Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Accessory Mounting Bracket Bolts | 50 N.m | 37 lb ft |
| Accessory Mounting Bracket Nuts | 41 N.m | 30 lb ft |
| Ball Guide Screws | 6 N.m | 53 lb in |
| Battery Junction Block Retaining Bolt | 9 N.m | 80 lb in |
| Connector Fitting Assembly | 75 N.m | 55 lb ft |
| Coupling Shield and Lock Nut | 109 N.m | 80 lb ft |
| Cylinder End Fitting | 27 N.m | 20 lb ft |
| Filler Neck Retaining Nut | 25 N.m | 18 lb ft |
| Front Power Steering Pump Mounting Bolts | 50 N.m | 37 lb ft |
| Gear To Frame Bolts (Non-Rack and Pinion) | 150 N.m | 110 lb ft |
| Gear To Frame Bolts (Rack and Pinion) | 185 N.m | 136 lb ft |
| Inner Tie Rod to Steering Gear | 100 N.m | 74 lb ft |
| Intermediate Shaft Coupling Pinch Bolt | 45 N.m | 33 lb ft |
| Outer Tie Rod to the Steering Knuckle | 50 N.m | 37 lb ft |
| Pitman Arm to Gear Nut | 250 N.m | 184 lb ft |
| Pitman Arm to Relay Rod Nut | 62 N.m | 46 lb ft |
| Pitman Shaft Cover Bolts (670 Gear) | 62 N.m | 46 lb ft |
| Pitman Shaft Cover Bolts (700 Gear) | 60 N.m | 45 lb ft |
| Power Steering Cooler Mounting Bolts | 5 N.m | 44 lb in |
| Power Steering Mounting Bolts and Nut | 50 N.m | 37 lb ft |
| Power Steering Pump Mounting Bracket Bolts (6.6L Diesel) | 46 N.m | 34 lb ft |
| Power Steering Pump Mounting Bolts (Parallel Hybrid Truck) | 25 N.m | 18 lb ft |
| Power Steering Pump Mounting Bracket Bolts (Parallel Hybrid Truck) | 25 N.m | 18 lb ft |
| Power Steering Pump Pressure Hose Fitting (Parallel Hybrid Truck) | 32 N.m | 24 lb ft |
| Power Steering Pump Mounting Studs | 58 N.m | 43 lb ft |
| Power Steering Pump Wiring Harness Ground Bolt | 9 N.m | 80 lb in |
| Power Steering Rear Bracket Retaining Nuts | 50 N.m | 37 lb ft |
| Pressure Hose Connection (At Gear) | 28 N.m | 20 lb ft |
| Pressure Hose Connection (At Pump) | 28 N.m | 20 lb ft |
| Rack and Pinion Ground Strap Retaining Bolt | 10 N.m | 89 lb in |
| Rack and Pinion Adjuster Lock Nut | 68 N.m | 50 lb ft |
| Rack and Pinion Cylinder Fittings | 28 N.m | 20 lb ft |
| Rack and Pinion Hex Lock Nut | 30 N.m | 22 lb ft |
| Rack and Pinion Piston Plug | 150 N.m | 111 lb ft |
| Rear Pump Mounting Bolt | 50 N.m | 37 lb ft |
| Stub Shaft Housing Bolts | 63 N.m | 46 lb ft |
| Valve End Fitting | 17 N.m | 13 lb ft |
| Variable Assist Steering Actuator | 62 N.m | 46 lb ft |
Fastener Tightening Specifications
Power Steering Pump Specifications
| Vehicle | Engine Code | Engine Size | High Flow (Liters per Minute) | High Flow (Gallons per Minute) | Pressure Relief (kPa) | Pressure Relief (PSI) |
|---|---|---|---|---|---|---|
| C15 Pickup/Crew Cab w/vacuum brakes, 7200 GVW | LU3 LR4 LM7/L59 | 4.3L 4.8L 5.3L | 10.9/12.4 | 2.9/3.3 | 9825/10514 | 1425/1525 |
| K 15 Pickup w/vacuum brakes, 7200 GVW | LU3 LR4 LM7/L59 | 4.3L 4.8L 5.3L | 10.2/11.7 | 2.7/3.1 | 9825/10514 | 1425/1525 |
