CHASSIS
| COMPONENT | FLUID, LUBRICANT, OR GENUINE PART |
|---|---|
| Steering Gear AND Linkage, Ball Joints, Prop Shafts AND Yokes, Wheel Bearings | Mopar® Multi-Purpose Lubricant NLGI Grade 2 EP, GC-LB |
BODY
| COMPONENT | FLUID, LUBRICANT, AND GENUINE PART |
|---|---|
| Hinges | |
| Door AND Hood | Mopar® Engine Oil |
| Swing Gate | Mopar® Multi-Purpose Lube NLGI Grade 2 EP, GC-LB |
| Latches: Door, Hood/Safety Catch, Swing Gate | Mopar® Multi-Purpose Lube NLGI Grade 2 EP, GC-LB |
| Seat Regulator AND Track | Mopar® Multi-Purpose Lube NLGI Grade 2 EP, GC-LB |
| Lock Cylinders | Mopar® Lock Cylinder Lube |
FLUID TYPES
When service is required, Chrysler recommends that only Mopar® brand parts, lubricants and chemicals be used. Mopar® provides the best engineered products for servicing Chrysler vehicles.
Only lubricants bearing designations defined by the following organization should be used to service a Chrysler vehicle
- Society of Automotive Engineers (SAE)
- American Petroleum Institute (API)
- National Lubricating Grease Institute (NLGI)
- European Automobile Manufacturers Association (ACEA)
Scheme 1
This symbol on the front of an oil container means that the oil has been certified by the American Petroleum Institute (API) to meet all the lubrication requirements specified by Chrysler.
ENGINE OIL
| WARNING | New or used engine oil can be irritating to the skin. Avoid prolonged or repeated skin contact with engine oil. Contaminants in used engine oil, caused by internal combustion, can be hazardous to your health. Thoroughly wash exposed skin with soap and water. Do not wash skin with gasoline, diesel fuel, thinner, or solvents, health problems can result. Do not pollute, dispose of used engine oil properly. Contact your dealer or government agency for location of collection center in your area. |
When service is required, Chrysler recommends that only Mopar® brand parts, lubricants and chemicals be used. Mopar® provides the best engineered products for servicing Chrysler vehicles.
Only lubricants bearing designations defined by the following organization should be used.
- Society of Automotive Engineers (SAE)
- American Petroleum Institute (API)
- National Lubricating Grease Institute (NLGI)
- Association des Constructeurs Europ e ens d' Automobiles (European Automobile Manufacturers Association) (ACEA)
Scheme 2
Use an engine oil that is API Certified and Licensed to display the certification mark. MOPAR® provides engine oils that meet or exceed, Material Standard MS-6395 requirement.
SAE VISCOSITY
Engine oils are designed to improve low temperature starting and vehicle fuel economy. Refer to the engine oil filler cap for the preferred engine oil viscosity grade for each vehicle. The viscosity grade is also listed in the vehicle quick reference specifications. Refer to CAPACITIES AND RECOMMENDED FLUIDS, SPECIFICATIONS . SAE viscosity grades are used to specify the correct viscosity oil for an engine. Use only Multi-Viscosity oils. These are specified with a dual SAE viscosity grade which indicates the cold (5W) to hot (20, 30) temperature performance range of the oil.
ACEA CATEGORIES
For countries that use the ACEA European Oil Categories for service fill oils, use engine oils that meet the requirements of ACEA A1/B1, A2/B2, or A3/B3.
CONTAINER IDENTIFICATION
The Engine Oil Certification Mark was developed and trademarked by the API to refer customers to those engine oils preferred by the automobile manufacturers. This symbol means that the oil has been certified and licensed by the American Petroleum Institute (API). This certification mark will only be found on the front of the oil containers . Those oils that do not display the "Mark" on the front of the container should not be used.
Chrysler only recommends API Certified engine oils that meet the requirements of Material Standard MS-6395. Use Mopar or an equivalent oil meeting the specification MS-6395.
SYNTHETIC ENGINE OILS
There are a number of engine oils being promoted as either synthetic or semi-synthetic. If you chose to use such a product, use only those oils that are certified by the American Petroleum Institute (API) to display the "Certification Mark" and show SAE viscosity grade recommended for each vehicle. Follow the service schedule that describes your driving type.
ENGINE OIL ADDITIVES/SUPPLEMENTS
The manufacturer does not recommend the addition of any engine oil additives/supplements to the specified engine oil. Engine oil additives/supplements should not be used to enhance engine oil performance. Engine oil additives/supplements should not be used to extend engine oil change intervals. No additive is known to be safe for engine durability and can degrade emission components. Additives can contain undesirable materials that harm the long term durability of engines and emission systems by
- Increasing the level of Phosphorus and Sulfur in the engine oil. The API Certified Engine Oils control the Phosphorus and Sulfur contents of the oil to levels that reduce the contamination effect on the vehicles emission control system.
- Altering the viscosity characteristics of the engine oil so that it no longer meets the requirements of the specified viscosity grade.
- Creating potential for an undesirable additive compatibility interaction in the engine crankcase. The engine oils contain a performance additive system carefully developed to optimize the oils performance in the engine. The addition of supplements may cause the oil to thicken prematurely, cause excessive deposit build-up and potentially shorten engine life.
ENGINE COOLANT
| WARNING | Antifreeze is an ethylene-glycol base coolant and is harmful if swallowed or inhaled. If swallowed, drink two glasses of water and induce vomiting. If inhaled, move to fresh air area. Seek medical attention immediately. Do not store in open or unmarked containers. Wash skin and clothing thoroughly after coming in contact with ethylene-glycol. Keep out of reach of children. Dispose of glycol base coolant properly, contact your dealer or government agency for location of collection center in your area. Do not open a cooling system when the engine is at operating temperature or hot under pressure, personal injury can result. Avoid radiator cooling fan when engine compartment related service is performed, personal injury can result. |
| CAUTION | Mixing of engine coolant (antifreeze) other than specified Organic Additive Technology (OAT) engine coolant (antifreeze), may result in engine damage and may decrease corrosion protection. Organic Additive Technology (OAT) engine coolant is different and should not be mixed with Hybrid Organic Additive Technology (HOAT) engine coolant (antifreeze). If a non-OAT engine coolant (antifreeze) is introduced into the cooling system in an emergency, it should be replaced with the specified engine coolant (antifreeze) as soon as possible. |
Scheme 3
The cooling system is designed around the coolant. The coolant must accept heat from engine metal, in the cylinder head area near the exhaust valves and engine block. Then coolant carries the heat to the radiator where the tube/fin radiator can transfer the heat to the air.
The use of aluminum cylinder blocks, cylinder heads, and water pumps requires special corrosion protection. Mopar® Antifreeze/Coolant, or the equivalent ethylene-glycol base coolant with organic corrosion inhibitors (called OAT, for Organic Additive Technology) is recommended. This coolant offers the best engine cooling without corrosion when mixed with 50% ethylene-glycol and 50% distilled water to obtain a freeze point of -37°C (-35°F). If it loses color or becomes contaminated, drain, flush, and replace with fresh properly mixed coolant solution.
COOLANT PERFORMANCE
The required ethylene-glycol and water mixture depends upon climate and vehicle operating conditions. The coolant performance of various mixtures follows
Pure Water - Water can absorb more heat than a mixture of water and ethylene-glycol. This is for purpose of heat transfer only. Water also freezes at a higher temperature and allows corrosion.
100 percent Ethylene-Glycol - The corrosion inhibiting additives in ethylene-glycol need the presence of water to dissolve. Without water, additives form deposits in system. These act as insulation causing temperature to rise to as high as 149°C (300°F). This temperature is hot enough to melt plastic. The increased temperature can result in sever engine damage. In addition, 100 percent ethylene-glycol freezes at -22°C (-8°F).
50/50 Ethylene-Glycol and Water - This is the recommended mixture. It provides protection against freezing to -37°C (-34°F). The antifreeze concentration must always be a minimum of 44 percent, year-round in all climates. If percentage is lower, engine parts may be eroded by cavitation. Maximum protection against freezing is provided with a 68 percent antifreeze concentration, which prevents freezing down to -67.7°C (-90°F). A higher percentage will freeze at a warmer temperature. Also, a higher percentage of antifreeze can cause the engine to overheat because specific heat of antifreeze is lower than that of water.
OAT coolant is purple in color. It cannot be mixed with other types of coolant including Chrysler's existing HOAT coolant and only should only be mixed with approved OAT coolant of the same color. Maintenance of the cooling system is not required unless a repair has been made with loss of coolant or the coolant has been contaminated.
| CAUTION | Richer antifreeze mixtures cannot be measured with normal field equipment and can cause problems associated with 100 percent ethylene-glycol. |
| CAUTION | Do not use coolant additives that are claimed to improve engine cooling. |
FUEL REQUIREMENTS
Your engine is designed to meet all emissions regulations and provide excellent fuel economy and performance when using high quality unleaded gasoline having an octane rating of 87. The use of premium gasoline is not recommended. The use of premium gasoline will provide no benefit over high quality regular gasoline, and in some circumstances may result in poorer performance.
Light spark knock at low engine speeds is not harmful to your engine. However, continued heavy spark knock at high speeds can cause damage and immediate service is required. Engine damage resulting from operation with a heavy spark knock may not be covered by the new vehicle warranty.
Poor quality gasoline can cause problems such as hard starting, stalling and hesitations. If you experience these symptoms, try another brand of gasoline before considering service for the vehicle.
Over 40 auto manufacturers world-wide have issued and endorsed consistent gasoline specifications (the Worldwide Fuel Charter, WWFC) to define fuel properties necessary to deliver enhanced emissions, performance and durability for your vehicle. Chrysler recommends the use of gasolines that meet the WWFC specifications if they are available.
REFORMULATED GASOLINE
Many areas of the country require the use of cleaner burning gasoline referred to as "reformulated" gasoline. Reformulated gasoline contain oxygenates, and are specifically blended to reduce vehicle emissions and improve air quality.
Chrysler strongly supports the use of reformulated gasoline. Properly blended reformulated gasoline will provide excellent performance and durability for the engine and fuel system components.
