 of 2) AB/AD Bodies A/C Clutch Relay Circuit

Test DR-22A (2 of 2) AB/AD Bodies A/C Clutch Relay Circuit. Scheme 407

Scheme 407: Test DR-22A (2 of 2) AB/AD Bodies A/C Clutch Relay Circuit

Test DR-23A Idle Switch Shorted Low. Scheme 408

Scheme 408: Test DR-23A Idle Switch Shorted Low

Test DR-24A (1 of 2) Idle Switch Open Circuit. Scheme 409

Scheme 409: Test DR-24A (1 of 2) Idle Switch Open Circuit

Test DR-24A (2 of 2) Idle Switch Open Circuit. Scheme 410

Scheme 410: Test DR-24A (2 of 2) Idle Switch Open Circuit

Schematic Test DR-25A AIR Switching Solenoid Circuit. Scheme 411

Scheme 411: Schematic Test DR-25A AIR Switching Solenoid Circuit

Test DR-25A (1 of 3) AIR Switching Solenoid Circuit. Scheme 412

Scheme 412: Test DR-25A (1 of 3) AIR Switching Solenoid Circuit

Test DR-25A (2 of 3) AIR Switching Solenoid Circuit. Scheme 413

Scheme 413: Test DR-25A (2 of 3) AIR Switching Solenoid Circuit

Test DR-25A (3 of 3) AIR Switching Solenoid Circuit. Scheme 414

Scheme 414: Test DR-25A (3 of 3) AIR Switching Solenoid Circuit

Schematic Test DR-26A Torque Converter Lockup Solenoid Circuit. Scheme 415

Scheme 415: Schematic Test DR-26A Torque Converter Lockup Solenoid Circuit

Test DR-26A (1 of 2) Torque Converter Lockup Solenoid Circuit. Scheme 416

Scheme 416: Test DR-26A (1 of 2) Torque Converter Lockup Solenoid Circuit

Test DR-26A (2 of 2) Torque Converter Lockup Solenoid Circuit. Scheme 417

Scheme 417: Test DR-26A (2 of 2) Torque Converter Lockup Solenoid Circuit

Schematic Test DR-26B Torque Converter W/OD Lockup Solenoid Circuit. Scheme 418

Scheme 418: Schematic Test DR-26B Torque Converter W/OD Lockup Solenoid Circuit

Test DR-26B (1 of 2) Torque Converter W/OD Lockup Solenoid Circuit. Scheme 419

Scheme 419: Test DR-26B (1 of 2) Torque Converter W/OD Lockup Solenoid Circuit

Test DR-26B (2 of 2) Torque Converter W/OD Lockup Solenoid Circuit. Scheme 420

Scheme 420: Test DR-26B (2 of 2) Torque Converter W/OD Lockup Solenoid Circuit

Test DR-27A No ASD Relay Voltage Sense At Controller. Scheme 421

Scheme 421: Test DR-27A No ASD Relay Voltage Sense At Controller

Schematic Test DR-28A Overdrive W/O Lockup Solenoid Circuit. Scheme 422

Scheme 422: Schematic Test DR-28A Overdrive W/O Lockup Solenoid Circuit

Test DR-28A (1 of 2) Overdrive W/O Lockup Solenoid Circuit. Scheme 423

Scheme 423: Test DR-28A (1 of 2) Overdrive W/O Lockup Solenoid Circuit

Test DR-28A (2 of 2) Overdrive W/O Lockup Solenoid Circuit. Scheme 424

Scheme 424: Test DR-28A (2 of 2) Overdrive W/O Lockup Solenoid Circuit

Test DR-29A (1 of 2) Overdrive W/Lockup Solenoid Circuit. Scheme 425

Scheme 425: Test DR-29A (1 of 2) Overdrive W/Lockup Solenoid Circuit

Test DR-29A (2 of 2) Overdrive W/Lockup Solenoid Circuit. Scheme 426

Scheme 426: Test DR-29A (2 of 2) Overdrive W/Lockup Solenoid Circuit

Test DR-30A (1 of 2) Controller Failure EMR Mileage Not Stored & Controller Failure EEPROM Write Denied. Scheme 427

Scheme 427: Test DR-30A (1 of 2) Controller Failure EMR Mileage Not Stored & Controller Failure EEPROM Write Denied

Test DR-30A (2 of 2) Controller Failure EMR Mileage Not Stored & Controller Failure EEPROM Write Denied. Scheme 428

Scheme 428: Test DR-30A (2 of 2) Controller Failure EMR Mileage Not Stored & Controller Failure EEPROM Write Denied

