VEHICLE EMISSION CONTROL INFORMATION LABEL
All models have a Vehicle Emission Control Information (VECI) Label. Chrysler permanently attaches the label in the engine compartment. It cannot be removed without defacing information and destroying the label.
The label contains the vehicle's model year and what regulations the vehicle conforms to also if the vehicle is OBD II compliant.
TRIP DEFINITION
A "Trip" means vehicle operation (following an engine-off period) of duration and driving mode such that all components and systems are monitored at least once by the diagnostic system. The monitors must successfully pass before the PCM can verify that a previously malfunctioning component is meeting the normal operating conditions of that component. For misfire or fuel system malfunction, the MIL may be extinguished if the fault does not recur when monitored during three subsequent sequential driving cycles in which conditions are similar to those under which the malfunction was first determined.
Anytime the MIL is illuminated, a DTC is stored. The DTC can self erase only after the MIL has been extinguished. Once the MIL is extinguished, the PCM must pass the diagnostic test for the most recent DTC for 40 warm-up cycles (80 warm-up cycles for the Fuel System Monitor and the Misfire Monitor). A warm-up cycle can best be described by the following
- The engine must be running
- A rise of 40° F (4.5° C) in engine temperature must occur from the time when the engine was started
- Engine coolant temperature must crossover 160° F (71° C)
- A "driving cycle" that consists of engine start up and engine shut off.
Once the above conditions occur, the PCM is considered to have passed a warm-up cycle. Due to the conditions required to extinguish the MIL and erase the DTC, it is most important that after a repair has been made, all DTCS be erased and the repair verified by running 1 good trip.
NON-MONITORED CIRCUITS
The PCM does not monitor all circuits, systems and conditions that could have malfunctions causing driveability problems. However, problems with these systems may cause the PCM to store diagnostic trouble codes for other systems or components. For example, a fuel pressure problem will not register a fault directly, but could cause a rich/lean condition or misfire. This could cause the PCM to store an oxygen sensor or misfire diagnostic trouble code.
The major non-monitored circuits are listed below along with examples of failures modes that do not directly cause the PCM to set a DTC, but for a system that is monitored.
FUEL PRESSURE
The fuel pressure regulator controls fuel system pressure. The PCM cannot detect a clogged fuel pump inlet filter, clogged in-line fuel filter, or a pinched fuel supply or return line. However, these could result in a rich or lean condition causing the PCM to store an oxygen sensor, fuel system, or misfire diagnostic trouble code.
SECONDARY IGNITION CIRCUIT
The PCM cannot detect an inoperative ignition coil, fouled or worn spark plugs, ignition cross firing, or open spark plug cables. The misfire will however, increase the oxygen content in the exhaust, deceiving the PCM in to thinking the fuel system is too lean. Also see misfire detection. There are DTCS that can detect misfire and Ionization shorts in the secondary ignition circuit, refer to the appropriate Electrical Diagnostics article for more information. Refer to DIAGNOSTIC CODE INDEX .
CYLINDER COMPRESSION
The PCM cannot detect uneven, low, or high engine cylinder compression. Low compression lowers O2 content in the exhaust. Leading to fuel system, oxygen sensor, or misfire detection fault.
EXHAUST SYSTEM
The PCM cannot detect a plugged, restricted or leaking exhaust system. It may set a EGR (if equipped) or Fuel system or O2S fault.
FUEL INJECTOR MECHANICAL MALFUNCTIONS
The PCM cannot determine if a fuel injector is clogged, the needle is sticking or if the wrong injector is installed. However, these could result in a rich or lean condition causing the PCM to store a diagnostic trouble code for either misfire, an oxygen sensor, or the fuel system.
EXCESSIVE OIL CONSUMPTION
Although the PCM monitors engine exhaust oxygen content when the system is in closed loop, it cannot determine excessive oil consumption.
THROTTLE BODY AIR FLOW
The PCM cannot detect a clogged or restricted air cleaner inlet or filter element.
VACUUM ASSIST
The PCM cannot detect leaks or restrictions in the vacuum circuits of vacuum assisted engine control system devices. However, these could cause the PCM to store a MAP sensor diagnostic trouble code and cause a high idle condition.
PCM SYSTEM GROUND
The PCM cannot determine a poor system ground. However, one or more diagnostic trouble codes may be generated as a result of this condition. The module should be mounted to the body at all times, including when diagnostics are performed.
PCM CONNECTOR ENGAGEMENT
The PCM may not be able to determine spread or damaged connector pins. However, it might store diagnostic trouble codes as a result of spread connector pins.
MONITORED COMPONENT
There are several components that will affect vehicle emissions if they malfunction. If one of these components malfunctions the Malfunction Indicator Lamp (Check Engine) will illuminate.
Some of the component monitors are checking for proper operation of the part. Electrically operated components now have input (rationality) and output (functionality) checks as well as continuity tests (opens/shorts). Previously, a component like the Throttle Position sensor (TPS) was checked by the PCM for an open or shorted circuit. If one of these conditions occurred, a DTC was set. Now there is a check to ensure that the component is working. This is done by watching for a TPS indication of a greater or lesser throttle opening than MAP and engine RPM indicate. In the case of the TPS, if engine vacuum is high and engine RPM is 1600 or greater and the TPS indicates a large throttle opening, a DTC will be set. The same applies to low vacuum and 1600 RPM.
Any component that has an associated limp in will set a fault after 1 trip with the malfunction present.
Refer to the Diagnostic Trouble Codes Description Charts and the appropriate Electrical Diagnostics article for diagnostic procedures. Refer to DIAGNOSTIC CODE INDEX .
The following is a list of the monitored components
- Catalyst Monitor
- Comprehensive Components
- EGR (if equipped)
- Fuel Control (rich/lean)
- Oxygen Sensor Monitor
- Oxygen Sensor Heater Monitor
- Purge
- Misfire
- Natural Vacuum Leak Detection (NVLD)
COMPREHENSIVE COMPONENTS
Along with the major monitors, OBD II requires that the diagnostic system monitor any component that could affect emissions levels. In many cases, these components were being tested under OBD I. The OBD I requirements focused mainly on testing emissions-related components for electrical opens and shorts.
However, OBD II also requires that inputs from powertrain components to the PCM be tested for rationality , and that outputs to powertrain components from the PCM be tested for functionality . Methods for monitoring the various Comprehensive Component monitoring include
- Circuit Continuity Open Shorted high Shorted to ground
- Rationality or Proper Functioning NOTE: Comprehensive component monitors are continuous. Therefore, enabling conditions do not apply. All will set a DTC and illuminate the MIL in 1- trip.
- Inputs tested for rationality
- Outputs tested for functionality
Input Rationality- While input signals to the PCM are constantly being monitored for electrical opens and shorts, they are also tested for rationality. This means that the input signal is compared against other inputs and information to see if it makes sense under the current conditions.