GASOLINE/OXYGENATE BLENDS
Some fuel suppliers blend unleaded gasoline with oxygenates such as 10% ethanol, MTBE, and ETBE. Oxygenates are required in some areas of the country during the winter months to reduce carbon monoxide emissions. Fuels blended with these oxygenates may be used in your vehicle.
| CAUTION | DO NOT use gasoline containing METHANOL. Gasoline containing methanol may damage critical fuel system components. |
MMT IN GASOLINE
MMT is a manganese-containing metallic additive that is blended into some gasoline to increase octane. Gasoline blended with MMT provide no performance advantage beyond gasoline of the same octane number without MMT. Gasoline blended with MMT reduces spark plug life and reduces emission system performance in some vehicles. Chrysler recommends that gasoline free of MMT be used in your vehicle. The MMT content of gasoline may not be indicated on the gasoline pump; therefore, you should ask your gasoline retailer whether or not his/her gasoline contains MMT.
It is even more important to look for gasoline without MMT in Canada because MMT can be used at levels higher than allowed in the United States. MMT is prohibited in Federal and California reformulated gasoline.
SULFUR IN GASOLINE
If you live in the northeast United States, your vehicle may have been designed to meet California low emission standards with Cleaner-Burning California reformulated gasoline with low sulfur. If such fuels are not available in states adopting California emission standards, your vehicles will operate satisfactorily on fuels meeting federal specifications, but emission control system performance may be adversely affected. Gasoline sold outside of California is permitted to have higher sulfur levels which may affect the performance of the vehicle's catalytic converter. This may cause the Malfunction Indicator Lamp (MIL), Check Engine or Service Engine Soon light to illuminate. Chrysler recommends that you try a different brand of unleaded gasoline having lower sulfur to determine if the problem is fuel related prior to returning your vehicle to an authorized dealer for service.
| CAUTION | If the Malfunction Indicator Lamp (MIL), Check Engine or Service Engine Soon light is flashing, immediate service is required; see on-board diagnostics system section. |
MATERIALS ADDED TO FUEL
All gasoline sold in the United States and Canada is required to contain effective detergent additives. Use of additional detergents or other additives is not needed under normal conditions.
FUEL SYSTEM CAUTIONS
| CAUTION | Follow these guidelines to maintain your vehicle's performance |
- The use of leaded gas is prohibited by Federal law. Using leaded gasoline can impair engine performance, damage the emission control system, and could result in loss of warranty coverage.
- An out-of-tune engine, or certain fuel or ignition malfunctions, can cause the catalytic converter to overheat. If you notice a pungent burning odor or some light smoke, your engine may be out of tune or malfunctioning and may require immediate service.
- When pulling a heavy load or driving a fully loaded vehicle when the humidity is low and the temperature is high, use a premium unleaded fuel to help prevent spark knock. If spark knock persists, lighten the load, or engine piston damage may result.
- The use of fuel additives which are now being sold as octane enhancers is not recommended. Most of these products contain high concentrations of methanol. Fuel system damage or vehicle performance problems resulting from the use of such fuels or additives are not the responsibility of Chrysler Corporation and may not be covered under the new vehicle warranty.
Note. Intentional tampering with emissions control systems can result in civil penalties being assessed against you.
AUTOMATIC/MANUAL TRANSAXLE FLUID
Note. Refer to the maintenance schedules for the recommended maintenance (fluid/filter change) intervals for these transaxles.
Note. All transaxles have a common transmission and differential sump. Filling the transaxle accommodates the differential as well.
TRANSMISSION FLUID
Mopar® ATF+4 (Automatic Transmission Fluid) is required in the automatic Substitute fluids can induce transmission problems and/or failure.
Mopar® ATF+4 (Automatic Transmission Fluid) when new is red in color. The ATF is dyed red so it can be identified from other fluids used in the vehicle such as engine oil or antifreeze. The red color is not permanent and is not an indicator of fluid condition. As the vehicle is driven, the ATF will begin to look darker in color and may eventually become brown. This is normal. ATF+4 also has a unique odor that may change with age. Consequently, odor and color cannot be used to indicate the fluid condition or the need for a fluid change.
FLUID ADDITIVES
Chrysler strongly recommends against the addition of any fluids to the transmission, other than those automatic transmission fluids listed above. Exceptions to this policy are the use of special dyes to aid in detecting fluid leaks.
Various "special" additives and supplements exist that claim to improve shift feel and/or quality. These additives and others also claim to improve converter clutch operation and inhibit overheating, oxidation, varnish and sludge. These claims have not been supported to the satisfaction of Chrysler and these additives must not be used. The use of transmission "sealers" should also be avoided, since they may adversely affect the integrity of transmission seals.
BRAKE FLUID
The brake fluid used in this vehicle must conform to DOT 3 specifications and SAE J1703 standards. No other type of brake fluid is recommended or approved for usage in the vehicle brake system. Use only Mopar® Brake Fluid or equivalent from a tightly sealed container.
| CAUTION | Never use reclaimed brake fluid or fluid from a container which has been left open. An open container of brake fluid will absorb moisture from the air and contaminate the fluid. |
| CAUTION | Never use any type of a petroleum-based fluid in the brake hydraulic system. Use of such type fluids will result in seal damage of the vehicle brake hydraulic system causing a failure of the vehicle brake system. Petroleum based fluids would be items such as engine oil, transmission fluid, power steering fluid, etc. |
BRAKE FLUID - EXPORT
The brake fluid used in this vehicle must conform to DOT 3 specifications and SAE J1703 standards. If DOT 3 brake fluid is not available, brake fluid conforming to DOT 4 specifications may be used in its place. The fluids are compatible, but DOT 4 usage may require additional fluid maintenance. No other type of brake fluid is recommended or approved for usage in the vehicle brake system. Use only Mopar® Brake Fluid or equivalent from a tightly sealed container.
| CAUTION | Never use reclaimed brake fluid or fluid from a container which has been left open. An open container of brake fluid will absorb moisture from the air and contaminate the fluid. |
| CAUTION | Never use any type of a petroleum-based fluid in the brake hydraulic system. Use of such type fluids will result in seal damage of the vehicle brake hydraulic system causing a failure of the vehicle brake system. Petroleum based fluids would be items such as engine oil, transmission fluid, power steering fluid, etc. |
POWER STEERING FLUID
The recommended fluid for the power steering system is Mopar® Power Steering fluid + 4 or Mopar® ATF+4 Automatic Transmission Fluid. Both fluids have the same material standard specifications (MS-9602).
Mopar® ATF+4 (and Mopar® Power Steering fluid + 4), when new, is red in color. ATF+4 is dyed red so it can be identified from other fluids used in the vehicle such as engine oil or antifreeze. The red color is not permanent and is not an indicator of fluid condition. As the vehicle is driven, ATF+4 will begin to look darker in color and may eventually become brown. THIS IS NORMAL. ATF+4 also has a unique odor that may change with age. Consequently, odor and color cannot be used to indicate the fluid condition or the need for a fluid change.
The power steering system is filled-for-life at the factory and requires no regular maintenance. Although not required at specific intervals, the fluid level may be checked periodically. Check the fluid level anytime there is a system noise or fluid leak suspected. Refer to FLUID, STANDARD PROCEDURE .
A/C REFRIGERANT
The refrigerant used in this air conditioning system is a Hydrofluorocarbon (HFC), type R-134a. Unlike R-12, which is a ChloroFluoroCarbon (CFC), R-134a refrigerant does not contain ozone-depleting chlorine. R-134a refrigerant is a non-toxic, non-flammable, clear and colorless liquefied gas.
| CAUTION | R-134a refrigerant is not compatible with R-12 refrigerant in an A/C system. Even a small amount of R-12 refrigerant added to an R-134a refrigerant system will cause A/C compressor failure. |
The A/C refrigerant system is filled-for-life at the factory and requires no regular maintenance. Although not required at specific intervals, the charge level should be checked if system performance deteriorates or if a noise or leak is suspected. Refer to PLUMBING, FRONT, DIAGNOSIS AND TESTING .
