Manual sections
Wiring diagrams- Battery
- Body
- Bodywork
- Braking
- Comfort and convenience
- Confort
- Current generation
- Dashboard
- Driver information
- Electrical harnesses
- Engine
- Front anti -roll bar
- Front axle
- Front door trim
- Front doors
- Front seats
- Front section
- Front shock absorbers
- Front springs
- Gearbox assembly
- General points about the vehicle
- Instruments and controls
- Lighting - signalling
- Mechanical
- Panel on dashboard
- Power unit
- Pre-heating
- Protections and doors
- Rear axle
- Rear door windows
- Rear section
- Rear shock absorbers
- Rear springs
- Roof panel
- Side structure
- Starting
- Steering
- Suspension
- Transmission
- Washing and wiping
Repair manual
Engine Citroen Jumper I
Step-by-step instructions on "Engine" for Citroen Jumper I (1994–2006). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Crankshaft
- Identification - data: pistons - little ends - piston rings (DW12UTED)
- Identification - data: crankshaft - connecting rod bearing shells - balance shafts (DW12UTED)
- Data: crankshaft (SOFIM)
- Data: crankshaft — variant 2
- Data: conrods (SOFIM)
- Data: liners - pistons - piston rings - little ends (SOFIM)
- Data: conrods — variant 2
- Data: liners - pistons - piston rings - little ends — variant 2
- Data: conrods (DW12UTED)
- Data: liners - pistons - piston rings - little ends (SOFIM) — variant 2
- Data: crankshaft (SOFIM) — variant 2
- Data: conrods (SOFIM) — variant 2
- Data: conrods (DW10TD)
- Data: pistons-gudgeon pins-rings (DW10TD)
- Data: crankshaft - crankshaft bearing shells (DW10TD)
- Removing - refitting: ancillary drive belt(s) (SOFIM)
- Removing - refitting: auxiliary equipment drive belt (SOFIM EURO5, SOFIM)
- Removing - refitting: engine ring seals (SOFIM, SOFIM EURO5)
- Dismantling - re-assembly: pistons/con.rods (XU10J2)
Timing gear
- Data: camshaft (DW12UTED)
- Data: camshaft (SOFIM)
- Data: timing gear (SOFIM)
- Data: camshaft (SOFIM) — variant 2
- Data: timing gear — variant 2
- Data: camshaft (SOFIM) — variant 2
- Data: camshaft (DW10TD)
- Removing - refitting: Camshaft (SOFIM EURO5, SOFIM)
- Removing - refitting: camshaft seal (DW10TD)
- Removing - refitting: camshaft
- Removing - refitting: camshaft — variant 2
- Removing - refitting: camshaft (DW10TD)
- Removing - refitting: camshaft seal
- Removing - refitting: camshaft seal (DW12UTED)
- Removing - refitting: camshaft — variant 3
- Removing - refitting: camshaft (DW12UTED)
- Removing - refitting: camshaft seal — variant 2
- Removing - refitting: camshaft seal (SOFIM)
- Removing - refitting: camshaft — variant 4
- Removing - refitting: camshaft (SOFIM)
- Removing - refitting: camshaft seal — variant 3
- Checking: setting the valve timing (SOFIM EURO5, SOFIM)
- Removing - refitting: camshaft — variant 5
- Check: setting the valve timing (XU10J2)
- Removing - refitting: camshaft seal — variant 4
- Check: setting the valve timing (DW10TD)
- Removing - refitting: camshaft — variant 6
- Check: setting the valve timing (DW12UTED)
- Check: setting the valve timing (SOFIM)
- Modification: camshaft (DJ5T, DJ5)
- Removing - refitting: timing belt (SOFIM EURO5, SOFIM)
- Check: setting the valve timing — variant 2
- Removing: timing belt (XU10J2)
- Check: setting the valve timing — variant 3
- Refitting: timing belt (XU10J2)
- Check: setting the valve timing — variant 4
