Home/Chrysler/Voyager/Chrysler Voyager IV (2000-2004)/Repair manual/Specifications/Engine Controls - Service & Adjustment Specifications: Spec…
Contents Wiring diagrams Section: Specifications All sections

Engine Controls - Service & Adjustment Specifications: Specifications Chrysler Voyager IV

CAPACITIES

CAUTIONIf flexible fuel engine oil is not used when using E-85 fuel, engine wear or damage may result.

FLUID CAPACITIES (CARAVAN, TOWN & COUNTRY, & VOYAGER)

Application(1) Quantity
Automatic Transaxle (2)
31TH (3-Speed)
Drain & Refill(3) 4.0 Qts. (3.8L)
Dry Refill9.1 Qts. (8.6L)
41TE (4-Speed)
Drain & Refill(3) 4.0 Qts. (3.8L)
Dry Refill9.7 Qts. (9.2L)
Bidirectional Overrunning Clutch (AWD Models) (2)1.2 Pts. (.6L)
Cooling System (4)
2.4L11.4 Qts. (10.8L)
3.3L & 3.8L
With Rear Heater16.3 Qts. (15.4L)
Without Rear Heater13.4 Qts. (12.7L)
Crankcase (Includes Filter) (5)
2.4L5.0 Qts. (4.7L)
3.3L & 3.8L4.5 Qts. (4.3L)
Power Steering Fluid (2)2.5 Pts. (1.2L)
Power Transfer Unit (AWD Models) (6)2.4 Pts. (1.15L)
Rear Differential (AWD Models) (6)1.5 Pts. (.7L)
(1) Approximate quantity listed. (2) Use Mopar® ATF+4 Type 9602. (3) Estimated service refill. (4) Quantity includes heater and coolant recovery tank. (5) On all engines except 3.3L flex-fuel, use an API energy conserving engine oil that is certified for gasoline engines (5W-30 or 10W-30). On 3.3L flex-fuel models, use Mopar® Flex-Fuel 5W-30 engine oil or an equivalent that meets Chrysler Standard MS-9214. Equivalent engine oils may be labeled as Multi-Fuel, Variable Fuel, Flexible Fuel, etc. (6) Use Mopar® Gear and Axle Lubricant (80W-90).
(1)Approximate quantity listed.
(2)Use Mopar® ATF+4 Type 9602.
(3)Estimated service refill.
(4)Quantity includes heater and coolant recovery tank.
(5)On all engines except 3.3L flex-fuel, use an API energy conserving engine oil that is certified for gasoline engines (5W-30 or 10W-30). On 3.3L flex-fuel models, use Mopar® Flex-Fuel 5W-30 engine oil or an equivalent that meets Chrysler Standard MS-9214. Equivalent engine oils may be labeled as Multi-Fuel, Variable Fuel, Flexible Fuel, etc.
(6)Use Mopar® Gear and Axle Lubricant (80W-90).

FLUID CAPACITIES (CARAVAN, TOWN & COUNTRY, & VOYAGER)

FLUID CAPACITIES (DAKOTA)

