Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Fog Lamp Nuts | 2.5 N.m | 22 lb in |
| Headlamp Bolts | 2 N.m | 18 lb in |
| High Mounted Stop Lamp Bolts | 2 N.m | 18 lb in |
| HVAC Control Screws | 2.5 N.m | 22 lb in |
| License Lamp Screws | 2 N.m | 18 lb in |
| Tail Lamp Screws | 2 N.m | 18 lb in |
Fastener Tightening Specifications
Lighting Systems Schematic Icons Icon Icon Definition CAUTION: When performing service on or near the SIR components or the SIR wiring, the SIR system must be disabled. Refer to SIR Disabling and Enabling Zones. Failure to observe the correct procedure could cause deployment of the SIR components, personal injury, or unnecessary SIR system repairs
Headlights/Daytime Running Lights (DRL) Schematics
Refer to SYSTEM WIRING DIAGRAMS .
Fog Lights Schematics
Refer to SYSTEM WIRING DIAGRAMS .
Exterior Lights Schematics
Refer to SYSTEM WIRING DIAGRAMS .
Interior Lights Schematics
Refer to SYSTEM WIRING DIAGRAMS .
Interior Lights Dimming Schematics
Refer to SYSTEM WIRING DIAGRAMS .
Scheme 1
| Callout | Component Name |
|---|---|
| 1 | Headlamp - Low Beam - Right |
| 2 | Headlamp - High Beam - Right |
| 3 | Digital Radio Antenna (U2K) |
| 4 | Cellular and Navigation Antenna (UE1) |
| 5 | Headlamp - High Beam - Left |
| 6 | Headlamp - Low Beam - Left |
| 7 | Park/Turn Signal/DRL Lamp - LF |
| 8 | Fog Lamp - LF (T96) |
| 9 | Fog Lamp - RF (T96) |
| 10 | Park/Turn Signal/DRL Lamp - RF |
Scheme 2
| Callout | Component Name |
|---|---|
| 1 | Courtesy/Reading Lamps - Front, Left Reading |
| 2 | Cellular Telephone Microphone (UE1) |
| 3 | Sunroof Switch (CF5) |
| 4 | Garage Door Opener Transmitter (UG1) |
| 5 | Courtesy/Reading Lamps - Front, Right Reading |
| 6 | Dome/Reading Lamp |
| 7 | Sunroof (CF5) |
| 8 | Vanity Mirror Lamp - Right |
| 9 | Inside Rearview Mirror |
| 10 | OnStar Keypad (UE1) |
| 11 | Vanity Mirror Lamp - Left |
Scheme 3
| Callout | Component Name |
|---|---|
| 1 | Turn Signal/Multifunction Switch |
| 2 | Steering Wheel Controls - Left |
| 3 | Instrument Panel Cluster (IPC) |
| 4 | Steering Wheel Controls - Right |
| 5 | Windshield Wiper/Washer Switch |
| 6 | Ignition Switch |
| 7 | Hazard Switch |
| 8 | Ambient Light Sensor |
| 9 | Radio |
| 10 | HVAC Control Module |
| 11 | Inflatable Restraint I/P Module |
| 12 | Traction Control Switch (NW7, NW9), Auxiliary Power Outlet - Front (w/o NW7, NW9) |
| 13 | Transmission Shifter |
| 14 | Cigar Lighter |
| 15 | Horn Buttons/Inflatable Restraint Steering Wheel Module |
| 16 | Data Link Connector (DLC) |
| 17 | Fog Lamp Switch (T96) |
| 18 | Dimmer Switch |
| 19 | Adjustable Pedals Position Switch (JF4) |
Scheme 4
| Callout | Component Name |
|---|---|
| 1 | Brake Pedal Position Sensor |
| 2 | Adjustable Pedals Position Sensor |
Scheme 5
| Callout | Component Name |
|---|---|
| 1 | A/T Shift Lock Control Solenoid |
| 2 | Transmission Range Indicator Lamp |
Scheme 6
| Callout | Component Name |
|---|---|
| 1 | Rear Compartment Courtesy Lamp |
Scheme 7
| Callout | Component Name |
|---|---|
| 1 | Auxiliary Power Outlet - Rear |
| 2 | Cargo Lamp |
| 3 | Fuse Block - Rear |
Scheme 8
| Callout | Component Name |
|---|---|
| 1 | Cargo Lamp Switch |
| 2 | Rear Compartment Lid Latch |
Scheme 9
| Callout | Component Name |
|---|---|
| 1 | Tail Lamp - Left |
| 2 | Center High Mounted Stop Lamp (CHMSL) |
| 3 | Tail Lamp - Right |
| 4 | Backup Lamp - Right |
| 5 | Tail/Stop and Turn Signal Lamp - Right |
| 6 | Rear Compartment Lid Release Switch - Exterior |
| 7 | License Lamp - Right |
| 8 | License Lamp - Left |
| 9 | Tail/Stop and Turn Signal Lamp - Left |
| 10 | Backup Lamp - Left |
Scheme 10
| Callout | Component Name |
|---|---|
| 1 | Tail/Stop and Turn Signal Lamp - Left |
| 2 | Tail Lamp - Left |
| 3 | Center High Mounted Stop Lamp (CHMSL) |
| 4 | Liftgate Release Switch |
| 5 | Antenna - Radio |
| 6 | Tail Lamp - Right |
| 7 | Tail/Stop and Turn Signal Lamp - Right |
| 8 | Backup Lamp - Right |
| 9 | License Lamp |
| 10 | Backup Lamp - Left |
A/T Shift Indicator Lamp Connector Part Information 12162083 2-Way F Lamp Socket Bulb Base Type W2 Axial (BK) Pin Wire Color Circuit No. Function A GY 8 Instrument Panel Lamp Supply Voltage B /BK 150 Ground
Ambient Light Sensor (C60) Connector Part Information 12047662 2-Way F Metri-Pack 150 Series (BK) Pin Wire Color Circuit No. Function A L-GN/BK 1137 DRL Ambient Light Sensor Signal B YE/BK 1138 DRL Ambient Light Sensor Low Reference
Backup Lamp - Left Connector Part Information 16530675 2-Way F (GY) Pin Wire Color Circuit No. Function A L-GN 24 Backup Lamp Supply Voltage B BK 1550 Ground BK 1550 Ground
Backup Lamp - Right Connector Part Information 16530675 2-Way F (GY) Pin Wire Color Circuit No. Function A L-GN 24 Backup Lamp Supply Voltage B BK 1450 Ground BK 1450 Ground
Brake Pedal Position Sensor Connector Part Information 15332132 3-Way F Global Terminal 150 Series (BK) Pin Wire Color Circuit No. Function A WH 5359 5-Volt Reference B YE 5361 Brake Pedal Position Sensor Signal C BN 5360 Low Reference
Cargo Lamp (Extended Sedan) Connector Part Information 12047781 3-Way F Metri-Pack 150 Series (BK) Pin Wire Color Circuit No. Function A - - Not Used B OG/BK 737 Rear Compartment Lamp Control C OG 1732 Courtesy Lamps Supply Voltage
Cargo Lamp Switch (Extended Sedan) Connector Part Information 12052832 2-Way F Metri-Pack 150 Series (BK) Pin Wire Color Circuit No. Function A WH/BK 158 Rear Compartment Lid Ajar Switch Signal B BK 1350 Ground
Center High Mounted Stop Lamp (CHMSL) Connector Part Information 12052832 2-Way F Metri-Pack 150 Series (BK) Pin Wire Color Circuit No. Function A WH 17 Stop Lamp Supply Voltage B BK 1350 Ground
Courtesy/Reading Lamp - Front (C95) Connector Part Information 12047781 3-Way F Metri-Pack 150 Series (BK) Pin Wire Color Circuit No. Function A BK 1350 Ground B OG 1732 Courtesy Lamps Supply Voltage C PU 328 Interior Lamp Switch Signal
