Contents Wiring diagrams Section: Oem General Information All sections

Vehicle Data: Overview Dodge Caravan IV

Oem General Information 7 illustrations ~643 words

DESCRIPTION

The Body Code Plate is located in the engine compartment on the radiator closure panel crossmember. There are seven lines of information on the body code plate. Lines 4, 5, 6, and 7 are not used to define service information. Information reads from left to right, starting with line 3 in the center of the plate to line 1 at the bottom of the plate. (Scheme 1)

Scheme 1

Scheme 1: DESCRIPTION
1 - PRIMARY PAINT
2 - SECONDARY PAINT
3 - VINYL ROOF
4 - VEHICLE ORDER NUMBER
5 - CAR LINE SHELL
6 - PAINT PROCEDURE
7 - ENGINE
8 - TRIM
9 - TRANSMISSION
10 - MARKET
11 - VIN

The SAE bolt strength grades range from grade 2 to grade 8. The higher the grade number, the greater the bolt strength. Identification is determined by the line marks on the top of each bolt head. The actual bolt strength grade corresponds to the number of line marks plus 2. The most commonly used metric bolt strength classes are 9.8 and 10.9. The metric strength class identification number is imprinted on the head of the bolt. The higher the class number, the greater the bolt strength. Some metric nuts are imprinted with a single-digit strength class on the nut face. Refer to FASTENER IDENTIFICATION and Fastener Strength Charts. (Scheme 2)

Bolt Markings8.8/8.910.912.9
Bolt Dia.N.mFt. Lbs.N.mFt. Lbs.N.mFt. Lbs.
612105*14120*1612
825250*32233828
10544060457455
12957010880135100
14155115175130216160
16243180324210324240
* Inch Lbs.

BOLT MARKINGS AND TORQUES - METRIC

Bolt MarkingsGrade 5Grade 8
Bolt Dia.N.mFt. LbsN.mFt. Lbs
1/4 - 201095*14125*
1/4 - 281095*17150*
5/16 - 1822200*30270*
5/16 - 2426240*33300*
3/8 - 1640305540
3/8 - 2447356045
7/16 - 1468508865
7/16 - 2074559570
1/2 - 1310175135100
1/2 -2011585150110
9/16 - 12135105182135
9/16 - 18155115202150
5/8 - 11202150263195
5/8 - 18215160284210
3/4 - 10230170297220
3/4 - 16236175304225
7/8 - 14405300540400
* Inch Lbs.

BOLT MARKINGS AND TORQUES - U. S. CUSTOMARY

Scheme 2

Scheme 2

(Scheme 3)to convert torque values listed in metric Newton- meters (N.m). Also, use the chart to convert between millimeters (mm) and inches (in.).

Scheme 3

Scheme 3: DESCRIPTION

The metric system is based on quantities of one, ten, one hundred, one thousand and one million.

The following chart will assist in converting metric units to equivalent English and SAE units, or vise versa.

MULTIPLYBYTO GETMULTIPLYBYTO GET
In-lbsX 0.11298= Newton Meters (N.m)N.mX 8.851= in-lbs
Ft-lbsX 1.3558= Newton Meters (N.m)N.mX 0.7376= ft-lbs
Inches Hg (60° F)X 3.377= Kilopascals (kPa)KPaX 0.2961= Inches Hg
PsiX 6.895= Kilopascals (kPa)KPaX 0.145= psi
InchesX 25.4= Millimeters (mm)MmX 0.03937= Inches
FeetX 0.3048= Meters (M)MX 3.281= Feet
YardsX 0.9144= MetersMX 1.0936= Yards
MphX 1.6093= Kilometers/Hr. (Km/h)Km/hX 0.6214= mph
Feet/SecX 0.3048= Meters/Sec (M/S)M/SX 3.281= Feet/Sec
MphX 0.4470= Meters/Sec (M/S)M/SX 2.237= mph
Kilometers/Hr. (Km/h)X 0.27778= Meters/Sec (M/S)M/SX 3.600Kilometers/Hr. (Km/h)

CONVERSION FORMULAS AND EQUIVALENT VALUES

1 inch = 25 Millimeters1 Cubic Inch = 16 Cubic Centimeters
1 Foot = 0.3 Meter1 Cubic Foot = 0.03 Cubic Meter
1 Yard = 0.9 Meter1 Cubic Yard = 0.8 Cubic Meter
1 Mile = 1.6 Kilometers

COMMON METRIC EQUIVALENTS

ClassDiameter mmPitch mmSpecified torque
Hexagon head boltHexagon flange bolt
N.mKgf-cmFt-lbfN.mKgf-cmFt-lbf
4T6155548 in.-lbf66052 in.-lbf
81.2512.513091414510
101.2526260192929021
121.2547480355354039
141.574760558485061
161.51151,15083
5T616.56556 in.-lbf7.57565 in.-lbf
81.2515.51601217.517513
101.2532330243636026
121.2559600436567048
141.591930671001,05076
161.51401,400101
6T6188069 in.-lbf99078 in.-lbf
81.2519195142121015
101.2539400294444032
121.2571730538081059
141.51101,100801251,25090
161.51701,750127
7T6110,51108121209
81.2525260192829021
101.2552530385859043
121.2595970701051,05076
141.51451,5001081651,700123
161.52302,300166
8T81.2529300223333024
101.2561620456869050
121.251101,100801201,25090
9T81.2534340253738027
101.2570710517879057
121.251251,300941401,450105
10T81.2538390284243031
101.2578800588889064
121.251401,4501051551,600116
11T81.2542430314748035
101.2587890649799072
121.251551,6001161751,800130

SPECIFIED TORQUE FOR STANDARD BOLTS

Individual Torque Charts appear within many of the articles. Refer to SPECIFIED TORQUE FOR STANDARD BOLTS for torque references not listed in the individual torque charts.

