Repair manual
Wiring diagrams
Dodge Caravan IV Repair Manual
Step-by-step repair and maintenance instructions for the Dodge Caravan IV (2000–2007): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
66sections
398articles
ENManual language
- REMOVAL
- INSTALLATION
- REMOVAL - A-PILLAR-HEADER, OR B-PILLAR
- INSTALLATION - A-PILLAR-HEADER, OR B-PILLAR
- REMOVAL - BODY SIDE
- REMOVAL - LIFTGATE SIDE
- INSTALLATION - BODY SIDE
- INSTALLATION - LIFTGATE SIDE — Part 1
- INSTALLATION - LIFTGATE SIDE — Part 2
- INSTALLATION - LIFTGATE SIDE — Part 3
- WINDSHIELD REMOVAL - EXTERIOR METHOD
- WINDSHIELD REMOVAL - INTERIOR METHOD
- REAR WINDOW REMOVAL - EXTERIOR METHOD
- TORQUE
- SPECIFICATIONS - COLOR CODE CHARTS
- SPECIFICATIONS - GAP AND FLUSH MEASUREMENTS
- SPECIFICATIONS - BODY OPENING DIMENSIONS
- SPECIFICATIONS - BODY SEALING LOCATIONS
- SPECIFICATIONS - BODY SEALING LOCATIONS - FOLD-IN-FLOOR ONLY
- SPECIFICATIONS - STRUCTURAL ADHESIVE LOCATIONS
- SPECIFICATIONS - STRUCTURAL ADHESIVE LOCATIONS - FOLD-IN-FLOOR ONLY
- SPECIFICATIONS - WELD LOCATIONS — Part 1
- SPECIFICATIONS - WELD LOCATIONS — Part 2
- SPECIFICATIONS - WELD LOCATIONS - FOLD-IN-FLOOR
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Parasitic Load Explanation & Test Procedures - General Information 2
- Waveforms - Injector Pattern Tutorial - General Information 2
- Electrostatic Discharge Warning - General Information
- State Emission Standards - Diesel
- Diagnostic Trouble Code Definitions - General Information
- INSTALLATION
- REMOVAL
- INSTALLATION - FRONT DISC BRAKE SHOES (CONTINENTAL TEVES BRAKES)
- INSTALLATION - FRONT DISC BRAKE SHOES (TRW BRAKES)
- INSTALLATION - REAR DISC BRAKE SHOES
- REMOVAL - FRONT DISC BRAKE CALIPER (CONTINENTAL TEVES BRAKES)
- REMOVAL - FRONT DISC BRAKE CALIPER (TRW BRAKES)
- INSTALLATION - FRONT DISC BRAKE CALIPER (CONTINENTAL TEVES BRAKES)
- INSTALLATION - FRONT DISC BRAKE CALIPER (TRW BRAKES)
- REMOVAL - REAR DISC BRAKE CALIPER
- INSTALLATION - REAR DISC BRAKE CALIPER
- REMOVAL - FRONT DISC BRAKE CALIPER ADAPTER
- INSTALLATION - FRONT DISC BRAKE CALIPER ADAPTER
- REMOVAL - DISC BRAKE CALIPER GUIDE PINS (TRW BRAKES)
- INSTALLATION - DISC BRAKE CALIPER GUIDE PINS (TRW BRAKES)
- INSTALLATION - NON-ABS JUNCTION BLOCK
- REMOVAL - LHD
- REMOVAL - RHD
- INSTALLATION - LHD
- INSTALLATION - RHD
- INSTALLATION - PROPORTIONING VALVE (HEIGHT SENSING)
- INSTALLATION - FRONT BRAKE ROTOR
- REMOVAL - EXPORT
- INSTALLATION - FOLD-IN-FLOOR SEATING
- INSTALLATION - EXPORT
- INSTALLATION - RIGHT REAR
- INSTALLATION - LEFT REAR
- REMOVAL - PARKING BRAKE LEVER AND FRONT CABLE
- INSTALLATION - PARKING BRAKE LEVER AND FRONT CABLE
- REMOVAL
- INSTALLATION
- REMOVAL - CYLINDER HEAD
- INSTALLATION - CYLINDER HEAD
- REMOVAL - CYLINDER HEAD ON
- INSTALLATION - CYLINDER HEAD ON
- REMOVAL - CRANKSHAFT
- REMOVAL - CAMSHAFT SPROCKETS
- REMOVAL - CRANKSHAFT SPROCKET
- INSTALLATION - CRANKSHAFT SPROCKET
- INSTALLATION - CAMSHAFT SPROCKETS
- BALANCE SHAFT INSTALLATION/TIMING
- STANDARD PROCEDURE - MEASURING BEARING CLEARANCE USING PLASTIGAGE
- FORM-IN-PLACE GASKETS AND SEALERS
- ENGINE GASKET SURFACE PREPARATION
- HYDROSTATIC LOCKED ENGINE
- REPAIR OF DAMAGED OR WORN THREADS
- ENGINE CORE AND OIL GALLERY PLUGS
- 3.3/3.8L ENGINE
- CYLINDER HEAD GASKET
- COOLING SYSTEM TESTER METHOD
- CLEANING
- STANDARD PROCEDURE - REFACING VALVES AND VALVE SEATS
- VALVES
- VALVE SEATS
- VALVE GUIDES
- ENGINE BLOCK
- CYLINDER BORE
- OIL LEVEL TOO HIGH
- OIL LEVEL TOO LOW
- STANDARD PROCEDURE - FITTING CONNECTING RODS
- STANDARD PROCEDURE - FITTING PISTONS
- STANDARD PROCEDURE - MEASURING CONNECTING ROD BEARING CLEARANCE
- STANDARD PROCEDURE - MAIN BEARING FITTING
- CRANKSHAFT BEARING OIL CLEARANCE
- PLASTIGAGE METHOD-ENGINE IN-VEHICLE
- PLASTIGAGE METHOD-ENGINE OUT-OF-VEHICLE
- MEASURING CRANKSHAFT END PLAY
- STANDARD PROCEDURE - ENGINE OIL AND FILTER CHANGE
- STANDARD PROCEDURE - ENGINE OIL LEVEL CHECK
- INTAKE MANIFOLD LEAKS
- STANDARD PROCEDURE - MANIFOLD STRIPPED THREAD REPAIR
- STANDARD PROCEDURE - INTAKE MANIFOLD VACUUM PORT REPAIR
- STANDARD PROCEDURE - VALVE TIMING VERIFICATION
- STANDARD PROCEDURE - MEASURING TIMING CHAIN WEAR