Test DR-31A (1 of 2) Secondary Ignition & Timing Check. Scheme 429

Scheme 429: Test DR-31A (1 of 2) Secondary Ignition & Timing Check

Test DR-31A (2 of 2) Secondary Ignition & Timing Check. Scheme 430

Scheme 430: Test DR-31A (2 of 2) Secondary Ignition & Timing Check

Test DR-32A (1 of 2) Fuel Pressure Check. Scheme 431

Scheme 431: Test DR-32A (1 of 2) Fuel Pressure Check

Test DR-32A (2 of 2) Fuel Pressure Check. Scheme 432

Scheme 432: Test DR-32A (2 of 2) Fuel Pressure Check

Test DR-32B (1 of 2) Fuel Pressure Check. Scheme 433

Scheme 433: Test DR-32B (1 of 2) Fuel Pressure Check

Test DR-32B (2 of 2) Fuel Pressure Check. Scheme 434

Scheme 434: Test DR-32B (2 of 2) Fuel Pressure Check

Test DR-33A (1 of 2) Coolant & TPS Calibration Check. Scheme 435

Scheme 435: Test DR-33A (1 of 2) Coolant & TPS Calibration Check

Test DR-33A (2 of 2) Coolant & TPS Calibration Check. Scheme 436

Scheme 436: Test DR-33A (2 of 2) Coolant & TPS Calibration Check

Test DR-34A (1 of 2) MAP Sensor Calibration Check. Scheme 437

Scheme 437: Test DR-34A (1 of 2) MAP Sensor Calibration Check

Test DR-34A (2 of 2) MAP Sensor Calibration Check. Scheme 438

Scheme 438: Test DR-34A (2 of 2) MAP Sensor Calibration Check

Test DR-35A (1 of 2) Closed Throttle Switch Check. Scheme 439

Scheme 439: Test DR-35A (1 of 2) Closed Throttle Switch Check

Test DR-35A (2 of 2) Closed Throttle Switch Check. Scheme 440

Scheme 440: Test DR-35A (2 of 2) Closed Throttle Switch Check

Test DR-35B Closed Throttle Switch Check. Scheme 441

Scheme 441: Test DR-35B Closed Throttle Switch Check

Test DR-36A Idle Speed Actuation Operation Check. Scheme 442

Scheme 442: Test DR-36A Idle Speed Actuation Operation Check

Test DR-37A Solenoid Operation Check. Scheme 443

Scheme 443: Test DR-37A Solenoid Operation Check

Test DR-38A (1 of 4) EGR Valve Operation Check. Scheme 444

Scheme 444: Test DR-38A (1 of 4) EGR Valve Operation Check

Test DR-38A (2 of 4) EGR Valve Operation Check. Scheme 445

Scheme 445: Test DR-38A (2 of 4) EGR Valve Operation Check

Test DR-38A (3 of 4) EGR Valve Operation Check. Scheme 446

Scheme 446: Test DR-38A (3 of 4) EGR Valve Operation Check

Test DR-38A (4 of 4) EGR Valve Operation Check. Scheme 447

Scheme 447: Test DR-38A (4 of 4) EGR Valve Operation Check

Test DR-39A (1 of 2) AIR Switching System Check. Scheme 448

Scheme 448: Test DR-39A (1 of 2) AIR Switching System Check

Test DR-39A (2 of 2) AIR Switching System Check. Scheme 449

Scheme 449: Test DR-39A (2 of 2) AIR Switching System Check

Test DR-40A O2 Sensor Switching Check. Scheme 450

Scheme 450: Test DR-40A O2 Sensor Switching Check

Schematic Test DR-40B O2 Sensor Switching Locked Lean. Scheme 451

Scheme 451: Schematic Test DR-40B O2 Sensor Switching Locked Lean

Test DR-40B (1 of 2) O2 Sensor Switching Locked Lean. Scheme 452

Scheme 452: Test DR-40B (1 of 2) O2 Sensor Switching Locked Lean

Test DR-40B (2 of 2) O2 Sensor Switching Locked Lean. Scheme 453

Scheme 453: Test DR-40B (2 of 2) O2 Sensor Switching Locked Lean

Schematic Test DR-41A Park/Neutral Switch Input Check. Scheme 454

Scheme 454: Schematic Test DR-41A Park/Neutral Switch Input Check

Test DR-41A (1 of 2) Park/Neutral Switch Input Check. Scheme 455

Scheme 455: Test DR-41A (1 of 2) Park/Neutral Switch Input Check

Test DR-41A (2 of 2) Park/Neutral Switch Input Check. Scheme 456

Scheme 456: Test DR-41A (2 of 2) Park/Neutral Switch Input Check

Test DR-42A Engine Controller Ground & Power Circuits Check. Scheme 457

Scheme 457: Test DR-42A Engine Controller Ground & Power Circuits Check

Test DR-42A (1 of 2) Engine Controller Ground & Power Circuits Check. Scheme 458

Scheme 458: Test DR-42A (1 of 2) Engine Controller Ground & Power Circuits Check

Test DR-42A (2 of 2) Engine Controller Ground & Power Circuits Check. Scheme 459

Scheme 459: Test DR-42A (2 of 2) Engine Controller Ground & Power Circuits Check

Test DR-43A Engine Vacuum Check. Scheme 460