Dimmer Switch Connector Part Information 15332135 4-Way F Global Terminal 150 Series (BK) Pin Wire Color Circuit No. Function A GY 8 Instrument Panel Lamp Supply Voltage B BK 650 Ground C D-GN 44 Instrument Panel Lamps Dimmer Switch Signal D PU 719 Low Reference
Dome/Reading Lamp Connector Part Information 12045813 4-Way F Metri-Pack 150 Series (WH) Pin Wire Color Circuit No. Function A BK 1350 Ground B GY 157 Courtesy Lamp Control C PU 328 Interior Lamp Switch Signal D OG 1732 Courtesy Lamps Supply Voltage
Fog Lamp Switch (T96) Connector Part Information 12047785 4-Way F Metri-Pack 150 Series (BK) Pin Wire Color Circuit No. Function A BK 650 Ground B YE 317 Fog Lamp Relay Control C OG 192 Front Fog Lamp Switch Signal D GY 8 Instrument Panel Lamps Supply Voltage
Fog Lamp - LF (T96) Connector Part Information 12020599 2-Way F Metri-Pack 280 Series Sealed (BK) Pin Wire Color Circuit No. Function A BK 150 Ground B PU 2234 Front Fog Lamp Supply Voltage
Fog Lamp - RF (T96) Connector Part Information 12020599 2-Way F Metri-Pack 280 Series Sealed (BK) Pin Wire Color Circuit No. Function A BK 250 Ground B PU 2234 Front Fog Lamp Supply Voltage
Hazard Switch Connector Part Information 12047781 3-Way F Metri-Pack 150 Series (BK) Pin Wire Color Circuit No. Function A GY 8 Instrument Panel Lamp Supply Voltage B BK 650 Ground C WH 111 Hazard Switch Signal
Headlamp - High Beam - Left Connector Part Information 12124819 2-Way F Metri-Pack 280 Series (GY) Pin Wire Color Circuit No. Function A L-GN 711 Left Headlamp High Beam Supply Voltage B BK 150 Ground
Headlamp - High Beam - Right Connector Part Information 12124819 2-Way F Metri-Pack 280 Series (GY) Pin Wire Color Circuit No. Function A L-GN 311 Right Headlamp High Beam Supply Voltage B BK 250 Ground
Headlamp - Low Beam - Left Connector Part Information 12124819 2-Way F Metri-Pack 280 Series (BK) Pin Wire Color Circuit No. Function A YE 712 Left Headlamp Low Beam Supply Voltage B BK 150 Ground BK 150 Ground
Headlamp - Low Beam - Right Connector Part Information 12124819 2-Way F Metri-Pack 280 Series (BK) Pin Wire Color Circuit No. Function A YE 312 Right Headlamp Low Beam Supply Voltage B BK 250 Ground BK 250 Ground
License Lamp (Extended Sedan) Connector Part Information 12162000 2-Way M Metri-Pack 150 Series Sealed (BK) Pin Wire Color Circuit No. Function A BK 1550 Ground B BN 9 Park Lamp Supply Voltage
License Lamp - Left (Sedan) Connector Part Information 12059251 2-Way F Metri-Pack 150 Series (RD) Pin Wire Color Circuit No. Function A BK 1350 Ground B BN 9 Park Lamp Supply Voltage
License Lamp - Right (Sedan) Connector Part Information 12162000 2-Way F Metri-Pack 150 Series (RD) Pin Wire Color Circuit No. Function A BK 1350 Ground B BN 9 Park Lamp Supply Voltage
Park/Turn Signal/DRL Lamp - LF Connector Part Information 16530670 3-Way F (BK) Pin Wire Color Circuit No. Function A PU 5364 Left DRL/Turn Supply Voltage B BN 9 Park Lamp Supply Voltage G BK 150 Ground BK 150 Ground
Park/Turn Signal/DRL Lamp - RF Connector Part Information 16530670 3-Way F (BK) Pin Wire Color Circuit No. Function A PU 5365 Right DRL/Turn Supply Voltage B BN 9 Park Lamp Supply Voltage G BK 250 Ground BK 250 Ground
Turn Signal/Multifunction Switch - C1 Connector Part Information 15450317 8-Way F JST NAC-I Series (WH) Pin Wire Color Circuit No. Function 1 BK/WH 651 Ground 2 WH 103 Headlamp Switch Headlamps On Signal 3 BN/WH 301 Park Lamp Switch Signal 4 PU/WH 549 Headlamp Switch Headlamps Off Signal 5-8 - - Not Used
Turn Signal/Multifunction Switch - C2 Connector Part Information 15393435 10-Way F Micro-Pack 64 Series (GY) Pin Wire Color Circuit No. Function A - - Not Used B BK/WH 651 Ground C BN 1356 Flash To Pass Switch Signal D PU 524 Headlamp Dimmer Switch High Beam Signal E - - Not Used F PK/WH 1970 Headlamp Low Beam Relay Control G YE/BK 1418 Left Turn Signal Switch Signal H D-GN/WH 1419 Right Turn Signal Switch Signal J-K - - Not Used
Rear Compartment Courtesy Lamp (Sedan) Connector Part Information 12047781 3-Way F Metri-Pack 150 Series (BK) Pin Wire Color Circuit No. Function A - - Not Used B OG/BK 737 Rear Compartment Lamp Control C OG 1732 Courtesy Lamps Supply Voltage
Tail/Stop and Turn Signal Lamp - Left Connector Part Information 16530671 3-Way F (WH) Pin Wire Color Circuit No. Function A L-BU 18 Left Rear Stop/Turn Lamp Supply Voltage B BN 9 Park Lamp Supply Voltage BN 9 Park Lamp Supply Voltage G BK 1550 Ground BK 1550 Ground
Tail/Stop and Turn Signal Lamp - Right Connector Part Information 16530671 3-Way F (WH) Pin Wire Color Circuit No. Function A L-BU 19 Right Rear Stop/Turn Lamp Supply Voltage B BN 9 Park Lamp Supply Voltage BN 9 Park Lamp Supply Voltage G BK 1450 Ground BK 1450 Ground
Tail Lamp - Left Connector Part Information 16530671 3-Way F (WH) Pin Wire Color Circuit No. Function A - - Not Used B BN 9 Park Lamp Supply Voltage G BK 1550 Ground
Tail Lamp - Right Connector Part Information 16530671 3-Way F (WH) Pin Wire Color Circuit No. Function A - - Not Used B BN 9 Park Lamp Supply Voltage G BK 1450 Ground
Vanity Mirror Lamp - Left (D74/DH6) Connector Part Information 12047663 2-Way M Metri-Pack 150 Series (BK) Pin Wire Color Circuit No. Function A OG 1732 Courtesy Lamps Supply Voltage B BK 1350 Ground
Vanity Mirror Lamp - Right (DH6) Connector Part Information 12047663 2-Way M Metri-Pack 150 Series (BK) Pin Wire Color Circuit No. Function A OG 1732 Courtesy Lamps Supply Voltage B BK 1350 Ground
Begin the system diagnosis with the Diagnostic System Check - Vehicle in Vehicle Control Systems. The Vehicle System Check will provide the following information
- The identification of the control modules which commands the system
- The ability of the control modules to communicate through the serial data circuit
- The identification of any stored diagnostic trouble codes (DTCs) and their status
The use of Vehicle System Check will identify the correct procedure for diagnosing the system and where the procedure is located.