PCM sensor inputs that are checked for rationality include
- Manifold Absolute Pressure (MAP) Sensor
- Oxygen Sensor (O2S) (slow response)
- Engine Coolant Temperature (ECT) Sensor
- Camshaft Position (CMP) Sensor
- Vehicle Speed Sensor
- Crankshaft Position (CKP) Sensor
- Intake Air Temperature (IAT) Sensor
- Throttle Position (TPS) Sensor
- Ambient/Battery Temperature Sensors
- Power Steering Switch
- Oxygen Sensor Heater
- Engine Controller
- Brake Switch
- Natural Vacuum Leak Detection (NVLD)
- P/N Switch
- Trans Controls
Output Functionality - PCM outputs are tested for functionality in addition to testing for opens and shorts. When the PCM provides a voltage to an output component, it can verify that the command was carried out by monitoring specific input signals for expected changes. For example, when the PCM commands the Idle Air Control (IAC) Motor to a specific position under certain operating conditions, it expects to see a specific (target) idle speed (RPM). If it does not, it stores a DTC.
PCM outputs monitored for functionality include
- Fuel Injectors
- Ignition Coils
- Torque Converter Clutch Solenoid
- Idle Air Control
- Purge Solenoid
- EGR Solenoid
- Radiator Fan Control
- Trans Controls
OXYGEN SENSOR (O2S) MONITOR
DESCRIPTION - Effective control of exhaust emissions is achieved by an oxygen feedback system. The most important element of the feedback system is the O2S. The O2S is located in the exhaust path. Once it reaches operating temperature 300° C to 350° C (572° F to 662° F), the sensor generates a voltage that is inversely proportional to the amount of oxygen in the exhaust. When there is a large amount of oxygen in the exhaust caused by a lean condition, misfire or exhaust leak, the sensor produces a low voltage, below 450 mV. When the oxygen content is lower, caused by a rich condition, the sensor produces a higher voltage, above 450mV.
The information obtained by the sensor is used to calculate the fuel injector pulse width. The PCM is programmed to maintain the optimum air/fuel ratio. At this mixture ratio, the catalyst works best to remove hydrocarbons (HC), carbon monoxide (CO) and nitrous oxide (NOx) from the exhaust.
The O2S is also the main sensing element for the EGR, Catalyst and Fuel Monitors, and purge.
The O2S may fail in any or all of the following manners
- Slow response rate (Big Slope)
- Reduced output voltage (Half Cycle)
- Heater Performance
Slow Response Rate (Big Slope) - Response rate is the time required for the sensor to switch from lean to rich signal output once it is exposed to a richer than optimum A/F mixture or vice versa. As the PCM adjusts the air/fuel ratio, the sensor must be able to rapidly detect the change. As the sensor ages, it could take longer to detect the changes in the oxygen content of the exhaust gas. The rate of change that an oxygen sensor experiences is called 'Big Slope'. The PCM checks the oxygen sensor voltage in increments of a few milliseconds.
Reduced Output Voltage (Half Cycle) - The output voltage of the O2S ranges from 2.5 to 5 volt. A good sensor can easily generate any output voltage in this range as it is exposed to different concentrations of oxygen. To detect a shift in the A/F mixture (lean or rich), the output voltage has to change beyond a threshold value. A malfunctioning sensor could have difficulty changing beyond the threshold value. Many times the condition is only temporary and the sensor will recover. Under normal conditions the voltage signal surpasses the threshold, and a counter is incremented by one. This is called the Half Cycle Counter.
Heater Performance - The heater is tested by a separate monitor. Refer to the Oxygen Sensor Heater Monitor.
OPERATION - As the Oxygen Sensor signal switches, the PCM monitors the half cycle and big slope signals from the oxygen sensor. If during the test neither counter reaches a predetermined value, a malfunction is entered and a Freeze Frame is stored. Only one counter reaching its predetermined value is needed for the monitor to pass.
The Oxygen Sensor Signal Monitor is a two trip monitor that is tested only once per trip. When the Oxygen Sensor fails the test in two consecutive trips, the MIL is illuminated and a DTC is set. The MIL is extinguished when the Oxygen Sensor monitor passes in three consecutive trips. The DTC is erased from memory after 40 consecutive warm-up cycles without test failure.
Enabling Conditions - The following conditions must typically be met for the PCM to run the oxygen sensor monitor
- Battery voltage
- Engine temperature
- Engine run time
- Engine run time at a predetermined speed
- Engine run time at a predetermined speed and throttle opening
- Transmission in gear (automatic only)
- Fuel system in Closed Loop
- Long Term Adaptive (within parameters)
- Power Steering Switch in low PSI (no load)
- Engine at idle
- Fuel level above 15%
- Ambient air temperature
- Barometric pressure
- Engine RPM within acceptable range of desired idle
- Closed throttle speed
Pending Conditions - The Task Manager typically does not run the Oxygen Sensor Signal Monitor if overlapping monitors are running or the MIL is illuminated for any of the following
- Misfire Monitor
- Front Oxygen Sensor and Heater Monitor
- MAP Sensor
- Vehicle Speed Sensor
- Engine Coolant Temperature Sensor
- Throttle Position Sensor
- Engine Controller Self Test Faults
- Cam or Crank Sensor
- Injector and Coil
- Idle Air Control Motor
- EVAP Electrical
- EGR Solenoid Electrical
- Intake Air Temperature
- 5 Volt Feed
Conflict - The Task Manager does not run the Oxygen Sensor Monitor if any of the following conditions are present
- A/C ON (A/C clutch cycling temporarily suspends monitor)
- Purge flow in progress
- Ethanol content learn is taking place and the ethanol used once flag is set
Suspend - The Task Manager suspends maturing a fault for the Oxygen Sensor Monitor if an of the following are present
- Oxygen Sensor Heater Monitor, Priority 1
- Misfire Monitor, Priority 2
OXYGEN SENSOR HEATER MONITOR (NGC)
DESCRIPTION - If the Oxygen sensor (O2S) DTC as well as a O2S heater DTC is present, the O2S Heater DTC MUST be repaired first. After the O2S Heater is repaired, verify that the sensor circuit is operating correctly.
The voltage reading taken from the O2S are very temperature sensitive. The readings taken from the O2S are not accurate below 300° C (572° F). Heating the O2S is done to allow the engine controller to shift to closed loop control as soon as possible. The heating element used to heat the O2S must be tested to ensure that it is heating the sensor properly. Starting with the introduction on the NGC module the strategy for checking the heater circuit has changed. The heater resistance is checked by the NGC almost immediately after the engine is started. The same O2S heater return pin used to read the heater resistance is capable of detecting an open circuit, a shorted high or shorted low condition.
CATALYST MONITOR
To comply with clean air regulations, vehicles are equipped with catalytic converters. These converters reduce the emission of hydrocarbons, oxides of nitrogen and carbon monoxide.
