Contents Wiring diagrams Section: Automatic HVAC System All sections

HVAC Systems - Automatic: Diagnosis Chevrolet Tahoe II

Automatic HVAC System ~5424 words

Scan Tool Output Controls

Scan Tool Output ControlAdditional Menu Selection(s)Description
Rear defoggerMiscellaneousThe scan tool displays Commanded State: None, Off or On. The selection activates or deactivates the rear defrost.
A/C RequestMiscellaneousThe scan tool displays Commanded State: None, Off or On. The selection activates or deactivates the A/C request signal.
Recirculation ModeMiscellaneousThe scan tool displays Commanded State: None, Off or On. The selection activates or deactivates the recirc light and drives the recirculation door to the recirculation position.
Outside Air ModeMiscellaneousThe scan tool displays Commanded State: None, Off or On. The selection activates or deactivates the recirc light and drives the recirculation door to the outside air position.
Air Inlet DoorMotor/Actuator testsThe scan tool displays Outside or Recirc selections. The selection drives the actuator to its min or max stops.
Blower MotorMotor/Actuator testsThe scan tool displays Commanded State: None, Off or On. This function allows you to command the blower motor to its maximum (100%) or minimum (0%) speeds.
Blower Motor AuxiliaryMotor/Actuator testsThe scan tool displays Commanded State: None, Off or On. This function allows you to command the auxiliary blower motor to its maximum (100%) or minimum (0%) speeds.
Mode Door PositionMotor/Actuator testsThe scan tool displays Defrost or Panel selections. The selection drives the actuator to its min or max stops.
Auxiliary Mode DoorMotor/Actuator testsThe scan tool displays Upper Outlets or Floor selections. The selection drives the actuator to its min or max stops.
Instant OAT UpdateMiscellaneousThe scan tool displays Commanded State: None, Off or On. Updates the ECC outside air temperature input to the current raw value.
Mix MotorMotor/Actuator testsThe scan tool displays Commanded State: None, Off or On. The selection drives the temperature actuator to its min or max stops.
Auxiliary Mix doorMotor/Actuator testsThe scan tool displays Commanded State: None, Off or On. The selection drives the auxiliary temperature actuator to its min or max stops.
Set up new HVACSet up new HVACThis function allows the control module to learn what auxiliary system the vehicle is equipped with.

ECC Scan Tool Output Controls

Scan Tool Output ControlAdditional Menu Selection(s)Description
A/C RelayThe scan tool displays On or Off selections. This command allows you to turn the A/C relay ON or OFF.

PCM Scan Tool Output Controls

Scan Tool Data List

Scan Tool ParameterData ListUnits DisplayedTypical Data Value
Ignition: ON, Engine: OFF
Outside Air Temp.Primary ECC DataDegrees23°C (74°F)
Inside Air TemperaturePrimary ECC DataDegrees23°C (74°F)
Upper Outlet TemperaturePrimary ECC DataDegreesVaries
Lower Outlet TemperaturePrimary ECC DataDegreesVaries
Solar SensorPrimary ECC DataCountsVaries
Blower Motor PWM SpeedPrimary ECC DataPercent50%
A/C RequestPrimary ECC DataNO/YESNO
A/C LED OnPrimary ECC DataON/OFFON
Recirc. LEDPrimary ECC DataON/OFFON
Outside Air LEDPrimary ECC DataON/OFFON
Rear DefogPrimary ECC DataON/OFFON
Mode Selection PositionPrimary ECC DataBi-Level, Upper Outlets, Auto, Floor, Defog, DefrostFloor
Mode Door CommandedPrimary ECC DataCountsVaries
Mode Door ActualPrimary ECC DataCountsVaries
Mode Door Max. PositionPrimary ECC DataCountsVaries
Mode Door Min. PositionPrimary ECC DataCountsVaries
Air Inlet Door CommandedPrimary ECC DataCountsVaries
Air Inlet Door ActualPrimary ECC DataCountsVaries
Air Inlet Door MaxPrimary ECC DataCountsVaries
Air Inlet Door MinPrimary ECC DataCountsVaries
Air Mix Door CommandedPrimary ECC DataCountsVaries
Air Mix Door ActualPrimary ECC DataCountsVaries
Mix Door Max PositionPrimary ECC DataCountsVaries
Mix Door Min PositionPrimary ECC DataCountsVaries
Aux. Inside Air Temp.Auxiliary ECC DataDegrees23°C (74°F)
Aux. Upper Outlet Temp.Auxiliary ECC DataDegreesVaries
Aux. Lower Outlet Temp.Auxiliary ECC DataDegreesVaries
Aux. Blower Motor PWMAuxiliary ECC DataPercent50%
Aux. Mix Door CommandedAuxiliary ECC DataCountsVaries
Aux. Mix Door ActualAuxiliary ECC DataCountsVaries
Aux. Mix Door Max. PositionAuxiliary ECC DataCountsVaries
Aux. Mix Door Min. PositionAuxiliary ECC DataCountsVaries
Aux. Mode Door CommandedAuxiliary ECC DataCountsVaries
Aux. Mode Door ActualAuxiliary ECC DataCountsVaries
Aux. Mode Door Max. PositionAuxiliary ECC DataCountsVaries
Aux. Mode Door Min. PositionAuxiliary ECC DataCountsVaries

HVAC Scan Tool Data List

Scan Tool ParameterData ListUnits DisplayedTypical Data Value
Engine Idling/Engine at Operating Temperature/Closed Throttle/Park or Neutral/Closed Loop/Accessories Off
A/C Clutch Feedback SignalEngine Data 2ON/OFFOFF
A/C Relay CommandEngine Data 2ON/OFFOff
A/C Compressor Cycling SwitchEngine Data 2Normal/Low PressNormal
A/C Request SignalEngine Data 2NO/YESNo
A/C High Pressure RecircEngine Data 2Open/ClosedOpen

PCM Scan Tool Data List

Diagnostic Trouble Code (DTC) List

DTCDiagnostic ProcedureModule
B0159DTC B0159HVAC Control Module
B0164DTC B0164HVAC Control Module
B0174DTC B0174HVAC Control Module
B0179DTC B0179HVAC Control Module
B0184DTC B0184HVAC Control Module
B0229DTC B0229HVAC Control Module
B0248DTC B0248HVAC Control Module
B0268DTC B0268HVAC Control Module
B0408DTC B0408HVAC Control Module
B0414DTC B0414HVAC Control Module
B0429DTC B0429HVAC Control Module
B0434DTC B0434HVAC Control Module
B1020DTC B1020HVAC Control Module
B3531DTC B3531HVAC Control Module
B3579DTC B3579HVAC Control Module
B3584DTC B3584HVAC Control Module
B3761DTC B3761HVAC Control Module
B3764DTC B3764HVAC Control Module
U1500DTC U1500HVAC Control Module

Diagnostic Trouble Code (DTC) List

Circuit Description

The HVAC control module monitors the outside ambient air temperature via an ambient air temperature sensor. When the air is cold, the sensor resistance voltage and the signal voltage are high. When the air is warm, the sensor resistance voltage and the signal voltage are low.

