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Automatic Transmission - 4L60-E/4L65-E (Diagnosis): Specifications Chevrolet TrailBlazer I

Automatic Trans 38 illustrations ~856 words

Fastener Tightening Specifications

ApplicationSpecification
MetricEnglish
Accumulator Cover to Case Bolt8.0--14.0 N.m6--10 lb ft
Case Extension to Case Bolt42.0--48.0 N.m31--35 lb ft
Case Extension to Case Bolt (4WD Shipping)11.2--22.6 N.m8.3--16.7 lb ft
Converter Cover Bolt10 N.m89 lb in
Converter Housing to Case Screw65.0--75.0 N.m48--55 lb ft
Cooler Pipe Connector35.0--41.0 N.m26--30 lb ft
Detent Spring to Valve Body Bolt20.0--27.0 N.m15--20 lb ft
Floor shift Control Bolt10 N.m89 lb in
Flywheel to Torque Converter Bolt63 N.m46 lb ft
Forward Accumulator Cover to Valve Body Bolt8.0--14.0 N.m6--10 lb ft
Heat Shield to Transmission Bolt17 N.m13 lb ft
Line Pressure Plug8.0--14.0 N.m6--10 lb ft
Manual Shaft to Inside Detent Lever Nut27.0--34.0 N.m20--25 lb ft
Negative Battery Cable Bolt15 N.m11 lb ft
Oil Level Indicator Bolt47 N.m35 lb ft
Oil Pan to Transmission Case Bolt11 N.m97 lb in
Oil Passage Cover to Case Bolt8--14.0 N.m6--10 lb ft
Park Brake Bracket to Case Bolt27.0--34.0 N.m20--25 lb ft
Park/Neutral Position Switch Screw3 N.m27 lb in
Plate to Case Bolt (Shipping)27.0--34.0 N.m20--25 lb ft
Plate to Converter Bolt (Shipping)27.0--34.0 N.m20--25 lb ft
Plug Assembly, Automatic Transmission Oil Pan (C/K)30--40 N.m22.1--29.5 lb ft
Plug Assembly, Automatic Transmission Oil Pan (Y)28--32 N.m20.7--23.6 lb ft
Pressure Control Solenoid Bracket to Valve Body Bolt8.0--14.0 N.m6--10 lb ft
Pump Assembly to Case Bolt26.0--32.0 N.m19--24 lb ft
Pump Cover to Pump Body Bolt20.0--27.0 N.m15--20 lb ft
Shift Cable Grommet Screw1.7 N.m15 lb in
Shift Control Cable Attachment20 N.m15 lb ft
Speed Sensor Retainer Bolt10.5--13.5 N.m7.7--10 lb ft
Stud, Automatic Transmission Case Extension (Y-car)18,0--22.0 N.m13--16 lb ft
TCC Solenoid Assembly to Case Bolt8.0--14.0 N.m6--10 lb ft
Transmission Fluid Pressure Manual Valve Position Switch to Valve Body Bolt8.0--14.0 N.m6--10 lb ft
Transmission Mount to Transmission Bolt25 N.m18 lb ft
Transmission Mount to Transmission Support Nut46 N.m35 lb ft
Transmission Oil Cooler Pipe Fitting35.0--41.0 N.m26--30 lb ft
Transmission Oil Pan to Case Bolt9.5--13.8 N.m7--10 lb ft
Transmission to Engine Bolt47 N.m35 lb ft
Valve Body to Case Bolt8.0--14.0 N.m6--10 lb ft

FASTENER TIGHTENING SPECIFICATIONS

Transmission General Specifications

NameHydra-matic 4L60-E
RPO CodesM30
Production LocationToledo, Ohio Romulus, Ml Ramos Arizpe, Mexico
Vehicle Platform (Engine/Transmission) UsageS/T
Transmission DriveLongitudinally-Mounted Rear Wheel Drive
1st Gear Ratio3.059:1
2nd Gear Ratio1.625:1
3rd Gear Ratio1.000:1
4th Gear Ratio0.696:1
Reverse2.294:1
Torque Converter Size (Diameter of Torque Converter Turbine)245 mm 258 mm 298 mm 300 mm
Pressure TapsLine Pressure
Transmission Fluid TypeDEXRON®III
Transmission Type: 4Four Forward Gears
Transmission Type: LLongitudinal Mount
Transmission Type: 60Product Series
Transmission Type: EElectronic Controls

