Repair manual
Chrysler PT Cruiser I Repair Manual
Step-by-step repair and maintenance instructions for the Chrysler PT Cruiser I (2000–2010): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
71sections
1117articles
ENManual language
- DESCRIPTION
- INTRODUCTION
- ENGINE PERFORMANCE
- ENGINE MECHANICAL
- CYLINDER COMPRESSION PRESSURE TEST
- CYLINDER COMBUSTION PRESSURE LEAKAGE TEST
- CYLINDER HEAD GASKET
- CYLINDER-TO-CYLINDER LEAKAGE TEST
- CYLINDER-TO-WATER JACKET LEAKAGE TEST
- VISUAL TEST METHOD
- COOLING SYSTEM TESTER METHOD
- CHEMICAL TEST METHOD
- LASH ADJUSTER NOISE DIAGNOSIS
- ENGINE OIL LEAK INSPECTION
- INSPECTION FOR REAR SEAL AREA LEAKS
- REPAIR OF DAMAGED OR WORN THREADS
- HYDROSTATIC LOCKED ENGINE
- FORM-IN-PLACE GASKETS AND SEALERS
- SEALER APPLICATION
- ENGINE GASKET SURFACE PREPARATION
- MEASURING BEARING CLEARANCE USING PLASTIGAGE
- ENGINE CORE AND OIL GALLERY PLUGS
- INSTALLATION - ENGINE ASSEMBLY
- TORQUE
- REMOVAL
- INSTALLATION
- CLEANING
- INSTALLATION - CYLINDER HEAD
- INSPECTION
- STANDARD PROCEDURE - VALVE AND VALVE SEAT REFACING
- ENGINE BLOCK
- CYLINDER BORE
- CYLINDER BORE AND PISTON - FITTING
- UPPER TORQUE STRUT
- LOWER TORQUE STRUT
- ADJUSTMENT
- OPERATION
- CHECKING ENGINE OIL PRESSURE
- UPPER INTAKE MANIFOLD
- LOWER INTAKE MANIFOLD
- VALVE TIMING VERIFICATION
- TIMING CHAIN AND GUIDES
- CAMSHAFT SPROCKET
- CRANKSHAFT SPROCKET
- DESCRIPTION
- ENGINE DIAGNOSIS - INTRODUCTION
- ENGINE DIAGNOSIS - PERFORMANCE
- ENGINE DIAGNOSIS - MECHANICAL
- CYLINDER COMBUSTION PRESSURE LEAKAGE TEST
- CYLINDER COMPRESSION PRESSURE TEST
- ENGINE OIL LEAK INSPECTION
- INSPECTION FOR REAR SEAL AREA LEAKS
- REPAIR OF DAMAGED OR WORN THREADS
- HYDROSTATIC LOCKED ENGINE
- FORM-IN-PLACE GASKETS AND SEALERS
- SEALER APPLICATION
- ENGINE GASKET SURFACE PREPARATION
- ENGINE CORE AND OIL GALLERY PLUGS
- MEASURING BEARING CLEARANCE USING PLASTIGAGE
- INSTALLATION - ENGINE ASSEMBLY
- 2.4L ENGINE
- TORQUE
- INSTALLATION
- REMOVAL
- CYLINDER HEAD GASKET
- CYLINDER-TO-CYLINDER LEAKAGE TEST
- CYLINDER-TO-WATER JACKET LEAKAGE TEST
- VISUAL TEST METHOD
- COOLING SYSTEM TESTER METHOD
- CHEMICAL TEST METHOD
- CLEANING
- INSTALLATION - CYLINDER HEAD
- OPERATION
- MEASURING CAMSHAFT END PLAY
- INSPECTION
- HYDRAULIC LASH ADJUSTER NOISE DIAGNOSIS
- CYLINDER HEAD ON
- CYLINDER HEAD OFF
- ENGINE BLOCK
- CYLINDER BORE
- MEASURING CRANKSHAFT END PLAY
- REMOVAL - CRANKSHAFT
- CRANKSHAFT MAIN BEARING LOCATION
- Non-Turbo
- Turbo
- PISTON TO CYLINDER BORE FITTING
- CONNECTING ROD - FITTING
- STRUCTURAL COLLAR-AUTOMATIC TRANSAXLE EQUIPPED
- STRUCTURAL COLLAR-MANUAL TRANSAXLE EQUIPPED
- UPPER
- INSTALLATION - LOWER
- ENGINE TORQUE STRUT ADJUSTMENT
- CHECKING ENGINE OIL PRESSURE
- ENGINE OIL LEVEL CHECK
- ENGINE OIL AND FILTER CHANGE
- OIL FILTER SPECIFICATION
- USED ENGINE OIL DISPOSAL
- DISASSEMBLY
- ASSEMBLY
- INTAKE MANIFOLD LEAKS
- LOWER INTAKE MANIFOLD
- FRONT COVER-UPPER
- FRONT COVER-LOWER
- REAR COVER
- CAMSHAFT SPROCKET(S)
- CRANKSHAFT SPROCKET
- BALANCE SHAFTS/CHAIN/SPROCKETS
- BALANCE SHAFT CARRIER
- BALANCE SHAFT INSTALLATION/TIMING
- General information
- TRANSAXLE IDENTIFICATION
- OPERATION
- DIAGNOSIS AND TESTING - 40TE TRANSAXLE GENERAL DIAGNOSIS
- DIAGNOSIS AND TESTING - ROAD TEST
- DIAGNOSIS AND TESTING - HYDRAULIC PRESSURE TESTS
- TEST ONE-SELECTOR IN LOW (1st GEAR)
- TEST TWO-SELECTOR IN DRIVE (2nd GEAR)
- TEST TWO A-SELECTOR IN OD (4th Gear)
- TEST THREE-OVERDRIVE CLUTCH CHECK (3rd and 2nd Gear)
- TEST FOUR-SELECTOR IN OVERDRIVE (4th Gear)
- TEST FIVE-SELECTOR IN OVERDRIVE (4th Gear-CC on)
- TEST SIX-SELECTOR IN REVERSE
- TEST RESULT INDICATIONS
- DIAGNOSIS AND TESTING - CLUTCH AIR PRESSURE TESTS
- OVERDRIVE CLUTCH
- REVERSE CLUTCH
- 2/4 CLUTCH
- LOW/REVERSE CLUTCH
- UNDERDRIVE CLUTCH
- DIAGNOSIS AND TESTING - TORQUE CONVERTER HOUSING FLUID LEAKAGE
- TORQUE CONVERTER LEAKAGE
- DISASSEMBLY
- ASSEMBLY
- INSTALLATION
- SPECIFICATIONS
- DESCRIPTION
- DIFFERENTIAL BEARING PRELOAD MEASUREMENT AND ADJUSTMENT
- PRELOAD ADJUSTMENT W/O SHIM
- FLUID LEVEL AND CONDITION CHECK
- FLUID LEVEL CHECK
- FLUID LEVEL CHECK USING DRB
- FLUID CONDITION
- STANDARD PROCEDURE - FLUID AND FILTER SERVICE
- DIPSTICK TUBE FLUID SUCTION METHOD (ALTERNATIVE)
- GEARSHIFT CABLE
- ADJUSTMENT
- REMOVAL
- DIAGNOSIS AND TESTING - BRAKE/TRANSMISSION SHIFT INTERLOCK SYSTEM
- VERIFICATION
- SOLENOIDS
- PRESSURE SWITCHES
- VEHICLE SPEED SIGNAL
- IMPELLER
- TURBINE
- STATOR
- TORQUE CONVERTER CLUTCH (TCC)
- TRANSMISSION TEMPERATURE SENSOR
- CALCULATED TEMPERATURE
- REGULATOR VALVE
- SOLENOID SWITCH VALVE
- MANUAL VALVE
- CONVERTER CLUTCH SWITCH VALVE
- CONVERTER CLUTCH CONTROL VALVE
- T/C REGULATOR VALVE
- LOW/REVERSE SWITCH VALVE
- General information
- TRANSAXLE IDENTIFICATION
- DIAGNOSIS AND TESTING - 41TE TRANSAXLE GENERAL DIAGNOSIS