The Vehicle Identification Number (VIN) can be viewed through the windshield at the upper left corner of the instrument panel, near the left windshield pillar. (Scheme 4) The VIN consists of 17 characters in a combination of letters and numbers that provide specific information about the vehicle. Refer to VIN CODE BREAKDOWN CHART for decoding information.

To protect the consumer from theft and possible fraud the manufacturer is required to include a Check Digit at the ninth position of the vehicle identification number. The check digit is used by the manufacturer and government agencies to verify the authenticity of the vehicle and official documentation. The formula to use the check digit is not released to the general public.

Scheme 4

Scheme 4: DESCRIPTION
1 - DEFROSTER OUTLET
2 - VEHICLE IDENTIFICATION NUMBER
3 - HEATED WINDSHIELD GRID
POSITIONINTERPRETATIONCODE = DESCRIPTION
1Country of Origin1 = Manufactured By DaimlerChrysler Corporation
2 = Manufactured By DaimlerChrysler Canada Inc.
2MakeD = Dodge
C = Chrysler
3Vehicle Type4 = Multipurpose Pass. Vehicle Less Side Air Bags
8 = Multipurpose Pass. Vehicle With Side Air Bags
4Gross Vehicle Weight RatingG = 2268 - 2721 kg. (5001 - 6000 lbs.)
5Car Line1 = Chrysler Caravan - FWD
P = Chrysler, Town & Country - FWD
P = Dodge, Caravan/Grand Caravan - FWD
P = Dodge, Caravan C/V, Grand Caravan C/V - FWD
T = Chrysler, Town & Country - AWD
T = Dodge, Grand Caravan - AWD
J = Chrysler, Voyager/Grand Voyager - FWD
Y = Voyager/Grand Voyager - FWD Left Hand Drive
C = Voyager/Grand Voyager - AWD Left Hand Drive
H = Voyager/Grand Voyager - FWD Right Hand Drive
K = Voyager/Grand Voyager - AWD Left Hand Drive
6Series2 = Low Line
3 = Medium
4 = High Line
5 = Premium
6 = Sport
7 = Special
6 - ExportSeriesB = 4-Speed Automatic Transaxle
N = 5-Speed Manual Transaxle
7Body Style1 = Van - Caravan C/V
3 = Extended Van - Grand Caravan C/V
4 = Extended Wagon - Grand Caravan/Town & Country
5 = Wagon - Caravan, Voyager, Town & Country
7 - ExportBody Style1 = EURO Wagon - Long Wheelbase (RG - 53 - S Series)
2 = EURO Wagon - Short Wheelbase (RG - 52 - H Series)
3 = EURO Wagon - Short Wheelbase (RG - 52 - P Series)
4 = EURO Wagon - Long Wheelbase (RG - 53 - P Series)
5 = EURO Wagon - Long Wheelbase (RG - 53 - H Series)
6 = Commercial Van - Short Wheelbase (with- Sales Code - CYX Less AS8)
7 = Commercial Van - Short Wheelbase (with Sales Code - AS8)
8 = Commercial Van-Long Wheelbase (H - Series with Sales Code - CYX)
9 = Commercial Van - Long Wheelbase (P - Series with Sales Code - CYX)
8EngineB = 2.4L I4 Cyl. 16-Valve Gasoline DOHC (MPI)
E = 3.3L V6 Cyl. OHV Flex Fuel
L = 3.8L V6 Cyl. Gasoline (SMPI)
R = 3.3L V6 Cyl. OHV Gasoline
5 = 2.8L I4 Cyl. Turbo Diesel
7 = 2.5L I4 Cyl. 16 Valve Turbo Diesel
9Check DigitSee explanation in DESCRIPTION .
10Model Year5 = 2005
11Assembly PlantB = St. Louis Assembly South
R = Windsor Assembly
U = Eurostar Gesellschaftz Assembly
12 through 17Sequence NumberA six digit number assigned by assembly plant.

VIN CODE BREAKDOWN CHART

A vehicle certification label is attached to the rear shut face of the driver's door. (Scheme 5) This label indicates date of manufacture (month and year), Gross Vehicle Weight Rating (GVWR), Gross Axle Weight Rating (GAWR) front, Gross Axle Weight Rating (GAWR) rear and the Vehicle Identification Number (VIN). The Month, Day and Hour of manufacture is also included.

All communications or inquiries regarding the vehicle should include the Month-Day-Hour and Vehicle Identification Number.

Scheme 5

Scheme 5: DESCRIPTION

An E-mark Label is located on the rear shut face of the driver's door. The label contains the following information: (Scheme 6)

  1. Date of Manufacture
  2. Month-Day-Hour (MDH)
  3. Vehicle Identification Number (VIN)
  4. Country Codes
  5. Regulation Number
  6. Regulation Amendment Number
  7. Approval Number

Scheme 6

Scheme 6
1 - COUNTRY CODE
2 - REGULATION NUMBER
3 - APPROVAL NUMBER
4 - AMENDMENT NUMBER

All models have a Vehicle Emission Control Information (VECI) Label. Chrysler permanently attaches the label in the engine compartment. It cannot be removed without defacing information and destroying the label.

The label contains the vehicle's emission specifications and vacuum hose routings. All hoses must be connected and routed according to the label.

The Manufacturer Plate is located in the engine compartment on the passenger side rear corner of the hood. The plate contains five lines of information: (Scheme 7)

  1. Vehicle Identification Number (VIN)
  2. Gross Vehicle Mass (GVM)
  3. Gross Train Mass (GTM)
  4. Gross Front Axle Rating (GFAR)
  5. Gross Rear Axle Rating (GRAR)

Scheme 7

Scheme 7