Scan Tool Output Controls
| Scan Tool Output Control | Additional Menu Selection | Description |
|---|---|---|
| Headlamps | Special Functions | The BCM actuates the low beam headlamps when you select ON. The headlamps should illuminate until commanded OFF. |
| Interior Lamps | Special Functions | The BCM actuates the interior lamp control you select ON. The foot well, and courtesy lamps should illuminate until commanded OFF. |
| High Beam Lamp | Special Functions | The BCM actuates the high beam headlamps when you select ON. The headlamps should illuminate until commanded OFF |
| Parking Lamps | Special Functions | The BCM actuates the park lamp relay when you select ON. The park lamps should illuminate until commanded OFF. |
| Backup Lamps | Special Functions | The BCM actuates the back up lamps when you select ON. The back up lamps should illuminate until commanded OFF. |
| Front Fog Lamps | Special Functions | The BCM actuates the fog lamps when you select ON. The front fog lamps should illuminate until commanded OFF. |
| Inadvertent Power Relay | Special Functions | The BCM actuates the inadvertent power relay when you select ON. The inadvertent power relay should remain on until commanded OFF. |
| BPP Sensor Calibration | Special Functions | The BCM calibrates the brake pedal position sensor (BPP) to zero. |
| RF Turn Signal | Special Functions | The BCM actuates the right front turn signal when you select ON. The right front turn signal should remain on until commanded OFF. |
| LF Turn Signal | Special Functions | The BCM actuates the left front turn signal when you select ON. The left front turn signal should remain on until commanded OFF. |
| LR Turn Signal | Special Functions | The BCM actuates the left rear turn signal when you select ON. The left rear turn signal should remain on until commanded OFF. |
| RR Turn Signal | Special Functions | The BCM actuates the right rear turn signal when you select ON. The right rear turn signal should remain on until commanded OFF. |
Body Control Module (BCM)
Scan Tool Data List
| Scan Tool Parameter | Data List | Units Displayed | Typical Data Value |
|---|---|---|---|
| Operating Conditions: Ignition ON Engine OFF/Doors, Trunk and Hood Closed/No Switches ON/Vehicle in PARK or NEUTRAL | |||
| ALC Status | BCM | Off/On | Varies with light level |
| Ambient Light Sensor | BCM | Volts | Varies |
| Backup Lamp Relay Command | BCM | Off/On | Off |
| BPP Sensor | BCM | Volts | Varies |
| Day/Night Status | BCM | Day/Night | Varies with light level |
| Door Ajar Switch | BCM | Closed/Open | Closed |
| Driver Door Ajar Switch | BCM | Closed/Open | Closed |
| DRL Status | BCM | Off/On | Varies with light level |
| Flash to Pass Switch | BCM | Inactive/Active | Inactive |
| Front Fog Lamp Relay Command | BCM | Off/On | Off |
| Front Fog Lamp Switch | BCM | Inactive/Active | Inactive |
| Hazard Lamp Switch | BCM | Inactive/Active | Inactive |
| Headlamps OFF Switch | BCM | Off/On | On |
| Headlamps ON Switch | BCM | Inactive/Active | Inactive |
| High Beam Relay Command | BCM | Off/On | Off |
| High Beam Select Switch | BCM | Inactive/Active | Inactive |
| Inadvert Power CMD | BCM | Off/On | Off |
| Inadvert Power Signal | BCM | Inactive/Active | Inactive |
| Interior Light Command | BCM | Off/On | Off |
| Interior Lights Dimmed | BCM | Percentage | Varies |
| IP Dimmer Switch | BCM | Volts | Varies |
| Left Turn Signal Switch | BCM | Inactive/Active | Inactive |
| LF Turn Lamp/DRL Status | BCM | Off/On | Off |
| Low Beam Relay Command | BCM | Off/On | Off |
| LR Turn Lamp/DRL Status | BCM | Off/On | Off |
| Park Brake Switch | BCM | Off/On | Off |
| Park Lamp Relay Cmd | BCM | Off/On | Off |
| Park Lamp Switch | BCM | Off/On | Off |
| RF Turn Lamp/DRL Status | BCM | Off/On | Off |
| Right Turn Signal Switch | BCM | Inactive/Active | Inactive |
| RR Turn Lamp/DRL Status | BCM | Off/On | Off |
| Stop Lamp Relay Command | BCM | Off/On | Off |
Body Control Module (BCM)
Circuit Description
The body control module (BCM) supplies battery positive voltage to the courtesy lamps, underhood lamp, I/P compartment lamp, console lamp and both visor vanity mirror lamps. In the event that any of these lamps were to remain illuminated for more than 20 minutes with the ignition switch in the OFF position, the BCM will deactivate the inadvertent power courtesy lamps supply voltage circuit to prevent a total battery discharge condition.
Conditions for Running the DTC
The battery voltage must be between 9-16 volts.
Conditions for Setting the DTC
DTC B1480 00 The inadvertent power courtesy lamps supply voltage circuit to the courtesy lamps, underhood lamp, I/P compartment lamp, console lamp and both visor vanity mirror lamps is shorted to ground for longer than 1 second.
Action Taken When the DTC Sets
The courtesy lamps, underhood lamp, I/P compartment lamp, console lamp and both visor vanity mirror lamps will not operate.
Conditions for Clearing the DTC
- This DTC will clear on current status after the condition for setting the fault is corrected.
- A history DTC will clear after 100 consecutive ignition cycles without a fault present.
- History and current DTCs can be cleared using a scan tool.
Diagnostic Aids
Perform a visual inspection for loose or poor connections at all related components. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Interior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Install a scan tool. Turn on the ignition. Is DTC B1480 present? | Go to Step 3 | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems |
| 3 | Test the inadvertent power courtesy lamps supply voltage circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 5 | Go to Step 4 |
| 4 | IMPORTANT: After replacing the body control module (BCM), perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 5 | |
| 5 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK |
| IMPORTANT |
|---|
| After replacing the body control module (BCM), perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
DTC B1480
The front fog lamp switch signal circuit is grounded momentarily by pressing the front fog lamp switch. The body control module (BCM) energizes the front fog lamp relay by applying battery positive voltage to the front fog lamps relay control circuit when the front fog lamp relay is energized, battery positive voltage is applied to the front fog lamps supply voltage circuit which illuminates the front fog lamps.
The battery voltage must be between 9-16 volts.
- DTC B2530 02 The front fog lamp relay control circuit is shorted to ground.
- DTC B2530 05 The front fog lamp relay control circuit is shorted to battery positive voltage or open.
- DTC B2530 02 the front fog lamps will not operate.
- DTC B2530 05 the front fog lamps and the fog lamp indicator will be on at all times or will not operate.
The front fog lamps will not operate or will remain always on.
- This DTC will clear on current status after the condition for setting the fault is corrected.
- A history DTC will clear after 100 consecutive ignition cycles without a fault present.
- History and current DTCs can be cleared using a scan tool.
- The fog lamps will only illuminate under the following conditions: The park lamps or low beam headlamps are ON. The highbeam headlamps are OFF. The fog lamp switch is the ON position.