- DIAGNOSIS AND TESTING - ROAD TEST
- DIAGNOSIS AND TESTING - HYDRAULIC PRESSURE TESTS
- TEST ONE-SELECTOR IN LOW (1st GEAR)
- TEST TWO-SELECTOR IN DRIVE (2nd GEAR)
- TEST TWO A-SELECTOR IN OD (4th Gear)
- TEST THREE-OVERDRIVE CLUTCH CHECK (3rd and 2nd Gear)
- TEST FOUR-SELECTOR IN OVERDRIVE (4th Gear)
- TEST FIVE-SELECTOR IN OVERDRIVE (4th Gear-CC on)
- TEST SIX-SELECTOR IN REVERSE
- TEST RESULT INDICATIONS
- DIAGNOSIS AND TESTING - CLUTCH AIR PRESSURE TESTS
- OVERDRIVE CLUTCH
- REVERSE CLUTCH
- 2/4 CLUTCH
- LOW/REVERSE CLUTCH
- UNDERDRIVE CLUTCH
- DIAGNOSIS AND TESTING - TORQUE CONVERTER HOUSING FLUID LEAKAGE
- TORQUE CONVERTER LEAKAGE
- DISASSEMBLY
- ASSEMBLY
- INSTALLATION
- SPECIFICATIONS
- DESCRIPTION
- OPERATION
- DIFFERENTIAL BEARING PRELOAD MEASUREMENT AND ADJUSTMENT
- PRELOAD ADJUSTMENT W/O SHIM
- STANDARD PROCEDURE - FLUID AND FILTER SERVICE
- DIPSTICK TUBE FLUID SUCTION METHOD (ALTERNATIVE)
- FLUID LEVEL AND CONDITION CHECK
- FLUID LEVEL CHECK
- FLUID LEVEL CHECK USING DRB
- FLUID CONDITION
- GEARSHIFT CABLE
- ADJUSTMENT
- REMOVAL
- DIAGNOSIS AND TESTING - BRAKE/TRANSMISSION SHIFT INTERLOCK SYSTEM
- VERIFICATION
- SOLENOIDS
- PRESSURE SWITCHES
- VEHICLE SPEED SIGNAL
- IMPELLER
- TURBINE
- STATOR
- TORQUE CONVERTER CLUTCH (TCC)
- TRANSMISSION TEMPERATURE SENSOR
- CALCULATED TEMPERATURE
- REGULATOR VALVE
- SOLENOID SWITCH VALVE
- MANUAL VALVE
- CONVERTER CLUTCH SWITCH VALVE
- CONVERTER CLUTCH CONTROL VALVE
- T/C REGULATOR VALVE
- LOW/REVERSE SWITCH VALVE
- A/C Compressor Clutch (Diesel) Connector End View
- A/C Compressor Clutch (Gas) Connector End View
- A/C High Pressure Switch (Diesel) Connector End View
- A/C Low Pressure Switch Connector End View
- A/C Pressure Transducer Connector End View
- A/C Heater Control Switch Connector End View
- Accelerator Pedal Position Sensor (1.6L/Diesel) Connector End View
- Airbag Control Module (Occupant Restraint Control) (Base) Connector End View
- Airbag Control Module (Occupant Restraint Control) (Premium) Connector End View (C1)
- Airbag Control Module (Occupant Restraint Control) (Premium) Connector End View (C2)
- Ambient Temperature Sensor (Except 2.4L Base) Connector End View
- Ambient Temperature Sensor (NGC) Connector End View
- Audio Amplifier Connector End View (C1)
- Audio Amplifier Connector End View (C2)
- Antilock Brakes Module Connector End View
- Autostick Switch Connector End View
- Backup Lamp Switch (M/T Diesel) Connector End View
- Backup Lamp Switch (M/T Gas) Connector End View
- Battery Temperature Sensor (Diesel) Connector End View
- Blower Motor Connector End View
- Blower Motor Resistor Block Connector End View
- Boost Pressure Sensor (Diesel) Connector End View
- Brake Lamp Switch (Diesel) Connector End View
- Brake Lamp Switch (Gas) Connector End View
- Brake Transmission Shift Interlock Solenoid (EATX) Connector End View
- Brake Warning Indicator Switch Connector End View
- Engine Side Inline (2.4L) Connector End View (C102)
- Headlamp And Dash Side Inline (2.4L) Connector End View (C102)
- Engine Side Inline (2.4L Except Turbo) Connector End View (C103)
- Injector Harness Side Inline (2.4L Except Turbo) Connector End View (C103)
- Engine Side Inline (2.4L Turbo) Connector End View (C103)
- Injector Harness Side Inline (2.4L Turbo) Connector End View (C103)
- Inline (Headlamp And Dash Side) Connector End View (C105)
- Inline (Instrument Panel Side) Connector End View (C105)
- Inline (Headlamp And Dash Side) Connector End View (C106)
- Inline (Instrument Panel Side) Connector End View (C106)
- Headlamp And Dash Side Inline (Export) Connector End View (C107)
- Headlamp Leveling Side Inline (Export) Connector End View (C107)
- Headlamp And Dash Side Inline (Export) Connector End View (C108)
- Headlamp Leveling Side Inline (Export) Connector End View (C108)
- Headlamp And Dash Side Inline Connector End View (C110)
- Underbody Side Inline Connector End View (C110)
- Headlamp And Dash Side Inline (Except Antilock Brake System) Connector End View (C110)
- Underbody Side Inline (Except Antilock Brake System) Connector End View (C110)
- Engine Side Inline (1.6L) Connector End View (C111)
- Headlamp And Dash Side Inline (1.6L) Connector End View (C111)
- Engine Side Inline (1.6L) Connector End View (C112)
- Headlamp And Dash Side Inline (1.6L) Connector End View (C112)
- Engine Side Inline (1.6L) Connector End View (C114)
- Headlamp And Dash Side Inline (1.6L) Connector End View (C114)
- Engine Side Inline (Diesel) Connector End View (C121)
- Headlamp And Dash Side Inline (Diesel) Connector End View (C121)
- Engine Side Inline (Diesel) Connector End View (C122)
- Headlamp And Dash Side Inline (Diesel) Connector End View (C122)
- Engine Side Inline (Diesel) Connector End View (C124)