| K 15, Pickup/Sierra Denali/ Silverado SS w/20" tires/ Crew Cab w/vacuum brakes | LQ4 | 6.0L | 1.32/14.7 | 3.5/3.9 | 9825/10514 | 1425/1525 |
| C/K 25/25HD/35, Pickup/Chassis/Crew Cab w/hydroboost | LQ4 LLY L18 | 6.0L 6.6L Diesel 8.1L | 13.2/14.7 | 3.5/3.9 | 9825/10514 | 1425/1525 |
Power Steering Pump Specifications
Scheme 1
| Callout | Component Name |
|---|---|
| 1 | Hexagon Bolt |
| 2 | Lash Adjuster Nut |
| 3 | Pitman Shaft and Cover Assembly |
| 4 | O-Ring Seal |
| 5 | Steering Gear Housing Assembly |
| 6 | O-Ring Seal |
| 7 | O-ring Seal |
| 8 | Stub Shaft Housing (680 Gear) |
| 9 | Hexagon Bolt |
| 10 | Stub Shaft Housing (670 Gear) |
| 11 | Hexagon Bolt |
| 12 | Needle Bearing Assembly |
| 13 | Pitman Shaft Seal |
| 14 | Backup Washer |
| 15 | Retaining Ring |
| 16 | Dust Seal |
| 17 | Pitman Shaft Boot |
| 18 | Pitman Arm Assembly |
| 19 | Lock Washer |
| 20 | Pitman Arm Nut |
Callouts For (Scheme 1)
Scheme 2
| Callout | Component Name |
|---|---|
| 1 | Retaining Ring |
| 2 | Plug |
| 3 | O-ring Seal |
| 4 | Side Cover |
| 5 | Adjuster Lock Nut |
| 6 | Bolt |
| 7 | Gasket |
| 8 | Pitman Shaft |
| 9 | Steering Gear Housing End Plug |
| 10 | Teflon Ring |
| 11 | O-ring Seal |
| 12 | Rack Piston |
| 13 | Balls |
| 14 | Ball Guide |
| 15 | Clamp |
| 16 | Screw |
| 17 | Housing |
| 18 | Check Valve |
| 19 | Flat Race |
| 20 | Thrust Bearing |
| 21 | Flat Race |
| 22 | Worm Shaft |
| 23 | Needle Bearing |
| 24 | Pitman Shaft Seal |
| 25 | Backup Washer |
| 26 | Retaining Ring |
| 27 | Dust Seal |
| 28 | Pitman Shaft Boot |
| 29 | Pitman Shaft Arm |
| 30 | Lock Washer |
| 31 | Nut |
| 32 | Seal |
| 33 | Stub Shaft |
| 34 | Valve Spool |
| 35 | Seal |
| 36 | Valve Body |
| 37 | O-ring Seal |
| 38 | Valve Body Ring |
| 39 | O-ring Seal |
| 40 | Valve Body Ring |
| 41 | O-ring Seal |
| 42 | Valve Body Ring |
| 43 | Coupling Shield Retainer and Lock Nut |
| 44 | Adjuster Nut Assembly |
| 45 | O-ring Seal |
| 46 | Thrust Support Assembly |
Callouts For (Scheme 2)
Scheme 3
| Callout | Component Name |
|---|---|
| 1 | Hexagon Torque Prevailing Nut |
| 2 | Tie Rod Seal |
| 3 | Outer Tie Road Assembly |
| 4 | Hexagon Jam Nut |
| 5 | Tie Rod End Clamp |
| 6 | Rack and Pinion Boot |
| 7 | Boot Clamp |
| 8 | Inner Tie Rod Assembly |
| 9 | Shock Dampener Ring |
| 10 | Adjuster Plug Lock Nut |
| 11 | Cylinder Line Assembly (RH) |
| 12 | Cylinder Line Assembly (LH) |
| 13 | O-Ring Seal |
| 14 | O-Ring Seal |
| 15 | Rack and Pinion Gear Assembly (Partial) |
| 16 | Needle Bearing Annulus Assembly |
| 17 | Seal Adapter |
| 18 | Retaining Ring |
| 19 | Spool Shaft Seal |
| 20 | Hexagon Lock Nut |
| 21 | Dust Cover |
| 22 | Shock Dampener Ring |
| 23 | Inner Tie Rod Assembly |
| 24 | Breather Tube |
| 25 | Boot Clamp |
| 26 | Rack and Pinion Boot |
| 27 | Tie Rod End Clamp |
| 28 | Hexagon Jam Nut |
| 29 | Outer Tie Rod Assembly |
| 30 | Tie Rod Seal |