Conditions for Running the DTC

The ignition is turned ON.

Conditions for Setting the DTC

The HVAC control module detects that the signal circuit is out of the range 0.09-5.0 volts.

Action Taken When the DTC Sets

A default value will be used for the sensor data by the HVAC control module. The sensor reading, which displays on the scan tool in the HVAC data list, will be the default value.

Conditions for Clearing the DTC

  1. The DTC will become history if the HVAC control module no longer detects a condition.
  2. The history DTC clears after 50 fault free ignition cycles.
  3. The DTC can be cleared with a scan tool.

Diagnostic Aids

If the condition is not present, refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS .

The HVAC control module monitors the passenger compartment inside air temperature through an inside air temperature sensor assembly. When the air is cold, the sensor resistance and the signal voltage are high. When the air is warm, the sensor resistance and the signal voltage are low.

The ignition is turned ON.

The HVAC control module detects the signal circuit is out of the range 0.09-5.0 volts.

A default value will be used for the sensor data by the HVAC control module. The sensor reading, which displays on the scan tool in the HVAC data list, will be this default value.

  1. The DTC will become history if the HVAC control module no longer detects a condition.
  2. The history DTC clears after 50 fault free ignition cycles.
  3. The DTC can be cleared with a scan tool.

If the condition is not present, refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS .

The HVAC control module monitors the air temperature in the upper center A/C discharge duct via an upper air temperature sensor. When the air is cold, the sensor resistance and the signal voltage are high. When the air is warm, the sensor resistance and the signal voltage are low.

The ignition is turned ON.

The HVAC control module detects the signal circuit is less than 5 Counts (0.09 V) or greater than 250 Counts (4.90 V).

A default value will be used for the sensor data by the HVAC control module. The actual value of the sensor will be displayed on the scantool.

  1. The DTC will become history if the HVAC control module no longer detects a condition.
  2. The history DTC clears after 50 fault free ignition cycles.
  3. The DTC can be cleared with a scan tool.

If the condition is not present, refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS .

The HVAC control module monitors the air temperature in the floor discharge duct via a lower air temperature sensor. When the air is cold, the sensor resistance and the signal voltage are high. When the air is warm, the sensor resistance and the signal voltage are low.

The ignition is turned ON.

The HVAC control module detects the signal circuit is less than 5 Counts (0.09 V) or greater than 250 Counts (4.90 V).

A default value will be used for the sensor data by the HVAC control module. The actual value of the sensor will be displayed on the scan tool.

  1. The DTC will become history if the HVAC control module no longer detects a condition.
  2. The history DTC clears after 50 fault free ignition cycles.
  3. The DTC can be cleared with a scan tool.

If the condition is not present, refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS .

The HVAC control module monitors the ambient light via a sunload sensor. The HVAC control module uses this information in order to modify the effect of the sun on the vehicle inside air temperature. When the sensor is in direct sunlight, the signal voltage is low. When the sensor is covered, the signal voltage is high.

The ignition is turned ON.

The HVAC control module detects the signal circuit is out of the range 0.09-5.0 volts.

A default value will be used for the sensor data by the HVAC control module. The sensor reading, which displays on the scan tool in the HVAC data list, will be this default value.

  1. The DTC will become history if the HVAC control module no longer detects a condition.
  2. The history DTC clears after 50 fault free ignition cycles.
  3. The DTC can be cleared with a scan tool.

If the condition is not present, refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS .

The recirculation actuator is an electronic device that incorporates a stepper motor and feedback potentiometer. The HVAC control module controls the recirculation door position by sending a control signal to the actuator. The signal's value is dependent upon the desired mode selected by the vehicle occupants. As the recirculation actuator moves, the potentiometer produces the actual door position signal that is sent to the HVAC control module. The HVAC control module continues to command the actuator to move until the desired and actual values are equal.

After a calibration or recalibration procedure is performed, the HVAC control module calculates the recirculation actuator travel range. The HVAC control module commands the actuator through it's full range. The HVAC control module stores the learned minimum and maximum position values. The travel range value is calculated by subtracting the minimum and maximum position values. The HVAC control module compares the travel range, minimum and maximum values to calibrated value ranges. If the travel range value is less than or equal to the maximum calibrated limit and greater than or equal to the minimum calibrated limit, then the calibration is considered successful. The HVAC control module continuously compares the actual actuator position to the calibrated minimum and maximum position values.

  1. The ignition is ON.
  2. Ignition voltage is between 9-16 volts.
  3. The HVAC control module keep alive memory battery power must be interrupted to run the range check (recalibration procedure).
  1. Recirculation actuator position signal is less than 5 counts.
  2. Recirculation actuator position signal is more than 250 counts.
  3. The recirculation actuators total travel range (min-max) is less than or greater than the calibrated limits.
  1. The DTC is stored in DTC information.
  2. The HVAC control module will continue to make use of whatever travel range is still available.
  1. If the HVAC control no longer detects a failure, then the DTC will become history.
  2. The history DTC will clear after 50 ignition cycles without a failure.
  3. The DTC can be cleared with a scan tool.
  1. A short to voltage on the 5-volt reference circuit of the recirculation actuator will cause DTC B0229 and DTC B0414 to set.
  2. A damaged or broken recirculation door and or actuator can cause this DTC to set.
  3. The range fault can only be detected following a check of the actuator travel range. The actuator travel range check (recalibration procedure) can only be initiated by disrupting power to the HVAC control module.

The mode actuator is an electronic device that incorporates a stepper motor and feedback potentiometer. The HVAC control module controls the mode door position by sending a control signal to the actuator. The signal's value is dependent upon the desired mode selected by the vehicle occupants. As the actuator moves, the potentiometer produces the actual door position signal that is sent to the HVAC control module. The HVAC control module continues to command the actuator to move until the desired and actual values are equal. The door directs airflow through the outlets as selected by the vehicles occupants.

  1. The ignition is ON.
  2. Ignition voltage is between 9-16 volts.
  3. An mode actuator positional change is attempted.

The actual mode door position differs from the commanded mode door position by 4 counts or more.

The mode actuator is considered stalled and the HVAC control module will command the mode actuator to stop rotation (2.5 V).