SPECIFICATIONS
| Description | Type | Part Number | Capacities | |
|---|---|---|---|---|
| U.S. | Metric | |||
| Cooling System | ||||
| (1) Engine Coolant (3.6L Engine) | MOPAR® Antifreeze/Coolant 10 Year/150, 000 Mile Formula OAT (Organic Additive Technology) meeting the requirements of Chrysler Material Standard MS-12106 | 1 Gallon - 68163848AA (concentrate) 68163849AA (50/50) | 13.4 Quarts | 12.6 Liters |
| (1) Engine Coolant (2.8L Engine) | MOPAR® Antifreeze/Coolant 10 Year/150, 000 Mile Formula OAT (Organic Additive Technology) meeting the requirements of Chrysler Material Standard MS-12106 | 1 Gallon - 68163848AA (concentrate) 68163849AA (50/50) | 17.3 Quarts | 16.6 Liters |
| (2) Engine Coolant - Export | Red protective agent with antifreeze action, based on inhibited monoethyl glycol with organic formula. Exceeds CUNA NC 956-16, ASTM D 3306 specifications, FIAT Classification 9.55523 (PARAFLU UP Contractual Technical Reference N° F101.M01. Cooling circuit usage percentage: 50% water 50% PARAFLU UP | |||
| Engine Oil with Filter | ||||
| (3) Engine Oil (3.6L Engine) | MOPAR® API Certified SAE 5W-20 engine oil, meeting the requirements of Chrysler Group LLC Material Standard MS-6395. | 1 Quart - 04761872PA | 6 Quarts | 5.6 Liters |
| 5 Quarts- 04761851PA | ||||
| Engine Oil (3.6L Engine - Export) | SAE Grade 5W-30 fully synthetic engine oil that meets FIAT Classification 9.55535- CR1, API SN, ILSAC GF-5 (SELENIA K POWER, Contractual Technical Reference N° F042.F11) | 6 Quarts | 5.6 Liters | |
| (4) Engine Oil (2.8L Diesel Engine) | SAE 0W-40 Diesel Engine Oils confirming to API (American Petroleum Institute) Quality CI-4 or CJ-4. For countries that use the ACEA European Oil Categories for Service Fill Oils, use engine oils meeting the requirements of ACEA C3 and approved to MB 229.31 or MB 229.51. FIAT Classification 9.55535-S3, API SM/CF, ACEA C3 (SELENIA MULTIPOWER C3, Contractual Technical Reference N° F129.F11) | 1 Quart - 05127394AA | 7 Quarts | 6.6 Liters |
| Engine Oil Filter (3.6L Engine) | MOPAR® Engine Oil Filter Kit | 68079744AA | N/A | N/A |
| Engine Oil Filter (2.8L Diesel engine) | MOPAR® Engine Oil Filter | 5003558AA | N/A | N/A |
| Fuel (approximate) | ||||
| Fuel Selection (3.6L Engine) | 87 Octane or higher Unleaded | N/A | 20 Gallons | 76 Liters |
| Fuel Selection (2.8L Diesel Engines) | Use only the best quality fuel with a calculated Cetane Index of 50 or higher. In addition, the manufacturer recommends using diesel fuel with a sulfur content of less than or equal to 15 ppm. | N/A | 20 Gallons | 76 Liters |
| A/C Refrigerant System | ||||
| Front A/C Only | R-134a | 82300101AB | 1.81 Pounds | 0.82 Kilograms |
| Front and Rear A/C | R-134a | 82300101AB | 2.53 Pounds | 1.15 Kilograms |
| (1) System fill capacity includes heater and coolant recovery bottle filled to MAX level. | ||||
| (2) For particularly harsh climate conditions, a mixture of 60% PARAFLUUP and 40% demineralised water is recommended. | ||||
| (3) For countries that use the ACEA European Oil Categories for Service Fill Oils, use the recommended engine oil that meets the requirements of ACEA C3, and approved to MB 229.31 or MB 229.51 only. Refer to your engine oil filler cap for correct SAE grade. | ||||
| (4) If equipped with a particulate filter, use SAE 5W-30 Diesel Engine Oils confirming to API (American Petroleum Institute) Quality CI-4 or CJ-4. For countries that use the ACEA European Oil Categories for Service Fill Oils, use engine oils meeting the requirements of ACEA C3 (LOW ASH) and approved to MB 229.31 or MB 229.51. Lubricants with ACEA C3 performance as a minimum may be used for Diesel engines in an emergency, where no original products are available. In such event, the engine may not provide optimal performance. We recommend having the lubricant replaced with one of the recommended lubricants as soon as possible. Using products with specifications lower than ILSAC GF-5 for gasoline engines or lower than ACEA C3 for Diesel engines may cause engine damage not covered by warranty. | ||||
| CAUTION: Nominal refill capacities are shown. A variation may be observed from vehicle to vehicle due to manufacturing tolerance and refill procedure. | ||||
| (1) |
| (2) |
| (3) |
| (4) |
| CAUTION |
|---|
| Nominal refill capacities are shown. A variation may be observed from vehicle to vehicle due to manufacturing tolerance and refill procedure. |
ENGINE
| Description | Type | Part Number | Gap | |
|---|---|---|---|---|
| U.S. | Metric | |||
| Spark Plugs (3.6L Engine) | Champion® | SP149125AD (RER8ZWYCB4) | 0.040 in | 01.0 mm |
SPARK PLUGS
| Description | Type | Part Number | Capacities | |
|---|---|---|---|---|
| U.S. | Metric | |||
| Automatic | ||||
| 62TE Service Fill | MOPAR® ATF+4 Automatic Transmission Fluid | 1 Quart - 05013457AA | 5.5 Quarts | 5.2 Liters |
| 1 Gallon - 05013458AA | ||||
| (1) 62TE Overhaul Fill | MOPAR® ATF+4 Automatic Transmission Fluid | 1 Quart - 05013457AA | 9.0 Quarts | 8.5 Liters |
| 1 Gallon - 05013458AA | ||||
| (1) Dry fill capacity. Depending on type and size of internal cooler, length and inside diameter of cooler lines, or use of an auxiliary cooler, these figures may vary. Refer to the appropriate service information for the correct procedures. | ||||
| CAUTION: Nominal refill capacities are shown. A variation may be observed from vehicle to vehicle due to manufacturing tolerance and refill procedure. | ||||
| (1) |
| CAUTION |
|---|
| Nominal refill capacities are shown. A variation may be observed from vehicle to vehicle due to manufacturing tolerance and refill procedure. |
TRANSMISSION
| Description | Type | Part Number | Capacities | |
|---|---|---|---|---|
| U.S. | Metric | |||
| Chassis Systems | ||||
| (1) Brake Master Cylinder | MOPAR® Brake Fluid DOT 3, SAE J1703. | 12 oz. Bottle - 04318080AB | N/A | N/A |
| 32 oz. Bottle - 04318081AB | ||||
| (2) Power Steering Reservoir | MOPAR® Power Steering Fluid +4 | 16 oz. Bottle - 05166226AA | N/A | N/A |
| (1) If MOPAR® Brake Fluid DOT 3 is not available, then MOPAR® Brake and Clutch Fluid DOT 4 (04549625AC), is acceptable. | ||||
| (2) If MOPAR® Power Steering Fluid +4 is not available, then MOPAR® ATF +4 Automatic Transmission Fluid (05013457AA), is acceptable. | ||||
| CAUTION: Nominal refill capacities are shown. A variation may be observed from vehicle to vehicle due to manufacturing tolerance and refill procedure. | ||||
| (1) |
| (2) |
| CAUTION |
|---|
| Nominal refill capacities are shown. A variation may be observed from vehicle to vehicle due to manufacturing tolerance and refill procedure. |
CHASSIS
DESCRIPTION
The fluid check/fill point locations are located in each applicable service section.
Scheme 4
The Totally Integrated Power Module (TIPM) is located in the engine compartment near the air cleaner assembly. This center contains cartridge fuses and mini fuses. A label that identifies each component may be printed or embossed on the inside of the cover.
| CAVITY | CARTRIDGE FUSE | MINI-FUSE | DESCRIPTION |
|---|---|---|---|
| J1 | 40 Amp Green | Power Folding Seat | |
| J2 | 30 Amp Pink | Power Liftgate Module | |
| J3 | 30 Amp Pink | Rear Door Module (RR Door Node) | |
| J4 | 25 Amp Natural | Driver Door Node | |
| J5 | 25 Amp Natural | Passenger Door Node | |
| J6 | 40 Amp Green | Antilock Brakes Pump/Stability Control System | |
| J7 | 30 Amp Pink | Antilock Brakes Valve/Stability Control System | |
| J8 | 40 Amp Green | Power Memory Seat - If Equipped | |
| J9 | 40 Amp Green | Partial Zero Emissions Vehicle Motor/Flex Fuel | |
| J10 | 30 Amp Pink | Headlamp Wash Relay/Manifold Tuning Valve | |
| J11 | 30 Amp Pink | Power Sliding Door Module/Anti-Theft Module Relay Lock Feed | |
| J12/K8 | 30 Amp Pink/Empty | Rear HVAC/Radiator Fan/Electrical Back Light (EBL) | |
| J13 | 60 Amp Yellow | Ignition Off Draw (IOD) - Main | |
| J14 | 40 Amp Green | Rear Window Defogger | |
| J15 | 30 Amp Pink | Front Blower | |
| J17 | 40 Amp Green | Starter Solenoid | |
| J18 | 20 Amp Blue | Powertrain Control Module Trans Range | |
| J19 | 60 Amp Yellow | Radiator Fan | |
| J20 | 30 Amp Pink | Front Wiper LO/HI | |
| J21 | 20 Amp Blue | Front/Rear Washer | |
| J22 | 25 Amp Natural | Sunroof Module | |
| M1 | 15 Amp Blue | Rear Center Brake Lamp/Brake Switch | |
| M2 | |||
| M3 | 20 Amp Yellow | Spare Fuse | |
| M4 | 10 Amp Red | Trailer Tow | |
| M5 | 25 Amp Natural | Inverter | |
| M6 | 20 Amp Yellow | Power Outlet #1 (ACC), Rain Sensor | |
| M7 | 20 Amp Yellow | Power Outlet #2 (BATT/ACC SELECT) | |
| M8 | 20 Amp Yellow | Front Heated Seat - If Equipped | |
| M9 | 20 Amp Yellow | Rear Heated Seat - If Equipped |
FUSES/TIPM
| CAVITY | CARTRIDGE FUSE | MINI-FUSE | DESCRIPTION |
|---|---|---|---|
| M10 | 15 Amp Blue | Ignition Off Draw - Video System, Satellite Radio, DVD, Hands-Free Module, Universal Garage Door Opener, Vanity Lamp, Streaming Video Module | |
| M11 | 10 Amp Red | Ignition Off Draw - Climate Control System | |
| M12 | 30 Amp Green | Amplifier (AMP)/Radio | |
| M13 | 20 Amp Yellow | Ignition Off Draw- Instrument Cluster, SIREN, Clock Module, Multi-Function Control Switch/ITM | |
| M14 | 20 Amp Yellow | Spare Fuse | |
| M15 | 20 Amp Yellow | Rear View Mirror, Instrument Cluster, Multi-Function Control Switch, Tire Pressure Monitor, Glow Plug Module - Export Diesel Only, Assy-Shifter (Hall Effect), Acoustic Noise Cancellation | |
| M16 | 10 Amp Red | Airbag Module/Occupant Classification Module | |
| M17 | 15 Amp Blue | Left Tail/License/Park Lamp, Running Lamps | |
| M18 | 15 Amp Blue | Right Tail/Park/Run Lamp | |
| M19 | 25 Amp Natural | Automatic Shutdown #1 and #2 | |
| M20 | 15 Amp Blue | Instrument Cluster Interior Light, Switch Bank, Steering Column Module, Switch Steering Wheel | |
| M21 | 20 Amp Yellow | Automatic Shutdown #3 | |
| M22 | 10 Amp Red | Right Horn (HI/LOW) | |
| M23 | 10 Amp Red | Left Horn (HI/LOW) | |
| M24 | 25 Amp Natural | Rear Wiper | |
| M25 | 20 Amp Yellow | Fuel Pump, Diesel Lift Pump - Export Only | |
| M26 | 10 Amp Red | Power Mirror Switch, Driver Window Switch | |
| M27 | 10 Amp Red | Ignition Switch, Wireless Control Module, Keyless Entry Module, Steering Column Lock | |
| M28 | 10 Amp Red | Powertrain Control Module, Transmission Feed, Transmission Control Module | |
| M29 | 10 Amp Red | Occupant Classification Module | |
| M30 | 15 Amp Blue | Rear Wiper Module, Power Folding Mirror, J1962 Diagnostic Feed | |
| M31 | 20 Amp Yellow | Back-Up Lamps | |
| M32 | 10 Amp Red | Airbag Module, TT EUROPE | |
| M33 | 10 Amp Red | Powertrain Control Module, Transmission Control Module | |
| M34 | 10 Amp Red | Park Assist, Heater Climate Control System Module, Headlamp Wash, Compass, IR Sensor, Rear Camera, Lamp Door FT Drv/Pass, Lamp Flashlight, AHLM, Relay Diesel Cabin Heater, Rad Fan Diesel | |
| M35 | 10 Amp Red | Heated Mirrors | |
| M36 | 20 Amp Yellow | Power Outlet #3 | |
| M37 | 10 Amp Red | Antilock Brakes, Stability Control System, Stop Lamp Switch, Fuel Pump Rly Hi Control | |
| M38 | 25 Amp Natural | Door Lock/Unlock Motors, Liftgate Lock/Unlock Motors |
FUSES/TIPM
| CAVITY | DESCRIPTION |
|---|---|
| K1 | Run/Accesory |
| K2 | Run |
| K3 | Starter Solenoid |
| K4 | Run/Start |
| K5 | Powertrain Control Module (PCM) |
| K6 | Electrical Back Light (EBL) |
| K7 | Not Used |
| K8 | Not Used |
| K9 | Rear Blower |
| K10 | Automatic Shut Down (ASD) |
| K11 | Radiator Fan Low |
RELAYS
| CAUTION | When installing the Integrated Power Module cover, it is important to ensure the cover is properly positioned and fully latched. Failure to do so may allow water to get into the Integrated Power Module and possibly result in a electrical system failure. When replacing a blown fuse, it is important to use only a fuse having the correct amperage rating. The use of a fuse with a rating other than indicated may result in a dangerous electrical system overload. If a properly rated fuse continues to blow, it indicates a problem in the circuit that must be corrected. The Heated Mirrors, Lower Instrument Panel Power Outlet and Removable Floor Console, when in the front position, are fused with self resetting fuses that are only serviceable by an authorized dealer. The power seats are fused by a 30 Amp circuit breaker located under the driver's seat. The Power Windows are fused by a 25 Amp circuit breaker located under the instrument panel near the steering column. If you experience temporary or permanent loss of these systems, see your authorized dealer for service. |
Scheme 5
| 1- DRIVE ON LIFT |
|---|
| 2 - FRAME CONTACT LIFT (SINGLE POST) |
| 2 - CHASSIS LIFT (NON-AXLE DUAL POST) |
| 2 - OUTBOARD LIFT (DUAL POST) |
| 2 - FLOOR JACK |
| 3 - S.A.E. HOISTING SYMBOLS |
Refer to Owner's Manual provided with vehicle for proper emergency jacking procedures.