Application(1) Quantity
Automatic Transmission (Mopar® ATF+4, Type 9602)
Drain & Refill
42RE & 46RE(2) 4.0 Qts. (3.8L)
45RFE
2WD(2) 11.0 Pts. (5.2L)
4WD(2) 13.0 Pts. (6.2L)
Dry Refill
42RE & 46RE9.6-10.0 Qts. (9.1-9.5L)
45RFE28.0 Pts. (13.3L)
Cooling System (Includes Heater)
2.5L9.8 Qts. (9.3L)
3.9L14.0 Qts. (13.3L)
4.7L13.0 Qts. (12.3L)
5.9L14.6 Qts. (13.8L)
Crankcase (Includes Filter) (3)
2.5L4.5 Qts. (4.3L)
3.9L4.0 Qts. (3.8L)
4.7L6.0 Qts. (5.7L)
5.9L5.0 Qts. (4.7L)
Front Differential (SAE 75W-90)
C205F3.5 Pts. (1.7L)
Manual Transmission (4)
NV1500 (2.5L)4.8 Pts. (2.3L)
NV 3500 (3.9 & 4.7L)
4X24.8 Pts. (2.3L)
4X44.2 Pts. (2.0L)
Power Steering Fluid (Mopar® ATF+4, Type 9602)(5)
Rear Differential (SAE 75W-90) (6)
8 1/4" Ring Gear (7)4.7 Pts. (2.2L)
9 1/4" Ring Gear (7)4.9 Pts. (2.3L)
Transfer Case (Mopar® ATF+4, Type 9602)
NV2332.5 Pts. (1.2L)
NV2442.9 Pts. (1.4L)
(1) Approximate quantity listed. (2) Estimated service refill. (3) Use an API energy conserving engine oil that is certified for gasoline engines. On 2.5L, 3.9L and 5.9L, use 10W-30 (preferred). On 4.7L, use 5W-30 (preferred). (4) Use Mopar® manual transmission fluid, P/N 4874464. Proper fluid level is to bottom of fill hole. (5) Capacity is not available from manufacturer. Fluid level should be at HOT line if vehicle has been operated or at FULL COLD line if vehicle has not been operated within the last 6 hours. (6) Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of Mopar® Trac-Lok Friction Modifier added if lubricant is changed. Fluid capacity includes friction modifier. (7) Rear differential may be identified by number of bolts on rear cover. The 9 1/4" ring gear has 12 bolts on rear cover. On 8 1/4" ring gear, fill to 1/4" below fill hole. On 9 1/4" ring gear, fill to 5/8" below fill hole.
(1)Approximate quantity listed.
(2)Estimated service refill.
(3)Use an API energy conserving engine oil that is certified for gasoline engines. On 2.5L, 3.9L and 5.9L, use 10W-30 (preferred). On 4.7L, use 5W-30 (preferred).
(4)Use Mopar® manual transmission fluid, P/N 4874464. Proper fluid level is to bottom of fill hole.
(5)Capacity is not available from manufacturer. Fluid level should be at HOT line if vehicle has been operated or at FULL COLD line if vehicle has not been operated within the last 6 hours.
(6)Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of Mopar® Trac-Lok Friction Modifier added if lubricant is changed. Fluid capacity includes friction modifier.
(7)Rear differential may be identified by number of bolts on rear cover. The 9 1/4" ring gear has 12 bolts on rear cover. On 8 1/4" ring gear, fill to 1/4" below fill hole. On 9 1/4" ring gear, fill to 5/8" below fill hole.

FLUID CAPACITIES (DAKOTA)

FLUID CAPACITIES (DURANGO)

Application(1) Quantity
Automatic Transmission (Mopar® ATF+4, Type 9602)
Drain & Refill
45RFE/545RFE
2WD(2) 11.0 Pts. (5.2L)
4WD(2) 13.0 Pts. (6.2L)
46RE(2) 4.0 Qts. (3.8L)
Dry Refill
45RFE/545RFE28.0 Pts. (13.3L)
46RE9.6-10.0 Qts. (9.1-9.5L)
Cooling System (Includes Heater)
4.7L13.0 Qts. (12.3L)
5.9L14.6 Qts. (13.8L)
Crankcase (Includes Filter) (3)
4.7L6.0 Qts. (5.7L)
5.9L5.0 Qts. (4.7L)
Front Differential (SAE 75W-90)
C205F3.5 Pts. (1.7L)
Manual Transmission (4)
NV1500 (2.5L)4.8 Pts. (2.3L)
NV 3500 (3.9 & 4.7L)
4X24.8 Pts. (2.3L)
4X44.2 Pts. (2.0L)
Power Steering Fluid (Mopar® ATF+4, Type 9602)(5)
Rear Differential (SAE 75W-90) (6)
8 1/4" Ring Gear (7)4.7 Pts. (2.2L)
9 1/4" Ring Gear (7)4.9 Pts. (2.3L)
Transfer Case (Mopar® ATF+4, Type 9602)
NV2332.5 Pts. (1.2L)
NV2442.9 Pts. (1.4L)
(1) Approximate quantity listed. (2) Estimated service refill. (3) Use an API energy conserving engine oil that is certified for gasoline engines. On 4.7L, use 5W-30 (preferred). On 5.9L, use 10W-30 (preferred). (4) Use Mopar® manual transmission fluid, P/N 4874464. Proper fluid level is to bottom of fill hole. (5) Capacity is not available from manufacturer. Fluid level should be at HOT line if vehicle has been operated or at FULL COLD line if vehicle has not been operated within the last 6 hours. (6) Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of Mopar® Trac-Lok Friction Modifier added if lubricant is changed. Fluid capacity includes friction modifier. (7) Rear differential may be identified by number of bolts on rear cover. The 9 1/4" ring gear has 12 bolts on rear cover. On 8 1/4" ring gear, fill to 1/4" below fill hole. On 9 1/4" ring gear, fill to 5/8" below fill hole.
(1)Approximate quantity listed.
(2)Estimated service refill.
(3)Use an API energy conserving engine oil that is certified for gasoline engines. On 4.7L, use 5W-30 (preferred). On 5.9L, use 10W-30 (preferred).
(4)Use Mopar® manual transmission fluid, P/N 4874464. Proper fluid level is to bottom of fill hole.
(5)Capacity is not available from manufacturer. Fluid level should be at HOT line if vehicle has been operated or at FULL COLD line if vehicle has not been operated within the last 6 hours.
(6)Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of Mopar® Trac-Lok Friction Modifier added if lubricant is changed. Fluid capacity includes friction modifier.
(7)Rear differential may be identified by number of bolts on rear cover. The 9 1/4" ring gear has 12 bolts on rear cover. On 8 1/4" ring gear, fill to 1/4" below fill hole. On 9 1/4" ring gear, fill to 5/8" below fill hole.

