Home/Chrysler/PT Cruiser/Chrysler PT Cruiser I (2000-2010)/Repair manual/1.6l SOHC Engine/TORQUE

Contents

Section: 1.6l SOHC Engine

DESCRIPTION

INTRODUCTION

ENGINE PERFORMANCE

ENGINE MECHANICAL

CYLINDER COMPRESSION PRESSURE TEST

CYLINDER COMBUSTION PRESSURE LEAKAGE TEST

CYLINDER HEAD GASKET

CYLINDER-TO-CYLINDER LEAKAGE TEST

CYLINDER-TO-WATER JACKET LEAKAGE TEST

VISUAL TEST METHOD

COOLING SYSTEM TESTER METHOD

CHEMICAL TEST METHOD

LASH ADJUSTER NOISE DIAGNOSIS

ENGINE OIL LEAK INSPECTION

INSPECTION FOR REAR SEAL AREA LEAKS

REPAIR OF DAMAGED OR WORN THREADS

HYDROSTATIC LOCKED ENGINE

FORM-IN-PLACE GASKETS AND SEALERS

SEALER APPLICATION

ENGINE GASKET SURFACE PREPARATION

MEASURING BEARING CLEARANCE USING PLASTIGAGE

ENGINE CORE AND OIL GALLERY PLUGS

INSTALLATION - ENGINE ASSEMBLY

TORQUE

REMOVAL

INSTALLATION

CLEANING

INSTALLATION - CYLINDER HEAD

INSPECTION

STANDARD PROCEDURE - VALVE AND VALVE SEAT REFACING

ENGINE BLOCK

CYLINDER BORE

CYLINDER BORE AND PISTON - FITTING

UPPER TORQUE STRUT

LOWER TORQUE STRUT

ADJUSTMENT

OPERATION

CHECKING ENGINE OIL PRESSURE

UPPER INTAKE MANIFOLD

LOWER INTAKE MANIFOLD

VALVE TIMING VERIFICATION

TIMING CHAIN AND GUIDES

CAMSHAFT SPROCKET

CRANKSHAFT SPROCKET

All sections

TORQUE Chrysler PT Cruiser I

1.6l SOHC Engine 33 illustrations

TORQUE

DESCRIPTION	N.m	Ft. Lbs.	In. Lbs.
Camshaft Position Sensor	10		85
Crankshaft Position Sensor	10		85
Camshaft Sprocket-Bolt	115	85
Rocker Shaft/Camshaft Bearing Cap	25		225
Timing Chain Cover	12		105
Timing Chain Guide	28		250
Timing Chain Tensioner Plug	62	46
Connecting Rod Cap-Bolts	26 +1/4 turn	19 +1/4 turn
Crankshaft Main Bearing Cap/Bed Plate
Bedplate Bolts	30	22
Main Bearing Cap Bolts	61	45
Crankshaft Damper-Bolt	115	85
Cylinder Head-Bolts	(Refer to ENGINE/CYLINDER HEAD - INSTALLATION)
Cylinder Head Cover	12		105
Right Engine Mount Bracket
M12-Fasteners	118	87
M10-Fasteners	68	50
Exhaust Manifold Heat Shield	28		250
Exhaust Manifold to Cylinder Head Bolts	23		200
Intake Manifold - Upper	12		105
Intake Manifold - Lower	26		230
Intake Manifold Support Bracket
M6-Fasteners	19		165
M8-Fasteners	28		250
Oil Filter Cartridge Cap	25	18
Oil Filter Cartridge Housing	28		250
Oil Pan Bolts	31		275
Oil Pan Drain Plug	27	20
Oil Pump Pick-up Tube Bolt	12		105

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Scheme 14: 1.6L SOHC ENGINE

Scheme 14: 1.6L SOHC ENGINE

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