| WARNING | The hoisting and jack lifting points provided are for a complete vehicle. When the engine or rear suspension is removed from a vehicle, the center of gravity is altered making some hoisting conditions unstable. Properly support or secure vehicle to hoisting device when these conditions exist. Failure to follow these instructions may result in serious or fatal injury. |
| CAUTION | Do not position hoisting device on any suspension component including the front suspension crossmember, the rear leaf springs and the rear axle. Do not hoist on the front and rear bumpers, the lower liftgate crossmember, the lower radiator crossmember, the down standing flanges on the sill or the front engine mount. |
FOR PROPER HOIST PLACEMENT (Scheme 4)
The hoisting points are identified by S.A.E. inverted triangle hoisting symbols. (Scheme 4) The front hoisting points are at the bottom of the font rail below the hoisting symbol approximately 250 mm behind the front suspension crossmember. When using outboard lift hoists, verify that the hoist lift pads have been properly adjusted to eliminate contact between the hoist arm and the down standing flange on the sill. The rear hoisting points are the leaf spring front mounting brackets. The hoist pad must be positioned to pick up the flanges on the bracket, not the leaf spring.
When servicing the leaf springs or the leaf spring mounting brackets, special provisions are required to support the rear of the vehicle. Position the rear hoist pads under the horizontal surface on the bottom of the sill, inboard adjacent to the flange and centered fore/aft between the jacking indicator tabs on the lower flange. DO NOT HOIST ON THE FLANGE. Place a soft pad between the hoist and the painted surface on the sill to avoid scratching the finish.
STANDARD PROCEDURE - JUMP STARTING
| WARNING | REVIEW ALL SAFETY PRECAUTIONS AND WARNINGS. |
| WARNING | DO NOT JUMP START A FROZEN BATTERY, PERSONAL INJURY CAN RESULT. |
| WARNING | DO NOT JUMP START WHEN MAINTENANCE FREE BATTERY INDICATOR DOT IS BRIGHT COLOR. |
| WARNING | DO NOT ALLOW JUMPER CABLE CLAMPS TO TOUCH EACH OTHER WHEN CONNECTED TO A BOOSTER SOURCE. |
| WARNING | DO NOT USE OPEN FLAME NEAR BATTERY. |
| WARNING | REMOVE METALLIC JEWELRY WORN ON HANDS OR WRISTS TO AVOID INJURY BY ACCIDENTAL ARCING OF BATTERY CURRENT. |
| WARNING | WHEN USING A HIGH OUTPUT BOOSTING DEVICE, DO NOT ALLOW BATTERY VOLTAGE TO EXCEED 16 VOLTS. |
| WARNING | REFER TO INSTRUCTIONS PROVIDED WITH DEVICE BEING USED. |
| CAUTION | DO NOT ATTEMPT TO PUSH OR TOW THE VEHICLE TO START IT. THE VEHICLE CANNOT BE STARTED THIS WAY. PUSHING WITH ANOTHER VEHICLE MAY DAMAGE THE TRANSAXLE OR THE REAR OF THE VEHICLE. |
Scheme 6
- Raise hood on disabled vehicle and visually inspect engine compartment for: Battery cable clamp condition, clean if necessary. Frozen battery. Clear or bright color test indicator, if equipped. Generator drive belt condition and tension. Fuel fumes or leakage, correct if necessary. CAUTION: If the cause of starting problem on disabled vehicle is severe, damage to booster vehicle charging system can result.
- When using another vehicle as a booster source, park the booster vehicle within cable reach. Turn off all accessories, set the parking brake, place the automatic transmission in PARK or the manual transmission in NEUTRAL and turn the ignition OFF.
- On disabled vehicle, place gear selector in park or neutral and set park brake. Turn off all accessories.
- Connect jumper cables to booster battery. RED clamp to positive terminal (+). BLACK clamp to negative terminal (-). DO NOT allow clamps at opposite end of cables to touch, electrical arc will result. Review all warnings in this procedure.
- On disabled vehicle, connect RED jumper cable clamp to positive (+) terminal. Connect BLACK jumper cable clamp to engine ground as close to the ground cable attaching point as possible. Refer to «BATTERY, STANDARD PROCEDURE»(/chrysler/town-country/v-2010-2016/remont/charging-system/#battery-system-service-information) .
- Start the engine in the vehicle which has the booster battery, let the engine idle a few minutes, then start the engine in the vehicle with the discharged battery. 1 - BATTERY NEGATIVE TERMINAL 2 - POSITIVE JUMPER CABLE 3 - TEST INDICATOR (IF EQUIPPED) 4 - BATTERY POSITIVE TERMINAL 5 - BATTERY 6 - NEGATIVE JUMPER CABLE CAUTION: Do not crank starter motor on disabled vehicle for more than 15 seconds, starter may overheat and could fail.
- If engine does not start within 15 seconds, stop cranking engine and allow starter to cool (15 minutes), before cranking again.
DISCONNECT CABLE CLAMPS AS FOLLOWS
- Disconnect BLACK cable clamp from engine ground on disabled vehicle.
- When using a Booster vehicle, disconnect BLACK cable clamp from battery negative terminal. Disconnect RED cable clamp from battery positive terminal.
- Disconnect RED cable clamp from battery positive terminal on disabled vehicle.
MAINTENANCE SCHEDULES - GRAND CARAVAN - NAFTA
The Scheduled Maintenance services listed in this manual must be done at the times or mileages specified to protect your vehicle warranty and ensure the best vehicle performance and reliability. More frequent maintenance may be needed for vehicles in severe operating conditions such as dusty areas and very short trip driving. Inspection and service should also be done anytime a malfunction is suspected.
Your vehicle is equipped with an automatic oil change indicator system. The oil change indicator system will remind you that it is time to take your vehicle in for scheduled maintenance
Based on engine operation conditions, the oil change indicator message will illuminate. This means that service is required for your vehicle. Operating conditions such as frequent short-trips, trailer tow, extremely hot or cold ambient temperatures, and E85 fuel usage will influence when the "Oil Change Required" message is displayed. Severe Operating Conditions can cause the change oil message to illuminate as early as 3, 500 miles (5, 600 km) since last reset. Have your vehicle serviced as soon as possible, within the next 500 miles (805 km).
On Non-EVIC equipped vehicles, CHANGE OIL will flash in the instrument cluster odometer and a single chime will sound, indicating that an oil change is necessary.
On Electronic Vehicle Information Center (EVIC) equipped vehicles, Oil Change Required will be displayed in the EVIC and a single chime will sound, indicating that an oil change is necessary.
Note. The oil change indicator message will not monitor the time since the last oil change. Change your vehicle's oil if it has been twelve months since your last oil change, even if the oil change indicator message is NOT illuminated. Change your engine oil more often if you drive your vehicle off-road for an extended period of time. Under no circumstances should oil change intervals exceed 10, 000 miles (16 000 km) or twelve months, whichever comes first.
Once A Month Or Before A Long Trip
- Check engine oil level
- Check windshield washer fluid level
- Check the tire inflation pressures and look for unusual wear or damage
- Check the fluid levels of the coolant reservoir, brake master cylinder, power steering and transmission as needed
- Check function of all interior and exterior lights
At Every Oil Change Interval As Indicated By Oil Change Indicator System
- Change oil and filter.
- Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil indicator system turns on.
- Inspect battery and clean and tighten terminals as required.
- Inspect automatic transmission fluid if equipped with dipstick.
- Inspect brake pads, shoes, rotors, drums, hoses and park brake.
- Inspect engine cooling system protection and hoses.
- Inspect exhaust system.
- Inspect engine air cleaner if using in dusty or off-road conditions.
| CAUTION | Failure to perform the required maintenance items may result in damage to the vehicle. |
OIL CHANGE INDICATOR - RESET
The vehicle is equipped with an engine oil change indicator system. The "Oil Change Required" message will flash in the EVIC display for approximately 10 seconds after a single chime has sounded to indicate the next scheduled oil change interval. The engine oil change indicator system is duty cycle based, which means the engine oil change interval may fluctuate dependent upon your personal driving style.