- If the DTC is a history DTC, the problem may be intermittent. Refer to «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/malibu/vi-2003-2006/remont/body-electrical/#wiring-systems-specifications-component-views-and-connector-end-views__testing-for-intermittent-conditions-and-poor) in Wiring Systems.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Fog Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn ON the ignition. Turn ON the park lamps. Turn ON the front fog lamps. Turn OFF the front fog lamps. Do the front fog lamps turn ON and OFF? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Is DTC B2530 02 present? | Go to Step 4 | Go to Step 6 |
| 4 | Disconnect the underhood electrical center. Connect a test lamp between battery positive voltage and the front fog lamp relay control circuit. Does the test lamp illuminate? | Go to Step 5 | Go to Step 13 |
| 5 | Test for a short to ground in the front fog lamp relay control circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 14 | Go to Step 8 |
| 6 | Disconnect the body control module (BCM) Connector C1. Connect a test lamp between the front fog lamp relay control circuit and ground. Does the test lamp illuminate? | Go to Step 7 | Go to Step 10 |
| 7 | Test for a short to battery positive voltage in the front fog lamp relay control circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 14 | Go to Step 9 |
| 8 | Remove the front fog lamp relay. Disconnect the underhood electrical center. Using a test lamp connected to battery positive voltage probe the front fog lamp relay control circuit at the underhood electrical center. Does the test lamp illuminate? | Go to Step 12 | Go to Step 11 |
| 9 | Remove the front fog lamp relay. Disconnect the underhood electrical center connector C2. Using a test lamp connected to ground, probe the front fog lamp relay control circuit at the underhood electrical center. Does the test lamp illuminate? | Go to Step 12 | Go to Step 11 |
| 10 | Test for a poor connection or an open in the front fog lamp relay control circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 14 | Go to Step 13 |
| 11 | Replace the front fog lamp relay. Refer to Relay Replacement (Within an Electrical Center) Relay Replacement (Attached to Wire Harness) in Wiring Systems. Did you complete the replacement? | Go to Step 14 | |
| 12 | Replace the underhood electrical center. Refer to Underhood Electrical Center or Junction Block Replacement in Wiring Systems. Did you complete the replacement? | Go to Step 14 | |
| 13 | Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems. Did you complete the replacement? | Go to Step 14 | |
| 14 | Use a scan tool in order to clear the DTCs. Operate the vehicle within the conditions for running the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK |
DTC B2530
The backup lamp relay is controlled by the body control module (BCM). The BCM provides ground to the backup lamp relay control circuit in order to turn ON the backup lamp relay. When the backup lamp relay control circuit opens, becomes shorted to voltage, or becomes shorted to ground without being commanded ON by the BCM, DTC B2545 is set.
The ignition switch is in the ON position.
- B2545.01 will set if there is a short to voltage in the backup lamp relay control circuit.
- B2545.06 will set if there is an open or short to ground in the backup lamp relay control circuit.
- DTC B2545 is stored in the BCM memory.
- If the backup lamp relay control circuit is shorted to ground, the backup lamps are always ON when the ignition is ON.
- If the backup lamp relay control circuit is open, the backup lamps are inoperative.
- The conditions for setting the DTC are no longer present.
- A history DTC clears after 100 malfunction free ignition cycles.
- The BCM receives the clear code command from the scan tool.
- The backup lamps will only illuminate under the following conditions: The ignition is ON. The gear selector is in the reverse position.
- If the DTC is a history DTC, the problem may be intermittent. Refer to «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/malibu/vi-2003-2006/remont/body-electrical/#wiring-systems-specifications-component-views-and-connector-end-views__testing-for-intermittent-conditions-and-poor) in Wiring Systems.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
- 2: Listen for an audible click when the backup lamp relay operates. Command both the ON and OFF states. Repeat the commands as necessary.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Fog Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. With a scan tool, command the backup lamp relay ON and OFF. Does the backup lamp relay state change with each command? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Are the backup lamps illuminated? | Go to Step 6 | Go to Step 4 |
| 4 | Remove the backup lamp relay. With a scan tool, command the backup lamp relay ON. Probe the backup lamp relay control circuit with a test lamp that is connected to battery positive voltage. Does the test lamp illuminate? | Go to Step 5 | Go to Step 7 |
| 5 | Connect a test lamp between the backup lamp relay control circuit and the backup lamp relay control side battery positive voltage circuit. Does the test lamp illuminate? | Go to Step 8 | Go to Step 10 |
| 6 | Test the fog lamp relay control circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 9 |
| 7 | Test the backup lamp relay control circuit for an open, high resistance, or short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 9 |
| 8 | Inspect for poor connections at the backup lamp relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 11 |
| 9 | Inspect for poor connections at the harness connector of the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 12 |
| 10 | Repair an open, high resistance, or short to ground in the backup lamp relay control side battery positive voltage circuit. Refer to Wiring Repairs and Connector Repairs in Wiring Systems. Did you complete the repair? | Go to Step 13 | |
| 11 | Replace the backup lamp relay. Refer to Relay Replacement (Within an Electrical Center) Relay Replacement (Attached to Wire Harness) in Wiring Systems. Did you complete the replacement? | Go to Step 13 | |
| 12 | IMPORTANT: Perform the set up procedure for the BCM. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integration Systems .Did you complete the replacement? | Go to Step 13 | |
| 13 | Use the scan tool in order to clear the DTCs . Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK |
| IMPORTANT |
|---|
| Perform the set up procedure for the BCM. |
DTC B2545
The body control module (BCM) turns on the LOW BEAM relay when the ambient light sensor senses a dark condition or the low beam headlamps are requested ON. Battery positive voltage is supplied to the LOW BEAM relay at all times. The BCM grounds the LOW BEAM relay control circuit in order to activate the relay.
- The ignition switch is in the ON position.
- The ambient light sensor senses a dark condition (ALC headlamps on).
- B2575.01 will set if there is a short to voltage in the low beam relay control circuit.
- B2575.06 will set if there is an open or short to ground in the low beam relay control circuit.
- The SERVICE indicator illuminates.
- The check gauges chime sounds.
- The conditions for setting the DTC are no longer present.
- A history DTC clears after 100 malfunction free ignition cycles.
- The BCM receives the clear code command from the scan tool.
- Turn the ignition switch to the OFF position, cover the ambient light sensor on the dash, wait for 15 seconds and then return the ignition to the ON position. The low beam headlamps should illuminate.
- If the DTC is a history DTC, the problem may be intermittent. Refer to «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/malibu/vi-2003-2006/remont/body-electrical/#wiring-systems-specifications-component-views-and-connector-end-views__testing-for-intermittent-conditions-and-poor) in Wiring Systems.
The numbers below refer to the step numbers on the diagnostic table.
- 2: Listen for an audible click when the LOW BEAM relay operates. Command both the ON and OFF states. Repeat the commands as necessary.
- 4: Tests for voltage at the coil side of the LOW BEAM relay.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Headlights/Daytime Running Lights (DRL) Schematics Connector End View Reference: Master Electrical Component List | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. With a scan tool, command the LOW BEAM relay ON and OFF. Does the LOW BEAM relay turn ON and OFF with each command? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Is DTC B2575.01 set? | Go to Step 6 | Go to Step 4 |
| 4 | Turn OFF the ignition. Disconnect the LOW BEAM relay. Turn ON the ignition, with the engine OFF. Probe the coil side battery positive voltage circuit of the LOW BEAM relay with a test lamp that is connected to a good ground. Does the test lamp illuminate? | Go to Step 5 | Go to Step 10 |
| 5 | Connect a test lamp between the control circuit of the LOW BEAM relay and the coil side battery positive voltage circuit of the LOW BEAM relay. With a scan tool, command the LOW BEAM relay ON and OFF . Does the test lamp turn ON and OFF with each command? | Go to Step 8 | Go to Step 7 |
| 6 | Test the control circuit of the LOW BEAM relay for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 9 |
| 7 | Test the control circuit of the LOW BEAM relay for a high resistance or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 9 |
| 8 | Inspect for poor connections at the LOW BEAM relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 11 |
| 9 | Inspect for poor connections at the harness connector of the body control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 12 |
| 10 | Repair the open in the coil side battery positive voltage circuit of the LOW BEAM relay. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 13 | |
| 11 | Replace the LOW BEAM relay. Refer to Relay Replacement (Within an Electrical Center) Relay Replacement (Attached to Wire Harness) in Wiring Systems. Did you complete the replacement? | Go to Step 13 | |
| 12 | IMPORTANT: Perform the set up procedure for the body control module. Replace the body control module. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 13 | |
| 13 | Use the scan tool in order to clear the DTCs . Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK |
| IMPORTANT |
|---|
| Perform the set up procedure for the body control module. |
DTC B2575
The high beam relay is controlled by the body control module (BCM). The BCM provides ground to the high beam relay control circuit in order to turn ON the high beam relay. When the high beam relay control circuit opens, becomes shorted to voltage, or becomes shorted to ground without being commanded ON by the BCM, DTC B2580 is set.