- Headlamp And Dash Side Inline (Diesel) Connector End View (C124)
- Headlamp And Dash Side Inline (Diesel) Connector End View (C125)
- Engine Side Inline (Diesel) Connector End View (C125)
- Cabin Heater Side Inline (Diesel) Connector End View (C126)
- Headlamp And Dash Side Inline (Diesel) Connector End View (C126)
- Battery Side Inline (Diesel) Connector End View (C127)
- Headlamp And Dash Side Inline (Diesel) Connector End View (C127)
- Headlamp And Dash Side Inline (Diesel) Connector End View (C128)
- Junction Post Side Inline (Diesel) Connector End View (C128)
- Instrument Panel Side Inline (Except Hands Free) Connector End View (C200)
- Left Headliner Jumper Side Inline (Except Hands Free) Connector End View (C200)
- Instrument Panel Side Inline (Hands Free) Connector End View (C200)
- Left Headliner Jumper Side Inline (Hands Free) Connector End View (C200)
- Instrument Panel Side Inline (Except Hands Free) Connector End View (C201)
- Right Headliner Jumper Side Inline (Except Hands Free) Connector End View (C201)
- Instrument Panel Side Inline (Hands Free) Connector End View (C201)
- Right Headliner Jumper Side Inline (Hands Free) Connector End View (C201)
- Instrument Panel Side Inline (LHD) Connector End View (C202)
- Left Body Side Inline (LHD) Connector End View (C202)
- Instrument Panel Side Inline (RHD) Connector End View (C202)
- Left Body Side Inline (RHD) Connector End View (C202)
- Body Side Inline (Convertible) Connector End View (C203)
- Instrument Panel Side Inline (Convertible) Connector End View (C203)
- Instrument Panel Side Inline (Hatchback) Connector End View (C203)
- Right Body Side Inline (Hatchback) Connector End View (C203)
- Instrument Panel Side Inline (Convertible) Connector End View (C204)
- Left Front Door Side Inline (Convertible) Connector End View (C204)
- Instrument Panel Side Inline (Hatchback RHD) Connector End View (C204)
- Left Front Door Side Inline (Hatchback RHD) Connector End View (C204)
- Instrument Panel Side Inline (Hatchback LHD) Connector End View (C204)
- Left Front Door Side Inline (Hatchback LHD) Connector End View (C204)
- Instrument Panel Side Inline (Hatchback LHD) Connector End View (C205)
- Right Front Door Side Inline (Hatchback LHD) Connector End View (C205)
- Instrument Panel Side Inline (Convertible) Connector End View (C205)
- Right Front Door Side Inline (Convertible) Connector End View (C205)
- Instrument Panel Side Inline (Hatchback RHD) Connector End View (C205)
- Right Front Door Side Inline (Hatchback RHD) Connector End View (C205)
- Dome Lamp Side Inline (Except Hands Free) Connector End View (C207)
- Right Headliner Jumper Side Inline (Except Hands Free) Connector End View (C207)
- Dome Lamp Side Inline (Hands Free) Connector End View (C207)
- Right Headliner Jumper Side Inline (Hands Free) Connector End View (C207)
- Dome Lamp Side Inline (Except Hands Free) Connector End View (C208)
- Left Headliner Jumper Side Inline (Except Hands Free) Connector End View (C208)
- Dome Lamp Side Inline (Hands Free) Connector End View (C208)
- Left Headliner Jumper Side Inline (Hands Free) Connector End View (C208)
- Inline (Heater Jumper Side) Connector End View (C209)
- Inline (Instrument Panel Side) Connector End View (C209)
- Dome Lamp Side Inline (Power Sunroof) Connector End View (C211)
- Sunroof Side Inline (Power Sunroof) Connector End View (C211)
- Unibody Side Inline (Satellite Radio) Connector End View (C212)
- Instrument Panel Side Inline (Satellite Radio) Connector End View (C212)
- Inline (Left Body Side) Connector End View (C300)
- Inline (Left Rear Door Side) Connector End View (C300)
- Inline (Right Body Side) Connector End View (C301)
- Inline (Right Rear Door Side) Connector End View (C301)
- Left Body Side Inline (Hatchback) Connector End View (C302)
- Liftgate Side Inline (Hatchback) Connector End View (C302)
- Inline (Left Body Side) Connector End View (C303)
- Inline (Rear Fascia Side) Connector End View (C303)
- Inline (Fuel Tank Side) Connector End View (C304)
- Underbody Side Inline Connector End View (C304)
- Airbag Side Inline Connector End View (C305)
- Unibody Side Inline Connector End View (C305)
- Airbag Side Inline Connector End View (C306)
- Unibody Side Inline Connector End View (C306)
- Inline (Passenger Seat Side) Connector End View (C307)
- Unibody Side Inline Connector End View (C307)
- Driver Seat Side Inline Connector End View (C308)
- Unibody Side Inline Connector End View (C308)
- Decklid Jumper Side Inline (Convertible) Connector End View (C343)
- Decklid Side Inline (Convertible) Connector End View (C343)
- Body Side Inline (Convertible) Connector End View (C349)
- Decklid Jumper Side Inline (Convertible) Connector End View (C349)
- Body Side Inline (Convertible) Connector End View (C362)