- Removing - refitting: timing belt (XU10J2)
- Removing - refitting: timing belt (DW10TD)
- Check: setting the valve timing — variant 5
- Removing - refitting: timing belt (DW12UTED)
- Check: setting the valve timing — variant 6
- Removing - refitting: timing belt (SOFIM)
- Check: setting the valve timing — variant 7
- Removing - refitting: timing belt (DW12UTED, DW10TD)
- Modification: removal of the crankshaft pulley bolt (DW12UTED)
- Modification: new timing system (DW12UTED, DW10TD)
- Partial removal/refitting: timing belt (DJ5T, DJ5)
- Removing - refitting: timing belt — variant 2
- Removing - refitting: timing belt — variant 3
- Removing - refitting: timing belt — variant 4
- Removing - refitting: timing belt — variant 5
- Check: setting the valve timing — variant 8
- Removing - refitting: timing belt — variant 6
- Removing - refitting: timing belt — variant 7
- Removing - refitting: timing belt — variant 8
Lubrication
- Data: lubrication system (XU10J2)
- Summary: engine oil filter cartridges (year 2003)
- Data - identification: lubrication system (DJ5T, DJ5)
- Summary: engine oil filter cartridges
- Engine oil capacities: 2003 model year
- Summary: engine oil filter cartridges — variant 2
- Engine oil capacities: 2004 model year
- Summary: engine oil filter cartridges — variant 3
- Engine oil capacities: CITROËN JUMPER (RELAY) 2
- Checks: oil pressure (SOFIM, SOFIM EURO5)
- Engine oil capacities: (96 - 97 Model Year)
- Check: oil pressure (XU10J2)
- Data: lubrication system (1.9 D, 1.9 TD)
- Engine oil capacities: (1999 Model Year)
- Check: oil pressure (DW10TD)
- Check: oil pressure (DW12UTED)
- Engine oil capacities: 2000 model year
- Check: oil pressure (SOFIM)
- Summary: engine oil filter cartridges — variant 4
- Engine oil capacities: 2001 model year
- Removing - refitting: oil pump (SOFIM EURO5, SOFIM)
- Maintenance: recommended ingredients, year 2006
- Summary: engine oil filter cartridges (year 2002)
- Check: oil pressure — variant 2
- Check: oil pressure — variant 3
- Check: oil pressure — variant 4
- Check: oil pressure — variant 5
- Check: oil pressure — variant 6
- Check: oil pressure — variant 7
- Check: oil pressure — variant 8
- Removing - refitting: oil pump (DJ5T, DJ5)
- Maintenance: TOTAL recommended lubricants
- Lubrication: engine oil
Engine block
Cylinder head
- Data: valves and valve springs (DW12UTED)
- Identification - data: valve guides and seats (DW12UTED)
- Identification - data: cylinder head (DW12UTED)
- Data: cylinder head (SOFIM)
- Data: valves - valve springs - tappets (SOFIM)
- Data: valve seats and guides (SOFIM)
- Data: cylinder head — variant 2
- Data: valves - valve springs - tappets (SOFIM) — variant 2
- Data: cylinder head gasket (SOFIM)
- Data: valve seats and guides — variant 2
- Data: cylinder head bolts (SOFIM)
- Data: cylinder head gasket — variant 2
- Data: cylinder head gasket (DW12UTED)
- Data: cylinder head bolts — variant 2
- Data: cylinder head bolts - cylinder head tightening (DW12UTED)
- Data: cylinder head (SOFIM) — variant 2
- Data: valves - valve springs - tappets (SOFIM) — variant 2
- Data: valve seats and guides (SOFIM) — variant 2
- Data: cylinder head gasket (SOFIM) — variant 2
- Data: cylinder head bolts (SOFIM) — variant 2
- Data: valves and valve springs (DW10TD)
- Data: valve seats and guides (DW10TD)
- Data: cylinder head gasket (DW10TD)