| 31 | Hexagon Torque Prevailing Nut |
Callouts For (Scheme 3)
Scheme 4
| Callout | Component Name |
|---|---|
| 1 | O-ring Seal |
| 2 | Hydraulic Pump Housing Assembly |
| 3 | Magnet |
| 4 | O-ring Seals |
| 5 | Rectangular Section Seal |
| 6 | Control Valve |
| 7 | Flow Control Spring |
| 8 | Reservoir Assembly |
| 9 | Reservoir Capstick |
| 10 | Pump Mounting Studs |
| 11 | Variable Assist Steering Actuator |
| 12 | Retaining Ring |
| 13 | Connector and Fitting Assembly |
| 14 | O-ring Seal |
Callouts For (Scheme 4)
Scheme 5
Scheme 6
Scheme 7
| Callout | Component Name |
|---|---|
| 1 | Power Brake Booster |
| 2 | Brake Pedal Position Sensor |
| 3 | C205 |
| 4 | Accelerator Pedal Position (APP) Sensor |
| 5 | Throttle Actuator Control (TAC) Module Connector |
Callouts For (Scheme 7)
Scheme 8
| Callout | Component Name |
|---|---|
| 1 | 42V Harness |
| 2 | Engine Harness |
| 3 | Battery Cable Bracket |
| 4 | Electro Hydraulic Power Steering (EHPS) Module |
Callouts For (Scheme 8)
Scheme 9
| Callout | Component Name |
|---|---|
| 1 | Steering Column |
| 2 | C201 |
| 3 | Steering Wheel Speed/Position Sensor |
Callouts For (Scheme 9)
Brake Pedal Position Sensor Connector Part Information 15332132 3-Way F GT 150 Series (BK) Pin Wire Color Circuit No. Function A OG 5688 5-Volt Reference B YE 5066 Brake Pedal Position Sensor Signal C GY/BK 5689 Low Reference
Electro-Hydraulic Power Steering (EHPS) C1 Connector Part Information 15355404 2-Way F Maxi 800 Sealed (BK) Pin Wire Color Circuit No. Function A RD 5875 EHPS 42-Volt Battery B BK 5691 EHPS 42-Volt Ground
Electro-Hydraulic Power Steering (EHPS) C2 Connector Part Information 12129225 24-Way F Micro-Pack 100 Series, Sealed (NA) Pin Wire Color Circuit No. Function 1 - - Not Used 2 BK/WH 1851 Ground 3-4 - - Not Used 5 OG 5688 5-Volt Reference 6 YE 5066 Brake Pedal Position Sensor Signal 7 GY/BK 5689 Low Reference 8 TN 2501 High Speed GMLAN Serial Data Bus- 9 TN/WH 2500 High Speed GMLAN Serial Data Bus+ 10 BK/WH 451 Ground 11 PK 1020 Ignition 0 Voltage 12 - - Not Used 13 L-GN 1763 Steering Wheel Position Signal A 14 - - Not Used 15 L-BU 1764 Steering Wheel Position Signal B 16-17 - - Not Used 18 YE/BK 5696 EHPS Interlock Loop Signal 19 YE/BK 5696 EHPS Interlock Loop Signal 20 TN 2501 High Speed GMLAN Serial Data Bus- 21 TN/WH 2500 High Speed GMLAN Serial Data Bus+ 22 PK 1839 Ignition 1 Voltage 23-24 - - Not Used
Steering Wheel Speed/Position Sensor Connector Part Information 12052444 8-Way F Micro-Pack 100 Series (BK) Pin Wire Color Circuit No. Function 1 GY 1056 5-Volt Reference 2 BK 1835 Low Reference 3 L-GN 1763 Steering Wheel Position Sensor Phase A Signal 4 L-BU 1764 Steering Wheel Position Sensor Phase B Signal 5 WH 1765 Steering Wheel Position Marker Pulse Signal 6 L-BU 1059 Steering Wheel Position Sensor Signal 7 BN 41 Ignition 3 Voltage 8 BK/WH 1851 Ground