FLUID CAPACITIES (DURANGO)

FLUID CAPACITIES (RAM PICKUP)

Application(1) Quantity
Automatic Transmission (2)
45RFE/545RFE
Drain & Refill
2 Wheel Drive5.5 Qts. (5.2L)
4 Wheel Drive6.5 Qts. (6.2L)
Dry Refill(3) 15.0-17.0 Qts. (14.0-16.0L)
46RE
Drain & Refill4.0 Qts. (3.8L)
Dry Refill(3) 9.5-10.0 Qts. (9.0-9.5L)
47RE
Drain & Refill4.0 Qts. (3.8L)
Dry Refill15.0-17.0 Qts. (14.0-16.0L)
Cooling System
Ram Pickup 150017.0 Qts. (16.0L)
Ram Pickup 2500 & 3500
5.9L Gas20.0 Qts. (19.0L)
8.0L26.0 Qts. (24.5L)
5.9L Diesel24.0 Qts. (22.7L)
Crankcase (Includes Filter) (4)
3.7L5.0 Qts. (4.7L)
4.7L6.0 Qts. (5.7L)
5.9L Gas5.0 Qts. (4.7L)
5.9L Diesel11.0 Qts. (10.4L)
8.0L7.0 Qts. (6.6L)
Front Differential (5)
Ram Pickup 15003.5 Pts. (1.7L)
Ram Pickup 2500 & 35008.5 Pts. (4.0L)
Manual Transmission
Ram Pickup 1500 (NV3500)4.8 Pts. (2.3L)
Ram Pickup 2500 & 3500
NV45008.0 Pts. (3.8L)
NV56009.5 Pts. (4.5L)
Power Steering Fluid (2)(6)
Rear Differential (5)
Ram Pickup 1500 (9 1/4")(7) 4.9 Pts. (2.3L)
Ram Pickup 2500 & 3500 2WD
With Limited Slip
Model 60 (248-RBI)(7) 5.9 Pts. (2.8L)
Model 70 (267-RBI)(8) 6.5 Pts. (3.1L)
Model 80 (286-RBI)(8) 6.3 Pts. (3.0L)
Without Limited Slip
Model 60 (248-RBI)6.1 Pts. (2.9L)
Model 70 (267-RBI)7.0 Pts. (3.3L)
Model 80 (286-RBI)6.8 Pts. (3.2L)
Ram Pickup 2500 & 3500 4WD
With Limited Slip
Model 60 (248-RBI)(9) 6.8 Pts. (3.2L)
Model 70 (267-RBI)(10) 7.2 Pts. (3.4L)
Model 80 (286-RBI)(11) 9.5 Pts. (4.5L)
Without Limited Slip
Model 60 (248-RBI)7.2 Pts. (3.4L)
Model 70 (267-RBI)7.6 Pts. (3.6L)
Model 80 (286-RBI)10.1 Pts. (4.8L)
Transfer Case (2)
Ram Pickup 1500
NV 241 GEN II3.4 Pts. (1.6L)
NV 2433.4 Pts. (1.6L)
Ram Pickup 2500 & 3500
NV 241 LD4.6 Pts. (2.2L)
NV 241 HD6.5 Pts. (3.1L)
(1) Approximate quantity listed. (2) Recommended lubricant is Mopar® ATF+4, Type 9602. (3) Quantity may vary by type of oil cooler and oil cooler lines. (4) Recommended oil viscosity is 5W-30 or 10W-30 with an energy conserving designation. (5) Recommended lubricant should have MIL-L-2105C and API GL-5 quality specifications. (6) Capacity is not available from manufacturer. Fluid level should be at HOT line if vehicle has been operated or at FULL COLD line if vehicle has not been operated within the last 6 hours. (7) Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of friction modifier added if lubricant is changed. (8) Models with Trac-Lok limited slip differential must have 7 ozs. (.21L) of friction modifier added if lubricant is changed. (9) Models with Trac-Lok limited slip differential must have 6 ozs. (.18L) of friction modifier added if lubricant is changed. (10) Models with Trac-Lok limited slip differential must have 8 ozs. (.24L) of friction modifier added if lubricant is changed. (11) Models with Trac-Lok limited slip differential must have 10 ozs. (.30L) of friction modifier added if lubricant is changed.
(1)Approximate quantity listed.
(2)Recommended lubricant is Mopar® ATF+4, Type 9602.
(3)Quantity may vary by type of oil cooler and oil cooler lines.
(4)Recommended oil viscosity is 5W-30 or 10W-30 with an energy conserving designation.
(5)Recommended lubricant should have MIL-L-2105C and API GL-5 quality specifications.
(6)Capacity is not available from manufacturer. Fluid level should be at HOT line if vehicle has been operated or at FULL COLD line if vehicle has not been operated within the last 6 hours.
(7)Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of friction modifier added if lubricant is changed.
(8)Models with Trac-Lok limited slip differential must have 7 ozs. (.21L) of friction modifier added if lubricant is changed.
(9)Models with Trac-Lok limited slip differential must have 6 ozs. (.18L) of friction modifier added if lubricant is changed.
(10)Models with Trac-Lok limited slip differential must have 8 ozs. (.24L) of friction modifier added if lubricant is changed.
(11)Models with Trac-Lok limited slip differential must have 10 ozs. (.30L) of friction modifier added if lubricant is changed.