The ignition switch is in the ON position.
- B2580.01 will set if there is a short to voltage in the high beam relay control circuit.
- B2580.06 will set if there is an open or short to ground in the high beam relay control circuit.
- DTC B2580 is stored in the BCM memory.
- If the high beam relay control circuit is shorted to ground, the high beams are always ON.
- If the high beam relay control circuit is open, the high beam lamps are inoperative.
- The conditions for setting the DTC are no longer present.
- A history DTC clears after 100 malfunction free ignition cycles.
- The BCM receives the clear code command from the scan tool.
- The high beam lamps will only illuminate under the following conditions: The headlamps are ON. The headlamp dimmer switch is in the high position.
- If the DTC is a history DTC, the problem may be intermittent. Refer to «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/malibu/vi-2003-2006/remont/body-electrical/#wiring-systems-specifications-component-views-and-connector-end-views__testing-for-intermittent-conditions-and-poor) in Wiring Systems.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Headlights/Daytime Running Lights (DRL) Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. With a scan tool, command the high beam relay ON and OFF. Does the high beam relay turn ON and OFF with each command? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Is DTC 2580.01 present? | Go to Step 4 | Go to Step 7 |
| 4 | Remove the high beam headlamp relay from the underhood electrical center. Connect a test lamp between the high beam headlamp relay control circuit and ground. Does the test lamp illuminate? | Go to Step 5 | Go to Step 15 |
| 5 | Disconnect the BCM connector C1. Connect a test lamp between the high beam headlamp relay control circuit and ground. Does the test lamp illuminate? | Go to Step 6 | Go to Step 16 |
| 6 | Test the high beam headlamp relay control circuit for a short to battery positive voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 21 | Go to Step 17 |
| 7 | Are the high beam headlamps ON at all times? | Go to Step 12 | Go to Step 8 |
| 8 | Remove the high beam headlamp relay in the underhood accessory wiring junction block. Install a fused jumper between the high beam headlamp relay battery positive voltage supply circuit and the switched high beam supply voltage circuit. Do the high beam headlamps illuminate? | Go to Step 9 | Go to Step 17 |
| 9 | Remove the fused jumper. Install a test lamp between the high beam headlamp relay switched battery positive voltage supply circuit and the high beam headlamp relay control circuit. Turn the headlamp switch to the HIGH position. Does the test lamp illuminate? | Go to Step 15 | Go to Step 10 |
| 10 | Disconnect the electrical center underhood fuse block. Connect a test lamp between battery positive voltage and the high beam headlamp relay control circuit. Turn the headlamp switch to the HIGH position. Does the test lamp illuminate? | Go to Step 17 | Go to Step 11 |
| 11 | Test for high resistance or an open in the high beam headlamp relay control circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 21 | Go to Step 16 |
| 12 | Disconnect the BCM connector C1. Do the high beam headlamps turn OFF? | Go to Step 16 | Go to Step 13 |
| 13 | Test for a short to ground in the high beam headlamp relay control circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 21 | Go to Step 14 |
| 14 | Remove the high beam headlamp relay from the underhood fuse block. Do the high beam headlamps turn OFF? | Go to Step 15 | Go to Step 17 |
| 15 | Inspect for a high resistance or a poor connection at the high beam headlamp relay in the underhood fuse block. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 21 | Go to Step 18 |
| 16 | Inspect for a high resistance or a poor connection at the harness connector of the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 21 | Go to Step 19 |
| 17 | Inspect for a high resistance or a poor connection at the harness connectors of the underhood fuse block. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 21 | Go to Step 20 |
| 18 | Replace the high beam headlamp relay in the underhood fuse block. Refer to Relay Replacement (Within an Electrical Center) Relay Replacement (Attached to Wire Harness) in Wiring Systems. Did you complete the repair? | Go to Step 21 | |
| 19 | Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems. Did you complete the replacement? | Go to Step 21 | |
| 20 | Replace the underhood electrical center. Refer to Underhood Electrical Center or Junction Block Replacement in Wiring Systems. Did you complete the repairs? | Go to Step 21 | |
| 21 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the conditions for running the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK |
DTC B2580
The body control module (BCM) turns on the PARK LAMP relay when the ambient light sensor senses a dark condition or the park lamps are requested ON. Battery positive voltage is supplied to the PARK LAMP relay at all times. The BCM grounds the PARK LAMP relay control circuit in order to activate the relay.
- The ignition switch is in the ON position.
- The ambient light sensor senses a dark condition (ALC park lamps on).
- B2585.01 will set if there is a short to voltage in the park lamp relay control circuit.
- B2585.06 will set if there is an open or short to ground in the park lamp relay control circuit.
- The SERVICE indicator will illuminate.
- The check gauges chime sounds.
- The conditions for setting the DTC are no longer present.
- A history DTC clears after 100 malfunction free ignition cycles.
- The BCM receives the clear code command from the scan tool.
If the DTC is a history DTC, the problem may be intermittent. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
The numbers below refer to the step numbers on the diagnostic table.
- 2: Listen for an audible click when the PARK LAMP relay operates. Command both the ON and OFF states. Repeat the commands as necessary.
- 4: Tests for voltage at the coil side of the PARK LAMP relay .
- 5: Verifies that the body control module is providing ground to the PARK LAMP relay.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Exterior Lights Schematics Connector End View Reference: Master Electrical Component List | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. With a scan tool, command the PARK LAMP relay ON and OFF. Does the PARK LAMP relay turn ON and OFF with each command? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Is DTC B2585.01 set? | Go to Step 6 | Go to Step 4 |
| 4 | Turn OFF the ignition. Disconnect the PARK LAMP relay. Turn ON the ignition, with the engine OFF. Probe the coil side battery positive voltage circuit of the PARK LAMP relay with a test lamp that is connected to a good ground. Does the test lamp illuminate? | Go to Step 5 | Go to Step 11 |
| 5 | Connect a test lamp between the control circuit of the PARK LAMP relay and the coil side battery positive voltage circuit of the PARK LAMP relay. With a scan tool, command the PARK LAMP relay ON and OFF . Does the test lamp turn ON and OFF with each command? | Go to Step 7 | Go to Step 8 |
| 6 | Test the control circuit of the PARK LAMP relay for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 14 | Go to Step 10 |
| 7 | Test for an open or high resistance in the park lamp supply voltage circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 14 | Go to Step 9 |
| 8 | Test for an open, high resistance, or short to voltage in the control circuit of the PARK LAMP relay. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 14 | Go to Step 10 |
| 9 | Inspect for poor connection at the PARK LAMP relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 14 | Go to Step 12 |
| 10 | Inspect for poor connections at the harness connector of the body control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 14 | Go to Step 13 |
| 11 | Repair an open, high resistance, or short to ground in the coil side battery positive voltage circuit of the PARK LAMP relay. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 14 | |
| 12 | Replace the PARK LAMP relay. Did you complete the replacement? | Go to Step 14 | |
| 13 | IMPORTANT: Perform the set up procedure for the body control module. Replace the body control module. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 14 | |
| 14 | Use the scan tool in order to clear the DTCs . Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | |
| IMPORTANT |
|---|
| Perform the set up procedure for the body control module. |
DTC B2585
The body control module (BCM) monitors the instrument panel (I/P) lamps dimming control circuit to determine the lighting intensity of the I/P lamps. When the BCM receives a varied voltage signal on the I/P lamps dimming control circuit, it applies a corresponding pulse width modulated (PWM) voltage signal through the I/P lamps supply voltage circuit to all the I/P lamps.
- Voltage supplied to the BCM is in the normal operating range, approximately 9-14 volts.
