Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Accumulator Cover to Case Bolt | 8.0--14.0 N.m | 6--10 lb ft |
| Case Extension to Case Bolt | 42.0--48.0 N.m | 31--35 lb ft |
| Case Extension to Case Bolt (4WD Shipping) | 11.2--22.6 N.m | 8.3--16.7 lb ft |
| Converter Cover Bolt | 10 N.m | 89 lb in |
| Converter Housing to Case Screw | 65.0--75.0 N.m | 48--55 lb ft |
| Cooler Pipe Connector | 35.0--41.0 N.m | 26--30 lb ft |
| Detent Spring to Valve Body Bolt | 20.0--27.0 N.m | 15--20 lb ft |
| Floor shift Control Bolt | 10 N.m | 89 lb in |
| Flywheel to Torque Converter Bolt | 63 N.m | 46 lb ft |
| Forward Accumulator Cover to Valve Body Bolt | 8.0--14.0 N.m | 6--10 lb ft |
| Heat Shield to Transmission Bolt | 17 N.m | 13 lb ft |
| Line Pressure Plug | 8.0--14.0 N.m | 6--10 lb ft |
| Manual Shaft to Inside Detent Lever Nut | 27.0--34.0 N.m | 20--25 lb ft |
| Negative Battery Cable Bolt | 15 N.m | 11 lb ft |
| Oil Level Indicator Bolt | 47 N.m | 35 lb ft |
| Oil Pan to Transmission Case Bolt | 11 N.m | 97 lb in |
| Oil Passage Cover to Case Bolt | 8--14.0 N.m | 6--10 lb ft |
| Park Brake Bracket to Case Bolt | 27.0--34.0 N.m | 20--25 lb ft |
| Park/Neutral Position Switch Screw | 3 N.m | 27 lb in |
| Plate to Case Bolt (Shipping) | 27.0--34.0 N.m | 20--25 lb ft |
| Plate to Converter Bolt (Shipping) | 27.0--34.0 N.m | 20--25 lb ft |
| Plug Assembly, Automatic Transmission Oil Pan (C/K) | 30--40 N.m | 22.1--29.5 lb ft |
| Plug Assembly, Automatic Transmission Oil Pan (Y) | 28--32 N.m | 20.7--23.6 lb ft |
| Pressure Control Solenoid Bracket to Valve Body Bolt | 8.0--14.0 N.m | 6--10 lb ft |
| Pump Assembly to Case Bolt | 26.0--32.0 N.m | 19--24 lb ft |
| Pump Cover to Pump Body Bolt | 20.0--27.0 N.m | 15--20 lb ft |
| Shift Cable Grommet Screw | 1.7 N.m | 15 lb in |
| Shift Control Cable Attachment | 20 N.m | 15 lb ft |
| Speed Sensor Retainer Bolt | 10.5--13.5 N.m | 7.7--10 lb ft |
| Stud, Automatic Transmission Case Extension (Y-car) | 18,0--22.0 N.m | 13--16 lb ft |
| TCC Solenoid Assembly to Case Bolt | 8.0--14.0 N.m | 6--10 lb ft |
| Transmission Fluid Pressure Manual Valve Position Switch to Valve Body Bolt | 8.0--14.0 N.m | 6--10 lb ft |
| Transmission Mount to Transmission Bolt | 25 N.m | 18 lb ft |
| Transmission Mount to Transmission Support Nut | 46 N.m | 35 lb ft |
| Transmission Oil Cooler Pipe Fitting | 35.0--41.0 N.m | 26--30 lb ft |
| Transmission Oil Pan to Case Bolt | 9.5--13.8 N.m | 7--10 lb ft |
| Transmission to Engine Bolt | 47 N.m | 35 lb ft |
| Valve Body to Case Bolt | 8.0--14.0 N.m | 6--10 lb ft |
FASTENER TIGHTENING SPECIFICATIONS
Transmission General Specifications
| Name | Hydra-matic 4L60-E |
|---|---|
| RPO Codes | M30 |
| Production Location | Toledo, Ohio Romulus, Ml Ramos Arizpe, Mexico |
| Vehicle Platform (Engine/Transmission) Usage | S/T |
| Transmission Drive | Longitudinally-Mounted Rear Wheel Drive |
| 1st Gear Ratio | 3.059:1 |
| 2nd Gear Ratio | 1.625:1 |
| 3rd Gear Ratio | 1.000:1 |
| 4th Gear Ratio | 0.696:1 |
| Reverse | 2.294:1 |
| Torque Converter Size (Diameter of Torque Converter Turbine) | 245 mm 258 mm 298 mm 300 mm |
| Pressure Taps | Line Pressure |
| Transmission Fluid Type | DEXRON®III |
| Transmission Type: 4 | Four Forward Gears |
| Transmission Type: L | Longitudinal Mount |
| Transmission Type: 60 | Product Series |
| Transmission Type: E | Electronic Controls |
Transmission General Specifications (1 Of 2)
| Name | Hydra-matic 4L60-E |
|---|---|
| Position Quadrant | P, R, N, , D, 2, 1 P, R, N, , 3, 2, 1 |
| Case Material | Die Cast Aluminum |
| Transmission Weight Dry (Approximate) | 245 mm Converter 65.4 kg (144.30 lbs) 258 mm Converter 79.9 kg (176.6 lbs) 298 mm Converter 70.5 kg (155.70 lbs) 300 mm Converter 86.17 kg (190.5 lbs) |
| Transmission Weight Wet (Approximate) | 245 mm Converter 72.4 kg (159.55 lbs) 258 mm Converter 89.2 kg (197.7 lbs) 298 mm Converter 80.5 kg (176.16 lbs) 300 mm Converter 98.4 kg (218.0 lbs) |
| Maximum Trailer Towing Capacity | 6,130 kg (13,500 lbs) |
| Maximum Gross Vehicle Weight (GVW) | 3,900 kg (8,600 lbs) |
Transmission General Specifications (2 Of 2)
Scheme 201
Scheme 202
Scheme 203
Scheme 204
Scheme 205
Scheme 206
Scheme 207
Scheme 208
Scheme 209
Scheme 210
Scheme 211
Scheme 212
Scheme 213
Scheme 214
Scheme 215
Scheme 216
Scheme 217
Scheme 218
Scheme 219
Scheme 220
Scheme 221
Scheme 222
Scheme 223
Scheme 224
Scheme 225
Scheme 226
Scheme 227
Scheme 228
Scheme 229
Scheme 230
Scheme 231
Scheme 232
Scheme 233
Scheme 234
Scheme 235
Scheme 236
Scheme 237
Upshift Control and Torque Converter Clutch (TCC) Apply
The PCM calculates the upshift points based primarily on two inputs: throttle angle and vehicle speed. When the PCM determines that conditions are met for a shift to occur, the PCM commands the shift by closing or opening the ground circuit for the appropriate solenoid.