Unless reset, this message will continue to display each time you turn the ignition switch to the ON/RUN position. To turn off the message temporarily, press and release the Menu button. To reset the oil change indicator system (after performing the scheduled maintenance) perform the following procedure
- Turn the ignition switch to the "ON" position (Do not start the engine).
- Fully depress the accelerator pedal slowly three times within 10 seconds.
- Turn the ignition switch to the "LOCK" position.
Note. If the indicator message illuminates when you start the vehicle, the oil change indicator system did not reset. If necessary repeat this procedure.
REQUIRED MAINTENANCE INTERVALS
Refer to the Maintenance Schedules below for the required maintenance intervals.
| Mileage or time passed (whichever comes first) | 20, 000 | 30, 000 | 40, 000 | 50, 000 | 60, 000 | 70, 000 | 80, 000 | 90, 000 | 100, 000 | 110, 000 | 120, 000 | 130, 000 | 140, 000 | 150, 000 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Or Years | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 |
| Or Kilometers | 32, 000 | 48, 000 | 64, 000 | 80, 000 | 96, 000 | 112, 000 | 128, 000 | 144, 000 | 160, 000 | 176, 000 | 192, 000 | 208, 000 | 224, 000 | 240, 000 |
| Additional Inspections | ||||||||||||||
| Inspect the CV joints. | X | X | X | X | X | |||||||||
| Inspect front suspension, tie rod ends, boot seals, and replace if necessary. | X | X | X | X | X | X | X | |||||||
| Inspect the brake linings, parking brake function. | X | X | X | X | X | X | X | |||||||
| Additional Maintenance | ||||||||||||||
| Replace engine air filter. | X | X | X | X | X | |||||||||
| Replace cabin/air conditioning filter. | X | X | X | X | X | X | X | |||||||
| Replace spark plugs (3.6L Engine). ** | X | |||||||||||||
| Flush and replace the engine coolant at 10 years or 150, 000 miles (240, 000 km) whichever comes first. | X | X | ||||||||||||
| Change the automatic transmission fluid and filter(s) if using your vehicle for any of the following: police, taxi, fleet, or frequent trailer towing. | X | |||||||||||||
| Change the automatic transmission fluid and filter(s). | X | |||||||||||||
| Inspect and replace PCV valve if necessary | X | |||||||||||||
** The spark plug change interval is mileage based only, yearly intervals do not apply.
MAINTENANCE SCHEDULES - TOWN AND COUNTRY- NAFTA
The Scheduled Maintenance services listed in this manual must be done at the times or mileages specified to protect your vehicle warranty and ensure the best vehicle performance and reliability. More frequent maintenance may be needed for vehicles in severe operating conditions such as dusty areas and very short trip driving. Inspection and service should also be done anytime a malfunction is suspected.
Your vehicle is equipped with an automatic oil change indicator system. The oil change indicator system will remind you that it is time to take your vehicle in for scheduled maintenance
Based on engine operation conditions, the oil change indicator message will illuminate. This means that service is required for your vehicle. Operating conditions such as frequent short-trips, trailer tow, extremely hot or cold ambient temperatures, and E85 fuel usage will influence when the "Oil Change Required" message is displayed. Severe Operating Conditions can cause the change oil message to illuminate as early as 3, 500 miles (5, 600 km) since last reset. Have your vehicle serviced as soon as possible, within the next 500 miles (805 km).
On Non-EVIC equipped vehicles, CHANGE OIL will flash in the instrument cluster odometer and a single chime will sound, indicating that an oil change is necessary.
On Electronic Vehicle Information Center (EVIC) equipped vehicles, Oil Change Required will be displayed in the EVIC and a single chime will sound, indicating that an oil change is necessary.
Note. The oil change indicator message will not monitor the time since the last oil change. Change your vehicle's oil if it has been twelve months since your last oil change, even if the oil change indicator message is NOT illuminated. Change your engine oil more often if you drive your vehicle off-road for an extended period of time. Under no circumstances should oil change intervals exceed 10, 000 miles (16 000 km) or twelve months, whichever comes first.
Once A Month Or Before A Long Trip
- Check engine oil level
- Check windshield washer fluid level
- Check the tire inflation pressures and look for unusual wear or damage
- Check the fluid levels of the coolant reservoir, brake master cylinder, power steering and transmission as needed
- Check function of all interior and exterior lights
At Every Oil Change Interval As Indicated By Oil Change Indicator System
- Change oil and filter.
- Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil indicator system turns on.
- Inspect battery and clean and tighten terminals as required.
- Inspect automatic transmission fluid if equipped with dipstick.
- Inspect brake pads, shoes, rotors, drums, hoses and park brake.
- Inspect engine cooling system protection and hoses.
- Inspect exhaust system.
- Inspect engine air cleaner if using in dusty or off-road conditions.
| CAUTION | Failure to perform the required maintenance items may result in damage to the vehicle. |
The vehicle is equipped with an engine oil change indicator system. The "Oil Change Required" message will flash in the EVIC display for approximately 10 seconds after a single chime has sounded to indicate the next scheduled oil change interval. The engine oil change indicator system is duty cycle based, which means the engine oil change interval may fluctuate dependent upon your personal driving style.
Unless reset, this message will continue to display each time you turn the ignition switch to the ON/RUN position. To turn off the message temporarily, press and release the Menu button. To reset the oil change indicator system (after performing the scheduled maintenance) perform the following procedure
- Turn the ignition switch to the "ON" position (Do not start the engine).
- Fully depress the accelerator pedal slowly three times within 10 seconds.
- Turn the ignition switch to the "LOCK" position.
Note. If the indicator message illuminates when you start the vehicle, the oil change indicator system did not reset. If necessary repeat this procedure.
Refer to the Maintenance Schedules below for the required maintenance intervals.
| Mileage or time passed (whichever comes first) | 20, 000 | 30, 000 | 40, 000 | 50, 000 | 60, 000 | 70, 000 | 80, 000 | 90, 000 | 100, 000 | 110, 000 | 120, 000 | 130, 000 | 140, 000 | 150, 000 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Or Years | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 |
| Or Kilometers | 32, 000 | 48, 000 | 64, 000 | 80, 000 | 96, 000 | 112, 000 | 128, 000 | 144, 000 | 160, 000 | 176, 000 | 192, 000 | 208, 000 | 224, 000 | 240, 000 |
| Additional Inspections | ||||||||||||||
| Inspect the CV joints. | X | X | X | X | X | |||||||||
| Inspect front suspension, tie rod ends, boot seals, and replace if necessary. | X | X | X | X | X | X | X | |||||||
| Inspect the brake linings, parking brake function. | X | X | X | X | X | X | X | |||||||
| Additional Maintenance | ||||||||||||||
| Replace engine air filter. | X | X | X | X | X | |||||||||
| Replace cabin/air conditioning filter. | X | X | X | X | X | X | X | |||||||
| Replace spark plugs (3.6L Engine). ** | X | |||||||||||||
| Flush and replace the engine coolant at 10 years or 150, 000 miles (240, 000 km) whichever comes first. | X | X | ||||||||||||
| Change the automatic transmission fluid and filter(s) if using your vehicle for any of the following: police, taxi, fleet, or frequent trailer towing. | X | |||||||||||||
| Change the automatic transmission fluid and filter(s). | X | |||||||||||||
| Inspect and replace PCV valve if necessary | X | |||||||||||||
** The spark plug change interval is mileage based only, yearly intervals do not apply.
MAINTENANCE SCHEDULES - GRAND VOYAGER - UK
The Scheduled Maintenance services listed in this manual must be done at the times or mileages specified to protect your vehicle warranty and ensure the best vehicle performance and reliability. More frequent maintenance may be needed for vehicles in severe operating conditions such as dusty areas and very short trip driving. Inspection and service should also be done anytime a malfunction is suspected.
Your vehicle is equipped with an automatic oil change indicator system. The oil change indicator system will remind you that it is time to take your vehicle in for scheduled maintenance
On Non-EVIC equipped vehicles, CHANGE OIL will flash in the instrument cluster odometer and a single chime will sound, indicating that an oil change is necessary.
On Electronic Vehicle Information Center (EVIC) equipped vehicles, Oil Change Required will be displayed in the EVIC and a single chime will sound, indicating that an oil change is necessary.
The oil change indicator message will illuminate approximately 7, 000 miles (11 200 km) after the most recent oil change was performed. Have your vehicle service as soon as possible, within 500 miles (800 km). However, an earlier oil change at 3, 000 miles (5 000 km) may be required if the vehicle is operated under "Severe Duty Conditions" later in this section.
Note. The oil change indicator message will not monitor the time since the last oil change. Change your vehicle's oil if it has been twelve months since your last oil change, even if the oil change indicator message is NOT illuminated. Change your engine oil more often if you drive your vehicle off-road for an extended period of time. Under no circumstances should oil change intervals exceed 7, 500 miles (12 000 km) or twelve months, whichever comes first.
At Each Stop For Fuel
- Check engine oil level about five minutes after a fully warmed engine is shut OFF. Checking the oil level while the vehicle is on level ground will improve the accuracy of the oil level reading. Add oil only when the level is at or below the ADD, SAFE, OR MIN mark.
- Check windshield washer solvent and add if required.
Once A Month
- Check the tire inflation pressures and look for unusual wear or damage
- Inspect the battery and clean and tighten the terminals as required
- Check the fluid level of the coolant reservoir, brake master cylinder, and power steering, add as needed
- Check all lights and other electrical items for correct operation
At Each Oil Change
- Change oil and filter.
- Inspect the brake hoses and lines.