  1. If the HVAC control no longer detects a failure, then the DTC will become history.
  2. The history DTC will clear after 50 ignition cycles without a failure.
  3. The DTC can be cleared with a scan tool.
  1. A dead zone exists in a range 10 counts above or below the mode door max or mode door min positions. When the mode door actual data parameter is within the dead zone, the DTC will not set. If the mode door commanded data parameter differs from the mode door actual data parameter by 4 counts or more outside the dead zone, the DTC will set.
  2. A damaged or broken mode door and or actuator can cause this DTC to set.
StepActionValuesYesNo
Schematic Reference: HVAC Schematics
1Did you perform the HVAC Diagnostic System Check?Go to Step 2Go to Diagnostic System Check - HVAC Systems - Automatic
2Install the scan tool. Turn ON the ignition, with the engine OFF. With the scan tool, observe the Mode Door Commanded data parameter and the Mode Door Actual data parameter in the Primary ECC Data list. Does the scan tool indicate that the Mode Door Commanded data parameter is within the specified value of the Mode Door Actual data parameter?0-3 countsGo to TESTING FOR INTERMITTENT AND POOR CONNECTIONSGo to Step 3
3With the scan tool, command the mode actuator from panel (ON) to defrost (OFF). With the scan tool, observe the mode actuator actual position. Does the scan tool indicate that the mode actuator actual parameter changes within the specified range when it is commanded from panel to defrost?5-250 countsGo to Diagnostic AidsGo to Step 4
4Test the mode door actuator ignition 3 circuit for an open. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 5
5Test the 5 volt reference circuit of the mode actuator for an open. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 6
6Test the mode door control circuit for an open, short to ground or short to voltage. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 7
7IMPORTANT: The mode actuator connector and the HVAC control module connector must be connected to correctly perform test. Turn on the ignition, with the engine off. With the scan tool, observe mode actuator actual parameter in the Primary ECC Data List. Connect a 3-amp fused jumper wire between the mode door control circuit of the mode actuator and the 5-volt reference circuit of the mode actuator This action drives the door to panel. Remove the reconnect the jumper wire between the mode door control circuit of the mode actuator to ground circuit of the mode actuator this action drives the door to defrost. Does the mode actuator drive shaft rotate and do the counts change?Go to Step 13Go to Step 8
8Inspect the mode door and the mode actuator for the following: Incorrectly installed mode actuator. Broken or binding linkages or mode door. Obstruction that prevents the mode door from operating within it's full range of motion. Did you find and correct the condition?Go to Step 10Go to Step 9
9Inspect for poor connections at the harness connector of the mode actuator. Refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS and CONNECTOR REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 11
10Inspect for poor connections at the harness connector of the HVAC control module. Refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS and CONNECTOR REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 12
11IMPORTANT: Perform the recalibration procedure for the mode actuator. Replace the mode actuator. Refer to Mode Actuator Replacement (W/ D07) or Mode Actuator Replacement (W/O D07) .Did you complete the replacement?Go to Step 13
12IMPORTANT: Perform the recalibration procedure for the HVAC control module. Replace the HVAC control module. Refer to HVAC Control Module Replacement .Did you complete the replacement?Go to Step 13
13Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset?Go to Step 2System OK
IMPORTANT
The mode actuator connector and the HVAC control module connector must be connected to correctly perform test.
IMPORTANT
Perform the recalibration procedure for the mode actuator.
IMPORTANT
Perform the recalibration procedure for the HVAC control module.

DTC B0248

The recirculation actuator is an electronic device that incorporates a stepper motor and feedback potentiometer. The HVAC control module controls the recirculation door position by sending a control signal to the actuator. The signal's value is dependent upon the desired mode selected by the vehicle occupants. As the actuator moves, the potentiometer produces the actual door position signal that is sent to the HVAC control module. The HVAC control module continues to command the actuator to move until the desired and actual values are equal. The door directs airflow through the outlets as selected by the vehicles occupants.

  1. The ignition is ON.
  2. Ignition voltage is between 9-16 volts.
  3. A recirculation actuator positional change is attempted.

The actual recirculation door position differs from the commanded recirculation door position by 4 counts or more.

The recirculation actuator is considered stalled and the HVAC control module will command the mode actuator to stop rotation (2.5 V).

  1. If the HVAC control module no longer detects a failure, then the DTC will become history.
  2. The history DTC will clear after 50 ignition cycles without a failure.
  3. The DTC can be cleared with a scan tool.
  1. A dead zone exists in a range 10 counts above or below the recirculation door max or recirculation door min positions. When the recirculation door actual data parameter is within the dead zone, the DTC will not set. If the recirculation door commanded data parameter differs from the recirculation door actual data parameter by 4 counts or more outside the dead zone, the DTC will set.
  2. A damaged or broken recirculation door and or actuator can cause this DTC to set.
StepActionValuesYesNo
Schematic Reference: HVAC Schematics
1Did you perform the HVAC Diagnostic System Check?Go to Step 2Go to Diagnostic System Check - HVAC Systems - Automatic
2Install the scan tool. Turn ON the ignition, with the engine OFF. With the scan tool, observe the recirculation actuator Commanded data parameter and the recirculation actuator Actual data parameter in the Primary ECC Data list. Does the scan tool indicate that the recirculation actuator Commanded data parameter is within the specified value of the recirculation actuator Actual data parameter?0-3 countsGo to TESTING FOR INTERMITTENT AND POOR CONNECTIONSGo to Step 3
3With the scan tool, command the recirculation actuator REC (ON) from to OSA (OFF). With the scan tool, observe the recirculation actuator actual position. Does the scan tool indicate that the recirculation actuator actual parameter changes within the specified range when it is commanded from REC to OSA?5-250 countsGo to Diagnostic AidsGo to Step 4
4Test the recirculation actuator ignition 3 circuit for an open. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 5
5Test the 5 volt reference circuit of the recirculation actuator for an open. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 6
6Test the recirculation door motor control circuit for an open, short to ground or short to voltage. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 7
7IMPORTANT: The recirculation actuator connector and the HVAC control module connector must be connected to correctly perform test. Turn on the ignition, with the engine off. With the scan tool, observe the recirculation actuator actual parameter in the Primary ECC Data List. Connect a 3-amp fused jumper wire between the recirculation door motor control circuit of the recirculation actuator and 5-volt reference circuit of the recirculation actuator this action drives the door to the recirc position. Remove and reconnect the recirculation door motor control circuit of the recirculation actuator and ground circuit of the recirculation actuator this action drives the door to the outside air position. Does the recirculation actuator drive shaft rotate and do the counts change?Go to Step 10Go to Step 8
8Inspect the recirculation actuator and the recirculation actuator for the following: Incorrectly installed recirculation actuator. Broken or binding linkages or recirculation actuator. Obstruction that prevents the recirculation actuator from operating within it's full range of motion. Did you find and correct the condition?Go to Step 13Go to Step 9
9Inspect for poor connections at the harness connector of the recirculation actuator. Refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS and CONNECTOR REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 11
10Inspect for poor connections at the harness connector of the HVAC control module. Refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS and CONNECTOR REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 12
11IMPORTANT: Perform the recalibration procedure for the recirculation actuator. Replace the recirculation actuator. Refer to RECIRCULATION ACTUATOR .Did you complete the replacement?Go to Step 13
12IMPORTANT: Perform the recalibration procedure for the HVAC control module. Replace the HVAC control module. Refer to HVAC Control Module Replacement .Did you complete the replacement?Go to Step 13
13Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset?Go to Step 2System OK
IMPORTANT
The recirculation actuator connector and the HVAC control module connector must be connected to correctly perform test.
IMPORTANT
Perform the recalibration procedure for the recirculation actuator.
IMPORTANT
Perform the recalibration procedure for the HVAC control module.