- The ignition switch must be in the ACCESSORY or RUN position.
- The park lamps must be on.
- The BCM detects a short to ground in the instrument panel lamp supply voltage circuit.
- The above condition must be present for more than 1 second.
- The I/P courtesy lamps are inoperative.
- The BCM store DTC B2625 in memory.
Conditions for Clearing the MIL/DTC
- A current DTC B2625 clears when the BCM no longer detects a short to ground in the instrument panel lamps supply voltage circuit.
- A history DTC B2625 clears after 100 consecutive ignition cycles.
- If the DTC B2627 is a history DTC, the fault may be intermittent. Refer to «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/malibu/vi-2003-2006/remont/body-electrical/#wiring-systems-specifications-component-views-and-connector-end-views__testing-for-intermittent-conditions-and-poor) in Wiring Systems.
- The following conditions may cause an intermittent malfunction to occur: An intermittent short to ground in the instrument panel lamps supply voltage circuit. The BCM is intermittently shorted to ground.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Interior Lights Dimming Schematics and Interior Lights Schematics Connector End View Reference: Master Electrical Component List | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn the ignition to the ON position. Place the headlamp switch in the park position. Operate the instrument panel (I/P) dimmer switch from full dim to full bright. The I/P lamps illuminate and vary intensity? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Test the instrument panel lamps supply voltage circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 5 | Go to Step 4 |
| 4 | IMPORTANT: Perform the setup procedure for the body control module (BCM). Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 5 | |
| 5 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK |
| IMPORTANT |
|---|
| Perform the setup procedure for the body control module (BCM). |
DTC B2625
The body control module (BCM) monitors the ambient light sensor signal circuit in order to determine if the daytime running lights (DRL) or the auto headlights (ALC) should be turned ON in the AUTO mode. When the BCM senses the ambient light sensor voltage is between 1.75-4.9 volts, either the DRL will be commanded ON or the ALC will be commanded ON.
The system voltage must be between 9.0-16.0 volts.
- B2645.01 will set if there is a short to voltage in the ambient light sensor signal circuit.
- B2645.02 will set if there is an open or short to ground in the ambient light sensor signal circuit.
The ALC will remain ON in any ambient light state.
- This DTC will clear immediately after the condition for setting the fault is corrected.
- A history DTC will clear after 100 consecutive ignition cycles without a fault present.
- Use a scan tool in order to clear history and current DTCs.
- The following may cause an intermittent: Bent terminal Backed out terminal Damaged terminal Poor terminal tension Chafed wire Broken wire inside the insulation
- When diagnosing for an intermittent short or an open, manipulate the wire harness while watching the test equipment for changes.
| Step | Action | Value(s) | Yes | No |
|---|---|---|---|---|
| Schematic Reference: Headlights/Daytime Running Lights (DRL) Schematics Connector End View Reference: Master Electrical Component List | ||||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information | |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. With a scan tool, observe the ambient light sensor parameter in the Body Control Module (BCM) data list . Does the scan tool indicate that the ambient light sensor parameter is within the specified range? | 1.75-4.9 V | Go to Testing for Intermittent Conditions and Poor Connections | Go to Step 3 |
| 3 | Turn OFF the ignition. Disconnect the ambient light sensor. Turn ON the ignition, with the engine OFF. With a scan tool, observe the ambient light sensor parameter. Does the scan tool indicate that the ambient light sensor parameter is less than the specified value? | 0.02 V | Go to Step 4 | Go to Step 5 |
| 4 | Test the ambient light sensor circuit of the ambient light sensor for a short to ground, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 6 | |
| 5 | Test the ambient light sensor signal circuit of the ambient light sensor for a short to battery positive voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 7 | |
| 6 | Inspect for poor connections at the harness connector of the ambient light sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 8 | |
| 7 | Inspect for poor connections at the harness connector of the BCM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 9 | |
| 8 | Replace the ambient light sensor. Refer to Ambient Light Sensor Replacement . Did you complete the replacement? | Go to Step 10 | ||
| 9 | IMPORTANT: Always perform the setup procedure for the BCM. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 10 | ||
| 10 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK | |
| IMPORTANT |
|---|
| Always perform the setup procedure for the BCM. |
DTC B2645
The body control module (BCM) supplies voltage to the center high mount stop lamp (CHMSL) and the powertrain control module (PCM) when the stop lamps are active.
DTC Descriptor
This diagnostic procedure supports the following DTC
DTC B3903 Stop Lamp Relay Circuit
- The BCM must be powered.
- This test is run continuously.
- DTC B3903.02 will set if the stop lamp switch signal circuit is shorted to ground for 125 ms.
- DTC B3903.05 will set if the stop lamp switch signal circuit is open or shorted to voltage for 125 ms.
- When DTC B3903 is set the service vehicle soon lamp will illuminate.
- The CHMSL output is disabled.
- The current DTC will clear when the fault is no longer present.
- The ignition key must be cycled OFF and ON.
- A history DTC clears after 100 consecutive ignition cycles in which no faults have occurred.
- Clear the DTC with a scan tool.
- An internal short in the CHMSL may cause this code to set.
- A faulty brake lamp diagnostic resistor may cause B3903.05 to set.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Exterior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. Retrieve DTCs. Is the DTC retrieved as a current DTC? | Go to Step 3 | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems |
| 3 | Is DTC B3903.02 set? | Go to Step 5 | Go to Step 4 |
| 4 | Place the ignition in the ON position. Ensure that the brake pedal is not applied. Observe the center high mount stop lamp (CHMSL). Is the CHMSL illuminated? | Go to Step 6 | Go to Step 7 |
| 5 | Test the stop lamp supply voltage circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 8 |
| 6 | Test both stop lamp supply voltage circuits for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 8 |
| 7 | Test both stop lamp supply voltage circuits for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 8 |
| 8 | Inspect for poor connections at the harness connector of the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 9 |
| 9 | Replace the BCM. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 10 | |
| 10 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC. Does the DTC reset? | Go to Step 2 | System OK |
DTC B3903
The body control module (BCM) controls the left front turn signal, hazard lamp, and daytime running lamp (DRL). The BCM supplies voltage to control the lighting functions. The BCM monitors the left turn signal lamp supply voltage circuit for proper operation.
- B3948.02 will set if there is a short to ground in the left front turn signal circuit.
- B3948.05 will set if there is an open or short to voltage in the left front turn signal circuit.
- The service vehicle soon message will be displayed.
- Stores a DTC B3948 in the BCM memory.
- If failure is open, short to ground or to power. Rear turn signal flashes at double rate.
- This DTC requires an ignition cycle in order to change from current to history.
- The BCM no longer detects continuous battery voltage on the LH turn signal monitor circuit for longer than 5 seconds.
- A history DTC will clear after 50 consecutive ignition cycles if the condition for the malfunction is no longer present.
- The following conditions may cause an intermittent malfunction: There is an intermittent short to voltage in the LH turn signal monitor circuit. The turn signal switch or the hazard switch is shorted internally or is sticking.
- If the BCM detects continuous voltage on the LH turn signal monitor circuit, the BCM interprets this as a short to voltage. The BCM will continue with normal DRL operation, and the LF turn signal will remain inoperative.