- Open the left and right door (slowly) and inspect for excessive dirt. If noise exists, wipe clean apply krytox® lube to the door rollers.
| CAUTION | Failure to perform the required maintenance items may result in damage to the vehicle. |
REQUIRED MAINTENANCE INTERVALS - GASOLINE
| Perform Maintenance Every | Maintenance Items | ||
|---|---|---|---|
| (Where time and mileage are listed, follow the interval that occurs first.) | |||
| Miles | Kilometers | Months | |
| 7500 | 15000 | 12 | Change the engine oil and engine oil filter. ++ Rotate the tires. |
| 15000 | 30000 | 24 | Change the engine oil and engine oil filter. ++ Rotate the tires If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter; replace if necessary. Replace the air conditioning filter. Inspect the brake linings, replace if necessary. Inspect the CV Joints Inspect exhaust system. |
| 22500 | 36000 | 36 | Change the engine oil and engine oil filter. ++ Rotate the tires Inspect the CV Joints Inspect exhaust system. Inspect the front suspension, tie rod ends and boot seals, replace if necessary. |
| 30000 | 48000 | 48 | Change the engine oil and engine oil filter ++ Rotate the tires Replace the engine air cleaner filter Replace the air conditioning filter Inspect the brake linings, replace if necessary |
| 37500 | 60000 | 60 | Change the engine oil and engine oil filter. ++ Rotate the tires |
| 45000 | 72000 | 72 | Change the engine oil and engine oil filter. ++ Rotate the tires If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter; replace if necessary. Replace the air conditioning filter. Inspect the brake linings, replace if necessary. Inspect the CV joints. Inspect exhaust system. Inspect the front suspension, tie rod ends and boot seals, replace if necessary. Change the automatic transmission fluid & filter if using your vehicle for any of the following: police, taxi, fleet or frequent trailer towing. |
| 52500 | 84000 | 84 | Change the engine oil and engine oil filter. ++ Rotate the tires |
| 60000 | 96000 | 96 | Change the engine oil and engine oil filter. ++ Rotate the tires Replace the engine air cleaner filter Replace the air conditioning filter Inspect the brake linings, replace if necessary |
| 67500 | 108000 | 108 | Change the engine oil and engine oil filter. ++ Rotate the tires Inspect the CV Joints Inspect the exhaust system Inspect the front suspension, tie rod ends and boot seals, replace if necessary Replace the spark plugs * * The spark plug change interval is mileage based only, monthly intervals do not apply |
| 75000 | 120000 | 120 | Change the engine oil and engine oil filter. ++ Rotate the tires If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter; replace if necessary. Replace the air conditioning filter. Inspect the brake linings, replace if necessary. |
| 82500 | 132000 | 132 | Change the engine oil and engine oil filter. ++ Rotate the tires |
| 90000 | 144000 | 144 | Change the engine oil and engine oil filter. ++ Rotate the tires Replace engine air cleaner filter Inspect and replace the PCV Valve in necessary + Replace the air conditioning filter Inspect the brake linings, replace if necessary Inspect the CV Joints Inspect the exhaust system Inspect the front suspension, tie rod ends and boot seals, replace if necessary. Change the automatic transmission fluid & filter |
| 97500 | 156000 | 156 | Change the engine oil and engine oil filter. ++ Rotate the tires |
| 105000 | 168000 | 168 | Change the engine oil and engine oil filter. ++ Rotate the tires If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter; replace if necessary. Replace the air conditioning filter Inspect the brake linings, replace if necessary |
| 112500 | 180000 | 180 | Change the engine oil and engine oil filter. ++ Rotate the tires Inspect the CV joints. Inspect exhaust system. Inspect the front suspension, tie rod ends and boot seals, replace if necessary. |
| 120000 | 192000 | 192 | Change the engine oil and engine oil filter. ++ Rotate the tires Replace the engine air cleaner filter. Replace the air conditioning filter. Inspect the brake linings, replace if necessary. Replace the accessory drive belt(s). |
| 127500 | 204000 | 204 | Change the engine oil and engine oil filter. ++ Rotate the tires |
| 135000 | 216000 | 216 | Change the engine oil and engine oil filter. ++ Rotate the tires If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter; replace if necessary. Replace the air conditioning filter. Inspect the brake linings, replace if necessary. Inspect the CV joints. Inspect exhaust system. Inspect the front suspension, tie rod ends and boot seals, replace if necessary. Change the automatic transmission fluid & filter if using your vehicle for any of the following: police, taxi, fleet or frequent trailer towing. |
| 142000 | 228000 | 228 | Change the engine oil and engine oil filter. ++ Rotate the tires |
| 150000 | 240000 | 240 | Change the engine oil and engine oil filter. ++ Rotate the tires Replace the engine air cleaner filter. Replace the air conditioning filter. Inspect the brake linings, replace if necessary. Flush and replace engine coolant. |
+ This maintenance is recommended by the manufacturer, but is not required to maintain emissions warranty.
| WARNING | You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic. Failure to properly inspect and maintain your vehicle could result in a component malfunction and effect vehicle handling and performance. This could cause an accident Failure to follow these instructions may result in possible serious or fatal injury. |
Severe Duty Conditions
++ Change the engine oil and engine oil filter at every 4, 500 miles (7, 500 km) or 12 months if using your vehicle under any of the following severe duty conditions
- Stop and go driving.
- Driving in dusty conditions.
- Short trips of less than 10 miles (16 km).
- Trailer towing.
- Taxi, police, or delivery service (commercial service).
- Off-road or desert operation.
MAINTENANCE SCHEDULES - GRAND VOYAGER - EUROPE/UK - DIESEL ENGINE
The Scheduled Maintenance services listed in this manual must be done at the times or mileages specified to protect your vehicle warranty and ensure the best vehicle performance and reliability. More frequent maintenance may be needed for vehicles in severe operating conditions such as dusty areas and very short trip driving. Inspection and service should also be done anytime a malfunction is suspected.
Your vehicle is equipped with an automatic oil change indicator system. The oil change indicator system will remind you that it is time to take your vehicle in for scheduled maintenance
Based on engine operating conditions, the oil change indicator message will illuminate, that means that service is required for your vehicle. Have your vehicle serviced as soon as possible, within 500 miles (805 km).
Note. Under no circumstances should oil change intervals exceed 12, 500 miles (20 000 km) or 12 months, whichever comes first.
The vehicle is equipped with an engine oil change indicator system. The "Oil Change Required" message will flash in the EVIC display for approximately 10 seconds after a single chime has sounded to indicate the next scheduled oil change interval. The engine oil change indicator system is duty cycle based, which means the engine oil change interval may fluctuate dependent upon your personal driving style.
Unless reset, this message will continue to display each time you turn the ignition switch to the ON/RUN position. To turn off the message temporarily, press and release the Menu button. To reset the oil change indicator system (after performing the scheduled maintenance) perform the following procedure
- Turn the ignition switch to the "ON" position (Do not start the engine).
- Fully depress the accelerator pedal slowly three times in five seconds.
- Turn the ignition switch to the "LOCK" position.
Note. If the indicator message illuminates when you start the vehicle, the oil change indicator system did not reset. If necessary, repeat this procedure.
At Each Stop for Fuel
- Check the engine oil level about five minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the accuracy of the oil level reading. Add oil only when the level is at or below the ADD or MIN mark.
- Check the windshield washer solvent, add as required.
Once a Month
- Check the tire pressure and look for unusual wear or damage.
- Inspect the battery; clean and tighten the terminals as required.
- Check the fluid levels of engine coolant/antifreeze deaeration bottle, brake master cylinder, and transmission, and add as needed.
- Check all lights and all other electrical items for correct operation.
At Each Oil Change
- Change the engine oil filter.
- Inspect the exhaust system.
- Inspect brake hoses.
- Check the engine coolant/antifreeze level, hoses, and clamps.
- Inspect engine accessory drive belts. Replace as necessary.
- Inspect for the presence of water in the fuel filter/water separator unit.
REQUIRED MAINTENANCE INTERVALS - DIESEL
| Perform Maintenance Every | Maintenance Items | ||
|---|---|---|---|
| (Where time and mileage are listed, follow the interval that occurs first.) | |||
| Miles | Kilometers | Months | |
| 12500 | 20000 | 12 | Change the engine oil and engine oil filter.++ Rotate tires. If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter, replace if necessary. Replace the air conditioning filter. Drain the fuel filter/water separator unit Inspect the brake linings, replace if necessary. Inspect the exhaust system. Perform the first inspection at 12, 500 miles (20 000 km) or 12 months. |
| 25000 | 40000 | 24 | Change the engine oil and engine oil filter.++ Rotate tires. Replace the engine air cleaner filter. Replace the air conditioning filter. Replace the fuel filter Inspect the brake linings, replace if necessary. Inspect the CV Joints. Inspect the exhaust system. Inspect the front suspension, tie rod ends and boot seals, replace if necessary. |
| 37500 | 60000 | 36 | Change the engine oil and engine oil filter.++ Rotate tires. If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter, replace if necessary. Replace the air conditioning filter. Drain the fuel filter/water separator unit Inspect the brake linings, replace if necessary. Replace the engine accessory drive belt |
| 50000 | 80000 | 48 | Change the engine oil and engine oil filter.++ Rotate tires. Replace the engine air cleaner filter. Replace the air conditioning filter. Replace the fuel filter Inspect the brake linings, replace if necessary. Inspect the CV Joints. Inspect the exhaust system. Inspect the front suspension, tie rod ends and boot seals, replace if necessary. |
| 62500 | 100000 | 60 | Change the engine oil and engine oil filter.++ Rotate tires. If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter, replace if necessary. Replace the air conditioning filter. Drain the fuel filter/water separator unit Inspect the brake linings, replace if necessary. Change the automatic transmission fluid & filter if using your vehicle for any of the following: police, taxi, fleet or frequent trailer towing. |
| 75000 | 120000 | 72 | Change the engine oil and engine oil filter.++ Rotate tires. Replace the engine air cleaner filter. Replace the air conditioning filter. Replace the fuel filter Inspect the brake linings, replace if necessary. Inspect the CV Joints. Inspect the exhaust system. Inspect the front suspension, tie rod ends and boot seals, replace if necessary. Replace the engine accessory drive belt |
| 87500 | 140000 | 84 | Change the engine oil and engine oil filter.++ Rotate tires. If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter, replace if necessary. Replace the air conditioning filter. Drain the fuel filter/water separator unit Inspect the brake linings, replace if necessary. |
| 100000 | 160000 | 96 | Change the engine oil and engine oil filter.++ Rotate tires. Replace the engine air cleaner filter. Replace the air conditioning filter. Replace the fuel filter Inspect the brake linings, replace if necessary. Inspect the CV Joints. Inspect the exhaust system. Inspect the front suspension, tie rod ends and boot seals, replace if necessary. Flush and replace the engine coolant |
| 112500 | 180000 | 108 | Change the engine oil and engine oil filter.++ Rotate tires. If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the engine air cleaner filter, replace if necessary. Replace the air conditioning filter. Drain the fuel filter/water separator unit Inspect the brake linings, replace if necessary. Replace the engine accessory drive belt |
| 125000 | 200000 | 120 | Change the engine oil and engine oil filter.++ Rotate tires. Replace the engine air cleaner filter. Replace the fuel filter Replace the air conditioning filter. Inspect the brake linings, replace if necessary. Inspect the CV Joints. Inspect the exhaust system. Inspect the front suspension, tie rod ends and boot seals, replace if necessary. Change the automatic transmission fluid and filter Replace the engine timing belt, and timing belt tensioner |
| WARNING | You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent mechanic. Failure to properly inspect and maintain your vehicle could result in a component malfunction and effect vehicle handling and performance. This could cause an accident Failure to follow these instructions may result in possible serious or fatal injury. |
Severe Duty Conditions
++ Change the engine oil and engine oil filter at every 4, 500 miles (7, 500 km) or 12 months if using your vehicle under any of the following severe duty conditions
- Stop and go driving.