DTC B0268

The air temperature actuator is an electronic device that incorporates a stepper motor and a feedback potentiometer. The HVAC control module determines the position of the air temperature actuator from the voltage on the potentiometer. When the air temperature changes by greater than 4 counts, the control module performs the following functions

  1. Drives the air temperature actuator in the appropriate direction in order to achieve the desired setting
  2. Compares the actual position to the commanded position

If the actual value differs from the commanded value by 4 or more counts, the actuator is stalled, and the DTC will set.

  1. The ignition is ON.
  2. Ignition voltage is between 9-16 volts.
  3. An actuator change in position is attempted.

The actual position of the air mix door differs from the commanded position by at least 4 counts.

The actuator is stalled, and the HVAC control module will command the actuator to stop rotation.

  1. If the HVAC control no longer detects a condition, then the DTC will become history.
  2. The history DTC will clear after 50 ignition cycles without a condition.
  3. The DTC can be cleared with a scan tool.
  1. A dead zone exists in a range 10 counts above the mix door maximum position to 10 counts below the mix door minimum position. When the air mix door actual data parameter is within the dead zone, the DTC will not set. If the commanded data parameter differs from the actual data parameter by 4 or more counts outside the dead zone, the DTC will set.
  2. A damaged air temperature door, a damaged actuator, a broken air temperature door, or a broken actuator can cause this DTC to set.
  3. If the condition is not present, refer to «TESTING FOR INTERMITTENT AND POOR CONNECTIONS»(ref-175720-S15006521422005042600000) .

The air temperature actuator is an electronic device that incorporates a stepper motor and a feedback potentiometer. The HVAC control module determines the position of the air temperature actuator that is based on the voltage from the potentiometer. When the keep alive RAM memory, the battery positive voltage circuit, of the HVAC control module is interrupted, the module will calibrate the actuators. The HVAC control module performs a travel range comparison of the determined values of the actuator to the calibrated values within the HVAC control module. If the determined range does not equal the calibrated expected range, the actuator will be considered not calibrated, and the DTC will set. The HVAC control module will also perform a continuous test on the current feedback value. If the feedback value does not fall within the calibrated range, the DTC will set.

  1. The ignition is ON.
  2. Ignition voltage is between 9-16 volts.
  3. The battery positive voltage circuit, which provides keep alive RAM memory power, of the HVAC control module must be interrupted in order to run the recalibration. This includes disconnecting the battery, removal of the Radio fuse and disconnecting the HVAC control module.
  1. The position signal of the air temperature door is out of the range 0.09-4.0 volts (5-250 counts).
  2. The total travel range of the air temperature actuator falls without the calibrated limits.
  1. The HVAC control module will continue to make use of whatever travel range is still available.
  2. Each time the ignition switch is turned ON, the HVAC control module retests the actuator travel range.
  1. If the HVAC control module no longer detects a condition, then the DTC will become history.
  2. The history DTC will clear after 50 ignition cycles without a condition.
  3. The DTC can be cleared with a scan tool.
  1. The range fault can only be detected following a recalibration. The recalibration can only be initiated by removing the battery positive voltage circuit to the HVAC control module.
  2. The calibration limit is 64-216 counts. An actual range below this limit suggests an obstruction, something stuck in the door which limits travel. An actual range above this limit suggests an excessive travel condition, damaged, or missing foam seals.
  3. A damaged air temperature door or a damaged actuator can cause this DTC to set.
  4. An intermittent short to ground on the HVAC class 2 serial data circuit can set this DTC. Recalibrate actuators and test system.
  5. If the condition is not present, refer to «TESTING FOR INTERMITTENT AND POOR CONNECTIONS»(ref-175720-S15006521422005042600000) .

The auxiliary air temperature actuator is an electronic device that incorporates a stepper motor and feedback potentiometer. The position of the auxiliary air temperature actuator is based on the auxiliary air temperature door position signal voltage from the potentiometer. The rear auxiliary HVAC module converts this voltage to a digital signal that can be transmitted over the keyboard display driver (KDD) data bus to the HVAC control module. The HVAC control module contains the logic that controls the operation of the auxiliary air temperature actuator. When a change in air temperature is required (greater than 4 counts) the HVAC control module will drive the air temperature actuator in the appropriate direction to achieve the desired setting while comparing the actual position to the commanded position. If the actual value differs from the commanded value by 4 or more counts, the actuator is considered stalled and the DTC will set.

  1. The ignition is ON.
  2. Ignition voltage is between 9-16 volts.
  3. An actuator positional change is attempted.

The actual air mix door position differs from the commanded air mix door position by 4 counts or more.

The actuator is considered stalled and the HVAC control module will command the actuator to stop rotation (2.5 V).

  1. If the HVAC control no longer detects a failure, then the DTC will become history.
  2. The history DTC will clear after 50 ignition cycles without a failure.
  3. The DTC can be cleared with a scan tool.
  1. A dead zone exists in a range 10 counts above or below the mix door max or mix door min positions. When the air mix door actual data parameter is within the dead zone, the DTC will not set. If the air mix door commanded data parameter differs from the air mix door actual data parameter by 4 counts or more outside the dead zone, the DTC will set.
  2. A damaged or broken auxiliary air temperature door and or actuator can cause this DTC to set.
  3. If condition not present refer to «TESTING FOR INTERMITTENT AND POOR CONNECTIONS»(ref-175720-S15006521422005042600000) .

The auxiliary air temperature actuator is an electronic device that incorporates a stepper motor and feedback potentiometer. The position of the auxiliary air temperature actuator is based on the auxiliary air temperature door position signal voltage from the potentiometer. The auxiliary HVAC module converts this voltage to a digital signal that can be transmitted over the keyboard display driver (KDD) data bus to the HVAC control module. The HVAC control module contains the logic that controls the operation of the auxiliary air temperature actuator. When the keep alive RAM memory, the battery positive voltage circuit, of the HVAC control module is interrupted, the module will calibrate the actuators. The HVAC control module will perform a travel range comparison of the calculated minimum and maximum extremes of the actuator to the calibrated minimum and maximum range extremes within the HVAC control module. If the calculated range does not equal the calibrated expected range the actuator will be considered not calibrated and the DTC will set. The HVAC control module will also perform a continuous test on the current feedback value. If the feedback value does not equal or fall within the calibrated range the DTC will set.