Normal vehicle miles or engine misfire can cause a catalyst to decay. A meltdown of the ceramic core can cause a reduction of the exhaust passage. This can increase vehicle emissions and deteriorate engine performance, driveability and fuel economy.
The catalyst monitor uses dual oxygen sensors (O2S's) to monitor the efficiency of the converter. The dual O2S strategy is based on the fact that as a catalyst deteriorates, its oxygen storage capacity and its efficiency are both reduced. By monitoring the oxygen storage capacity of a catalyst, its efficiency can be indirectly calculated. The upstream O2S is used to detect the amount of oxygen in the exhaust gas before the gas enters the catalytic converter. The PCM calculates the A/F mixture from the output of the O2S. A low voltage indicates high oxygen content (lean mixture). A high voltage indicates a low content of oxygen (rich mixture).
When the upstream O2S detects a high oxygen condition, there is an abundance of oxygen in the exhaust gas. A functioning converter would store this oxygen so it can use it for the oxidation of HC and CO. As the converter absorbs the oxygen, there will be a lack of oxygen downstream of the converter. The output of the downstream O2S will indicate limited activity in this condition.
As the converter loses the ability to store oxygen, the condition can be detected from the behavior of the downstream O2S. When the efficiency drops, no chemical reaction takes place. This means the concentration of oxygen will be the same downstream as upstream. The output voltage of the downstream O2S copies the voltage of the upstream sensor. The only difference is a time lag (seen by the PCM) between the switching of the O2S's.
To monitor the system, the number of lean-to-rich switches of upstream and downstream O2S's is counted. The ratio of downstream switches to upstream switches is used to determine whether the catalyst is operating properly. An effective catalyst will have fewer downstream switches than it has upstream switches i.e., a ratio closer to zero. For a totally ineffective catalyst, this ratio will be one-to-one, indicating that no oxidation occurs in the device.
The system must be monitored so that when catalyst efficiency deteriorates and exhaust emissions increase to over the legal limit, the MIL (check engine lamp) will be illuminated.
Monitor Operation - To monitor catalyst efficiency, the PCM expands the rich and lean switch points of the heated oxygen sensor. With extended switch points, the air/fuel mixture runs richer and leaner to overburden the catalytic converter. Once the test is started, the air/fuel mixture runs rich and lean and the O2 switches are counted. A switch is counted when an oxygen sensor signal goes from below the lean threshold to above the rich threshold. The number of Rear O2 sensor switches is divided by the number of Front O2 sensor switches to determine the switching ratio.
The test runs for 20 seconds. As catalyst efficiency deteriorated over the life of the vehicle, the switch rate at the downstream sensor approaches that of the upstream sensor. If at any point during the test period the switch ratio reaches a predetermined value, a counter is incremented by one. The monitor is enabled to run another test during that trip. When the test fails three times, the counter increments to three, a malfunction is entered, and a Freeze Frame is stored. When the counter increments to three during the next trip, the code is matured and the MIL is illuminated. If the test passes the first, no further testing is conducted during that trip.
The MIL is extinguished after three consecutive good trips. The good trip criteria for the catalyst monitor is more stringent than the failure criteria. In order to pass the test and increment one good trip, the downstream sensor switch rate must be less than 80% of the upstream rate (60% for manual transmissions). The failure percentages are 90% and 70% respectively.
Enabling Conditions - The following conditions must typically be met before the PCM runs the catalyst monitor. Specific times for each parameter may be different from engine to engine.
- Accumulated drive time
- Enable time
- Ambient air temperature
- Barometric pressure
- Catalyst warm-up counter
- Engine coolant temperature
- Accumulated throttle position sensor
- Vehicle speed
- MAP
- RPM
- Engine in closed loop
- Fuel level
Pending Conditions
- Misfire DTC
- Front Oxygen Sensor Response
- Front Oxygen Sensor Heater Monitor
- Front Oxygen Sensor Electrical
- Rear Oxygen Sensor Rationality (middle check)
- Rear Oxygen Sensor Heater Monitor
- Rear Oxygen Sensor Electrical
- Fuel System Monitor
- All TPS faults
- All MAP faults
- All ECT sensor faults
- Purge flow solenoid functionality
- Purge flow solenoid electrical
- All PCM self test faults
- All CMP and CKP sensor faults
- All injector and ignition electrical faults
- Idle Air Control (IAC) motor functionality
- Vehicle Speed Sensor
- Brake switch
- Intake air temperature
Conflict - The catalyst monitor does not run if any of the following are conditions are present
- EGR Monitor in progress
- Fuel system rich intrusive test in progress
- EVAP Monitor in progress
- Time since start is less than 60 seconds
- Low fuel level
- Low ambient air temperature
- Ethanol content learn is taking place and the ethanol used once flag is set
Suspend - The Task Manager does not mature a catalyst fault if any of the following are present
- Oxygen Sensor Monitor, Priority 1
- Upstream Oxygen Sensor Heater, Priority 1
- EGR Monitor, Priority 1
- EVAP Monitor, Priority 1
- Fuel System Monitor, Priority 2
- Misfire Monitor, Priority 2
MONITORED SYSTEMS
There are new electronic circuit monitors that check fuel, emission, engine and ignition performance. These monitors use information from various sensor circuits to indicate the overall operation of the fuel, engine, ignition and emission systems and thus the emissions performance of the vehicle.
The fuel, engine, ignition and emission systems monitors do not indicate a specific component problem. They do indicate that there is an implied problem within one of the systems and that a specific problem must be diagnosed.
If any of these monitors detect a problem affecting vehicle emissions, the Malfunction Indicator (Check Engine) Lamp will be illuminated. These monitors generate Diagnostic Trouble Codes that can be displayed with the a scan tool.
The following is a list of the system monitors
- EGR Monitor (if equipped)
- Misfire Monitor
- Fuel System Monitor
- Oxygen Sensor Monitor
- Oxygen Sensor Heater Monitor
- Catalyst Monitor
- Evaporative System Leak Detection Monitor
Following is a description of each system monitor, and its DTC.
Refer to the appropriate Electrical Diagnostics article for diagnostic procedures. Refer to DIAGNOSTIC CODE INDEX .
Effective control of exhaust emissions is achieved by an oxygen feedback system. The most important element of the feedback system is the O2S. The O2S is located in the exhaust path. Once it reaches operating temperatures of 300° C to 350° C (572° F to 662° F), the sensor generates a voltage that is inversely proportional to the amount of oxygen in the exhaust. The information obtained by the sensor is used to calculate the fuel injector pulse width. The PCM is programmed to maintain the optimum air/fuel ratio. At this mixture ratio, the catalyst works best to remove hydrocarbons (HC), carbon monoxide (CO) and nitrous oxide (NOx) from the exhaust.
