Contents Section: Oem General Information All sections

Vehicle Data Chrysler PT Cruiser I

Oem General Information 9 illustrations ~1014 words

DESCRIPTION

The Body Code Plate is located in the engine compartment on the plenum behind the right side strut tower. (Scheme 1)and (Scheme 2). There are seven lines of information on the body code plate. Lines 4, 5, 6, and 7 are not used to define service information. Information reads from left to right, starting with line 3 in the center of the plate to line 1 at the bottom of the plate.

Scheme 1

Scheme 1: DESCRIPTION
1 - PRIMARY PAINT
2 - SECONDARY PAINT
3 - VINYL ROOF
4 - VEHICLE ORDER NUMBER
5 - CAR LINE SHELL
6 - PAINT PROCEDURE
7 - ENGINE
8 - TRIM
9 - TRANSMISSION
10 - MARKET
11 - VIN

Scheme 2

Scheme 2
1 - BODY CODE PLATE
2 - BODY CODE EMBOSS

DIGITS 1, 2, AND 3

Paint procedure

DIGIT 4

Open Space

DIGITS 5 THROUGH 7

Primary paint

DIGIT 8 AND 9

Open Space

DIGITS 10 THROUGH 12

Secondary Paint

DIGIT 13 AND 14

Open Space

DIGITS 15 THROUGH 18

Interior Trim Code

DIGIT 19

Open Space

DIGITS 20, 21, AND 22

Engine Code

  1. EJD = 1.6L Four Cylinder 16 Valves SOHC Gasoline
  2. ECC = 2.0L Four Cylinder 16 Valves DOHC Gasoline
  3. EDJ = 2.2L Four Cylinder Turbo Diesel Engine
  4. EDZ = 2.4L Four Cylinder 16 Valves DOHC Gasoline
  5. EDV = 2.4L Four Cylinder 16 Valves DOHC H.O. Turbo Gasoline

DIGIT 23

Open Space

Transaxle Codes

  1. DGL = 41TE 4-Speed Electronic Automatic Transaxle
  2. DD5 = NV T350 5-Speed Manual Transaxle
  3. DDD = GETRAG 288 5-Speed Manual Transaxle

Open Space

DIGIT 5

Market Code

  1. C = Canada
  2. B = International
  3. M = Mexico
  4. U = United States

DIGIT 6

Open Space

DIGITS 7 THROUGH 23

Vehicle Identification Number

  1. (Refer to «DESCRIPTION - VEHICLE IDENTIFICATION NUMBER»(/chrysler/pt-cruiser/i-2000-2010/remont/oem-general-information/#vehicle-data__description-vehicle-identification-number) ) for proper breakdown of VIN code.

IF TWO BODY CODE PLATES ARE REQUIRED

The last code shown on either plate will be followed by END. When two plates are required, the last code space on the first plate will indicate (CTD)

When a second plate is required, the first four spaces of each line will not be used due to overlap of the plates.

The SAE bolt strength grades range from grade 2 to grade 8. The higher the grade number, the greater the bolt strength. Identification is determined by the line marks on the top of each bolt head. The actual bolt strength grade corresponds to the number of line marks plus 2. The most commonly used metric bolt strength classes are 9.8 and 10.9. The metric strength class identification number is imprinted on the head of the bolt. The higher the class number, the greater the bolt strength. Some metric nuts are imprinted with a single-digit strength class on the nut face. Refer to the Fastener Identification and Fastener Strength Charts.

Scheme 3

Scheme 3: DESCRIPTION
Bolt Markings8.8/8.910.912.9
Bolt Dia.N.mFt. Lbs.N.mFt. Lbs.N.mFt. Lbs.
612105*14120*1612
825250*32233828
10544060457455
12957010880135100
14155115175130216160
16243180324210324240
* Inch Lbs.

BOLT MARKINGS AND TORQUES - METRIC

Bolt MarkingsGrade 5Grade 8
Bolt Dia.N.mFt. LbsN.mFt. Lbs
1/4 - 201095*14125*
1/4 - 281095*17150*
5/16 - 1822200*30270*
5/16 - 2426240*33300*
3/8 - 1640305540
3/8 - 2447356045
7/16 - 1468508865
7/16 - 2074559570
1/2 - 1310175135100
1/2 -2011585150110
9/16 - 12135105182135
9/16 - 18155115202150
5/8 - 11202150263195
5/8 - 18215160284210
3/4 - 10230170297220
3/4 - 16236175304225
7/8 - 14405300540400
* Inch Lbs.

BOLT MARKINGS AND TORQUES - U. S. CUSTOMARY

FASTENER USAGE

WARNINGUSE OF AN INCORRECT FASTENER MAY RESULT IN COMPONENT DAMAGE OR PERSONAL INJURY.