  1. The ignition is ON.
  2. Ignition voltage is between 9-16 volts.
  3. The battery positive voltage circuit, which provides keep alive RAM memory power, of the HVAC control module must be interrupted in order to run the recalibration. This includes disconnecting the battery, removal of the Radio fuse and disconnecting the HVAC control module.
  1. The auxiliary air temperature door position signal is less than 5 counts or greater than 250 counts.
  2. The auxiliary air temperature actuators total travel range (max-min) is less than or greater than the calibrated limits.
  1. The HVAC control module will continue to make use of whatever travel range is still available.
  2. Each time the ignition switch is turned ON the HVAC control module will recheck the actuator travel range.
  1. If the HVAC control no longer detects a failure, then the DTC will become history.
  2. The history DTC will clear after 50 ignition cycles without a failure.
  3. The DTC can be cleared with a scan tool.
  1. The range fault can only be detected following a recalibration. The recalibration can only be initiated by removing the battery positive voltage circuit to the HVAC control module.
  2. The calibration limit is 64-216 counts. An actual range below this limit suggests an obstruction, something stuck in the door limiting travel. An actual range above this limit suggests an over travel condition, damaged or missing foam seals.
  3. A damaged or broken auxiliary air temperature door and or actuator can cause this DTC to set.
  4. If condition not present refer to «TESTING FOR INTERMITTENT AND POOR CONNECTIONS»(ref-175720-S15006521422005042600000) .
StepActionValuesYesNo
Schematic Reference: HVAC Schematics
1Did you perform the HVAC Diagnostic System Check?Go to Step 2Go to Diagnostic System Check - HVAC Systems - Automatic
2Install the scan tool. Turn ON the ignition, with the engine OFF. With the scan tool, observe the Aux. Mix Door Max Position data parameter and the Aux. Mix Door Min Position data parameter in the Auxiliary ECC Data list. Subtract the Aux. Mix Door Min Position from the Aux. Mix Door Max Position. Does the result of the calculation indicate that the actual travel of the auxiliary air temperature actuator is within the specified range?64-216 CountsGo to Step 3Go to Step 8
3With the scan tool, command the auxiliary air temperature actuator from HOT to COLD. With the scan tool, observe the Aux. Mix Door Actual data parameter in the Auxiliary ECC data list. Does the scan tool indicate that the Aux. Mix Door Actual data parameter is within the specified range?5-250 CountsGo to TESTING FOR INTERMITTENT AND POOR CONNECTIONSGo to Step 4
4Test the ground circuit of the auxiliary air temperature actuator for an open. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 5
5Test the 5 volt reference circuit of the auxiliary air temperature actuator for a short to ground or short to voltage. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 6
6Test the signal circuit of the auxiliary air temperature actuator for an open, high resistance, short to ground or short to voltage. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 7
7IMPORTANT: The auxiliary air temperature actuator connector and the auxiliary HVAC control module connector must be connected to correctly perform test. Turn ON the ignition, with the engine OFF. With the scan tool, observe the Aux. Mix Door Actual data parameter in the Auxiliary ECC Data list. Connect a 3 amp fused jumper wire between the control circuit and the 5 volt reference circuit of the auxiliary air temperature actuator. This drives the actuator to the full cold position. Remove and reconnect the jumper wire between the control circuit and the ground circuit of the auxiliary air temperature actuator. This drives the actuator to the full hot position. Does the auxiliary air temperature actuator drive shaft rotate and do the counts change?Go to Step 10Go to Step 9
8Inspect the auxiliary air temperature door and the auxiliary air temperature actuator for the following: Incorrectly installed auxiliary air temperature actuator. Broken or binding linkages or auxiliary air temperature door. Obstruction that prevents the auxiliary air temperature door from operating within it's full range of motion. Did you find and correct the condition?Go to Step 13Go to Diagnostic Aids
9Inspect for poor connections at the harness connector of the auxiliary air temperature actuator. Refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS and CONNECTOR REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 11
10Inspect for poor connections at the harness connector of the auxiliary HVAC control module. Refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS and CONNECTOR REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 12
11Replace the auxiliary air temperature actuator. Refer to AIR TEMPERATURE ACTUATORS - AUXILIARY . Did you complete the replacement?Go to Step 13
12Replace the auxiliary HVAC control module. Refer to HVAC Control Module Replacement - Auxiliary . Did you complete the replacement?Go to Step 13
13Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset?Go to Step 2System OK
IMPORTANT
The auxiliary air temperature actuator connector and the auxiliary HVAC control module connector must be connected to correctly perform test.

DTC B0434

This DTC is an indication of a malfunction with the Infrared thermistor which is internal to the rear auxiliary control module.

The ignition is turned ON.

  1. This test checks the value of the Infrared thermistor (part of the Rear Aux ECC module) and the stored thermistor values. If the stored values are above or below the system specifications, the DTC will be set.
  2. The above conditions are present for 3 consecutive failures.
  1. The automatic portion of the heater and A/C system will be disabled.
  2. A calibrated (failsoft) value of 75 degrees will be used in all HVAC calculations requiring the temperature of the rear passenger compartment.
  1. The DTC will become history if the HVAC Module no longer detects a failure.
  2. The history DTC will clear after 50 fault free ignition cycles.
  3. The DTC can be cleared with a scan tool.
StepActionYesNo
Schematic Reference: HVAC Schematics
1Did you perform the HVAC Diagnostic System Check?Go to Step 2Go to Diagnostic System Check - HVAC Systems - Automatic
2Use the scan tool to clear the DTCs. Turn OFF the ignition and wait 45 seconds. Turn ON the ignition with the engine OFF. Select the HVAC DTC display function on the scan tool. Does the scan tool display DTC B1020?Go to Step 3Go to TESTING FOR INTERMITTENT AND POOR CONNECTIONS
3Test the auxiliary mode door control circuit between the front auxiliary control module and the rear auxiliary control module for a short to voltage. Refer to TESTING FOR A SHORT TO VOLTAGE . Did you find and correct the condition?Go to Step 6Go to Step 4
4Test the auxiliary temperature door control circuit between the front auxiliary control module and the rear auxiliary control module for a short to voltage. Refer to TESTING FOR A SHORT TO VOLTAGE . Did you find and correct the condition?Go to Step 6Go to Step 5
5Replace the Rear Aux (ECC ) control module. Refer to HVAC Control Module Replacement - Auxiliary . Is the repair complete?Go to Step 6
6Use the scan tool in order to clear the DTCs Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset?Go to Step 2System OK

DTC B1020

The auxiliary mode actuator is an electronic device that incorporates a stepper motor and feedback potentiometer. The auxiliary HVAC control module control assemblies; control the auxiliary mode door position by sending a control signal to the actuator. The signal's value is dependent upon the desired mode selected by the vehicle occupants. As the actuator moves, the potentiometer produces the actual door position signal that is sent to the rear auxiliary HVAC control module. The rear auxiliary HVAC control module continues to command the actuator to move until the desired and actual values are equal. The door directs airflow through the outlets as selected by the vehicles occupants.

  1. The ignition is ON.
  2. Ignition voltage is between 9-16 volts.
  3. An auxiliary mode actuator positional change is attempted.

The actual auxiliary mode door position differs from the commanded auxiliary mode door position by 4 counts or more.

The auxiliary mode actuator is considered stalled and the HVAC control module will command the auxiliary mode actuator to stop rotation (2.5 V).