The O2S is also the main sensing element for the EGR (if equipped), Catalyst and Fuel Monitors.
The O2S may fail in any or all of the following manners
- Slow response rate
- Reduced output voltage
- Dynamic shift
- Shorted or open circuits
Response rate is the time required for the sensor to switch from lean to rich once it is exposed to a richer than optimum A/F mixture or vice versa. As the sensor starts malfunctioning, it could take longer to detect the changes in the oxygen content of the exhaust gas.
The output voltage of the O2S ranges from 0 to 1 volt (voltages are offset by 2.5 volts on NGC vehicles). A good sensor can easily generate any output voltage in this range as it is exposed to different concentrations of oxygen. To detect a shift in the A/F mixture (lean or rich), the output voltage has to change beyond a threshold value. A malfunctioning sensor could have difficulty changing beyond the threshold value.
OXYGEN SENSOR HEATER MONITOR
If there is an oxygen sensor (O2S) DTC as well as a O2S heater DTC, the O2S heater fault MUST be repaired first. After the O2S fault is repaired, verify that the heater circuit is operating correctly.
Effective control of exhaust emissions is achieved by an oxygen feedback system. The most important element of the feedback system is the O2S. The O2S is located in the exhaust path. Once it reaches operating temperatures of 300° C to 350° C (572° F to 662° F), the sensor generates a voltage that is inversely proportional to the amount of oxygen in the exhaust. The information obtained by the sensor is used to calculate the fuel injector pulse width. This maintains a 14.7 to 1 Air Fuel (A/F) ratio. At this mixture ratio, the catalyst works best to remove hydrocarbons (HC), carbon monoxide (CO) and nitrogen oxide (NOx) from the exhaust.
The voltage readings taken from the O2S are very temperature sensitive. The readings are not accurate below 300° C (572° F). Heating of the O2S is done to allow the engine controller to shift to closed loop control as soon as possible. The heating element used to heat the O2S must be tested to ensure that it is heating the sensor properly.
The O2S circuit is monitored for a drop in voltage. The sensor output is used to test the heater by isolating the effect of the heater element on the O2S output voltage from the other effects.
EGR MONITOR (if equipped)
The Powertrain Control Module (PCM) performs an on-board diagnostic check of the EGR system.
The EGR monitor is used to test whether the EGR system is operating within specifications. The diagnostic check activates only during selected engine/driving conditions. When the conditions are met, the Linear solenoid is de-energized to disable EGR and the O2S compensation control is monitored. Turning off the EGR shifts the air fuel (A/F) ratio in the lean direction. The O2S data should indicate an increase in the O2 concentration in the combustion chamber when the exhaust gases are no longer recirculated. While this test does not directly measure the operation of the EGR system, it can be inferred from the shift in the O2S data whether the EGR system is operating correctly. Because the O2S is being used, the O2S test must pass its test before the EGR test. Also looks at EGR linear potentiometer for feedback.
MISFIRE MONITOR
Excessive engine misfire results in increased catalyst temperature and causes an increase in HC emissions. Severe misfires could cause catalyst damage. To prevent catalytic convertor damage, the PCM monitors engine misfire.
The Powertrain Control Module (PCM) monitors for misfire during most engine operating conditions (positive torque) by looking at changes in the crankshaft speed. If a misfire occurs the speed of the crankshaft will vary more than normal.
The PCM can detect and compensate for variances in the engine and its components. To learn these variations, the PCM uses the input of the actual crankshaft rotation pattern and ideal crankshaft rotation pattern that has been calibrated into the PCM. The PCM then compares the two patterns. The variation between the two values is the Adaptive Numerator. If the Adaptive Numerator is not learned by the PCM, the misfire monitor will not run and the Multi-Cylinder Displacement System (MDS) will not operate. Without MDS operation, the customer will experience decreased fuel economy. If the customer experiences decrease fuel economy, use the scan tool to ensure that the Adaptive Numerator is learned.
FUEL SYSTEM MONITOR
To comply with clean air regulations, vehicles are equipped with catalytic converters. These converters reduce the emission of hydrocarbons, oxides of nitrogen and carbon monoxide. The catalyst works best when the air fuel (A/F) ratio is at or near the optimum of 14.7 to 1.
The PCM is programmed to maintain the optimum air/fuel ratio. This is done by making short term corrections in the fuel injector pulse width based on the O2S output. The programmed memory acts as a self calibration tool that the engine controller uses to compensate for variations in engine specifications, sensor tolerances and engine fatigue over the life span of the engine. By monitoring the actual air-fuel ratio with the O2S (short term) and multiplying that with the program long-term (adaptive) memory and comparing that to the limit, it can be determined whether it will pass an emissions test. If a malfunction occurs such that the PCM cannot maintain the optimum A/F ratio, then the MIL will be illuminated.
To comply with clean air regulations, vehicles are equipped with catalytic converters. These converters reduce the emission of hydrocarbons, oxides of nitrogen and carbon monoxide.
Normal vehicle miles or engine misfire can cause a catalyst to decay. A meltdown of the ceramic core can cause a reduction of the exhaust passage. This can increase vehicle emissions and deteriorate engine performance, driveability and fuel economy.
The catalyst monitor uses dual oxygen sensors (O2S's) to monitor the efficiency of the converter. The dual O2S's strategy is based on the fact that as a catalyst deteriorates, its oxygen storage capacity and its efficiency are both reduced. By monitoring the oxygen storage capacity of a catalyst, its efficiency can be indirectly calculated. The upstream O2S is used to detect the amount of oxygen in the exhaust gas before the gas enters the catalytic converter. The PCM calculates the A/F mixture from the output of the O2S. A low voltage indicates high oxygen content (lean mixture). A high voltage indicates a low content of oxygen (rich mixture).
When the upstream O2S detects a lean condition, there is an abundance of oxygen in the exhaust gas. A functioning converter would store this oxygen so it can use it for the oxidation of HC and CO. As the converter absorbs the oxygen, there will be a lack of oxygen downstream of the converter. The output of the downstream O2S will indicate limited activity in this condition.
As the converter loses the ability to store oxygen, the condition can be detected from the behavior of the downstream O2S. When the efficiency drops, no chemical reaction takes place. This means the concentration of oxygen will be the same downstream as upstream. The output voltage of the downstream O2S copies the voltage of the upstream sensor. The only difference is a time lag (seen by the PCM) between the switching of the O2S's.
To monitor the system, the number of lean-to-rich switches of upstream and downstream O2S's is counted. The ratio of downstream switches to upstream switches is used to determine whether the catalyst is operating properly. An effective catalyst will have fewer downstream switches than it has upstream switches i.e., a ratio closer to zero. For a totally ineffective catalyst, this ratio will be one-to-one, indicating that no oxidation occurs in the device.
The system must be monitored so that when catalyst efficiency deteriorates and exhaust emissions increase to over the legal limit, the MIL (Check Engine lamp) will be illuminated.