- Power Top Side Inline (Convertible) Connector End View (C362)
- Camshaft Position Sensor (Diesel) Connector End View
- Camshaft Position Sensor (Gas) Connector End View
- Cargo Lamp Connector End View
- Center High Mounted Stop Lamp (Convertible) Connector End View
- Center High Mounted Stop Lamp (Hatchback) Connector End View
- Center Stack Lamp Connector End View
- Cigar Lighter Connector End View
- Clockspring Connector End View
- Clutch Pedal Position Up Switch Connector End View
- Compass/Temperature Mirror Module (Convertible) Connector End View
- Crankshaft Position Sensor (Diesel) Connector End View
- Crankshaft Position Sensor (Gas) Connector End View
- Data Link Connector, Connector End View
- Decklid Cylinder Unlock Switch (Vehicle Theft Security System) (Convertible) Connector End View
- Decklid Handle Switch (Convertible) Connector End View
- Decklid Release Motor (Convertible) Connector End View
- Decklid Release Switch (Convertible) Connector End View
- Dome Lamp Connector End View
- Dome Lamp Intrusion Sensor (Export) Connector End View
- Driver Airbag Squib 1 Connector End View
- Driver Door Ajar Switch Connector End View
- Driver Door Handle Switch (Convertible) Connector End View
- Driver Door Power Lock Motor Ajar Switch Connector End View
- Driver Heated Seat Cushion Connector End View
- Driver Heated Seat Switch Connector End View
- Driver Rear Window Motor (Convertible) Connector End View
- Driver Seat Belt Switch Connector End View
- Driver Seat Belt Tensioner Connector End View
- Driver Window Regulator Module (Convertible) Connector End View
- EGR Solenoid (Diesel) Connector End View
- Electronic Throttle Control Module (1.6L) Connector End View
- Engine Control Module (Diesel) Connector End View (C1)
- Engine Control Module (Diesel) Connector End View (C2)
- Engine Coolant Temperature Sensor (Diesel) Connector End View
- Engine Coolant Temperature Sensor (Gas) Connector End View
- Engine Oil Pressure Switch Connector End View
- EVAP Purge Solenoid (Gas) Connector End View
- Front Power Window Switch Connector End View
- Front Washer Pump Motor Connector End View
- Front Wiper Motor Connector End View
- Front Wiper Switch/Washer Switch Connector End View
- Fuel Heater Module (Diesel) Connector End View
- Fuel Injector 1 (Diesel) Connector End View
- Fuel Injector 1 (Gas) Connector End View
- Fuel Injector 2 (Diesel) Connector End View
- Fuel Injector 2 (Gas) Connector End View
- Fuel Injector 3 (Diesel) Connector End View
- Fuel Injector 3 (Gas) Connector End View
- Fuel Injector 4 (Diesel) Connector End View
- Fuel Injector 4 (Gas) Connector End View
- Fuel Pressure Sensor (Diesel) Connector End View
- Fuel Pressure Solenoid (Diesel) Connector End View
- Fuel Pump Module Connector End View
- Generator (2.4L Turbo) Connector End View
- Generator (Diesel) Connector End View
- Generator (Gas Except 2.4L Turbo) Connector End View
- Hands Free Module Connector End View (C1)
- Hands Free Module (Satellite Radio) Connector End View (C2)
- Hands Free Module Connector End View (C3)
- Headlamp Leveling Switch (Export) Connector End View
- Heated Seat Module Connector End View
- High Note Horn (Export) Connector End View
- Hood Ajar Switch (Export) Connector End View
- Idle Air Control Motor (2.4L) Connector End View
- Ignition Coil (Gas) Connector End View
- Ignition Switch Connector End View (C1)
- Ignition Switch (Autostick) Connector End View (C2)
- Inlet Air Temperature Sensor (Gas) Connector End View
- Input Speed Sensor Connector End View
- Instrument Cluster Connector End View (C1)
- Instrument Cluster Connector End View (C2)
- Intake Air Temperature Sensor (Diesel) Connector End View
- Knock Sensor (Gas) Connector End View
- Left Backup Lamp Connector End View
- Left City Lamp (Export) Connector End View
- Left Cylinder Lock Switch Connector End View
- Left Dome Lamp (Convertible) Connector End View
- Left Door Lock Switch Connector End View
- Left Fog Lamp Connector End View
- Left Front Door Speaker Connector End View
- Left Front Park Turn Signal Lamp (Except Export) Connector End View
- Left Front Power Window Motor (Hatchback) Connector End View
- Left Front Side Marker (Export) Connector End View
- Left Front Turn Signal Lamp (Export) Connector End View
- Left Front Wheel Speed Sensor Connector End View
- Left Headlamp Leveling Module (Export) Connector End View
- Left High Beam Headlamp Connector End View
- Left Instrument Panel Speaker Connector End View
- Left License Lamp (Export) Connector End View
- Left Low Beam Headlamp Connector End View
- Left Power Mirror (Except Export) Connector End View
- Left Power Mirror (Export) Connector End View
- Left Rear Door Power Lock Motor Connector End View
- Left Rear Fog Lamp (LHD Export) Connector End View
- Left Rear Power Window Motor (Hatchback) Connector End View