Perform the following steps
- Refer to the «Shift Speed»(ref-205201-S22607810212005111600000) table in this section and choose a throttle position of 12 percent, 25 percent or 50 percent. All throttle angles shown should be tested to cover the normal driving range.
- Monitor the following scan tool parameters: Throttle angle Vehicle speed Engine speed Output shaft speed Commanded gear Slip speed Solenoid states
- Place the gear selector in the OVERDRIVE position.
- Accelerate the vehicle using the chosen throttle angle. Hold the throttle steady.
- As the transmission upshifts, note the vehicle speed when the shift occurs for each gear change. There should be a noticeable shift feel or engine speed change within 1 to 2 seconds of the commanded gear change.
- Compare the shift speeds to the Shift Speed table. Refer to «Shift Speed»(ref-205201-S22607810212005111600000) . Shift speeds may vary slightly due to transmission fluid temperature or hydraulic delays in responding to electronic controls. Note any harsh, soft or delayed shifts or slipping. Note any noise or vibration.
- Repeat steps 1 through 6 to complete all throttle angles. Important: This transmission is equipped with an electronically controlled capacity clutch (ECCC). The pressure plate does not fully lock to the torque converter cover. Instead, the pressure plate maintains a small amount of slippage, about 20 RPM, in SECOND, THIRD and FOURTH gears, depending on the vehicle application. ECCC was developed to reduce the possibility of noise, vibration or chuggle caused by TCC apply. Typical apply speeds are 49-52 km/h (30-32 mph) in THIRD gear and 65-73 km/h (40-45 mph) in FOURTH gear. Full lockup is available at highway speeds on some applications. Important: The TCC will not engage until the engine is in closed loop operation and the vehicle speed is as shown in the Shift Speed table. Refer to «Shift Speed»(ref-205201-S22607810212005111600000) . The vehicle must be in a near-cruise condition, not accelerating or coasting, and on a level road surface.
- Check for TCC apply in THIRD and FOURTH gear. Note the TCC apply point. When the TCC applies there should be a noticeable drop in engine speed and a drop in slip speed to below 100 RPM. If the TCC apply can not be detected: Check for DTCs. Refer to «Torque Converter Diagnosis Procedure»(ref-205201-S34817552932005111600000) . Refer to the «Shift Speed»(ref-205201-S22607810212005111600000) table for the correct apply speeds. Lightly tap and release the brake pedal. The TCC will release on most applications.
Torque Converter Diagnosis Procedure
The Torque Converter Clutch (TCC) is applied by fluid pressure, which is controlled by a PWM solenoid valve. This solenoid valve is located inside of the automatic transmission assembly. The solenoid valve is controlled through a combination of computer controlled switches and sensors.
Torque Converter Stator
The torque converter stator roller clutch can have two different malfunctions.
- The stator assembly freewheels in both directions.
- The stator assembly remains locked up at all times.
Torque Converter Clutch Shudder
The key to diagnosing Torque Converter Clutch (TCC) shudder is to note when it happens and under what conditions.
TCC shudder which is caused by the transmission should only occur during the apply or the release of the converter clutch. Shudder should never occur after the TCC plate is fully applied.
Indexing Torque Converter
To determine and correct a torque converter vibration, the following procedure may have to be performed several times to achieve the best possible torque converter to flywheel balance.
Scheme 238
- Raise and suitably support the vehicle. Refer to «LIFTING AND JACKING THE VEHICLE»(/chevrolet/trailblazer/i-2001-2006/remont/hoistjack/#jacking-and-lifting__lifting-and-jacking-the-vehicle) in General Information.
- Rotate the torque converter one bolt position.
- Align the torque converter hub (2) in the engine crankshaft (3) and install the torque converter to flywheel bolts.
- Lower the vehicle.
- With the engine at idle speed and the transmission in PARK or NEUTRAL, observe the vibration. Refer to «Noise and Vibration Analysis»(ref-205201-S31430205602005111600000) . Repeat this procedure until you obtain the best possible balance.
- Install the transmission converter cover bolts and the cover.
Leak at the Torque Converter End
- Converter leak in the weld area
- Converter seal lip cut. Check the converter hub for damage
- Converter seal bushing moved forward and damaged
- Converter seal garter spring missing from the seal
- Porous casting of the transmission case or the oil pump
See also:
• LIFTING AND JACKING THE VEHICLE