- Data: cylinder head (DW10TD)
- Data: cylinder head bolts - cylinder head tightening (DW10TD)
- Stripping - re-assembling: cylinder head (DW12UTED)
- Stripping - re-assembling: cylinder head — variant 2
- Stripping - re-assembling: cylinder head (SOFIM)
- Stripping - re-assembling: cylinder head (SOFIM) — variant 2
- Stripping-assembling: cylinder head (DW10TD)
- Tightening: cylinder head
- Tightening: cylinder head — variant 2
- Tightening: cylinder head (DJ5T, DJ5)
- Removing - refitting: cylinder head (on vehicle) (SOFIM EURO5, SOFIM)
- Tightening: cylinder head (1.9 D, 1.9 TD)
- Removing: cylinder head (XU10J2)
- Refitting: cylinder head (XU10J2)
- Removing - refitting: cylinder head (on vehicle) (XU10J2)
- Removing - refitting: cylinder head on the vehicle (DW10TD)
- Removing - refitting: cylinder head on the vehicle (DJ5T, DJ5)
- Removing - refitting: cylinder head on the vehicle (DW12UTED)
- Removing - refitting: cylinder head (on vehicle) (SOFIM)
- Removing - refitting: cylinder head on the vehicle (DJ5TED)
- Overhaul: cylinder head
- Removing - refitting: cylinder head (on vehicle) (1.9 D, 1.9 TD)
- Removing - refitting cylinder head (SOFIM)
- Checks and adjustments: valve clearances (XU10J2)
- Checking-adjusting: valve clearances (SOFIM)
- Removing - refitting: cylinder head (on vehicle) (SOFIM)
- Removing - refitting: cylinder head on the vehicle (DW10TD)
- Modification: cylinder head gasket (1.9 D, 1.9 TD)
- Modification: cylinder head (1.9 D, 1.9 TD)
- Modification: cylinder head compatible with LPG or CNG (XU10J2)
- Checks and adjustments: valve clearances
- Checking-adjusting: valve clearances (SOFIM)
- Checks and adjustments: valve clearances (SOFIM)
- Checks and adjustments: valve clearances (1.9 TD, 1.9 D)
Cooling system
- Removing - refitting: water pump drive belt (DJ5T, DJ5)
- Data - identification: cooling system (XU10J2)
- Data: cooling system (DW10TD)
- Data: cooling system (DW12UTED)
- Data: cooling circuits (DJ5T, DJ5)
- Data: cooling system (SOFIM)
- Data: cooling system
- Removing - refitting: Coolant pump (SOFIM EURO5, SOFIM)
- Data - identification: cooling system (1.9 D, 1.9 TD)
- Data: cooling system — variant 2
- Draining - refilling - draining: cooling system (SOFIM EURO5, SOFIM)
- Drain and refill - refilling - bleeding: cooling system
- Data: cooling system — variant 3
- Data: cooling system — variant 4
- Data: cooling system — variant 5
- Presentation: additional heating unit (WEBASTO equipment) (DJ5TED)
- Location: electrical components (DJ5TED)
- Removing - refitting: the actuator motor and additional heater valve
- Removing - refitting: anti-frosting thermostat - fan resistor - relay
- Removing - refitting: additional heating
- Removing: additional heating unit (WEBASTO equipment) (DJ5TED)
- Programming: additional heating unit (WEBASTO equipment) (DJ5TED)
Air and fuel supply
- Removing - refitting: fuel tank (DJ5T, DJ5)
- Check: Vacuum circuit (SOFIM EURO5, SOFIM)
- Removing - refitting: fuel tank filler pipe (DJ5T, DJ5)
- Removing - refitting: Fuel filter (SOFIM, SOFIM EURO5)
- Removing - refitting: fuel tank (1.9 D, 1.9 TD)
- Removing - refitting: 3rd piston deactivator on the high pressure fuel pump (SOFIM)
- Removing - refitting: fuel tank filler pipe (1.9 D, 1.9 TD)
- Removing - refitting: fuel filter (engine DW10 UTD) (DW10TD)
- Removing - refitting: fuel filter (engine DW10 UTD) (DW10TD)