Scheme 460: Test DR-43A Engine Vacuum Check

Test DR-44A Minimum Airflow Check. Scheme 461

Scheme 461: Test DR-44A Minimum Airflow Check

Test DR-44B Maximum Airflow Check. Scheme 462

Scheme 462: Test DR-44B Maximum Airflow Check

VERIFICATION PROCEDURE 1

  1. Inspect vehicle to ensure all components are connected. Reassemble and reconnect components as necessary. Attempt to start engine. If engine does not start, return to TEST NS-1A.
  2. If engine starts and engine controller has been changed, check vehicle for factory theft alarm. If vehicle is equipped with factory theft alarm system, start engine at least 20 times to activate theft alarm system. Write EMR mileage into the new engine controller. The no-start condition has been corrected. Repair is now complete.
  3. If engine starts and engine controller has not been changed, connect DRB-II to engine diagnostic connector and erase faults. The no-start condition has been corrected and fault messages have been erased. Repair is now complete.

VERIFICATION PROCEDURE 2

  1. If VERIFICATION PROCEDURE 3 has been performed previously, perform test VERIFICATION PROCEDURE 3 again. Inspect vehicle to ensure all engine components are connected. Reassemble and reconnect components as necessary.
  2. If another fault exists that has not been corrected, return to DR-1A: CHECKING FOR FAULTS & SPARK and follow path specified by other fault. If engine controller has been replaced and vehicle is equipped with factory theft alarm system, start engine at least 20 times to activate theft alarm system. Write EMR mileage into new engine controller.
  3. Connect DRB-II to engine diagnostic connector and erase faults. Ensure no other faults are present. To ensure no other faults are present, start engine. Allow engine to reach normal operating temperature. Increase engine speed to 2000 RPM for about 10 seconds. Return engine to idle.
  4. If vehicle is equipped with A/T, apply brakes and cycle transmission through all gear positions. Place gear selector in Park. If vehicle is equipped with A/C, turn A/C on. Set blower speed to LOW.
  5. Turn engine off. Start engine. Allow engine to idle for at least 2 minutes. Turn engine off. Using DRB-II, check for fault messages. If NO FAULT message appears on DRB-II display, test is complete.
  6. If repaired fault resets, check TECHNICAL SERVICE BULLETINS (TSBs) for any pertinent information relating to driveability problem. If a TSB exists, perform corrective action. If another fault sets, return to DR-1A: CHECKING FOR FAULTS & SPARK.

VERIFICATION PROCEDURE 3

  1. Inspect vehicle to ensure all engine components are connected. Reassemble and reconnect components as necessary. If another fault is present that has not been corrected, return to DR-1A: CHECKING FOR FAULTS & SPARK and follow path specified by other fault.
  2. If engine controller has been changed and vehicle is equipped with factory theft alarm system, start engine at least 20 times to activate theft alarm system. Write EMR mileage into new engine controller.
  3. Connect DRB-II to engine diagnostic connector. Erase fault messages. Disconnect DRB-II. Ensure no other fault messages are present. To ensure no other fault messages are present, start engine. If vehicle is equipped with A/C, turn A/C on. Set blower speed to LOW.
  4. Drive vehicle for about 5 minutes. During this time, attain a speed of at least 40 MPH. Ensure transmission shifts through all gears. Upon completion of road test, turn engine off.
  5. Start engine. Allow engine to idle for about 2 minutes. Turn engine off. Connect DRB-II to engine diagnostic connector. Using DRB-II, check for fault messages. If no fault messages are present, test is complete.
  6. If repaired fault message resets, check TECHNICAL SERVICE BULLETINS (TSBs) for any pertinent information relating to driveability problems. If a TSB exists, perform corrective action. If another fault sets, return to DR-1A: CHECKING FOR FAULTS & SPARK.