- Left Rear Power Window Switch Connector End View
- Left Rear Speaker (Convertible Base) Connector End View
- Left Rear Speaker (Hatchback) Connector End View
- Left Rear Speaker (Convertible Premium) Connector End View (C1)
- Left Rear Speaker (Convertible Premium) Connector End View (C2)
- Left Rear Turn Signal Lamp Connector End View
- Left Rear Wheel Speed Sensor Connector End View
- Left Seat Airbag Squib (LHD) Connector End View
- Left Seat Airbag Squib (RHD) Connector End View
- Left Side Impact Sensor 1 Connector End View
- Left Tail Stop Lamp Connector End View
- Left Turn Signal Indicator Connector End View
- Left Visor Lamp/Vanity Lamp (Except Base) Connector End View
- License Lamp (Except Export) Connector End View
- Liftgate Ajar Switch Connector End View
- Liftgate Cylinder Lock Switch Connector End View
- Liftgate Handle Switch (Hatchback) Connector End View
- Liftgate Power Lock Motor Connector End View
- Liftgate Release Motor (Hatchback) Connector End View
- Low Note Horn Connector End View
- Manifold Absolute Pressure Sensor (Gas) Connector End View
- Map/Reading Lamps Connector End View
- Mass Air Flow Sensor (Diesel) Connector End View
- Multifunction Switch Connector End View
- Natural Vacuum Leak Detection Assembly (Except Export) Connector End View
- Output Speed Sensor Connector End View
- Overhead Console Module Connector End View
- Upstream Oxygen Sensor 1/1 (Gas) Connector End View
- Downstream Oxygen Sensor 1/2 (Gas) Connector End View
- Passenger Airbag Squib 1 Connector End View
- Passenger Door Ajar Switch Connector End View
- Passenger Door Handle Switch (Convertible) Connector End View
- Passenger Door Power Lock Motor Ajar Switch Connector End View
- Passenger Heated Seat Cushion Connector End View
- Passenger Heated Seat Switch Connector End View
- Passenger Rear Window Motor (Convertible) Connector End View
- Passenger Seat Belt Tensioner Connector End View
- Passenger Window Regulator Module (Convertible) Connector End View
- Positive Crankcase Ventilation Heater (Diesel) Connector End View
- Power Mirror Switch (LHD) Connector End View
- Power Mirror Switch (RHD) Connector End View
- Power Outlet Connector End View
- Power Seat Motor Connector End View
- Power Seat Switch Connector End View
- Power Steering Pressure Switch (Gas) Connector End View
- Power Sunroof Module Connector End View (C1)
- Power Sunroof Module Connector End View (C2)
- Power Top Motor (Convertible) Connector End View
- Power Top Relay (Convertible) Connector End View
- Power Top Switch (Convertible) Connector End View
- Powertrain Control Module (1.6L) Connector End View
- Powertrain Control Module (NGC) Connector End View (C1)
- Powertrain Control Module (NGC) Connector End View (C2)
- Powertrain Control Module (NGC) Connector End View (C3)
- Powertrain Control Module (NGC) Connector End View (C4)
- Radiator Fan Motor (2.4L Turbo) Connector End View
- Radiator Fan Motor (Except 2.4L Turbo) Connector End View
- Radio Connector End View (C1)
- Radio (Hands Free) Connector End View (C2)
- Radio (Satellite Radio) Connector End View (C2)
- Rear Power Outlet (Except Base) Connector End View
- Rear View Mirror Connector End View (C1)
- Rear View Mirror Connector End View (C2)
- Rear Window Defogger Switch Connector End View
- Rear Wiper Motor (Hatchback) Connector End View
- Rear Wiper Switch (Hatchback) Connector End View
- Remote Keyless Entry Module Connector End View
- Right Backup Lamp Connector End View
- Right City Lamp (Export) Connector End View
- Right Cylinder Lock Switch (Export) Connector End View
- Right Dome Lamp (Convertible) Connector End View
- Right Door Lock Switch Connector End View
- Right Fog Lamp Connector End View
- Right Front Door Speaker Connector End View
- Right Front Park Turn Signal Lamp (Except Export) Connector End View
- Right Front Power Window Motor (Hatchback) Connector End View
- Right Front Side Marker (Export) Connector End View
- Right Front Turn Signal Lamp (Export) Connector End View
- Right Front Wheel Speed Sensor Connector End View
- Right Headlamp Leveling Module (Export) Connector End View
- Right High Beam Headlamp Connector End View
- Right Instrument Panel Speaker Connector End View
- Right License Lamp (Export) Connector End View
- Right Low Beam Headlamp Connector End View
- Right Power Mirror (Except Export) Connector End View
- Right Power Mirror (Export) Connector End View
- Right Rear Door Power Lock Motor Connector End View
- Right Rear Fog Lamp (RHD) Connector End View
- Right Rear Power Window Motor (Hatchback) Connector End View
- Right Rear Power Window Switch Connector End View
- Right Rear Speaker (Convertible Base) Connector End View
- Right Rear Speaker (Hatchback) Connector End View
