WarningObserve the safety and cleanliness requirements
Tooling
Presentation
- Glazing tools
- Glazing consumables
Preliminary operations
Remove: the windscreen pillar trims
Remove: the windscreen pillar trims
Remove the scuttle grill
Removing
NoteIf the windscreen is to be re-used: position strips of adhesive tape (1) and cut them (as "a")
Pass the awl [1354-C] through the bead of adhesive, from the outside towards the inside
Thread the cutting wire [1354-E] into the awl [1354-C] and pass it towards the inside
Leave a sufficient length to permit fixing on the sun visor support
Pass the cutting wire [1354-E] under the seal of the windscreen (in the direction "b") all around the windscreen; using soapy water
Cut the cutting wire [1354-E] allowing enough length to fix it to the winding device
Pass the awl [1354-C] through the bead of adhesive, from the outside towards the inside
Thread the cutting wire [1354-E] into the awl [1354-C] and pass it towards the inside
Remove the rear view mirror
Put the winding device [1354-AZ] in place as indicated on the diagram
Fix the end of the cutting wire [1354-E] in the winding device [1354-AZ]
When pulling on the cutting wire [1354-E], ensure the wire is in the right place under the lip of the windscreen seal
NoteAt the slightest resistance of the wire while cutting, slacken it and assist it in passing the obstacle (support shims, excessive thickness of the bead of adhesive or join between panels)
Remove the windscreen (2); using the double hinged suction cups [KIT1-VENT]
Refitting
Preparation: flange
Fit the electric cutter [FEIN-400E] with blade N°146
Level off the beads of adhesive on the windscreen and the flange
If the windscreen is replaced, centre it and position adhesive tape (3) as shown, then cut it (as "a")
Remove the windscreen; using the double hinged suction cups [KIT1-VENT]
Touch up with anti-corrosion product
Degrease the flange using the degreaser provided in the bonding kit
Allow to dry for 10 mn
Applying the adhesive
Place the mastic mixer assembly into the gun
Take the nozzle supplied in the glueing kit
Cut the nozzle at "A" = 8 mm for a length of "B" = 13 mm
1st case: reusing the windscreen
- There is no need to apply primer
- Remove any impurities from the shaved seal; using a blow gun
2nd case: this method applies in the case of a new windscreen
- Degrease the surround of the glass with the products chosen from the bonding kit
- The window is supplied pre-coated with primer
- Further primer must be applied following the line of the primer applied during manufacture "c"; allow to dry for 10 mn
WarningNo more than 8 minutes must elapse between applying the mastic and positioning the glass (for the quick setting bonding mastics)
Apply the bead of adhesive at the centre of the line of primer (at "c")
Position the windscreen in relation to the adhesive strips (3)
Check the fits and clearances of the windscreen
Exert a constant pressure; using the wire suction cups [KIT2-VENT]
Allow to cure for 30 minutes before handling
Check the sealing of the windscreen
Additional operations
Refit
- The scuttle grille
- The windscreen wiper mechanism
- The windscreen pillar trims
- The interior mirror
Refit
- The scuttle grille
- The windscreen wiper mechanism
- The windscreen pillar trims
- The interior mirror
Check the electrical operation of the equipment