NATURAL VACUUM LEAK DETECTION (NVLD)
The Natural Vacuum Leak Detection (NVLD) system is the next generation evaporative leak detection system that will first be used on vehicles equipped with the Next Generation Controller (NGC). This new system replaces the leak detection pump as the method of evaporative system leak detection. This is to detect a leak equivalent to a 0.020" (0.5 mm) hole. This system has the capability to detect holes of this size very dependably.
The basic leak detection theory employed with NVLD is the "Gas Law". This is to say that the pressure in a sealed vessel will change if the temperature of the gas in the vessel changes. The vessel will only see this effect if it is indeed sealed. Even small leaks will allow the pressure in the vessel to come to equilibrium with the ambient pressure. In addition to the detection of very small leaks, this system has the capability of detecting medium as well as large evaporative system leaks.
The NVLD seals the canister vent during engine off conditions. If the EVAP system has a leak of less than the failure threshold, the evaporative system will be pulled into a vacuum, either due to the cool down from operating temperature or diurnal ambient temperature cycling. The diurnal effect is considered one of the primary contributors to the leak determination by this diagnostic. When the vacuum in the system exceeds about 1" H2O (0.25 kPa), a vacuum switch closes. The switch closure sends a signal to the NGC. The NGC, via appropriate logic strategies (described below), utilizes the switch signal, or lack thereof, to make a determination of whether a leak is present.
The NVLD device is designed with a normally open vacuum switch, a normally closed solenoid, and a seal, which is actuated by both the solenoid and a diaphragm. The NVLD is located on the atmospheric vent side of the canister. The NVLD assembly may be mounted on top of the canister outlet, or in-line between the canister and atmospheric vent filter. The normally open vacuum switch will close with about 1" H2O (0.25 kPa) vacuum in the evaporative system. The diaphragm actuates the switch. This is above the opening point of the fuel inlet check valve in the fill tube so cap off leaks can be detected. Submerged fill systems must have recirculation lines that do not have the in-line normally closed check valve that protects the system from failed nozzle liquid ingestion, in order to detect cap off conditions.
The normally closed valve in the NVLD is intended to maintain the seal on the evaporative system during the engine off condition. If vacuum in the evaporative system exceeds 3" to 6" H2O (0.75 to 1.5 kPa), the valve will be pulled off the seat, opening the seal. This will protect the system from excessive vacuum as well as allowing sufficient purge flow in the event that the solenoid was to become inoperative.
The solenoid actuates the valve to unseal the canister vent while the engine is running. It also will be used to close the vent during the medium and large leak tests and during the purge flow check. This solenoid requires initial 1.5 amps of current to pull the valve open but after 100 ms. will be duty cycled down to an average of about 150 mA for the remainder of the drive cycle.
Another feature in the device is a diaphragm that will open the seal in the NVLD with pressure in the evaporative system. The device will "blow off" at about 0.5" H2O (0.12 kPa) pressure to permit the venting of vapors during refueling. An added benefit to this is that it will also allow the tank to "breathe" during increasing temperatures, thus limiting the pressure in the tank to this low level. This is beneficial because the induced vacuum during a subsequent declining temperature will achieve the switch closed (pass threshold) sooner than if the tank had to decay from a built up pressure.
The device itself has 3 wires: Switch sense, solenoid driver and ground. The NGC utilizes a high-side driver to energize and duty-cycle the solenoid.
Scheme 13
The Powertrain Control Module (PCM) monitors many different circuits in the fuel injection, ignition, emission and engine systems. If the PCM senses a problem with a monitored circuit often enough to indicate an actual problem, it stores a Diagnostic Trouble Code (DTC) in the PCM's memory. If the code applies to a non-emissions related component or system, and the problem is repaired or ceases to exist, the PCM cancels the code after 40 warm-up cycles. Diagnostic trouble codes that affect vehicle emissions illuminate the Malfunction Indicator Lamp (MIL). Refer to Malfunction Indicator Lamp, see TASK MANAGER .
Certain criteria must be met before the PCM stores a DTC in memory. The criteria may be a specific range of engine RPM, engine temperature, and/or input voltage to the PCM.
The PCM might not store a DTC for a monitored circuit even though a malfunction has occurred. This may happen because one of the DTC criteria for the circuit has not been met. For example , assume the diagnostic trouble code criteria requires the PCM to monitor the circuit only when the engine operates between 750 and 2000 RPM. Suppose the sensor's output circuit shorts to ground when engine operates above 2400 RPM (resulting in 0 volt input to the PCM). Because the condition happens at an engine speed above the maximum threshold (2000 RPM), the PCM will not store a DTC.
There are several operating conditions for which the PCM monitors and sets DTC's. Refer to Monitored Systems, Components, and Non-Monitored Circuits in this section.
Note. Various diagnostic procedures may actually cause a diagnostic monitor to set a DTC. For instance, pulling a spark plug wire to perform a spark test may set the misfire code. When a repair is completed and verified, use the scan tool to erase all DTCS and extinguish the MIL.
Technicians can display stored DTC's. For obtaining the DTC information, use the Data Link Connector with the scan tool .
3.5L
- Install positive crankcase ventilation (PCV) valve (2) to valve cover (1) and tighten to 4 N.m (35 in. lbs.).
- Install PCV hose (3) to PCV valve (2).
Scheme 14
- Check condition of PCV valve o-ring (2).
- Check condition of PCV valve threads (3). Clean if necessary.
- Install valve (1) into intake manifold.
- Install rubber hose (2) to valve.
Scheme 15
Scheme 16
Scheme 17
Scheme 18
Scheme 19
Scheme 20
- Disconnect and isolate the negative battery cable.
- Remove and relocate the purge solenoid from its mounting bracket.
- Unlock and disconnect the electrical connector from the EGR valve.
- Remove the cowl panel (1) and wiper module. Refer to «Electrical/Wipers/Washers/LINKAGE, Wiper Arm - Removal»(ref-354000-S14157167342010011300000) .
- Remove and reposition the strut tower support (6).
- Remove the EGR tube bolts (1) from the EGR valve (3).
- Remove the EGR tube (1) from the EGR valve (2) and intake manifold. NOTE: When removing the EGR tube, be careful not to drop the silicone rubber seal (1) into the intake manifold. Replace the EGR tube gasket and silicone rubber seal any time the EGR tube is removed from the intake manifold. CAUTION: Do not allow debris to enter the EGR valve when cleaning the mounting surface. Debris can lodge between the pintle and the seat causing valve leakage that results in rough idle and depressed manifold vacuum.