- Right Rear Speaker (Convertible Premium) Connector End View (C1)
- Right Rear Speaker (Convertible Premium) Connector End View (C2)
- Right Rear Turn Signal Lamp Connector End View
- Right Rear Wheel Speed Sensor Connector End View
- Right Seat Airbag Squib (LHD) Connector End View
- Right Seat Airbag Squib (RHD) Connector End View
- Right Side Impact Sensor 1 Connector End View
- Right Tail Stop Lamp Connector End View
- Right Turn Signal Indicator Connector End View
- Right Visor Lamp/Vanity Lamp (Except Base) Connector End View
- Satellite Radio Receiver Connector End View
- Sentry Key Immobilizer Module Connector End View
- Siren (Export) Connector End View
- Speed Control Servo (2.4L) Connector End View
- Speed Control Switch Connector End View
- Sunroof Motor Connector End View
- Surge Solenoid (2.4L Turbo) Connector End View
- Swirl Solenoid (Diesel) Connector End View
- Throttle Inlet Pressure Sensor (2.4L Turbo) Connector End View
- Throttle Inlet Pressure Solenoid (2.4L Turbo) Connector End View
- Throttle Position Sensor (2.4L) Connector End View
- Traction Control Switch Connector End View
- Transmission Range Indicator Illumination (PRNDL) (Autostick) Connector End View
- Transmission Range Indicator Illumination (PRNDL) (Except Autostick) Connector End View
- Transmission Range Sensor (2.4L) Connector End View
- Transmission Solenoid Pressure Switch Assembly (2.4L) Connector End View
- Vehicle Speed Sensor (Diesel) Connector End View
- Vehicle Speed Sensor (Gas M/T) Connector End View
- Wastegate Solenoid (2.4L Turbo) Connector End View
- Wastegate Solenoid (Diesel) Connector End View
- All Models Except Diesel and Turbo
- Diesel and Turbo Models
- OPERATION
- VEHICLE INSPECTION
- NOISE AND/OR VIBRATION IN TURNS
- CLUNKING NOISE DURING ACCELERATION
- SHUDDER OR VIBRATION DURING ACCELERATION
- VIBRATION AT HIGHWAY SPEEDS
- REMOVAL-EXCEPT DIESEL AND TURBO MODELS
- REMOVAL-DIESEL AND TURBO MODELS
- INSTALLATION-EXCEPT DIESEL AND TURBO MODELS
- INSTALLATION-DIESEL AND TURBO MODELS
- SPECIFICATIONS - TORQUE
- REMOVAL
- INSTALLATION
- COOLING SYSTEM WARNINGS
- TORQUE - 1.6L SOHC
- TORQUE - 2.0/2.4L
- DESCRIPTION
- DIAGNOSIS AND TESTING - ACCESSORY DRIVE BELT DIAGNOSIS
- REMOVAL
- CLEANING
- INSPECTION
- INSTALLATION
- ACCESSORY DRIVE BELTS
- POWER STEERING PUMP/AIR CONDITIONING COMPRESSOR BELT
- GENERATOR BELT
- BELT TENSION
- OPERATION
- DIAGNOSIS AND TESTING - COOLING SYSTEM AERATION
- DIAGNOSIS AND TESTING - COOLING SYSTEM DEAERATION
- DIAGNOSIS AND TESTING - COOLING SYSTEM FLOW CHECK
- DIAGNOSIS AND TESTING - COOLING SYSTEM LEAK TESTING
- STANDARD PROCEDURE - DRAINING COOLING SYSTEM
- STANDARD PROCEDURE - FILLING COOLING SYSTEM
- DIAGNOSIS AND TESTING - COOLANT CONCENTRATION TESTING
- STANDARD PROCEDURE - COOLANT SERVICE
- STANDARD PROCEDURE - ROUTINE COOLANT LEVEL CHECK
- STANDARD PROCEDURE - ADDING ADDITIONAL COOLANT
- DESCRIPTION - HOSE CLAMPS
- DIAGNOSIS AND TESTING - ENGINE BLOCK HEATER TESTING
- DIAGNOSIS AND TESTING - COOLING SYSTEM PRESSURE CAP TESTING
- DIAGNOSIS AND TESTING - COOLING SYSTEM PRESSURE RELIEF TESTING
- DIAGNOSIS AND TESTING - RADIATOR FAN
- ASSEMBLY
- Non-Turbo
- Turbo
- PREFERRED METHOD
- ALTERNATIVE METHOD
- COOLING SYSTEM AERATION
- STANDARD PROCEDURE - COOLANT LEVEL SERVICING
- ENGINE BLOCK HEATER
- DIAGNOSIS AND TESTING - ENGINE COOLANT THERMOSTAT
- RADIATOR FAN MOTOR TEST
- WATER PUMP
- DESCRIPTION
- OPERATION
- DIAGNOSIS AND TESTING - FUEL DELIVERY SYSTEM
- STANDARD PROCEDURE - DRAINING FUEL TANK
- TORQUE
- DESCRIPTION - FUEL LINES/HOSES AND CLAMPS
- STANDARD PROCEDURE - HOSES AND CLAMP
- REMOVAL
- INSTALLATION
- FUEL PUMP ELECTRICAL CONTROL
- ELECTRICAL PUMP REPLACEMENT
- REMOVAL - 2.4L TURBO
- REMOVAL - 1.6L
- INSTALLATION - 2.4L TURBO
- INSTALLATION - 1.6L
- INLET CHECK VALVE
- TWO-TAB TYPE FITTING
- DISCONNECTION/CONNECTION
- PLASTIC RETAINER RING TYPE FITTING
- OPERATION - INJECTION SYSTEM
- OPERATION - MODES OF OPERATION
- IGNITION SWITCH ON (ZERO RPM) MODE
- ENGINE START-UP MODE
- ENGINE WARM-UP MODE
- CRUISE OR IDLE MODE
- ACCELERATION MODE
- DECELERATION MODE
- WIDE-OPEN-THROTTLE MODE
- IGNITION SWITCH OFF MODE
- REMOVAL - LHD
- INSTALLATION - LHD
- REMOVAL - 2.0, 2.4, 2.4L TURBO
- INSTALLATION - 2.0, 2.4, 2.4L Turbo
- REMOVAL - 2.0, 2.4L
- INSTALLATION - 2.0, 2.4L
- Target Idle
- UPSTREAM OXYGEN SENSOR
- DOWNSTREAM OXYGEN SENSOR
- REMOVAL - 1/1 UPSTREAM
- REMOVAL - 1/2 DOWNSTREAM
- REMOVAL - 1/1 UPSTREAM - 1.6L
- REMOVAL - 1/2 DOWNSTREAM - 1.6L
- REMOVAL - 2.4L TURBO/2.4L SRT-4
- INSTALLATION - 1/1 UPSTREAM
- INSTALLATION - 1/2 DOWNSTREAM
- INSTALLATION - 1/1 UPSTREAM - 1.6L
- INSTALLATION - 1/2 DOWNSTREAM - 1.6L
- DESCRIPTION
- TRANSAXLE IDENTIFICATION
- NEUTRAL
- FIRST GEAR
- SECOND GEAR
- THIRD GEAR
- FOURTH GEAR
- FIFTH GEAR
- REVERSE GEAR