- If the DTC is a history DTC, the problem may be intermittent. Perform the tests shown while moving related wiring and connectors. This can often cause the malfunction to occur. Refer to «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/malibu/vi-2003-2006/remont/body-electrical/#wiring-systems-specifications-component-views-and-connector-end-views__testing-for-intermittent-conditions-and-poor) in Wiring Systems.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Exterior Lights Schematics | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn ON the ignition, with the engine OFF. Place the turn signal switch in the left turn position. Does the left front turn signal operate properly? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Observe the left front turn signal lamp. Is the lamp always ON? | Go to Step 6 | Go to Step 4 |
| 4 | Inspect the condition of the left front turn signal bulb. Is the bulb burned out? | Go to Step 8 | Go to Step 5 |
| 5 | Test for an open, high resistance, or short to ground in the left turn signal lamp supply voltage circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 7 |
| 6 | Test for a short to voltage in the left turn signal lamp supply voltage circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 7 |
| 7 | Inspect for poor connections at the harness connector of the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 9 |
| 8 | Replace the left front turn signal bulb. Refer to Headlamp Assembly or Headlamp Bulb and/or Cornering, Sidemarker, Park, Turn Signal Bulb Replacement . Did you complete the replacement? | Go to Step 10 | |
| 9 | IMPORTANT: Perform the set up procedure for the BCM. Replace the BCM. Refer to Body Control Module Replacement in Computer/integrating System.Did you complete the replacement? | Go to Step 10 | |
| 10 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Setting the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK |
| IMPORTANT |
|---|
| Perform the set up procedure for the BCM. |
DTC B3948
The body control module (BCM) controls the right front turn signal, hazard lamp, and daytime running lamp (DRL). The BCM supplies voltage to control the lighting functions. The BCM monitors the right turn signal lamp supply voltage circuit for proper operation.
- B3949.02 will set if there is a short to ground in the right front turn signal circuit.
- B3949.05 will set if there is an open or short to voltage in the right front turn signal circuit.
- The service vehicle soon message will be displayed.
- Stores a DTC B3949 in the BCM memory.
- If failure is open, short to ground, or to power the rear turn signal flashes at double rate.
- This DTC requires an ignition cycle in order to change from current to history.
- The BCM no longer detects continuous battery voltage on the RH turn signal monitor circuit for longer than 5 seconds.
- A history DTC will clear after 50 consecutive ignition cycles if the condition for the malfunction is no longer present.
- The following conditions may cause an intermittent malfunction: There is an intermittent short to voltage in the RH turn signal monitor circuit. The turn signal switch or the hazard switch is internally shorted or is sticking.
- The BCM needs to detect voltage oscillations on the RH turn signal monitor circuit in order to de-energize the RH DRL relay. If the BCM detects continuous voltage on the RH turn signal monitor circuit, the BCM interprets this as a short to voltage. The BCM will continue with normal DRL operation, and the RF turn signal will remain inoperative.
- If the DTC is a history DTC, the problem may be intermittent. Perform the tests shown while moving related wiring and connectors. This can often cause the malfunction to occur. Refer to «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/malibu/vi-2003-2006/remont/body-electrical/#wiring-systems-specifications-component-views-and-connector-end-views__testing-for-intermittent-conditions-and-poor) in Wiring Systems.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Exterior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn ON the ignition, with the engine OFF. Place the turn signal switch in the right turn position. Does the left front turn signal operate properly? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Observe the right front turn signal lamp. Is the lamp always ON? | Go to Step 6 | Go to Step 4 |
| 4 | Inspect the condition of the right front turn signal bulb. Is the bulb burned out? | Go to Step 8 | Go to Step 5 |
| 5 | Test for the following in the right turn signal lamp supply voltage circuit. An open A high resistance A short to ground Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 7 |
| 6 | Test for a short to voltage in the right turn signal lamp supply voltage circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 7 |
| 7 | Inspect for poor connections at the harness connector of the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 9 |
| 8 | Replace the right front turn signal bulb. Refer to Headlamp Assembly or Headlamp Bulb and/or Cornering, Sidemarker, Park, Turn Signal Bulb Replacement Did you complete the replacement? | Go to Step 10 | |
| 9 | IMPORTANT: Perform the set up procedure for the BCM. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating System.Did you complete the replacement? | Go to Step 10 | |
| 10 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Setting the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK |
| IMPORTANT |
|---|
| Perform the set up procedure for the BCM. |
DTC B3949
The body control module (BCM) controls the left rear turn signal and hazard lamp. The BCM supplies voltage to control the lighting functions. The BCM monitors the left rear stop/turn lamp supply voltage circuit for proper operation.
- B3950.02 will set if there is a short to ground in the left rear turn signal circuit.
- B3950.05 will set if there is an open or short to voltage in the left rear turn signal circuit.
- The service vehicle soon message will be displayed.
- Stores a DTC B3950 in the BCM memory.
- If failure is open, short to ground, or to power, the rear turn signal flashes at double rate.
- This DTC requires an ignition cycle in order to change from current to history.
- The BCM no longer detects continuous battery voltage on the LH turn signal monitor circuit for longer than 5 seconds.
- A history DTC will clear after 50 consecutive ignition cycles if the condition for the malfunction is no longer present.
- The following conditions may cause an intermittent malfunction: There is an intermittent short to voltage in the LH turn signal monitor circuit. The turn signal switch or the hazard switch is shorted internally or is sticking.
- If the BCM detects continuous voltage on the LH turn signal monitor circuit, the BCM interprets this as a short to voltage. The BCM will continue with normal DRL operation, and the LR turn signal will remain inoperative.
- If the DTC is a history DTC, the problem may be intermittent. Perform the tests shown while moving related wiring and connectors. This can often cause the malfunction to occur. Refer to «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/malibu/vi-2003-2006/remont/body-electrical/#wiring-systems-specifications-component-views-and-connector-end-views__testing-for-intermittent-conditions-and-poor) in Wiring Systems.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Exterior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn ON the ignition, with the engine OFF. Place the turn signal switch in the left turn position. Does the left rear turn signal operate properly? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Observe the left rear turn signal lamp. Is the lamp always ON? | Go to Step 6 | Go to Step 4 |
| 4 | Inspect the condition of the left rear turn signal bulb. Is the bulb burned out? | Go to Step 8 | Go to Step 5 |
| 5 | Test for an open, high resistance, or short to ground in the left rear stop/turn lamp supply voltage circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 7 |
| 6 | Test for a short to voltage in the left rear stop/turn lamp supply voltage circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 7 |
| 7 | Inspect for poor connections at the harness connector of the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 9 |
| 8 | Replace the left rear turn signal bulb. Refer to Tail Lamp Assembly and/or Backup, Sidemarker, Stop, Turn Signal Bulb Replacement (Sedan) Tail Lamp Assembly and/or Backup, Sidemarker, Stop, Turn Signal Bulb Replacement (Extended Sedan) . Did you complete the replacement? | Go to Step 10 | |
| 9 | IMPORTANT: Perform the set up procedure for the BCM. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating System.Did you complete the replacement? | Go to Step 10 | |
| 10 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Setting the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK |
| IMPORTANT |
|---|
| Perform the set up procedure for the BCM. |
DTC B3950
The body control module (BCM) controls the right rear turn signal and hazard lamp. The BCM supplies voltage to control the lighting functions. The BCM monitors the right rear stop/turn lamp supply voltage circuit for proper operation.
- B3951.02 will set if there is a short to ground in the right rear turn signal circuit.
- B3951.05 will set if there is an open or short to voltage in the right rear turn signal circuit.
- The service vehicle soon message will be displayed.
- Stores a DTC B3951 in the BCM memory.
- If failure is open, short to ground, or to power, the rear turn signal flashes at double rate.
- This DTC requires an ignition cycle in order to change from current to history.
- The BCM no longer detects continuous battery voltage on the RH turn signal monitor circuit for longer than 5 seconds.
- A history DTC will clear after 50 consecutive ignition cycles if the condition for the malfunction is no longer present.
- The following conditions may cause an intermittent malfunction: There is an intermittent short to voltage in the RH turn signal monitor circuit. The turn signal switch or the hazard switch is internally shorted or is sticking.
- If the BCM detects continuous voltage on the RR turn signal monitor circuit, the BCM interprets this as a short to voltage. The BCM will continue with normal daytime running lamp (DRL) operation, and the RF turn signal will remain inoperative.