- Driving in dusty conditions.
- Short trips of less than 10 miles (16 km).
- Trailer towing.
- Taxi, police, or delivery service (commercial service).
- Off-road or desert operation.
INSPECTION
The following steps outline the dealer inspection procedure required every 5 years for vehicles covered under the terms of the Lifetime Powertrain Warranty. Refer to the appropriate warranty information for additional terms and coverages applicable to the Lifetime Powertrain Warranty.
- Lift the vehicle on a suitable hoist.
- Check all Powertrain components for leaks or physical damage. Note any concerns.
- Lower the vehicle and check the level and condition of the engine oil.
- Connect a diagnostic scan tool and check for any active Powertrain Diagnostic Trouble Codes (DTC).
STANDARD PROCEDURE - NEW VEHICLE PREPARATION
| DESCRIPTION | ACTION |
|---|---|
| Keep All Protective Transit Film and Wheel Covers & Films on vehicle until sold, or up to 180 Days | Keep All Protective Transit Film and Wheel Covers & Films on vehicle until sold, or up to 180 Days. |
| Install Ignition Off Draw (IOD) Fuse | Locate and install/connect Ignition Off Draw fuse or connector. |
| Inflate tire pressure to maximum side wall pressure | Increase the tire pressure to maximum sidewall pressure if vehicle is going into lot storage. |
| Install all "Shipped Loose" items | Install all "Shipped Loose" items |
| Install Front License Plate Bracket (if required) | Install Front License Plate Bracket |
| Install Roof Rack | Install Roof Rack |
| Install Antenna | Install Antenna |
| Install Wheel Center Caps (if equipped) | Install Wheel Center Caps |
NEW VEHICLE PREP INSTRUCTIONS - VEHICLE READINESS
| DESCRIPTION | ACTION |
|---|---|
| Hood Latch and Safety Catch - Adjust as Needed | Verify the operation of the hood release system including the inside hood release lever and the outside hood secondary safety catch. Adjust if necessary. The safety catch prevents the hood from going to the full open position until it is manually released. To test the safety catch, unlatch the hood with the interior hood release lever and attempt to raise the hood without operating the safety catch. |
| Battery State-of-Charge - document voltage | Check the battery state of charge by connecting a digital voltmeter at the jump-start locations. The battery voltage should be at least 12.4 volts. If charging is necessary, follow the service manual procedures and recharge the battery. Record voltage on New Vehicle Prep (NVP) form. |
| Loose Attachments, Routing and Clearance | Inspect the following for routing, loose attachments, connections, and clearance. Reroute and tighten as required: Brake Lines, Fuel Lines, Power Steering Hoses, Vacuum Hoses, Clutch Lines, Refrigerant Lines, Wiring, Belts. |
| All Fluid Levels | Refer to the owner's manual or service information for proper fluid level inspection locations. |
| No Fluid Leaks present | Visually inspect the underhood area to make sure absence of fluid leaks. Check clamps for tightness and full engagement. |
NEW VEHICLE PREP INSTRUCTIONS - UNDERHOOD
| DESCRIPTION | ACTION |
|---|---|
| No Fluid Leaks present | Raise the vehicle on an appropriate hoist and check the following: Loose Attachments, Routing Clearance and Damage, Absence of Fluid Leaks. Refer to Service Information for proper lift points. Check clamps for tightness and full engagement. |
| Loose Attachments, Routing, Clearance, Damage | Raise the vehicle on an appropriate hoist and check the following: Loose Attachments, Routing Clearance and Damage, Absence of Fluid Leaks. Refer to Service Information for proper lift points. Check clamps for tightness and full engagement. |
NEW VEHICLE PREP INSTRUCTIONS - UNDER VEHICLE
| DESCRIPTION | ACTION |
|---|---|
| Perform Road Test, Mileage: Before ______ After ______ | Record mileage before and after road test. |
| Engine Starts with All Keys | Start vehicle with all sets of keys. |
| All Warning Lights and Gauges / No DTCs | Verify all warning lights and gauges are operating properly, and no fault codes exist. |
| Keyless Go (if equipped) | Make sure vehicle starts with push button, when key is inside vehicle. |
| Engine Starts Only in Park & Neutral | Verify engine will only start while automatic transmission is in park or neutral. |
| Service and Parking Brakes | Apply the service brakes while the car is in motion. Be sure the brake operation is smooth and positive. Make sure the vehicle stops in a straight line and without pulling to one side. Make sure there is no shudder or vibration when braking. Make sure that the parking brake is easy to operate. Make sure the parking brake does not drag. |
| Brake Transmission Shift Interlock | Make sure that the vehicle will only start when the brake is depressed on vehicles with automatic transmission. |
| Automatic Transmission Shifting | Make sure that the park lock mechanism holds the vehicle. With the vehicle on a grade, put the automatic transmission in park and slowly release the service brake to check the operation of the park mechanism. Make sure the shift lever operates easily and smoothly. Check for smooth shifting. Check for proper upshifting and downshifting. |
| Autostick | Verify that Autostick feature allows proper shifting through the gears. |
NEW VEHICLE PREP INSTRUCTIONS - ROAD TEST
| DESCRIPTION | ACTION |
|---|---|
| Engine Performance - Cold | The engine should: start properly, idle smoothly and at proper speed, be free from stumbling or hesitation, produce sufficient power, be free of unusual noises, operate within the proper temperature range, and stop when the ignition key is shut off or stop button is depressed. |
| Engine Performance - Warm | The engine should: start properly, idle smoothly and at proper speed, be free from stumbling or hesitation, produce sufficient power, be free of unusual noises, operate within the proper temperature range, and stop when the ignition key is shut off or stop button is depressed. |
| Steering and Handling | Check that the power assist works properly. Make sure that the steering wheel does not vibrate abnormally at idle or road speed. Make sure that the steering wheel is centered when traveling in a straight line. Check that the vehicle does not drift to either side on flat road surfaces. Make sure that the vehicle does not vibrate or shake abnormally. |
| Noise, Vibration, Squeaks, or Rattles | Check that the vehicle is free of noise, vibrations, squeaks, or rattles. Tighten any loose fasteners. |
| Heater / Defrost - Front | Check the heater operation after the vehicle has reached operating temperature. Operate blower motor at all speeds. Operate the system in all modes. Check for hot air at all appropriate outlets. Check for temperature control operation. |
| Air Conditioning | Make sure that the A/C system cools properly. Operate blower motor at all speeds. Check for cool air at all temperature outlets. Operate the system in all modes. |
| Rear Heater and Air Conditioning (if equipped) | Check the rear heater and A/C for proper operation. |
| Defrost - Rear | Make sure that the electric heated rear defroster operates correctly. Turn on and feel for warmth. |
| Blindspot Monitoring System (if equipped) | While on road test, verify that the visual warning indicators located on the side view mirrors are operating properly when an object is within the detection zone. |
| Cruise Control (if equipped) | Check the "on/off" switch. Check the "set" operation. Check the "resume" function. Check the "accelerate" and "decelerate" function. Check the "cancel" button. Check the brake/clutch release function. If equipped, verify operation of Adaptive Cruise Control function. |
| Set Compass Variance / Calculation (if equipped) | Refer to the service information on TechCONNECT for information regarding compass setting procedures. |
NEW VEHICLE PREP INSTRUCTIONS - ROAD TEST
| DESCRIPTION | ACTION |
|---|---|
| Tire Pressure Monitoring System | Verify that Tire Pressure Monitoring Indicator Light is not illuminated when tires are above minimum inflation recommendations. Make sure that indicator lamp is not flashing/chiming. |
| Park Assist (if equipped) | Put vehicle in reverse and slowly back up toward an object. Verify that Park Assist warning icon, lights and chimes operate properly as object is approached. |
| Back-Up Camera (if equipped) | Put vehicle in reverse, verify that screen provides a clear and visible image from rear of vehicle. |
NEW VEHICLE PREP INSTRUCTIONS - ROAD TEST
| DESCRIPTION | ACTION |
|---|---|
| Visually Inspect Interior Parts for Damage, Fit, etc. | From the interior of the vehicle, open and close all doors to make sure ease of operation. Fully open and close the glove box to make sure proper operation. Fully open and close the console door to make sure proper operation. Check interior panels for proper fit and free from damage. |
| All Interior Lamps and Horn | Operate and visually inspect all interior lights and switches, including: Dome/Map lamps, and if equipped the following: vanity mirror lamps, glove box lamps, ash tray lamp, cigar lighter lamp, radio lamps, door mounted lamps, illuminated entry system. Make sure that the horn operates properly. |
| Rear View Mirror | Check that the rearview mirror's day/night function Is operating properly. |
| Front and Rear Wipers and Washers | Activate front windshield wipers, and if equipped, rear window wipers and check for proper operation at all speeds. Activate the front and if equipped, the rear washer. Check the spray pattern for proper operation and aim. Check the intermittent wipe feature for proper operation. |
| All interior Door Locks including Child Locks | Check all interior door locks for proper operation, including rear child safety door locks if equipped. Place in the unlocked position. |
NEW VEHICLE PREP INSTRUCTIONS - INTERIOR
| DESCRIPTION | ACTION |
|---|---|
| Steering Wheel Mounted Controls | Check all steering wheel controls for proper operation. |
| Memory Mirror / Seat (if equipped) | Verify the proper operation of the memory mirror and seat system. |
| Cigar Lighter (if equipped) | Check cigar lighter for proper operation. |
| Power Windows and Window Lock Switch | Fully open and close all power windows to make sure proper operation and sealing. Make sure that the windows operate properly at each door. Verify that window lock button is operating properly. |
| Power Adjustable Pedals (if equipped) | Check the adjustable pedals for proper operation by pressing the switch on the steering column. |
| Outside Power Mirrors | Check power mirrors for proper operation. |
| Power Heated Mirrors (if equipped) | Check power heated mirrors for proper operation. |