- INSTALLATION-2.2L TURBO DIESEL
- SPECIFICATIONS
- REMOVAL
- INSTALLATION
- OPERATION
- ASSEMBLY
- STANDARD PROCEDURE - FLUID LEVEL CHECKING
- STANDARD PROCEDURE - FLUID DRAIN AND FILL
- DISASSEMBLY
- INSPECTION
- ENGINE COOLING SYSTEM
- HEATER AND AIR CONDITIONER SYSTEM
- OPERATION
- A/C PERFORMANCE
- A/C PERFORMANCE TEST
- HEATER PERFORMANCE
- MAXIMUM HEATER OUTPUT: TEST AND ACTION
- OBSTRUCTED COOLANT FLOW
- MECHANICAL PROBLEMS
- TEMPERATURE CONTROL
- HEATING-A/C SYSTEM
- DESCRIPTION
- A/C COMPRESSOR CLUTCH COIL
- PRELIMINARY CHECKS
- COIL RESISTANCE TEST
- COIL CURRENT DRAW TEST
- A/C CLUTCH INSPECTION
- A/C CLUTCH BREAK-IN
- REMOVAL
- INSTALLATION
- VACUUM CONTROL SYSTEM
- ONE-WAY CHECK VALVE
- A/C-HEATER CONTROLS
- LOCATING VACUUM LEAKS
- LOCATING PINCHED VACUUM LINES
- CABLE ADJUSTMENT PROCEDURE
- A/C HIGH PRESSURE SWITCH
- A/C LOW PRESSURE SWITCH
- BLOWER MOTOR RESISTOR
- ADJUSTMENT PROCEDURE
- AIR OUTLET DISTRIBUTION DUCT
- AIR OUTLET CENTER DUCT
- BLOWER MOTOR
- VIBRATION
- NOISE
- WITH AIR CONDITIONING
- WITHOUT AIR CONDITIONING
- ASSEMBLY
- AIR OUTLET LEFT DUCT
- AIR OUTLET RIGHT DUCT
- LEFT AIR OUTLET DUCT
- RIGHT AIR OUTLET DUCT
- WARNINGS
- CAUTIONS
- REFRIGERANT SYSTEM SERVICE EQUIPMENT
- MANIFOLD GAUGE SET CONNECTIONS
- REFRIGERANT SYSTEM CHARGE LEVEL
- REFRIGERANT SYSTEM RECOVERY
- REFRIGERANT SYSTEM EVACUATE
- REFRIGERANT SYSTEM CHARGE
- CHARGING PROCEDURE
- A/C COMPRESSOR
- HIGH PRESSURE RELIEF VALVE
- A/C COMPRESSOR NOISE
- REFRIGERANT OIL LEVEL
- DIESEL ENGINE COOLANT HEATER
- DESCRIPTION - VEHICLE IDENTIFICATION
- SAFETY PRECAUTIONS AND WARNINGS
- WATER LEAKS
- VISUAL INSPECTION BEFORE WATER LEAK TESTS
- WATER LEAK TESTS
- WATER LEAK DETECTION
- MIRROR INSPECTION METHOD
- BRIGHT LIGHT LEAK TEST METHOD
- PRESSURIZED LEAK TEST METHOD
- WIND NOISE
- VISUAL INSPECTION BEFORE TESTS
- ROAD TESTING WIND NOISE
- POSSIBLE CAUSE OF WIND NOISE
- STANDARD PROCEDURE - PLASTIC BODY PANEL REPAIR
- Rigid Plastics
- Semi-Rigid Plastics
- Flexible Plastics
- Repair Procedure
- Adhesion Promoter/Surface Modifier
- SAFETY PRECAUTION AND WARNINGS
- RIGID, SEMI-RIGID, AND FLEXIBLE PLASTIC PARTS TYPES
- PANEL SECTIONING
- PANEL REINFORCEMENT
- VISUAL INSPECTION
- PANEL SURFACE PREPARATION
- PATCHING PANELS
- PANEL PATCH FABRICATIONS
- PATCHED PANEL SURFACING
- STANDARD PROCEDURE - HEAT STAKING
- LUBRICATION REQUIREMENTS
- DOOR LOCK CYLINDERS
- ALL OTHER BODY MECHANISMS
- LUBRICANT USAGE
- SPECIFICATIONS - TORQUE
- BODY
- Reasons to adjust the folding top assembly
- REMOVAL
- INSTALLATION
- REMOVAL - PT-27 ONLY
- INSTALLATION - PT-27 ONLY
- INSTALLATION - PT-27
- FRONT DOOR ADJUSTMENT
- TOP OF GLASS - INBOARD/OUTBOARD ADJUSTMENTS
- UP-STOP ADJUSTMENTS
- GLASS - FRONT/REAR ADJUSTMENT
- DOOR GLASS ALIGNMENT VERIFICATION
- QUARTER GLASS ADJUSTMENT
- BOTTOM OF GLASS - INBOARD/OUTBOARD ADJUSTMENTS
- FRONT DOOR LATCH ADJUSTMENT
- ADJUSTMENT - PT-27 ONLY
- REAR DOOR LATCH ADJUSTMENT
- REMOVAL - EXTERIOR BADGING
- REMOVAL - BADGING/TAPE
- INSTALLATION - EXTERIOR BADGING
- INSTALLATION - BADGING/TAPE
- Surface Preparation
- Application
- RIGHT END CAP
- LEFT END CAP
- PT
- SPECIFICATIONS - COLOR CODES
- DESCRIPTION
- PAINT CODE
- PAINT TOUCH-UP
- TOUCH UP PROCEDURE
- ADJUSTMENT
- RECOMMENDED TOOLS AND ADHESIVE
- ADHESIVE, PRIMER AND CLEANER
- WINDSHIELD SAFETY PRECAUTIONS
- REMOVAL - EXTERIOR METHOD
- REMOVAL - INTERIOR METHOD
- REMOVAL - EXTERIOR METHOD - PT-27 ONLY
- REMOVAL - INTERIOR METHOD - PT-27 ONLY
- DIAGNOSIS AND TESTING - SUNROOF
- WATER DRAINAGE AND WIND NOISE DIAGNOSIS
- REMOVAL- VEHICLES BUILT BEFORE 9/23/02
- INSTALLATION- VEHICLES BUILT BEFORE 9/23/02
- REMOVAL - VEHICLES BUILT ON 9/23/02 AND LATER
- INSTALLATION - VEHICLES BUILT ON 9/23/02 AND LATER
- SUNROOF GLASS PANEL ADJUSTMENT
- FRONT DRAIN TUBE
- REAR HOUSING TUBE
- FRONT TUBE
- SPECIFICATIONS - BODY GAP AND FLUSH MEASUREMENTS
- SPECIFICATIONS - BODY OPENING DIMENSION
- SPECIFICATIONS - BODY SEALING LOCATIONS
- SPECIFICATIONS - STRUCTURAL ADHESIVES
- SPECIFICATIONS - WELD LOCATIONS
- DESCRIPTION - BASE BRAKE SYSTEM
- OPERATION - BASE BRAKE SYSTEM
- WARNING
- CAUTION
- DIAGNOSIS AND TESTING - BASE BRAKE SYSTEM DIAGNOSIS CHARTS
- RED BRAKE WARNING INDICATOR
- BRAKE NOISE
- OTHER BRAKE CONDITIONS
- STANDARD PROCEDURE - BASE BRAKE BLEEDING
- MANUAL BLEEDING
- PRESSURE BLEEDING
- BRAKE ACTUATION SYSTEM
- BRAKE FASTENER TORQUE
- DESCRIPTION
- REMOVAL
- INSTALLATION
- DESCRIPTION - DISC BRAKES (FRONT)
- DESCRIPTION - DISC BRAKES (REAR)
- DESCRIPTION - DRUM BRAKES (REAR)
- DIAGNOSIS AND TESTING - DRUM BRAKE AUTOMATIC ADJUSTER
- DESCRIPTION - BRAKE TUBES AND HOSES
- OPERATION - BRAKE TUBES AND HOSES
- INSPECTION - BRAKE TUBES AND HOSES
- CLEANING - DISC BRAKE SHOES
- INSPECTION - DISC BRAKE SHOES
- CLEANING
- INSPECTION