Transmission General Specifications (1 Of 2)

NameHydra-matic 4L60-E
Position QuadrantP, R, N, , D, 2, 1 P, R, N, , 3, 2, 1
Case MaterialDie Cast Aluminum
Transmission Weight Dry (Approximate)245 mm Converter 65.4 kg (144.30 lbs) 258 mm Converter 79.9 kg (176.6 lbs) 298 mm Converter 70.5 kg (155.70 lbs) 300 mm Converter 86.17 kg (190.5 lbs)
Transmission Weight Wet (Approximate)245 mm Converter 72.4 kg (159.55 lbs) 258 mm Converter 89.2 kg (197.7 lbs) 298 mm Converter 80.5 kg (176.16 lbs) 300 mm Converter 98.4 kg (218.0 lbs)
Maximum Trailer Towing Capacity6,130 kg (13,500 lbs)
Maximum Gross Vehicle Weight (GVW)3,900 kg (8,600 lbs)

Transmission General Specifications (2 Of 2)

Scheme 201

Scheme 201: Fluid Capacity Specifications

Scheme 202

Scheme 202: Range Reference

Scheme 203

Scheme 203: Shift Solenoid Valve State and Gear Ratio

Scheme 204

Scheme 204: Torque Converter End Play Specifications

Scheme 205

Scheme 205: Shift Speed

Scheme 206

Scheme 206: Transmission Fluid Pressure (TFP) Manual Valve Position Switch Logic

Scheme 207

Scheme 207: Transmission Range Switch Logic

Scheme 208

Scheme 208: Line Pressure

Scheme 209

Scheme 209: Component Resistance

Scheme 210

Scheme 210: Automatic Transmission Electronic Component Views

Scheme 211

Scheme 211

Scheme 212

Scheme 212

Scheme 213

Scheme 213

Scheme 214

Scheme 214: Disassembled Views

Scheme 215

Scheme 215

Scheme 216

Scheme 216

Scheme 217

Scheme 217

Scheme 218

Scheme 218

Scheme 219

Scheme 219

Scheme 220

Scheme 220

Scheme 221

Scheme 221

Scheme 222

Scheme 222: Component Location

Scheme 223

Scheme 223

Scheme 224

Scheme 224

Scheme 225

Scheme 225

Scheme 226

Scheme 226: Automatic Transmission Inline 20-Way Connector End View

Scheme 227

Scheme 227

Scheme 228

Scheme 228: Automatic Transmission Internal Connector End Views

Scheme 229

Scheme 229

Scheme 230

Scheme 230

Scheme 231

Scheme 231

Scheme 232

Scheme 232

Scheme 233

Scheme 233

Scheme 234

Scheme 234

Scheme 235

Scheme 235: Automatic Transmission Related Connector End Views

Scheme 236

Scheme 236

Scheme 237

Scheme 237

Upshift Control and Torque Converter Clutch (TCC) Apply

The PCM calculates the upshift points based primarily on two inputs: throttle angle and vehicle speed. When the PCM determines that conditions are met for a shift to occur, the PCM commands the shift by closing or opening the ground circuit for the appropriate solenoid.