Fasteners and torque specifications references in this service information are identified in metric and SAE format.

During any maintenance or repair procedures, it is important to salvage all fasteners (nuts, bolts, etc.) for reassembly. If the fastener is not salvageable, a fastener of equivalent specification must be used.

THREADED HOLE REPAIR

Most stripped threaded holes can be repaired using a Helicoil®. Follow the vehicle or Helicoil® recommendations for application and repair procedures.

Scheme 4

Scheme 4: DESCRIPTION
1High Beam13Rear Window Washer
2Fog Lamps14Fuel
3Headlamp, Parking Lamps, Panel Lamps15Engine Coolant Temperature
4Turn Warning16Battery Charging Condition
5Hazard Warning17Engine Oil
6Windshield Washer18Seat Belt
7Windshield Wiper19Brake Failure
8Windshield Wiper and Washer20Parking Brake
9Wind screen Demisting and Defrosting21Front Hood
10Ventilating Fan22Rear hood (Decklid)
11Rear Window Defogger23Horn
12Rear Window Wiper24Lighter

The graphic symbols illustrated in the following International Control and Display Symbols Chart are used to identify various instrument controls. The symbols correspond to the controls and displays that are located on the instrument panel.

Scheme 5

Scheme 5: DESCRIPTION

The metric system is based on quantities of one, ten, one hundred, one thousand and one million.

The following chart will assist in converting metric units to equivalent English and SAE units, or vise versa.

MULTIPLYBYTO GETMULTIPLYBYTO GET
In-lbsX 0.11298= Newton Meters (N.m)N.mX 8.851= in-lbs
Ft-lbsX 1.3558= Newton Meters (N.m)N.mX 0.7376= ft-lbs
Inches Hg (60° F)X 3.377= Kilopascals (kPa)KPaX 0.2961= Inches Hg
PsiX 6.895= Kilopascals (kPa)KPaX 0.145= psi
InchesX 25.4= Millimeters (mm)MmX 0.03937= Inches
FeetX 0.3048= Meters (M)MX 3.281= Feet
YardsX 0.9144= MetersMX 1.0936= Yards
MphX 1.6093= Kilometers/Hr. (Km/h)Km/hX 0.6214= mph
Feet/SecX 0.3048= Meters/Sec (M/S)M/SX 3.281= Feet/Sec
MphX 0.4470= Meters/Sec (M/S)M/SX 2.237= mph
Kilometers/Hr. (Km/h)X 0.27778= Meters/Sec (M/S)M/SX 3.600Kilometers/Hr. (Km/h)

CONVERSION FORMULAS AND EQUIVALENT VALUES

1 inch = 25 Millimeters1 Cubic Inch = 16 Cubic Centimeters
1 Foot = 0.3 Meter1 Cubic Foot = 0.03 Cubic Meter
1 Yard = 0.9 Meter1 Cubic Yard = 0.8 Cubic Meter
1 Mile = 1.6 Kilometers

COMMON METRIC EQUIVALENTS

(Scheme 5)to convert torque values listed in metric Newton- meters (N.m). Also, use the chart to convert between millimeters (mm) and inches (in.).

ClassDiameter mmPitch mmSpecified torque
Hexagon head boltHexagon flange bolt
N.mKgf-cmFt-lbfN.mKgf-cmFt-lbf
4T6155548 in.-lbf66052 in.-lbf
81.2512.513091414510
101.2526260192929021
121.2547480355354039
141.574760558485061
161.51151,15083
5T616.56556 in.-lbf7.57565 in.-lbf
81.2515.51601217.517513
101.2532330243636026
121.2559600436567048
141.591930671001,05076
161.51401,400101
6T6188069 in.-lbf99078 in.-lbf
81.2519195142121015
101.2539400294444032
121.2571730538081059
141.51101,100801251,25090
161.51701,750127
7T6110,51108121209
81.2525260192829021
101.2552530385859043
121.2595970701051,05076
141.51451,5001081651,700123
161.52302,300166
8T81.2529300223333024
101.2561620456869050
121.251101,100801201,25090
9T81.2534340253738027
101.2570710517879057
121.251251,300941401,450105
10T81.2538390284243031
101.2578800588889064
121.251401,4501051551,600116
11T81.2542430314748035
101.2587890649799072
121.251551,6001161751,800130

SPECIFIED TORQUE FOR STANDARD BOLTS

Individual Torque Charts appear within many of the service information articles. Refer to SPECIFIED TORQUE FOR STANDARD BOLTS for torque references not listed in the individual torque charts.

DESCRIPTION - VEHICLE IDENTIFICATION NUMBER

The Vehicle Identification Number (VIN) is located on the upper left corner of the instrument panel, near the left A-Pillar. The VIN consists of 17 characters in a combination of letters and numbers that provide specific information about the vehicle. (Scheme 6) Refer to VIN CODE DECODING table.