- ADJUSTMENT - DRUM BRAKE SHOES
- DISASSEMBLY
- CLEANING - DISC BRAKE CALIPER
- INSPECTION - DISC BRAKE CALIPER
- ASSEMBLY
- DISASSEMBLY - DISC BRAKE CALIPER (GUIDE PIN BUSHINGS)
- DISASSEMBLY - DISC BRAKE CALIPER (PISTON AND SEAL)
- CALIPER PISTON REMOVAL
- CALIPER SEAL REMOVAL
- ASSEMBLY - DISC BRAKE CALIPER (PISTON AND SEAL)
- DIAGNOSIS AND TESTING - BRAKE DRUM
- STANDARD PROCEDURE - BRAKE DRUM MACHINING
- DIAGNOSIS AND TESTING - BRAKE FLUID CONTAMINATION
- STANDARD PROCEDURE - BRAKE FLUID LEVEL CHECKING
- BRAKE FLUID
- REMOVAL - BOSCH
- INSTALLATION - BOSCH
- OPERATION
- REMOVAL - LHD WITH ABS
- REMOVAL - LHD WITHOUT ABS
- REMOVAL - RHD
- ASSEMBLY - CONTINENTAL TEVES MASTER CYLINDER
- INSTALLATION - LHD WITH ABS
- INSTALLATION - LHD WITHOUT ABS
- INSTALLATION - RHD
- BASIC TEST
- VACUUM LEAK TEST
- REMOVAL - LHD
- INSTALLATION - LHD
- DIAGNOSIS AND TESTING - PROPORTIONING VALVE
- PROPORTIONING VALVE TEST
- DIAGNOSIS AND TESTING - BRAKE ROTOR
- BRAKING SURFACE INSPECTION
- ROTOR MINIMUM THICKNESS
- ROTOR THICKNESS VARIATION
- ROTOR RUNOUT
- STANDARD PROCEDURE - BRAKE ROTOR MACHINING
- REMOVAL - FRONT BRAKE ROTOR
- REMOVAL - REAR BRAKE ROTOR
- INSTALLATION - FRONT BRAKE ROTOR
- INSTALLATION - REAR BRAKE ROTOR
- BRAKE ROTOR LIMITS/SPECIFICATIONS
- STANDARD PROCEDURE - PARKING BRAKE AUTOMATIC ADJUSTER LOCKOUT
- LOCKING AUTOMATIC ADJUSTER OUT
- UNLOCKING AUTOMATIC ADJUSTER (UNLOADING)
- ADJUSTMENT
- General information
- WARNINGS AND CAUTIONS
- DIAGNOSIS AND TESTING - POWER STEERING FLOW AND PRESSURE TEST
- TEST PROCEDURE
- DIAGNOSIS AND TESTING - STEERING DIAGNOSIS CHARTS
- POWER STEERING NOISE
- STEERING WHEEL FEEL
- POWER STEERING FLUID
- SPECIFICATIONS - POWER STEERING FASTENER TORQUE
- DESCRIPTION
- OPERATION
- DIAGNOSIS AND TESTING - STEERING COLUMN
- REMOVAL
- REMOVAL - RHD
- INSTALLATION - RHD
- SPECIFICATIONS - STEERING COLUMN FASTENER TORQUE
- INSTALLATION
- DIAGNOSIS AND TESTING - STEERING COLUMN LOWER COUPLING
- DESCRIPTION - 1.6L ENGINE
- DESCRIPTION - 2.0L/2.4L/2.4L TURBO ENGINE
- DESCRIPTION - 2.2L DIESEL
- STANDARD PROCEDURE - POWER STEERING PUMP INITIAL OPERATION
- REMOVAL - 1.6L ENGINE
- REMOVAL - 2.0L/2.4L ENGINE
- REMOVAL - 2.4L TURBO
- REMOVAL - 2.2L DIESEL
- DISASSEMBLY
- ASSEMBLY
- INSTALLATION - 1.6L ENGINE
- INSTALLATION - 2.0L/2.4L ENGINE
- INSTALLATION - 2.4L TURBO
- INSTALLATION - 2.2L DIESEL
- STANDARD PROCEDURE - POWER STEERING FLUID LEVEL CHECKING
- 1.6L GAS/2.2L DIESEL ENGINE
- 2.0L/2.4L ENGINE
- 2.4L TURBO ENGINE
- REMOVAL - NON-TURBO ENGINES
- INSTALLATION - NON-TURBO ENGINES
- REMOVAL - 2.0L ENGINE
- REMOVAL - 2.4L ENGINE
- INSTALLATION - 2.0L ENGINE
- INSTALLATION - 2.4L ENGINE
- DESCRIPTION - FRONT SUSPENSION
- OPERATION - FRONT SUSPENSION
- WARNINGS AND CAUTIONS
- STANDARD PROCEDURE - LUBRICATION
- FRONT SUSPENSION FASTENER TORQUE
- DESCRIPTION
- OPERATION
- DIAGNOSIS AND TESTING - WHEEL BEARING AND HUB
- REMOVAL
- INSTALLATION
- DESCRIPTION - STEERING KNUCKLE
- OPERATION - STEERING KNUCKLE
- DIAGNOSIS AND TESTING - STEERING KNUCKLE
- REMOVAL - STEERING KNUCKLE
- DISASSEMBLY - STEERING KNUCKLE (WHEEL BEARING AND HUB)
- DIAGNOSIS AND TESTING - BALL JOINT
- DIAGNOSIS AND TESTING - LOWER CONTROL ARM
- REMOVAL - LOWER CONTROL ARM
- DISASSEMBLY - LOWER CONTROL ARM (BALL JOINT)
- DISASSEMBLY - LOWER CONTROL ARM (REAR ISOLATOR BUSHING)
- ASSEMBLY - LOWER CONTROL ARM (BALL JOINT)
- INSTALLATION - LOWER CONTROL ARM
- INSPECTION
- DIAGNOSIS AND TESTING - STRUT ASSEMBLY (FRONT)
- DISASSEMBLY
- ASSEMBLY
- DESCRIPTION - REAR SUSPENSION
- OPERATION - REAR SUSPENSION
- REAR SUSPENSION FASTENER TORQUE
- DIAGNOSIS AND TESTING - HUB AND BEARING (REAR)
- DIAGNOSIS AND TESTING - SHOCK ABSORBER
- DIAGNOSIS AND TESTING - WATTS LINK ASSEMBLY
- DESCRIPTION - WHEEL ALIGNMENT
- CAMBER
- CROSS CAMBER
- CASTER
- CROSS CASTER
- TOE
- TOE-OUT ON TURNS
- DYNAMIC TOE PATTERN
- STEERING AXIS INCLINATION (S.A.I.)
- INCLUDED ANGLE (I.A.)
- THRUST ANGLE
- DIAGNOSIS AND TESTING - SUSPENSION AND STEERING
- STANDARD PROCEDURE - CURB HEIGHT MEASUREMENT
- PRE-WHEEL ALIGNMENT INSPECTION
- WHEEL ALIGNMENT SETUP
- REAR CAMBER AND TOE
- FRONT CAMBER AND CASTER
- CAMBER ADJUSTMENT BOLT PACKAGE INSTALLATION
- WHEEL ALIGNMENT
- DESCRIPTION
- TRANSAXLE IDENTIFICATION
- GEAR RATIOS
- GEARSHIFT PATTERN
- LUBRICANT/ADDITIVES
- SEALANTS
- DIAGNOSIS AND TESTING - COMMON PROBLEM CAUSES
- HARD SHIFTING
- NOISY OPERATION
- SLIPS OUT OF GEAR
- LOW LUBRICANT LEVEL
- CLUTCH PROBLEMS
- DISASSEMBLY
- CLEANING
- INSPECTION
- ASSEMBLY
- BEARING ADJUSTMENT PROCEDURE
- DIFFERENTIAL BEARING PRELOAD ADJUSTMENT
- INSTALLATION
- SPECIFICATIONS
- REMOVAL
- DIFFERENTIAL BEARING PRELOAD ADJUSTMENT / SHIM SELECTION
- STANDARD PROCEDURE - FLUID DRAIN AND FILL
- ADJUSTMENT - GEARSHIFT CROSSOVER CABLE
- CLEAN
- INSPECT
- VEHICLE SPEED SENSOR