- Removing - refitting: 3rd piston deactivator on the high pressure fuel pump (DW10TD)
- Removing - refitting: 3rd piston deactivator on the high pressure fuel pump (DW10TD)
- Removing - refitting: fuel filter (engine DW12UTD) (DW12UTED)
- Removing - refitting: fuel pump and gauge assembly (DW10TD)
- Removing - refitting: fuel pump and gauge assembly (DW10TD)
- Removing - refitting: 3rd piston deactivator on the high pressure fuel pump (DW12UTED)
- Removing - refitting: fuel tank (DW10TD)
- Removing - refitting: fuel filter (SOFIM)
- Removing - refitting: fuel tank (DW12UTED)
- Removing - refitting: fuel filter (SOFIM)
- Removing - refitting: fuel tank (DW10TD)
- Removing - refitting: fuel pump and gauge assembly (DW12UTED)
- Removing - refitting: LPG tank (XU10J2)
- Removing - refitting: Natural gas reservoirs (XU10J2)
Exhaust
- Check: exhaust gas recirculation circuit (DW12UTED)
- Data - identification: exhaust gas recirculation circuit (DJ5T, DJ5)
- Tightening torques: exhaust line (SOFIM EURO5, SOFIM)
- Data - identification: exhaust gas recirculation circuit (1.9 D)
- Data - identification: exhaust (XU10J2)
- Data: exhaust system (DW12UTED)
- Data - identification: exhaust (XU102C, XU10J2)
- Data - identification: exhaust (DJ5T, DJ5)
- Data: exhaust system (SOFIM)
- Data: exhaust system (DW10TD)
- Data: exhaust (DJ5TED)
- Removing - refitting: exhaust line (SOFIM EURO5, SOFIM)
- Data - identification: exhaust (1.9 D, 1.9 TD)
- Data: exhaust system
- Data: exhaust system — variant 2
- Data: exhaust system — variant 3
- Data: exhaust system — variant 4
- Modification: sub-frame and front exhaust pipe
Emission control
- Check: exhaust gas recirculation circuit (DW10TD)
- Check: exhaust gas recirculation circuit (DW10TD)
- Removing - refitting: exhaust gas recycling valve (DJ5TED)
- Check: exhaust gas recirculation circuit (SOFIM)
- Removing - refitting: exhaust gas recycling valve (SOFIM EURO5, SOFIM)
- Removing - refitting: exhaust gas recycling valve (DW10TD)
- Removing - refitting: exhaust gas recycling valve (DW12UTED)
- Modification: exhaust gas recycling control circuit (DJ5)
- Removing - refitting: exhaust gas recycling valve (DW10TD)
- Modification: oxygen sensor
- Diagnostic: oxygen sensor
Turbocharging
- Check: turbocharge pressure
- Checks: turbocharge pressure (SOFIM EURO5, SOFIM)
- Check: turbocharger pressure (DW10TD)
- Check: turbocharge pressure — variant 2
- Check: turbocharger pressure (DW12UTED)
- Check: turbocharge pressure — variant 3
- Check: turbocharger pressure (DW10TD)
- Check: turbocharge pressure (SOFIM)
- Removing - refitting: turbocharger
- Check - adjustment: turbocharger wastegate valve
- Check - adjustment: turbocharger wastegate valve — variant 2
- Removing - refitting: turbocharger — variant 2
- Removing - refitting: turbocharger (SOFIM, SOFIM EURO5)
- Removing - refitting: air/air heat exchanger (DJ5TED)
- Removing - refitting: turbocharger — variant 3
- Removing - refitting: turbocharger (DW10TD)
- Removing - refitting: turbocharger (DW12UTED)
- Removing - refitting: turbocharger — variant 4
- Removing - refitting: turbocharger — variant 5
- Removing - refitting: turbocharger (SOFIM)
- Removing - refitting: turbocharger — variant 6
- Removing - refitting: turbocharger wastegate valve (SOFIM)
- Removing - refitting: turbocharger — variant 7