Contents Wiring diagrams Section: Front section All sections

Replacement: front half panel Citroen C4 I

Front section ~218 words

WarningAll of the stripped surfaces must be protected by means of the approved electrolytic rezincing process: reference C8

WarningObserve the elementary rules of hygiene and safety (wear a face mask to protect against fumes and vapour - work in a well ventilated space)

Additional operations

Disconnect the battery

Remove-refit the following components

  • Front bumper
  • Headlamp
  • Front bumper frame
  • Front panel
  • Front mud flaps
  • Front wing
  • Front wing support

Move aside the electrical harnesses

Move aside the piping

Figure 1

[1] gauge for positioning the front half-panel (reference CELETTE 2053.300)

[2] gauge for positioning the front bumper frame support plate on the front chassis member (reference CELETTE 2053.300)

Replacement part

Front half panel

Replacement part preparation

Figure 2

Front half panel

Preparation of the mating edges and protection with a weldable primer

Separating

Figure 3

Remove the spot welds with an 8 mm drill

Remove the half front panel

Bodywork cleaning and preparation

Figure 4

Preparation of the mating edges and protection with a weldable primer

Welding

Figure 5

Fit the headlamp panel

Check the positioning of the front half-panel, using tools [1] and [2]

Weld with MAG plug welds (see figure 3)

Reinitialisation

Reconnect the battery

WarningPerform the operations to be carried out following reconnection of the battery (see the relevant operation)