FLUID CAPACITIES (RAM PICKUP)

FLUID CAPACITIES (RAM VAN & RAM WAGON)

Application(1) Quantity
Automatic Transmission (Mopar® ATF+4, Type 9602)
32RH
Drain & Refill(2) 4.0 Qts. (3.8L)
Dry Refill(3) 6.7 Qts. (6.3L)
46RE
Drain & Refill(2) 4.0 Qts. (3.8L)
Dry Refill(3) 9.6-10.0 Qts. (9.1-9.5L)
Cooling System (Includes 1 Qt. For Coolant Reservoir)
3.9L14.5 Qts. (13.7L)
5.2L16.5 Qts. (15.7L)
5.9L
With Rear Heater16.0 Qts. (15.2L)
Without Rear Heater15.0 Qts. (14.3L)
Crankcase (Includes Filter) (4)
3.9L4.0 Qts. (3.8L)
5.2L & 5.9L5.0 Qts. (4.7L)
Power Steering Fluid(5)
Rear Differential (6)
Model 60 (248-RBI)6.3 Pts. (3.0L)
8 1/4"4.4 Pts. (2.08L)
9 1/4"4.5 Pts. (2.13L)
(1) Approximate quantity listed. (2) Add this amount of fluid. Start engine and shift transmission through all gears and back to Neutral. Add additional fluid to bring fluid level to the MIN mark on dipstick. Recheck fluid level with transmission at normal operating temperature. Adjust fluid level to MAX mark on dipstick. Approximate drain and refill capacity is 4.0 qts. (3.8L). (3) Quantity may vary by type of oil cooler and oil cooler lines. (4) Use an API energy conserving engine oil that is certified for gasoline engines. Recommended oil viscosity is 10W-30 (preferred) or 5W-30. (5) Use only Mopar® power steering fluid. DO NOT use automatic transmission fluid. Capacity is not available from manufacturer. (6) Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of Mopar® Trac-Lok friction modifier added if lubricant is changed.
(1)Approximate quantity listed.
(2)Add this amount of fluid. Start engine and shift transmission through all gears and back to Neutral. Add additional fluid to bring fluid level to the MIN mark on dipstick. Recheck fluid level with transmission at normal operating temperature. Adjust fluid level to MAX mark on dipstick. Approximate drain and refill capacity is 4.0 qts. (3.8L).
(3)Quantity may vary by type of oil cooler and oil cooler lines.
(4)Use an API energy conserving engine oil that is certified for gasoline engines. Recommended oil viscosity is 10W-30 (preferred) or 5W-30.
(5)Use only Mopar® power steering fluid. DO NOT use automatic transmission fluid. Capacity is not available from manufacturer.
(6)Models with Trac-Lok limited slip differential must have 5 ozs. (.15L) of Mopar® Trac-Lok friction modifier added if lubricant is changed.

FLUID CAPACITIES (RAM VAN & RAM WAGON)