- Clean the EGR tube mounting surface.
| CAUTION | Do Not use metal scrapers when cleaning the mounting surface of the EGR valve. Damage from scratching the surface may cause an improper seal. |
| CAUTION | Do not allow debris to enter the EGR valve when cleaning the mounting surface. Debris can lodge between the pintle and the seat causing valve leakage that results in rough idle and depressed manifold vacuum. |
Scheme 21
Scheme 22
- Clean and inspect the gasket sealing surfaces. NOTE: Install a new rubber silicone seal on the intake manifold end of EGR tube any time it is removed from the intake manifold.
- Install a new silicone rubber seal (1) on the intake manifold end of the EGR tube. Position seal 17 mm (0.67 in.) from the tube flange.
- Lubricate the EGR mounting tube hole in the intake manifold with Mopar® Rubber Bushing Installation Lube. Do not lubricate the EGR tube or seal.
- Install the EGR tube (3) into the intake manifold (2) being careful not to damage the silicone rubber seal, and verify that the seal is correctly positioned in the intake manifold.
- Install a new gasket between the EGR valve (3) and the EGR tube. Install the bolts (1) and tighten to 15 N.m (11 ft. lbs.). NOTE: The EGR tube flange (1) does not need to be flush with the intake manifold (2) to be sealed. The EGR tube flange can be up to 2 mm (0.08 in.) from intake manifold and still be sealed. This design allows the EGR tube position to vary with the tolerance stack up and remain properly sealed.
- Connect and lock the electrical connector to EGR valve.
- Verify that no wiring harnesses or hoses are contacting the EGR tube.
- Install the purge solenoid to its mounting bracket.
- Install the strut tower support (6) with four bolts. Tighten the bolts to 20 N.m (15 ft. lbs.).
- Install the wiper module and cowl panel (1). Refer to «Electrical/Wipers/Washers/LINKAGE, Wiper Arm - Installation»(ref-354000-S41379239152010011300000) .
- Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
| WARNING | The normal operating temperature of the exhaust gas recirculate (EGR) valve and tube is very high. Therefore, never work around or attempt to service any engine component until it is completely cooled. |
Note. It is very important to disconnect the battery due to the addresses (cells) within the engine controller that store learned values related to powertrain operation. A malfunctioning EGR system can cause bad values to be stored in these cells that can cause an erroneous fault to occur after the system is repaired. Disconnecting the battery for at least two minutes will remove all power from the controller and reset these cells to normal default values.
- Use a scan tool to record any Diagnostic Trouble Codes (DTCs).
- Disconnect and isolate the negative battery cable.
- Remove and relocate the purge solenoid from its mounting bracket.
- Unlock and disconnect the electrical connector from the EGR valve.
- Remove the cowl panel (1) and wiper module. Refer to «Electrical/Wipers/Washers/LINKAGE, Wiper Arm - Removal»(ref-354000-S14157167342010011300000) .
- Remove and reposition the strut tower support (6).
- Remove the EGR tube bolts (1) from the EGR valve (3).
- Remove the EGR tube (1) from the EGR valve (2) and intake manifold. NOTE: When removing the EGR tube, be careful not to drop the silicone rubber seal (1) into the intake manifold. Replace the EGR tube gasket and silicone rubber seal any time the EGR tube is removed from the intake manifold.
- Remove the EGR valve mounting bolts (2) and remove the EGR valve from vehicle. CAUTION: Do not allow debris to enter the EGR valve when cleaning the mounting surface. Debris can lodge between the pintle and the seat causing valve leakage that results in rough idle and depressed manifold vacuum.
- Clean the mounting surface.
| CAUTION | Do Not use metal scrapers when cleaning the mounting surface of the EGR valve. Damage from scratching the surface may cause an improper seal. |
| CAUTION | Do not allow debris to enter the EGR valve when cleaning the mounting surface. Debris can lodge between the pintle and the seat causing valve leakage that results in rough idle and depressed manifold vacuum. |
- Clean and inspect the gasket sealing surfaces.
- Install the EGR valve, gasket and mounting bolts (2). Tighten the bolts to 30 N.m (22 ft. lbs.). NOTE: Install a new rubber silicone seal on the intake manifold end of EGR tube any time it is removed from the intake manifold.
- Install a new silicone rubber seal (1) on the intake manifold end of the EGR tube. Position seal 17 mm (0.67 in.) from the tube flange.
- Lubricate the EGR mounting tube hole in the intake manifold with Mopar® Rubber Bushing Installation Lube. Do not lubricate the EGR tube or seal.
- Install the EGR tube (3) into the intake manifold (2) being careful not to damage the silicone rubber seal, and verify that the seal is correctly positioned in the intake manifold.
- Install a new gasket between the EGR valve (3) and the EGR tube. Install the bolts (1) and tighten to 15 N.m (11 ft. lbs.). NOTE: The EGR tube flange (1) does not need to be flush with the intake manifold (2) to be sealed. The EGR tube flange can be up to 2 mm (0.08 in.) from intake manifold and still be sealed. This design allows the EGR tube position to vary with the tolerance stack up and remain properly sealed.
- Connect and lock the electrical connector to EGR valve.
- Verify that no wiring harnesses or hoses are contacting the EGR tube.
- Install the purge solenoid to its mounting bracket.
- Install the strut tower support (6) with four bolts. Tighten the bolts to 20 N.m (15 ft. lbs.).
- Install the wiper module and cowl panel (1). Refer to «Electrical/Wipers/Washers/LINKAGE, Wiper Arm - Installation»(ref-354000-S41379239152010011300000) .
- Connect the negative battery cable and tighten nut to 5 N.m (45 in. lbs.).
- Using a scan tool, erase any previously recorded Diagnostic Trouble Codes (DTCs).