Perform the following steps

  1. Refer to the «Shift Speed»(ref-205201-S22607810212005111600000) table in this section and choose a throttle position of 12 percent, 25 percent or 50 percent. All throttle angles shown should be tested to cover the normal driving range.
  2. Monitor the following scan tool parameters: Throttle angle Vehicle speed Engine speed Output shaft speed Commanded gear Slip speed Solenoid states
  3. Place the gear selector in the OVERDRIVE position.
  4. Accelerate the vehicle using the chosen throttle angle. Hold the throttle steady.
  5. As the transmission upshifts, note the vehicle speed when the shift occurs for each gear change. There should be a noticeable shift feel or engine speed change within 1 to 2 seconds of the commanded gear change.
  6. Compare the shift speeds to the Shift Speed table. Refer to «Shift Speed»(ref-205201-S22607810212005111600000) . Shift speeds may vary slightly due to transmission fluid temperature or hydraulic delays in responding to electronic controls. Note any harsh, soft or delayed shifts or slipping. Note any noise or vibration.
  7. Repeat steps 1 through 6 to complete all throttle angles. Important: This transmission is equipped with an electronically controlled capacity clutch (ECCC). The pressure plate does not fully lock to the torque converter cover. Instead, the pressure plate maintains a small amount of slippage, about 20 RPM, in SECOND, THIRD and FOURTH gears, depending on the vehicle application. ECCC was developed to reduce the possibility of noise, vibration or chuggle caused by TCC apply. Typical apply speeds are 49-52 km/h (30-32 mph) in THIRD gear and 65-73 km/h (40-45 mph) in FOURTH gear. Full lockup is available at highway speeds on some applications. Important: The TCC will not engage until the engine is in closed loop operation and the vehicle speed is as shown in the Shift Speed table. Refer to «Shift Speed»(ref-205201-S22607810212005111600000) . The vehicle must be in a near-cruise condition, not accelerating or coasting, and on a level road surface.
  8. Check for TCC apply in THIRD and FOURTH gear. Note the TCC apply point. When the TCC applies there should be a noticeable drop in engine speed and a drop in slip speed to below 100 RPM. If the TCC apply can not be detected: Check for DTCs. Refer to «Torque Converter Diagnosis Procedure»(ref-205201-S34817552932005111600000) . Refer to the «Shift Speed»(ref-205201-S22607810212005111600000) table for the correct apply speeds. Lightly tap and release the brake pedal. The TCC will release on most applications.

Torque Converter Diagnosis Procedure

The Torque Converter Clutch (TCC) is applied by fluid pressure, which is controlled by a PWM solenoid valve. This solenoid valve is located inside of the automatic transmission assembly. The solenoid valve is controlled through a combination of computer controlled switches and sensors.

Torque Converter Stator

The torque converter stator roller clutch can have two different malfunctions.

  1. The stator assembly freewheels in both directions.
  2. The stator assembly remains locked up at all times.

Torque Converter Clutch Shudder

The key to diagnosing Torque Converter Clutch (TCC) shudder is to note when it happens and under what conditions.

TCC shudder which is caused by the transmission should only occur during the apply or the release of the converter clutch. Shudder should never occur after the TCC plate is fully applied.

Indexing Torque Converter

To determine and correct a torque converter vibration, the following procedure may have to be performed several times to achieve the best possible torque converter to flywheel balance.

Scheme 238

Scheme 238: Indexing Torque Converter
  1. Raise and suitably support the vehicle. Refer to «LIFTING AND JACKING THE VEHICLE»(/chevrolet/trailblazer/i-2001-2006/remont/hoistjack/#jacking-and-lifting__lifting-and-jacking-the-vehicle) in General Information.
  2. Rotate the torque converter one bolt position.
  3. Align the torque converter hub (2) in the engine crankshaft (3) and install the torque converter to flywheel bolts.
  4. Lower the vehicle.
  5. With the engine at idle speed and the transmission in PARK or NEUTRAL, observe the vibration. Refer to «Noise and Vibration Analysis»(ref-205201-S31430205602005111600000) . Repeat this procedure until you obtain the best possible balance.
  6. Install the transmission converter cover bolts and the cover.

Leak at the Torque Converter End

  1. Converter leak in the weld area
  2. Converter seal lip cut. Check the converter hub for damage
  3. Converter seal bushing moved forward and damaged
  4. Converter seal garter spring missing from the seal
  5. Porous casting of the transmission case or the oil pump