  1. If the rear auxiliary HVAC control module no longer detects a failure, then the DTC will become history.
  2. The history DTC will clear after 50 ignition cycles without a failure.
  3. The DTC can be cleared with a scan tool.
  1. A dead zone exists in a range 10 counts above or below the auxiliary mode door max or auxiliary mode door min positions. When the auxiliary mode door actual data parameter is within the dead zone, the DTC will not set. If the auxiliary mode door commanded data parameter differs from the auxiliary mode door actual data parameter by 4 counts or more outside the dead zone, the DTC will set.
  2. A damaged or broken auxiliary mode door and or actuator can cause this DTC to set.
StepActionValuesYesNo
Schematic Reference: HVAC Schematics
1Did you perform the HVAC Diagnostic System Check?Go to Step 2Go to Diagnostic System Check - HVAC Systems - Automatic
2Install the scan tool. Turn ON the ignition, with the engine OFF. With the scan tool, observe the auxiliary mode actuator Commanded data parameter and the auxiliary mode actuator Actual data parameter in the Auxiliary ECC Data list. Does the scan tool indicate that the auxiliary mode actuator Commanded data parameter is within the specified value of the auxiliary mode actuator Actual data parameter?0-3 countsGo to TESTING FOR INTERMITTENT AND POOR CONNECTIONSGo to Step 3
3Install the scan tool. Turn ON the ignition, with the engine OFF. With the scan tool, command the auxiliary mode actuator from floor (ON) to upper outlets (OFF). With the scan tool, observe the auxiliary mode actuator actual position. Does the scan tool indicate that the auxiliary mode actuator actual parameter changes within the specified range when it is commanded from floor to upper outlets?5-250 countsGo to Diagnostic AidsGo to Step 4
4Test the auxiliary mode door ignition 3 circuit of the auxiliary mode actuator for an open. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 14Go to Step 5
5Test the 5 volt reference circuit of the auxiliary mode actuator for an open. high resistance or short to ground. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 14Go to Step 6
6Test the mode door control - auxiliary circuit for an open, short to ground or short to voltage. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 14Go to Step 7
7Test the 5 volt reference circuit of front auxiliary HVAC control module for a short to ground. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 14Go to Step 8
8IMPORTANT: The auxiliary mode actuator connector and the HVAC control module connector must be connected to correctly perform test. Turn on the ignition, with the engine off. With the scan tool, observe the auxiliary mode actuator actual parameter in the Auxiliary HVAC Data List. Connect a 3 amp fused jumper wire between the mode door control - auxiliary circuit of the auxiliary mode actuator and 5 volt reference circuit of the auxiliary mode actuator (drives the door to floor). Remove and reconnect the mode door control - auxiliary circuit of the auxiliary mode actuator to ground circuit of the auxiliary mode actuator (drives the door to upper outlets). Does the drive shaft of the auxiliary mode actuator rotate and do the counts change?Go to Step 11Go to Step 9
9Inspect the auxiliary mode actuator door and the auxiliary mode actuator for the following: Incorrectly installed auxiliary mode actuator. Broken or binding linkages or auxiliary mode actuator door. Obstruction that prevents the auxiliary mode actuator door from operating within it's full range of motion. Did you find and correct the condition?Go to Step 14Go to Step 10
10Inspect for poor connections at the harness connector of the auxiliary mode actuator. Refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS and CONNECTOR REPAIRS . Did you find and correct the condition?Go to Step 14Go to Step 12
11Inspect for poor connections at the harness connector of the rear auxiliary HVAC control module. Refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS and CONNECTOR REPAIRS . Did you find and correct the condition?Go to Step 14Go to Step 13
12IMPORTANT: Perform the recalibration procedure for the auxiliary mode actuator Replace the auxiliary mode actuator. Refer to Mode Actuator Replacement - Auxiliary (Tahoe/Yukon) or Mode Actuator Replacement - Auxiliary (Suburban/Yukon XL) .Did you complete the replacement?Go to Step 14
13IMPORTANT: Perform the recalibration procedure for the HVAC control module. Replace the rear auxiliary HVAC control module. Refer to HVAC Control Assembly Replacement - Front Auxiliary .Did you complete the replacement?Go to Step 14
14Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset?Go to Step 2System OK
IMPORTANT
The auxiliary mode actuator connector and the HVAC control module connector must be connected to correctly perform test.
IMPORTANT
Perform the recalibration procedure for the auxiliary mode actuator
IMPORTANT
Perform the recalibration procedure for the HVAC control module.

DTC B3531

The auxiliary HVAC control module monitors the air temperature in the upper auxiliary discharge duct via an upper auxiliary air temperature sensor. When the air is cold, the sensor resistance and signal voltage are high. When the air is warm, the sensor resistance and signal voltage are low. The auxiliary HVAC control module converts this voltage to a digital signal that can be transmitted over the keyboard display driver (KDD) data bus to the HVAC control module. The HVAC control module contains the logic that monitors the auxiliary air temperature and is responsible for setting the DTC.

The ignition is turned ON.

The auxiliary HVAC control module detects the signal circuit is less than 5 Counts (0.09 V) or greater than 250 Counts (4.90 V).

A default value will be used for the sensor data by the HVAC control module. The actual value of the sensor will be displayed on the scantool.

  1. The DTC will become history if the auxiliary HVAC control module no longer detects a failure.
  2. The history DTC will clear after 50 fault free ignition cycles.
  3. The DTC can be cleared with a scan tool.

Check the following conditions

  1. Visually inspect the sensor for contamination or damage.
  2. Verify that air flow to sensor is not restricted.
  3. Verify that the sensor is installed properly.
  4. If condition not present refer to «TESTING FOR INTERMITTENT AND POOR CONNECTIONS»(ref-175720-S15006521422005042600000) .

The auxiliary HVAC control module monitors the air temperature in the lower auxiliary discharge duct via a lower auxiliary air temperature sensor. When the air is cold, the sensor resistance and signal voltage are high. When the air is warm, the sensor resistance and signal voltage are low. The auxiliary HVAC control module converts this voltage to a digital signal that can be transmitted over the keyboard display driver (KDD) data bus to the HVAC control module. The HVAC control module contains the logic that monitors the auxiliary air temperature and is responsible for setting the DTC.

The ignition is turned ON.

The auxiliary HVAC control module detects the signal circuit is less than 5 Counts (0.09 V) or greater than 250 Counts (4.90 V).

A default value will be used for the sensor data by the HVAC control module. The actual value of the sensor will be displayed on the scan tool.

  1. The DTC will become history if the auxiliary HVAC control module no longer detects a failure.
  2. The history DTC will clear after 50 fault free ignition cycles.
  3. The DTC can be cleared with a scan tool.

Check the following conditions

  1. Visually inspect the sensor for contamination or damage.
  2. Verify that air flow to sensor is not restricted.
  3. Verify that the sensor is installed properly.
  4. If condition not present refer to «TESTING FOR INTERMITTENT AND POOR CONNECTIONS»(ref-175720-S15006521422005042600000) .

The mode actuator is an electronic device that incorporates a stepper motor and a feedback potentiometer. The HVAC control module determines the position of the mode actuator that is based on the voltage from the potentiometer. When the keep alive RAM memory, the battery positive voltage circuit, of the HVAC control module is interrupted, the module will calibrate the actuators. The HVAC control module performs a travel range comparison of the determined values of the actuator to the calibrated values within the HVAC control module. If the determined range does not equal the calibrated expected range, the actuator will be considered not calibrated, and the DTC will set. The HVAC control module will also perform a continuous test on the current feedback value. If the feedback value does not fall within the calibrated range, the DTC will set.