GLOSSARY OF TERMS
| Abbreviation | Description |
|---|---|
| APPS | Accelerator Pedal Position Sensor |
| AAT | Ambient Air Temperature |
| ABS | Anti-Lock Brake System |
| ASD | Auto Shut Down |
| BARO | Barometric |
| CGW | Central Gateway |
| CKP | Crankshaft Position Sensor |
| CMP | Camshaft Position Sensor |
| CMTC | Compass/Mini-Trip Computer |
| DCHA | Diesel Cabin Heater Assist |
| DLC | Data Link Connector |
| DTC | Diagnostic Trouble Code |
| EATX | Electronic Automatic Transaxle |
| ECT | Engine Coolant Temperature |
| ECM | Engine Control Module |
| EGR | Exhaust Gas Recirculation |
| ETC | Electronic Throttle Control |
| GEN | Generator |
| GPEC | Global Powertrain Engine Controller |
| FCM | Front Control Module |
| FDCM | Final Drive Control Module |
| IAT | Intake/Inlet Air Temperature |
| IAC | Idle Air Control |
| IOD | Ignition Off-Draw |
| IPM | Integrated Power Module |
| JTEC | Jeep Truck Engine Controller |
| KS | Knock Sensor |
| LDP | Leak Detection Pump |
| MAP | Manifold Air Pressure |
| MDS | Multi-Displacement System |
| MIC | Mechanical Instrument Cluster |
| MIL | Malfunction Indicator Lamp |
| MTV | Manifold Tuning Valve |
| NGC | Next Generation Controller |
| NVLD | Natural Vacuum Leak Detection |
| O2S | Oxygen Sensor |
| OBD | On Board Diagnostic |
| PDC | Power Distribution Center |
| PCI | Programmable Communication Interface |
| PCM | Powertrain Control Module |
| PCV | Positive Crankcase Ventilation |
| PEP | Peripheral Expansion Port |
| SBEC | Single Board Engine Controller |
| SCM | Steering Control Module |
| S/C | Speed Control |
| SKIS | Sentry Key Immobilizer System |
| SOL | Solenoid |
| SRV | Short Runner Valve |
| TCM | Transmission Control Module |
| TCC | Torque Converter Clutch |
| TIP | Throttle Inlet Pressure |
| TIPM | Totally Integrated Power Module |
| TP | Throttle Position |
| TPMS | Tire Pressure Monitor System |
| TRS | Transmission Range Sensor |
| VSS | Vehicle Speed Sensor/Signal |
OBD II MONITOR RUN PROCESS
The following procedure has been established to assist technicians in the field with enabling and running OBD II monitors. The order listed in the following procedure is intended to allow the technician to effectively complete each monitor and to set the California Air Resources Board (CARB) Readiness Status in the least time possible.
Note. Once the monitor run process has started, do not turn off the ignition. By turning the ignition key off, monitor enabling conditions will be lost. The EVAP monitor runs after key off. By performing a battery disconnect, or selecting erase DTCs, the CARB Readiness and all additional OBD II information will be cleared.
Monitor Preliminary Checks
- Plug a scan tool into the vehicle's Data Link Connector (DLC).
- Turn the ignition, KEY ON - ENGINE OFF. Watch for the MIL lamp to illuminate during the bulb check. The MIL lamp must have illuminate. If not, repair the MIL lamp.
- Using a scan tool check for Powertrain related DTCs. NOTE: Only complete the monitors, which are not YES in the CARB Readiness Status. Specific criteria need to be met for each monitor. The most efficient order to run the monitors has been outlined below, including suggestions to aid the process.
- Verify that no emissions-related DTCs are present. If an emissions-related DTC is present, the OBD II monitors may not run and the CARB Readiness will not update.
- The emissions-related DTC needs to be repaired and then cleared. By clearing DTCs, the OBD monitors must be run and completed to set the CARB Readiness Status.
Using a scan tool check the CARB Readiness Status.
Do all of the CARB Readiness Status Locations read YES?
- YES - all monitors have been completed and this vehicle is ready to be I/M or emission tested.
- NO - then the following procedure needs to be followed to run/complete all available monitors.
Evaporative Emission System Leak Detection with Purge Monitor
This monitor requires a cool down cycle, usually an overnight soak for at least 8 hours without the engine running. The ambient temperature must decrease overnight; parking the vehicle outside is advised. To run this test the fuel level must be between 15-85% full. Criteria for EVAP monitor is a follows
- Engine off time greater than one hour
- Fuel Level between 15% and 85%
- Start Up ECT and IAT within 10 degrees C (18 degrees F) of each other
- Vehicle run until the purge monitor reports a result.
Note. If the vehicle does not report a result and the conditions where correct, it may take up to two weeks to fail the small leak monitor. DO NOT use this test to attempt to determine a fault. Use the appropriate service information procedure for finding a small leak. If there are no faults and the conditions are correct, this test will run and report a pass. Note the small leak test can find leaks less than 10 thousands of an inch. If a small leak is present it takes approximately one week of normal driving to report a failure.
Catalyst / O2 Monitor
The catalyst and O2 monitor information are acquired and processed at the same time. Most vehicles need to be driven at highway speed (less than 50 mph (73km/h)) for a few minutes. Some vehicles run the monitor at idle in drive. If the vehicle is equipped with a manual transmission, using 4th gear may assist in meeting the monitor running criteria.
- Engine RPM between 1200 to 3000
- Engine temperature greater than 70°C (158°F)
- Engine run time greater than 92 seconds
- MAP between 10 - 20 kPa (7.5 - 15 Hg)
- Vehicle speed between 20 - 70 mph (29-103 km/h)
Exhaust Gas Recirculation (EGR)
After the vehicle has reached the conditions listed below, and during a throttle deceleration, the EGR monitor will run.
- Engine RPM between 1375 - 2500
- Engine temperature greater than 70°C (158°F)
- Engine run time greater than 125 seconds
- Vehicle speed between 25 - 70 mph (37 - 103 km/h)
O2 Sensor Heater Monitor
This monitor is now continuously running once the heaters are energized. Pass information is processed at power down.
The misfire monitor is a continuous two-trip monitor. The monitor uses two different tests/counters
Note. The adaptive numerator must be learned before the PCM will run the Misfire Monitor. The PCM updates the Adaptive Numerator at every key-ON, and is relearned after battery disconnect. The Misfire Monitor will not run until the Adaptive Numerator has updated since the last battery disconnect. If the Adaptive Numerator is equal to the default value, then the PCM knows the Adaptive Numerator has not been learned and does not permit the Misfire Monitor to run. If the Adaptive Numerator exceeds a calibrated percentage, the PCM sets a DTC for CKP NOT LEARNED and illuminates the MIL.
- 200 revolution counter - Looks for misfire that can cause immediate catalyst damage.
- 1000 revolution counter - Looks for misfire that can cause emissions to increase 1.5 times the Federal Test Procedure (FTP) standards. This test also identifies misfire percentages that might cause a durability demonstration vehicle to fail an Inspection and Maintenance Program tailpipe emissions test.
Pending
Under some situations the Task Manager will not run a monitor if the MIL is illuminated and a fault is stored from another monitor. In these situations, the Task Manager postpones monitors, pending resolution of the original fault. The Task Manager does not run the test until the problem is remedied.
For example, when the MIL is illuminated for an oxygen sensor fault, the task manager does not run the catalyst monitor until the oxygen sensor fault is remedied. Since the catalyst monitor is based on signals from the oxygen sensor, running the test would produce inaccurate results.
Conflict
There are situations when the Task Manager does not run a test if another monitor is in progress. In these situations, the effects of another monitor running could result in an erroneous failure. If this conflict is present, the monitor is not run until the conflicting condition passes. Most likely the monitor will run later after the conflicting monitor has passed.
For example, if the fuel system monitor is in progress, the Task Manager does not run the catalyst monitor. Since both tests monitor changes in air/fuel ratio and adaptive fuel compensation, the monitors will conflict with each other.
Suspend
Occasionally the Task Manager may not allow a two trip fault to mature. The Task Manager l suspends the maturing of a fault if a condition exists that may induce an erroneous failure. This prevents illuminating the MIL for the wrong fault and allows more precise diagnosis.