| Seats and Seat Belts - All Adjustments | Check for correct installation and operation of seat and shoulder belts, and retractors. Check that the restraint system safety labels regarding the use of seatbelts and airbags are in place. Fully cycle the seats for proper adjustments and verify that each seat is securely mounted. Fold down and latch the rear seats. Pull forward to check that the latches operate correctly. Check for proper head restraint operation. |
| Power Sunroof (if equipped) | Cycle sunroof. Make sure that the sunroof opens and closes easily. Verify proper operation of one touch open/close feature if equipped. |
| Set Clock(s) | Set all clocks to correct time. Refer to Owner's Manual for information regarding clock setting procedures. |
| Audio System | Turn the radio on and check reception in both AM and FM modes. Check that the CD player operates properly. Check for good sound quality from all speakers. |
| Satellite Radio (if equipped) | Turn on satellite radio and verify reception. |
| Disable Front Seat Video (if equipped) | Use the scan tool to disable front seat video while vehicle is not in park. |
| Video System (if equipped) | Test the DVD player to make sure that a DVD will load properly and display on the screen. |
| Wireless Headphones / Video Remote (if equipped) | Check for proper operation of the Wireless Headphones / Video Remote. |
NEW VEHICLE PREP INSTRUCTIONS - INTERIOR
| DESCRIPTION | ACTION |
|---|---|
| Heated Steering Wheel (if equipped) | Verify that heated steering wheel is functioning properly. |
| Power Outlet(s) | Check all power outlets for proper operation. |
| Integrated Child Seat / Belt | Check the child restraints and child seats for proper operation. |
| Storage bins properly seated around the spare tire | Verify that storage bins are properly seated. |
| Power Folding Headrests (if equipped) | Verify proper operation of power folding third row head restraints by pressing the power folding switch located on the instrument panel switch bank. |
| Heated Seats (if equipped) | Check for proper operation of heated seats on all power levels, on all equipped seats. |
| Power Cooled Seats (if equipped) | Check for proper operation of ventilated seats on all power levels, on all equipped seats. |
| Cargo Compartment Cover (if equipped) | Check the rear cargo compartment cover is operating properly. |
NEW VEHICLE PREP INSTRUCTIONS - INTERIOR
| DESCRIPTION | ACTION |
|---|---|
| Inspect Body and Paint for Damage and Fit/ Finish | Inspect the body exterior for damage, loose or missing items. During the inspection, make sure that no vehicle damage occurred from the time the vehicle was received and the beginning of the New Vehicle Preparation. |
| Exterior Lamps - Headlamps, Turn Signals, Hazards, Park/Tail/License Plate, Trunk Lights, etc. | Operate and visually inspect the following: Headlamps (High/Low Beams), turn signals, hazard warning flashers, parking/tail/license plate lamps, reverse/back up lamps, fog lamps, stop lamps including center mounted stop lamp, daytime running lamps (if equipped), clearance lamps, cargo bed lamps, any other lamps. |
| Doors, Liftgate and Tailgate - Adjust Strikers as Needed | Open each door/liftgate/tailgate from the outside to check outside door handle operation. Check the door detent. Partially close all doors to check the open-door detent. Close all doors/liftgates/tailgates to check the operation of latches and strikers. Adjust strikers as required. Verify liftgate/tailgate ease of operation. |
| Power Liftgate - Inspect for fit and operation (if equipped) | Verify all modes of operation of the power liftgate, including operating the liftgate using the inside switches and the Remote Keyless Entry transmitter. |
| Power Sliding Door - Inspect for Fit and Operation (if equipped) | Verify all modes of operation of the power sliding door, including operating the sliding door using the inside switches and the Remote Keyless Entry transmitter. |
| Security Alarm Test (if equipped) | Lock doors using the Remote Keyless Entry Transmitter. Verify the operation of the Vehicle Security System warning lamp. |
| Passive Entry (if equipped) | Verify that the Keyless Enter-N-Go feature is operating properly, by grabbing the door handle of the locked vehicle, while the Remote Keyless Entry transmitter key is within 5 feet of the vehicle. The door should unlock automatically. |
| Remote Keyless Entry (if equipped) | Verify that doors unlock properly using all key FOBS. |
| Remote Start (if equipped) | Verify that engine starts with all keys when using Remote Keyless Entry Transmitter. |
| Lock and Unlock all doors with all mechanical keys | Verify all doors lock and unlock with all mechanical keys. |
NEW VEHICLE PREP INSTRUCTIONS - EXTERIOR
| DESCRIPTION | ACTION |
|---|---|
| Keep all protective transit film, wheel covers and films on vehicle until sold | Keep all protective transit film, wheel covers and films on vehicle until sold. |
| Inflate tire pressure to maximum side wall pressure | Inflate tire pressure to maximum side wall pressure (except heavy duty trucks.) |
| Remove ignition off draw (IOD) Fuse | Remove fuse before storing vehicle to conserve battery. |
NEW VEHICLE PREP INSTRUCTIONS - VEHICLE STORAGE
| DESCRIPTION | ACTION |
|---|---|
| Perform all incomplete recalls and RRTs | Perform all incomplete recalls and RRTs. |
| Remove interior and exterior Transportation Protective Covers | Remove exterior protective coatings/coverings from vehicle, remove interior protective covers, grease markings on door jambs, unnecessary labels, etc. |
| Inspect paint and body, touch up as needed | Make sure that the body is free from paint chips or scratches. Touch up any chips/scratches using thin layers of paint. Make sure that the body is free from dings and dents. |
| Install IOD Fuse | Install fuse prior to delivery. |
| Test and record battery state of charge | Check the battery state of charge by connecting a digital voltmeter at the jump-start locations. The battery voltage should be at least 12.4 volts. If charging is necessary, follow the service manual procedures and recharge the battery. Record voltage on New Vehicle Prep (NVP) form. |
| Adjust tire pressures including spare to door placard | Adjust tire pressures including spare to door placard. |
| Wash and clean vehicle exterior | Wash the entire vehicle. Clean the tire sidewalls and wheel/wheel covers (use non - acidic wheel cleaner). Clean exterior/interior glass surfaces. |
| Clean vehicle interior | Inspect the interior trim, seats, carpeting, and moldings. Clean as necessary. |
NEW VEHICLE PREP INSTRUCTIONS - FINAL DETAIL & INSPECTION
WARNINGS AND CAUTIONS
| WARNING | Do not allow towing attachment devices to contact the fuel tank or lines. Fuel leak can result. Do not lift or tow vehicle by front or rear bumper. Do not go under a lifted vehicle if not supported properly on safety stands. Do not allow passengers to ride in a towed vehicle. Use a safety chain that is independent from the towing attachment device. Failure to follow these instructions may result in possible serious or fatal injury. |
| CAUTION | Do not damage brake lines, exhaust system, shock absorbers, sway bars, or any other under vehicle components when attaching towing device to vehicle. Do not secure vehicle to towing device by the use of front or rear suspension or steering components. Remove or secure loose or protruding objects from a damaged vehicle before towing. Refer to state and local rules and regulations before towing a vehicle. Do not allow weight of towed vehicle to bear on lower fascia, air dams, or spoilers. |
Scheme 7
| 1 - WHEEL LIFT |
|---|
| 2 - FLAT BED |
To avoid damage to bumper fascia and air dams use
- FWD vehicles, use of a flat bed towing device or a wheel lift (1) is recommended.
- AWD vehicles, a flat bed towing device (2) or a wheel lift and towing dolly is recommended.
When using a wheel lift towing device, be sure the disabled vehicle has at least 100 mm (4 in.) ground clearance. If minimum ground clearance cannot be reached, use a towing dolly. If a flat bed device is used, the approach angle should not exceed 15 degrees.
GROUND CLEARANCE
| CAUTION | If vehicle is towed with wheels removed, install lug nuts to retain brake drums or rotors. |
A towed vehicle should be raised until the lifted wheels are a minimum 100 mm (4 in.) from the ground. Be sure there is at least 100 mm (4 in.) clearance between the tail pipe and the ground. If necessary, remove the wheels from the front end of the vehicle and lower the front end closer to the ground, to increase the ground clearance at the rear of the vehicle. Install lug nuts on wheel attaching studs to retain brake drums or rotors.
LOCKED VEHICLE TOWING
When a locked vehicle must be towed with the front wheels on the ground, use a towing dolly or flat bed hauler.
FLAT TOWING WITH TOW BAR
- Three speed automatic transaxle vehicles can be flat towed at speeds not to exceed 40 km/h (25 mph) for not more than 25 km (15 miles). The steering column must be unlocked and gear selector in neutral.
- Four speed electronic automatic transaxle vehicles can be flat towed at speeds not to exceed 72 km/h (44 mph) for not more than 160 km (100 miles). The steering column must be unlocked and gear selector in neutral.
- AWD models should not be flat towed. For additional information, refer to «RECOMMENDED TOWING EQUIPMENT»(/chrysler/town-country/v-2010-2016/remont/fuses-circuit-breakers/#vehicle-quick-reference) in this section.
FLAT BED TOWING TIE DOWNS
| CAUTION | Do not tie vehicle down by attaching chains or cables to suspension components or engine mounts Damage to vehicle can result. |
The vehicle can be tied to a flat bed device using the two pair of front slots on the bottom surface of the rails, behind the front wheels. The two pair of rear slots on the bottom of the rail between the bumper extension bolts and on the bottom of the rail just rearward of the jounce bumper. Vehicles equipped with a rear sway bar have brackets at this location.
TOWING - FRONT WHEEL LIFT
If the vehicle is being towed from the front, whenever possible ensure at least 10 inches road clearance to the tires.
TOWING - REAR WHEEL LIFT
If a vehicle cannot be towed with the front wheels lifted, the rear wheels can be lifted provided the following guide lines are observed.
| CAUTION | Do not use steering column lock to secure steering wheel during towing operation. |
- On AWD vehicles, all four wheels must be free to rotate. Use towing dollies at unlifted end of vehicle.
- Unlock steering column and secure steering wheel in straight ahead position with a clamp device designed for towing.
- Three speed automatic transaxle vehicles can be flat towed at speeds not to exceed 40 km/h (25 mph) for not more than 25 km (15 miles). The steering column must be unlocked and gear selector in neutral.
- Four speed electronic automatic transaxle vehicles can be flat towed at speeds not to exceed 72 km/h (44 mph) for not more than 160 km (100 miles). The steering column must be unlocked and gear selector in neutral.