To protect the consumer from theft and possible fraud the manufacturer is required to include a Check Digit at the ninth position of the Vehicle Identification Number. The check digit is used by the manufacturer and government agencies to verify the authenticity of the vehicle and official documentation. The formula to use the check digit is not released to the general public.

Scheme 6

Scheme 6: DESCRIPTION - VEHICLE IDENTIFICATION NUMBER
1 - Vehicle Identification Number (VIN)
2 - Instrument Panel
POSITIONINTERPRETATIONCODE = DESCRIPTION
1Country of Origin3 = Manufactured by DaimlerChrysler DeMexico
2MakeC = Chrysler
3Vehicle Type3 = Passenger Car
4 = Multipurpose Passenger Vehicle Less Side Airbags
8 = Multi-purpose Passenger Vehicle With Side Airbags
4Restraint SystemA = Restraint System Active Front And Side Air Bags
E = Restraint System Active Driver And Passenger Air Bags Without Side Air Bags
Weight / G.V.W.F = 1815 - 2267 KG (4001 - 5000 lbs.)
5LineY = Cruiser (LHD) U.S, Canada, Export
2 = Cruiser (LHD) Mexico
4 = Cruiser (RHD)
6Series4 = Cruiser - U.S. Canada
4 = Cruiser Classic - Export
5 = Cruiser Touring - U.S, Canada
5 = Cruiser Touring - U.S, Canada, Export
6 = Cruiser Limited - U.S, Canada, Export
6 = Cruiser Carbrio Limited - Export
* = = Cruiser Carbrio Limited - Export
7 = Cruiser Carbrio GT - Export
* = Cruiser Carbrio GT - Export
7 = Cruiser GT U.S, Canada
7 = Cruiser GT U.S, Canada, Export
Series P54 = Cruiser
5 = Cruiser Touring
6 = Cruiser GT
7 = Cruiser GT
TransmissionB = 4 Speed Automatic
N = 5 Speed Manual
7Body Style5 = 2 Door Convertible
8 = Hatchback
8EngineB = 2.4L I4 Cyl. 16 Valve DOHC Gasoline (SMPI)
F = 1.6 L I4 Cyl. 16 Valve Gasoline (SMPI)
G = 2.4 L I4 Cyl. 16 Valve DOHC High Output Turbo Gasoline
E = 2.4 L I4 Cyl. 16 Valve DOHC Turbo Gasoline
S = 2.4 L I4 Cyl. 16 Valve DOHC High Output Turbo Gasoline
U = 2.2 L I4 Cyl. Turbo Diesel
X = 2.4L I4 Cyl. 16 Valve DOHC Gasoline (SMPI)
8 = 2.4 L I4 Cyl. 16 Valve DOHC Turbo Gasoline
9Check DigitSee explanation under DESCRIPTION - VEHICLE IDENTIFICATION NUMBER .
10Model Year5 = 2005
11Assembly PlantT = Toluca Assembly
12 Though 17Vehicle Build Sequence6 digit number assigned by assembly plant.

VIN CODE DECODING

A vehicle certification label is attached to the rear shut face of the driver's door. (Scheme 7) This label indicates date of manufacture (month and year), Gross Vehicle Weight Rating (GVWR), Gross Axle Weight Rating (GAWR) front, Gross Axle Weight Rating (GAWR) rear and the Vehicle Identification Number (VIN). The Month, Day and Hour of manufacture is also included.

All communications or inquiries regarding the vehicle should include the Month-Day-Hour and Vehicle Identification Number.

Scheme 7

Scheme 7: DESCRIPTION

An E-mark Label is located on the rear shut face of the driver's door. The label contains the following information: (Scheme 8)

  1. Date of Manufacture
  2. Month-Day-Hour (MDH)
  3. Vehicle Identification Number (VIN)
  4. Country Codes
  5. Regulation Number
  6. Regulation Amendment Number
  7. Approval Number

Scheme 8

Scheme 8
1 - COUNTRY CODE
2 - REGULATION NUMBER
3 - APPROVAL NUMBER
4 - AMENDMENT NUMBER

All models have a Vehicle Emission Control Information (VECI) Label. Chrysler permanently attaches the label in the engine compartment. It cannot be removed without defacing information and destroying the label.

The label contains the vehicle's emission specifications and vacuum hose routings. All hoses must be connected and routed according to the label.

The Manufacturer Plate is located in the engine compartment on the passenger side rear corner of the hood. The plate contains five lines of information: (Scheme 9)

  1. Vehicle Identification Number (VIN)
  2. Gross Vehicle Mass (GVM)
  3. Gross Train Mass (GTM)
  4. Gross Front Axle Rating (GFAR)
  5. Gross Rear Axle Rating (GRAR)

Scheme 9

Scheme 9