Special Tools
J 35667-A: Cylinder Head Leakdown Tester
For equivalent regional tools, refer to Special Tools .
With the use of air pressure, a cylinder leakage test will aid in the diagnosis. Use the cylinder leakage test in conjunction with the engine compression test in order to isolate the cause of leaking cylinders.
- J 22794 Spark Plug Port Adapter. See «Special Tools»(ref-317247-S14778200822009060900000) .
- J 38606 Valve Spring Compressor. See «Special Tools»(ref-317247-S14778200822009060900000) .
- J 5892-D Valve Spring Compressor. See «Special Tools»(ref-317247-S14778200822009060900000) .
- J 42073 Valve Stem Oil Seal Installer. See «Special Tools»(ref-317247-S14778200822009060900000) .
J 3049-A Valve Lifter Remover. See Special Tools .
J 45059 Angle Meter. See Special Tools .
J 45059 Angle Meter. See Special Tools .
J 23523-F Crankshaft Balancer Remover and Installer. See Special Tools .
J 35468 Cover Aligner and Seal Installer. See Special Tools .
J 5590 Rear Pinion Bearing Race Installer. See Special Tools .
- J 5590 Bearing and Seal Driver. See «Special Tools»(ref-317247-S14778200822009060900000) .
- J 5825-A Crankshaft Gear Remover. See «Special Tools»(ref-317247-S14778200822009060900000) .
- J 8092 Universal Driver Handle
- J 36996 Balance Shaft Installer. See «Special Tools»(ref-317247-S14778200822009060900000) .
- J 45059 Angle Meter. See «Special Tools»(ref-317247-S14778200822009060900000) .
J 41712 Oil Pressure Switch Socket. See Special Tools .
J 35621-B Rear Main Seal Installer. See Special Tools .
J 41427 Engine Lift Brackets
J 43276: Clutch Pilot Bearing Remover
For equivalent regional tools, refer to Special Tools
J 23523-F: Balancer Remover and Installer
For equivalent regional tools, refer to Special Tools .
J 5825-A: Crankshaft Gear Remover
For equivalent regional tools, refer to Special Tools .
J 41712: Oil Pressure Switch Socket
For equivalent regional tools, refer to Special Tools .
J 8087: Cylinder Bore Gage
For equivalent regional tools, refer to Special Tools .
J 24086-C: Piston Pin Remover/Installer
For equivalent regional tools, refer to Special Tools .
J 24086-C: Piston Pin Remover/Installer
For equivalent regional tools, refer to Special Tools .
- J 7872: Magnetic Base Dial Indicator
- J 43690: Rod Bearing Clearance Checking Tool
- J 45059: Angle Meter
For equivalent regional tools, refer to Special Tools
J 7872: Magnetic Base Dial Indicator
For equivalent regional tools, refer to Special Tools .
J 33049: Camshaft Bearing Service Kit
For equivalent regional tools, refer to Special Tools .
J 33049: Camshaft Bearing Service Kit
For equivalent regional tools, refer to Special Tools .
Scheme 13
Note. When installing the camshaft bearings, always look in order to ensure that the camshaft bearing lubrication hole is located above the 3 o'clock position (1) or the 9 o'clock position (2). The proper positioning of the camshaft bearing lubrication hole is in order to ensure the best lubrication of the engine camshaft journals.
- J 26941: Bushing/Bearing Remover
- J 38834: Balance Shaft Service Kit
J 38834: Balance Shaft Service Kit
For equivalent regional tools, refer to Special Tools .
J 8062: Valve Spring Compressor
For equivalent regional tools, refer to Special Tools .
- J 8001: Dial Indicator Set
- J 8089: Carbon Removing Brush
- J 9666: Valve Spring Tester
For equivalent regional tools, refer to Special Tools .
J 5830-02: Valve Guide Reamer Set
For equivalent regional tools, refer to Special Tools .
- J 8062: Valve Spring Compressor
- J 42073: Valve Stem Seal Installer
For equivalent regional tools, refer to Special Tools .
J 21882: Oil Suction Pipe Installer
For equivalent regional tools, refer to Special Tools .
J 41712: Oil Pressure Switch Socket
For equivalent regional tools, refer to Special Tools .
J 35621-B: Rear Main Seal Installer
For equivalent regional tools, refer to Special Tools .