  1. The ignition is ON.
  2. Ignition voltage is between 9-16 volts.
  3. The battery positive voltage circuit, which provides keep alive RAM memory power, of the HVAC control module must be interrupted in order to run the recalibration. This includes disconnecting the battery, removal of the Radio fuse and disconnecting the HVAC control module.
  1. The position signal of the mode door is out of the range 0.09-4.0 volts (5-250 counts).
  2. The total travel range of the mode actuator falls without the calibrated limits.
  1. The HVAC control module will continue to make use of whatever travel range is still available.
  2. Each time the ignition switch is turned ON, the HVAC control module retests the actuator travel range.
  1. If the HVAC control no longer detects a condition, then the DTC will become history.
  2. The history DTC will clear after 50 ignition cycles without a condition.
  3. The DTC can be cleared with a scan tool.
  1. The range fault can only be detected following a recalibration. The recalibration can only be initiated by removing the battery positive voltage circuit to the HVAC control module.
  2. The calibration limit is 64-216 counts. An actual range below this limit suggests an obstruction, something stuck in the door which limits travel. An actual range above this limit suggests an excessive travel condition, damaged, or missing foam seals.
  3. A damaged mode door or a damaged actuator can cause this DTC to set.
  4. An intermittent short to ground on the HVAC class 2 serial data circuit can set this DTC. Recalibrate actuators and test system.
  5. If the condition is not present, refer to «TESTING FOR INTERMITTENT AND POOR CONNECTIONS»(ref-175720-S15006521422005042600000) .
StepActionValuesYesNo
Schematic Reference: HVAC Schematics
1Did you perform the HVAC Diagnostic System Check?Go to Step 2Go to Diagnostic System Check - HVAC Systems - Automatic
2Install the scan tool. Turn ON the ignition, with the engine OFF. With the scan tool, observe the mode door max. position data parameter and the mode door min. position data parameter in the Primary ECC Data List Subtract the mode door min. position from the mode door max. position. Does the result of the calculation indicate that the actual travel of the mode actuator is within the specified range?64-216 countsGo to Step 3Go to Step 8
3With the scan tool, command the mode actuator from panel (ON) to defrost (OFF). With the scan tool, observe the mode actuator actual position. Does the scan tool indicate that the mode actuator actual parameter changes within the specified range when it is commanded from panel to defrost?5-250 countsGo to Diagnostic AidsGo to Step 4
4Test the mode door actuator ground circuit for an open. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 5
5Test the 5 volt reference circuit of the mode actuator for a short to ground. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 6
6Test the mode door position signal circuit for an open, short to ground or short to voltage. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 7
7IMPORTANT: The mode actuator connector and the HVAC control module connector must be connected to correctly perform this test. Turn on the ignition, with the engine off. With the scan tool, observe the mode actuator actual parameter in the Primary ECC Data List. Connect a 3 amp fused jumper wire between the mode door motor control circuit of the mode actuator and the 5 volt reference circuit of the mode actuator (drives the door to panel). Remove and reconnect the jumper wire between the mode door control circuit of the mode actuator to the ground circuit of the mode actuator (drives the door to defrost). Does the drive shaft of the mode actuator rotate and do the counts change?Go to Step 10Go to Step 8
8Inspect the mode door and the mode actuator for the following. Incorrectly installed mode actuator. Broken or binding linkages or mode door. Obstruction that prevents the mode actuator from operating within it's full range of motion. Did you find and correct the condition?Go to Step 13Go to Step 9
9Inspect for poor connections at the harness connector of the mode actuator. Refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS and CONNECTOR REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 11
10Inspect for poor connections at the harness connector of the HVAC control module. Refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS and CONNECTOR REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 12
11IMPORTANT: Perform the recalibration procedure for the mode actuator. Replace the mode actuator. Refer to Mode Actuator Replacement (W/ D07) or Mode Actuator Replacement (W/O D07) .Did you complete the replacement?Go to Step 13
12IMPORTANT: Perform the recalibration procedure for the HVAC control module. Replace the HVAC control module. Refer to HVAC Control Module Replacement .Did you complete the replacement?Go to Step 13
13Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset?Go to Step 2System OK
IMPORTANT
The mode actuator connector and the HVAC control module connector must be connected to correctly perform this test.
IMPORTANT
Perform the recalibration procedure for the mode actuator.
IMPORTANT
Perform the recalibration procedure for the HVAC control module.

DTC B3761

The auxiliary mode actuator is an electronic device that incorporates a stepper motor and a feedback potentiometer. The HVAC control module determines the position of the auxiliary mode actuator that is based on the voltage from the potentiometer. When the keep alive RAM memory, the battery positive voltage circuit, of the HVAC control module is interrupted, the module will calibrate the actuators. The HVAC control module performs a travel range comparison of the determined values of the actuator to the calibrated values within the HVAC control module. If the determined range does not equal the calibrated expected range, the actuator will be considered not calibrated, and the DTC will set. The HVAC control module will also perform a continuous test on the current feedback value. If the feedback value does not fall within the calibrated range, the DTC will set.

