REMOVAL
| 1 - POWER STEERING PUMP |
| 2 - ACCESSORY DRIVE BELT |
| 3 - GENERATOR |
| 4 - CRANKSHAFT PULLEY |
| 5 - LOWER IDLER PULLEY |
| 6 - CRANKSHAFT PULLEY |
| 7 - WATER PUMP PULLEY |
| 8 - ACCESSORY DRIVE BELT TENSIONER |
| 9 - UPPER IDLER PULLEY |
- Raise vehicle on hoist.
- Remove belt splash shield.
- Remove accessory drive belt. Refer to «BELT, SERPENTINE, REMOVAL»(ref-485484-S39989615472012071300000) .
- Remove idler pulley mounting bolt. Remove idler pulley (5 or 9).
INSTALLATION
| 1 - POWER STEERING PUMP |
| 2 - ACCESSORY DRIVE BELT |
| 3 - GENERATOR |
| 4 - CRANKSHAFT PULLEY |
| 5 - LOWER IDLER PULLEY |
| 6 - CRANKSHAFT PULLEY |
| 7 - WATER PUMP PULLEY |
| 8 - ACCESSORY DRIVE BELT TENSIONER |
| 9 - UPPER IDLER PULLEY |
- Position pulley (5 or 9) in mounting position. Install idler pulley mounting bolt. Tighten bolt to 48 N.m (35 ft. lbs.).
- Install accessory drive belt. Refer to «BELT, SERPENTINE, INSTALLATION»(ref-485484-S29366023502012071300000) .
- Install belt splash shield.
- Lower vehicle.
Scheme 16
- Install bolt for idler pulley (4).
- Install the air intake system.
- Raise vehicle.
- Install main drive belt. Refer to «BELT, SERPENTINE, INSTALLATION»(ref-485484-S29366023502012071300000) .
| 1 - RADIATOR TANK |
| 2 - DRAINCOCK |
- Align draincock stem to radiator tank opening.
- Push draincock into the radiator tank opening.
- Tighten the draincock by turning clockwise until it stops.
- Fill the cooling system. Refer to «STANDARD PROCEDURE»(ref-485484-S02211614932012071300000) .
Scheme 17
| 1 - Radiator Fan Motors |
| 2 - Radiator |
| 3 - Radiator Draincock |
The radiator fan module includes a support shroud (2) with two electrically driven motors (1) with fan blades. The radiator fan module is fastened to the radiator.
- Position radiator fan module in retaining clip.
- Make sure clips are fully engaged.
- Install the wiring harness loom across the upper radiator core support.
- Connect radiator fan electrical connector.
- Install the oil indicator tube.
- Install upper radiator hose at radiator.
- Fill the cooling system Refer to «STANDARD PROCEDURE»(ref-485484-S02211614932012071300000) .
| 1 - A/C LINE |
| 2 - SUPPORT BRACKET |
- Position the A/C condenser onto the radiator.
- Slide the radiator/condensor assembly into position and seat the radiator assembly lower rubber isolators in the mount holes.
- Install the mounting brackets to the upper core support using two torx screws.
- Install A/C lines to condenser/cooler.
- Install transmission oil cooler tubes support bracket to radiator (2). Tighten mounting screws to 5 N.m (45 in. lbs.).
- Position radiator cooling fan assembly on radiator. Refer to «FAN, COOLING, INSTALLATION»(ref-485484-S07186189022012071300000) . 1 - ELECTRICAL CONNECTOR 2 - UPPER RADIATOR HOSE
- Install upper and lower radiator hoses at radiator.
- Install the front bumper facia. Refer to «FASCIA, FRONT, INSTALLATION»(ref-485477-S06612709572012071300000) .
- Install front bottom splash shield (if equipped).
- Install under belly pan (if equipped).
- Fill cooling system. Refer to «STANDARD PROCEDURE»(ref-485484-S02211614932012071300000) .
- Charge A/C system. Refer to «PLUMBING, STANDARD PROCEDURE»(ref-485480-S27112582802012071300000) .
- Install air box assembly. Refer to «BODY, AIR CLEANER, INSTALLATION»(ref-485475-S14868414802012071300000) or «BODY, AIR CLEANER, INSTALLATION»(ref-485476-S11483727402012071300000) .
- Connect negative battery cable.
- Install engine cover.