Checking: setting the valve timing (SOFIM EURO5, SOFIM) Citroen Jumper I

Tooling

Equipment

• A trolley jack
• A block

Removing

Place the vehicle on a 2-post lift

Disconnect the battery negative terminal

Remove

• The battery (1)
• The battery support (7)
• The 2 nuts (3) from the support (6) of the power steering reservoir (2)
• The 2 bolts (5) from the support (6) of the power steering reservoir (2)
• The engine cover (4)

Release and move aside the electrical harness (at "a")

Move the power steering reservoir (2) and its support (6) aside

Slacken the clip (9)

Detach and move aside: the air hose (8)

Disconnect the connector (en "b")

Remove the bolt (10)

Remove

• The 4 support (11) bolts (12)
• The support (11)

Unscrew - remove the 2 camshaft main bearing cap casing plugs (13)

Raise the vehicle

Remove

• The protective panel under the engine
• The auxiliary equipment drive belt

Remove

• The 4 ancillary drive pulley (16) bolts (17)
• The ancillary drive pulley (16)
• The roller tensioner (19) bolt (18)
• The roller tensioner (18)
• The bolt (15) securing the roller (14)
• The tensioning roller (14)

Support the engine-gearbox assembly; with a trolley jack and a block

Remove

• The 2 bolts (20)
• The 4 nuts (22)
• The engine mounting assembly (21)

Remove

• The 9 bolts (23)
• The timing cover (24)

Refit: the engine mounting assembly (21)

Unscrew and remove: the cap (25)

Checking

Visual check

Check that the timing belt is free of cracks and traces of oil

Check the absence of oil leaks (crankshaft and camshaft sealing rings)

Check the absence of coolant fluid leaks (coolant pump)

Replace any defective parts

Checking the valve timing

Turn the crankshaft clockwise until the hole for the pin "c" in the camshaft fully (26) and the hole for the pin in the cover "d" are visually aligned

Fit the tool [0191-2B] (at "e")

Fit the tool [0191-2A] (at "f")

Pin the camshaft pulley (26); using tool [0191-3A]

Refitting

Tightening torques

• Engine
• Engine suspension

Remove the tools [0191-2A], [0191-3A], [0191-2B]

Refit the plug (25)

Support the engine-gearbox assembly; with a trolley jack and a block

Remove: the engine mounting assembly (21)

Refit

• The timing cover (24)
• The 9 bolts (23)
• The engine mounting assembly (21)
• The 4 nuts (22)
• The 2 bolts (20)
• The tensioning roller (14)
• The bolt (15) securing the roller (14)
• The roller tensioner (18)
• The roller tensioner (19) bolt (18)
• The ancillary drive pulley (16)
• The 4 ancillary drive pulley (16) bolts (17)
• The auxiliary equipment drive belt
• The protective panel under the engine
• The 2 plugs (13) of the camshaft bearing cap cover
• The support (11)
• The 4 support (11) bolts (12)
• The (10) bolt

Connect the connector (at "b")

Couple up: the air hose (8)

Tighten the clip (9)

Clip the electrical harness (at "a")

Refit

• The engine cover (4)
• The power steering reservoir (2) with its bracket (6)
• The 2 nuts (3) from the support (6) of the power steering reservoir (2)
• The 2 bolts (5) from the support (6) of the power steering reservoir (2)
• The battery support (7)
• The battery (1)

Reconnect the battery