- J 8037: Ring Compressor
- J 8087: Cylinder Bore Gage
- J 45059: Angle Meter
For equivalent regional tools, refer to Special Tools .
Note. Powdered metal connecting rods and rod bearing caps are NOT interchangeable, and must be assembled with the mating surfaces properly oriented and aligned. Piston, piston pin, and connecting rod are to be serviced as an assembly.
- J 8092: Universal Driver Handle
- J 36996: Balance Shaft Installer
- J 45059: Angle Meter
For equivalent regional tools, refer to Special Tools .
J 5590: Pinion Bearing Race Installer - Rear
For equivalent regional tools, refer to Special Tools .
J 23523-F: Balancer Remover and Installer
For equivalent regional tools, refer to Special Tools .
J 45059: Angle Meter
For equivalent regional tools, refer to Special Tools .
J 45059: Angle Meter
For equivalent regional tools, refer to Special Tools .
J 41240: Fan Clutch Remover and Installer
For equivalent regional tools, refer to Special Tools .
J 45299: Engine Preluber
For equivalent regional tools, refer to Special Tools .
- Remove the engine oil filter and fill with clean engine oil.
- Install the oil filter and tighten to 30 N.m (22 lb ft).
- Locate the engine block left oil gallery plug and remove.
- Install the M16 x 1.5 adapter P/N 509375.
- Install the flexible hose to the adapter and open the valve.
- Pump the handle on the J 45299: preluber in order to flow a minimum of 1-1.9 liters (1-2 quarts) engine oil. Observe the flow of engine oil through the flexible hose and into the engine assembly.
- Close the valve and remove the flexible hose and adapter from the engine.
- Install the gallery plug to the engine and tighten to 60 N.m (44 lb ft).
- Top-off the engine oil to the proper level.
New Special Tools Required
No changes from previous year.
Scheme 14
Full pressure lubrication, through a full-flow oil filter is supplied by a gear-type oil pump. Oil is drawn up through the oil pump screen and passes through the pump to the oil filter. The oil filter is a full-flow paper element unit with an anti-drain back valve. An oil filter bypass valve is used to ensure adequate oil supply, in the event the filter becomes plugged or develops excessive pressure drop. Filtered oil flows into the main gallery and then to the camshaft, the balance shaft, the rear bearing, and the crankshaft bearings. The valve lifter oil gallery supplies oil to the valve lifters. Oil flows from the valve lifters through the hollow valve pushrods to the valve rocker arms. Oil drains back to the crankcase through the oil drain holes in the cylinder head. The camshaft timing chain is drip fed from the front camshaft bearing. The pistons and piston pins are lubricated by oil splash.
Illustration Tool Number/Description J 3049-A Valve Lifter Remover J 5239 Connecting Rod Bolt Guide Set J 5590 Pinion Bearing Race Installer - Rear J 5825-A Crankshaft Gear Remover J 5830-02 Valve Guide Reamer Set J 5892-D Valve Spring Compressor J 7872 Magnetic Base Dial Indicator J 8001 Dial Indicator Set J 8037 Ring Compressor J 8062 Valve Spring Compressor J 8087 Cylinder Bore Gage J 8089 Carbon Removing Brush J 8092 Universal Driver Handle J 9666 Valve Spring Tester J 21882 Oil Suction Pipe Installer J 22794 Spark Plug Port Adapter J 23523-F Balancer Remover and Installer J 24086-C Piston Pin Remover/Installer J 24270 Cylinder Bore Ridge Reamer J 26941 Bushing/Bearing Remover J 28428-E High Intensity Black Light J 33049 Camshaft Bearing Service Kit J 35468 Cover Aligner/Seal Installer J 35621-B Rear Main Seal Installer J 35667-A Cylinder Head Leakdown Tester J 36996 Balance Shaft Installer J 38606 Valve Spring Compressor J 38834 Balance Shaft Service Kit J 41240 Fan Clutch Remover and Installer J 41427 Engine Lift Bracket J 41712 Oil Pressure Switch Socket J 42073 Valve Stem Seal Installer J 43276 Clutch Pilot Bearing Remover J 43690 Rod Bearing Clearance Checking Tool J 45059 Angle Meter J 45299 Engine Preluber