For example, if the PCM is storing a one trip fault for the oxygen sensor and the catalyst monitor, the Task Manager may still run the catalyst monitor but suspends the results until the oxygen sensor monitor either passes or fails. At that point the task manager can determine if the catalyst system is actually failing or if an oxygen sensor is failing.
MIL Illumination
The PCM Task Manager carries out the illumination of the MIL. The Task Manager triggers MIL illumination upon test failure, depending on monitor failure criteria.
The task manager screen shows both a Requested MIL state and an Actual MIL state. When the MIL is illuminated upon completion of a test for a good trip, the Requested MIL state changes to OFF. However, the MIL remains illuminated until the next key cycle (On some vehicles, the MIL will actually turn OFF during the third good trip.) During the key cycle for the third good trip, the Requested MIL state is OFF, while the Actual MIL state is ON. After the next key cycle, the MIL is not illuminated and both MIL states read OFF.
Trip Indicator
The trip is essential for running monitors and extinguishing the MIL. In OBD II terms, a trip is a set of vehicle operating conditions that must be met for a specific monitor to run. All trips begin with a key cycle.
Good Trip
The Good Trip counters are as follows
- Global Good Trip
- Fuel System Good Trip
- Misfire Good Trip
- Alternate Good Trip (appears as a Global Good Trip on scan tool) Comprehensive Components Major Monitor
- Warm-Up Cycles
Global Good Trip
To increment a Global Good Trip, the Oxygen sensor and catalyst efficiency monitors must have run and passed and 2 minutes of engine run time.
Fuel System Good Trip
To count a Good Trip (three required) and turn off the MIL, the following conditions must occur
- engine in closed loop
- operating in Similar Conditions Window
- short Term multiplied by Long Term less than threshold
- less than threshold for a predetermined time
If all of the previous criteria are met, the PCM counts a good trip (three required) and turn off the MIL.
Misfire Good Trip
If the following conditions are met the PCM will count one good trip (three required) in order to turn off the MIL
- operating in Similar Condition Window
- 1000 engine revolutions with no misfire
Alternate Good Trip
Alternate Good Trips are used in place of Global Good Trips for comprehensive components and major monitors. If the Task Manager cannot run a Global Good Trip because a component fault is stopping the monitor from running, it will attempt to count an Alternate Good Trip.
The Task Manager counts an Alternate Good Trip for comprehensive components when the following conditions are met
- two minutes of engine run time, idle or driving
- no other faults occur
The Task Manager counts an Alternate Good Trip for a major monitor when the monitor runs and passes. Only the Major Monitor that failed needs to pass to count an Alternate Good Trip.
Warm-Up Cycles
Once the MIL has been extinguished by the Good Trip Counter, the PCM automatically switches to a Warm-Up Cycle Counter that can be viewed on the scan tool. Warm-Up Cycles are used to erase DTCs and Freeze Frames. Forty Warm-Up cycles must occur in order for the PCM to self-erase a DTC and freeze frame data. A Warm-Up Cycle is defined as follows
- engine coolant temperature must start below and rise above 160°F (71°C)
- engine coolant temperature must rise by 40° F (4.5° C)
- no further faults occur
Freeze Frame Data Storage
Once a failure occurs, the Task Manager records several engine operating conditions and stores it in a freeze frame data. The freeze frame is considered one frame of information taken by an on-board data recorder. When a fault occurs, the PCM stores the input data from various sensors so technicians can determine under what vehicle operating conditions the failure occurred.
The data stored in freeze frame is usually recorded when a system fails the first time for two trip faults. Freeze frame data will only be overwritten by a different fault with a higher priority.
| CAUTION | Erasing DTCs, either with the scan tool; or by disconnecting the battery, also clears all Freeze Frame data. |
Similar Conditions Window
The Similar Conditions Window displays information about engine operation during a monitor. Absolute MAP (engine load) and engine RPM are stored in this window when a failure occurs. There are two different Similar conditions Windows, Fuel System and Misfire.
FUEL SYSTEM
- Fuel System Similar Conditions Window - An indicator that 'Absolute MAP When Fuel Sys Fail' and 'RPM When Fuel Sys Failed' are all in the same range when the failure occurred. Indicated by switching from NO to YES.
- Absolute MAP When Fuel Sys Fail - The stored MAP reading at the time of failure. Informs the user at what engine load the failure occurred.
- Absolute MAP - A live reading of engine load to aid the user in accessing the Similar Conditions Window.
- RPM When Fuel Sys Fail - The stored RPM reading at the time of failure. Informs the user at what engine RPM the failure occurred.
- Engine RPM - A live reading of engine RPM to aid the user in accessing the Similar Conditions Window.
- Adaptive Memory Factor - The PCM uses both Short Term Compensation and Long Term Adaptive to calculate the Adaptive Memory Factor for total fuel correction.
- Upstream O2S Volts - A live reading of the Oxygen Sensor to indicate its performance. For example, stuck lean or rich, etc.
- SCW Time in Window (Similar Conditions Window Time in Window) - A timer used by the PCM that indicates, after all Similar Conditions have been met, if there has been enough good engine running time in the SCW without failure detected. This timer is used to increment a Good Trip.
- Fuel System Good Trip Counter - A Trip Counter used to turn OFF the MIL for fuel system DTCs. To increment a Fuel System Good Trip, the engine must be in the Similar Conditions Window, Adaptive Memory Factor must be less than calibrated threshold and the Adaptive Memory Factor must stay below that threshold for a calibrated amount of time.
- Test Done This Trip - Indicates that the monitor has already been run and completed during the current trip.
MISFIRE
- Same Misfire Warm-Up State - Indicates if the misfire occurred when the engine was warmed up 71 degrees C (160 degrees F).
- In Similar Misfire Window - An indicator that Absolute MAP When Misfire Occurred and RPM When Misfire Occurred are all in the same range when the failure occurred. Indicated by switching from NO to YES.
- Absolute MAP When Misfire Occurred - The stored MAP reading at the time of failure. Informs the user at what engine load the failure occurred.
- Absolute MAP - A live reading of engine load to aid the user in accessing the Similar Conditions Window.
- RPM When Misfire Occurred - The stored RPM reading at the time of failure. Informs the user at what engine RPM the failure occurred.
- Engine RPM - A live reading of engine RPM to aid the user in accessing the Similar Conditions Window.
- Adaptive Memory Factor - The PCM uses both Short Term Compensation and Long Term Adaptive to calculate the Adaptive Memory Factor for total fuel correction.
- 200 Rev Counter - Counts 0 - 100 720 degree cycles.
- SCW Cat 200 Rev Counter - Counts when in similar conditions.
- SCW FTP 1000 Rev Counter - Counts 0 - 4 when in similar conditions.
- Misfire Good Trip Counter - Counts up to three to turn off the MIL.