  1. The ignition is ON.
  2. Ignition voltage is between 9-16 volts.
  3. The battery positive voltage circuit, which provides keep alive RAM memory power, of the HVAC control module must be interrupted in order to run the recalibration. This includes disconnecting the battery, removal of the Radio fuse and disconnecting the HVAC control module.
  1. The position signal of the auxiliary mode door is out of the range 0.09-4.0 volts (5-250 counts).
  2. The total travel range of the auxiliary mode actuator falls without the calibrated limits.
  1. The HVAC control module will continue to make use of whatever travel range is still available.
  2. Each time the ignition switch is turned ON, the HVAC control module retests the actuator travel range.
  1. If the HVAC control no longer detects a condition, then the DTC will become history.
  2. The history DTC will clear after 50 ignition cycles without a condition.
  3. The DTC can be cleared with a scan tool.
  1. The range fault can only be detected following a recalibration. The recalibration can only be initiated by removing the battery positive voltage circuit to the HVAC control module.
  2. The calibration limit is 64-216 counts. An actual range below this limit suggests an obstruction, something stuck in the door which limits travel. An actual range above this limit suggests an excessive travel condition, damaged, or missing foam seals.
  3. A damaged auxiliary mode door or a damaged actuator can cause this DTC to set.
  4. An intermittent short to ground on the HVAC class 2 serial data circuit can set this DTC. Recalibrate actuators and test system.
  5. If the condition is not present, refer to «TESTING FOR INTERMITTENT AND POOR CONNECTIONS»(ref-175720-S15006521422005042600000) .
StepActionValuesYesNo
Schematic Reference: HVAC Schematics
1Did you perform the HVAC Diagnostic System Check?Go to Step 2Go to Diagnostic System Check - HVAC Systems - Automatic
2Install the scan tool. Turn ON the ignition, with the engine OFF. With the scan tool, observe the auxiliary mode door max. position data parameter and the auxiliary mode door min. position data parameter in the Auxiliary ECC Data List Subtract the auxiliary mode door min. position from the auxiliary mode door max. position. Does the result of the calculation indicate that the actual travel of the auxiliary mode actuator is within the specified range?100-220 countsGo to Step 3Go to Step 8
3With the scan tool, command the auxiliary mode actuator from upper outlets to floor. With the scan tool, observe the auxiliary mode actuator actual position. Does the scan tool indicate that the auxiliary mode actuator actual parameter changes within the specified range when it is commanded from upper outlets to floor?5-250 countsGo to Diagnostic AidsGo to Step 4
4Test the auxiliary mode door actuator ground circuit for an open. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 5
5Test the 5 volt reference circuit of the auxiliary mode actuator for a short to voltage. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 6
6Test the lower mode valve position sensor signal circuit for an open, short to ground or short to voltage. Refer to CIRCUIT TESTING and WIRING REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 7
7IMPORTANT: The auxiliary mode actuator connector and the HVAC control module connector must be connected to correctly perform this test. Turn on the ignition, with the engine off. With the scan tool, observe the auxiliary mode actuator actual parameter in the Primary ECC Data List. Connect a 3 amp fused jumper wire between the auxiliary mode door motor control circuit of the auxiliary mode actuator and the 5 volt reference circuit of the auxiliary mode actuator (drives the door to floor). Remove and reconnect the jumper wire between the auxiliary mode door control circuit of the auxiliary mode actuator to the ground circuit of the mode actuator (drives the door to upper outlets). Does the drive shaft of the auxiliary mode actuator rotate and do the counts change?Go to Step 8Go to Step 9
8Inspect the auxiliary mode door and the auxiliary mode actuator for the following. Incorrectly installed auxiliary mode actuator. Broken or binding linkages or auxiliary mode door. Obstruction that prevents the auxiliary mode actuator from operating within it's full range of motion. Did you find and correct the condition?Go to Step 13Go to Step 10
9Inspect for poor connections at the harness connector of the auxiliary mode actuator. Refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS and CONNECTOR REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 11
10Inspect for poor connections at the harness connector of the rear auxiliary HVAC control module. Refer to TESTING FOR INTERMITTENT AND POOR CONNECTIONS and CONNECTOR REPAIRS . Did you find and correct the condition?Go to Step 13Go to Step 12
11IMPORTANT: Perform the recalibration procedure for the auxiliary mode actuator. Replace the auxiliary mode actuator. Refer to Mode Actuator Replacement - Auxiliary (Tahoe/Yukon) or Mode Actuator Replacement - Auxiliary (Suburban/Yukon XL) .Did you complete the replacement?Go to Step 13
12IMPORTANT: Perform the recalibration procedure for the HVAC control module. Replace the rear auxiliary HVAC control module. Refer to HVAC Control Assembly Replacement - Front Auxiliary .Did you complete the replacement?Go to Step 13
13Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset?Go to Step 2System OK
IMPORTANT
The auxiliary mode actuator connector and the HVAC control module connector must be connected to correctly perform this test.
IMPORTANT
Perform the recalibration procedure for the auxiliary mode actuator.
IMPORTANT
Perform the recalibration procedure for the HVAC control module.

DTC B3764

The HVAC control module communicates with the auxiliary HVAC control module through the HVAC control module data signal and HVAC control module clock signal circuits. This communication link is only used by the HVAC control module and the auxiliary HVAC control module to exchange HVAC data.

The ignition is turned ON.

There is a loss of communications between the HVAC control module and the auxiliary HVAC control module.

The auxiliary HVAC control module will lose all automatic control.

  1. The DTC will become history if the HVAC control module no longer detects a failure.
  2. The history DTC will clear after 50 fault free ignition cycles.
  3. The DTC can be cleared with a scan tool.

Visual/Physical Inspection

  1. Inspect for aftermarket devices which could affect the operation of the HVAC System. Refer to «CHECKING AFTERMARKET ACCESSORIES»(ref-175720-S08180388062005042600000) .
  2. Inspect the easily accessible or visible system components for obvious damage or conditions which could cause the symptom.
  3. Verify the A/C compressor clutch turns freely and is not seized.
  4. Verify that the customer is using the correct key to enable personalization and is not inadvertently activating auxiliary HVAC controls.
  5. The A/C compressor will not operate in cold outside air temperatures. Refer to «Air Temperature Description and Operation»(ref-190277-S37762598012005091400000) .
  6. The following conditions may cause window fogging: Wet carpet or mats High humidity Interior water leak Blocked A/C evaporator drain tube Maximum passenger capacity Blocked body pressure relief valves
  7. Inspect the air distribution system for causes of reduced air flow: Obstructed or dirty passenger compartment air filter, if equipped Blocked or damaged air inlet or outlet vents

Symptom List

Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom

  1. «HVAC Compressor Clutch Does Not Engage»(ref-190277-S23004865652005091400000)
  2. «HVAC Compressor Clutch Does Not Disengage»(ref-190277-S25357607092005091400000)
  3. «Blower Motor Always On»(ref-190277-S12925340632005091400000)
  4. «Blower Motor Inoperative»(ref-190277-S10371447102005091400000)
  5. «Blower Motor Malfunction»(ref-190277-S12310045332005091400000)
  6. «Blower Motor Always On - Auxiliary (W/O Sunroof)»(ref-190277-S06219083752005091400000) or «Blower Motor Always On - Auxiliary (W/Sunroof or Heat Only)»(ref-190277-S03864097292005091400000)
  7. «Blower Motor Always On - Auxiliary (W/O Sunroof)»(ref-190277-S06219083752005091400000) or «Blower Motor Always On - Auxiliary (W/Sunroof or Heat Only)»(ref-190277-S03864097292005091400000)
  8. «Blower Motor Always On - Auxiliary (W/O Sunroof)»(ref-190277-S06219083752005091400000) or «Blower Motor Always On - Auxiliary (W/Sunroof or Heat Only)»(ref-190277-S03864097292005091400000)
  9. «Too Hot in Vehicle»(ref-190277-S35750200352005091400000)
  10. «Too Cold in Vehicle»(ref-190277-S41099110102005091400000)
  11. «Too Hot in Vehicle - Auxiliary (w/o Sunroof)»(ref-190277-S25474871022005091400000) or «Too Hot in Vehicle - Auxiliary (w/ Sunroof)»(ref-190277-S11514291472005091400000)
  12. «Too Cold in Vehicle - Auxiliary (w/o sunroof)»(ref-190277-S02839746052005091400000) or «Too Cold in Vehicle - Auxiliary (w/ sunroof)»(ref-190277-S02287539832005091400000)
  13. «Outside Air Temperature Display Inaccurate or Inoperative»(ref-190277-S06258360752005091400000)
  14. «Air Delivery Improper»(ref-190277-S02895416482005091400000)
  15. «Air Delivery Improper - Auxiliary (W/O Sunroof)»(ref-190277-S19206753602005091400000) or «Air Delivery Improper - Auxiliary (W/Sunroof)»(ref-190277-S33699666292005091400000)
  16. «Air Recirculation Malfunction»(ref-190277-S18694056302005091400000)
  17. «LEAK TESTING»(ref-156625-S14709773682003072300000) in Heating, Ventilation and Air Conditioning
  18. TEST L: DEFROSTING INSUFFICIENT in Heating, Ventilation and Air Conditioning