- If the DTC is a history DTC, the problem may be intermittent. Perform the tests shown while moving related wiring and connectors. This can often cause the malfunction to occur. Refer to «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/malibu/vi-2003-2006/remont/body-electrical/#wiring-systems-specifications-component-views-and-connector-end-views__testing-for-intermittent-conditions-and-poor) in Wiring Systems.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Exterior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn ON the ignition, with the engine OFF. Place the turn signal switch in the right turn position. Does the left rear turn signal operate properly? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Observe the right rear turn signal lamp. Is the lamp always ON? | Go to Step 6 | Go to Step 4 |
| 4 | Inspect the condition of the right rear turn signal bulb. Is the bulb burned out? | Go to Step 8 | Go to Step 5 |
| 5 | Test for the following in the right rear stop/turn lamp supply voltage circuit. An open A high resistance A short to ground Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 7 |
| 6 | Test for a short to voltage in the right rear stop/turn lamp supply voltage circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 7 |
| 7 | Inspect for poor connections at the harness connector of the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 9 |
| 8 | Replace the right rear turn signal bulb. Refer to Tail Lamp Assembly and/or Backup, Sidemarker, Stop, Turn Signal Bulb Replacement (Sedan) Tail Lamp Assembly and/or Backup, Sidemarker, Stop, Turn Signal Bulb Replacement (Extended Sedan) . Did you complete the replacement? | Go to Step 10 | |
| 9 | IMPORTANT: Perform the set up procedure for the BCM. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating System.Did you complete the replacement? | Go to Step 10 | |
| 10 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Setting the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK |
| IMPORTANT |
|---|
| Perform the set up procedure for the BCM. |
DTC B3951
The body control module (BCM) applies a ground through the brake sensor reference low circuit to the brake pedal position sensor. The BCM supplies a 5-volt reference through the brake sensor reference voltage circuit to the brake pedal position sensor. When the brake pedal is being applied, the brake pedal position sensor then sends a variable voltage signal through the brake sensor signal circuit to the BCM.
The battery voltage must be between 9-16 volts.
- DTC C0277 06 A short to ground or an open in the brake position sensor circuit is present.
- DTC C0277 07 A short battery positive voltage in the brake position sensor circuit or the brake position sensor low reference circuit is present.
- DTC C0277 09 A malfunctioning brake pedal position sensor or BCM.
The stop lamps will not function correctly.
- The DTC will clear on current status after the condition for setting the fault is corrected
- A history DTC will clear after 100 consecutive ignition cycles without a fault present.
- A History or current DTC can be cleared using a scan tool.
- Perform a visual inspection for loose or poor connections at all related components. Refer to «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/malibu/vi-2003-2006/remont/body-electrical/#wiring-systems-specifications-component-views-and-connector-end-views__testing-for-intermittent-conditions-and-poor) in Wiring Systems.
- If DTC C0277 09 is set, replace the brake pedal position sensor. If the DTC resets replace the BCM.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Exterior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. With a scan tool, observe the brake pedal position sensor parameter in the data list for the BCM Control Module. Apply and release the brake pedal. Does the scan tool display a change in the voltage ? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Is DTC C0277 09 present? | Go to Step 10 | Go to Step 4 |
| 4 | Is DTC C0277 07 present? | Go to Step 5 | Go to Step 8 |
| 5 | Turn OFF the ignition. Disconnect the BCM harness connector C2. At the BCM harness connector C2, connect a test lamp between the brake sensor signal circuit and ground. Does the test light illuminate? | Go to Step 6 | Go to Step 12 |
| 6 | Test for a short to battery positive voltage in the brake sensor signal circuit. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 14 | Go to Step 7 |
| 7 | Test for a short to battery positive voltage in the brake sensor low reference circuit. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 14 | Go to Step 9 |
| 8 | Test for a short to ground or an open on the brake sensor signal circuit. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 14 | Go to Step 9 |
| 9 | Inspect for a high resistance or a poor connection at the harness connector of the brake position sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 14 | Go to Step 10 |
| 10 | IMPORTANT: Always recalibrate the brake pedal position sensor after replacing the brake position sensor. Replace the brake pedal position sensor. Refer to Brake Pedal Position Sensor Replacement Did you complete the repair? | Go to Step 11 | |
| 11 | Install a scan tool. Turn ON the ignition, with the engine OFF. Apply and release the brake pedal. Does DTC C0277 reset? | Go to Step 12 | Go to Step 14 |
| 12 | Inspect for a high resistance or a poor connection at the harness connector of the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 14 | Go to Step 13 |
| 13 | IMPORTANT: After replacing the BCM, perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 14 | |
| 14 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC. Does the DTC reset? | Go to Step 2 | System OK |
| IMPORTANT |
|---|
| Always recalibrate the brake pedal position sensor after replacing the brake position sensor. |
| IMPORTANT |
|---|
| After replacing the BCM, perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
DTC C0277
The body control module (BCM) applies a ground through the brake sensor reference low circuit to the brake position sensor. The BCM supplies a 5-volt reference through the brake sensor reference voltage circuit to the brake position sensor. When the brake pedal is being applied, the brake position sensor then sends a variable voltage signal through the brake sensor signal circuit to the BCM.
The battery voltage must be between 9-16 volts.
DTC C0278 00 will set if the brake position sensor is out of calibration.
- This DTC will clear on current status after the condition for setting the fault is corrected.
- A history DTC will clear after 100 consecutive ignition cycles with out a fault present.
- History and current DTCs can be cleared using a scan tool.
- If DTC C0278 00 sets then recalibrate the brake position sensor.
- Perform a visual inspection for a loose or poor connection at all related components. Refer to «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/malibu/vi-2003-2006/remont/body-electrical/#wiring-systems-specifications-component-views-and-connector-end-views__testing-for-intermittent-conditions-and-poor) in Wiring Systems.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Exterior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. Does the scan tool display DTC C0278 00? | Go to Step 3 | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems |
| 3 | Recalibrate the brake position sensor. Did you complete the repair? | Go to Step 4 | |
| 4 | Install a scan tool. Turn ON the ignition, with the engine OFF. Does the scan tool display DTC C0278 00? | Go to Step 5 | Go to Step 6 |
| 5 | IMPORTANT: After replacing the brake position sensor, perform the calibration procedure. Refer to Brake Pedal Position Sensor Calibration Description and Operation . Replace the brake position sensor. Refer to Brake Pedal Position Sensor Replacement .Did you complete the replacement? | Go to Step 6 | |
| 6 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC. Does the DTC reset? | Go to Step 2 | System OK |
| IMPORTANT |
|---|
| After replacing the brake position sensor, perform the calibration procedure. Refer to Brake Pedal Position Sensor Calibration Description and Operation . |
DTC C0278
The body control module (BCM) applies a ground through the brake sensor reference low circuit to the brake pedal position sensor. The BCM supplies a 5-volt reference through the brake sensor reference voltage circuit to the brake position sensor. When the brake pedal is being applied, the brake pedal position sensor then sends a variable voltage signal through the brake sensor signal circuit to the BCM.
The battery voltage must be between 9-16 volts.
- DTC C0870 03 A short to ground or an open in the brake pedal position sensor voltage reference circuit is present.
- DTC C0870 07 A short battery positive voltage in the brake pedal position sensor voltage reference circuit is present.
The stop lamps will not function correctly.
- The DTC will clear on current status after the condition for setting the fault is corrected
- A history DTC will clear after 100 consecutive ignition cycles without a fault present.
- A History or current DTC can be cleared using a scan tool.
Perform a visual inspection for loose or poor connections at all related components. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Exterior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. With a scan tool, observe the brake position sensor parameter in the data list for the body control module (BCM). Apply and release the brake pedal. Does the scan tool display a change in the voltage ? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Is DTC C0870 03 present? | Go to Step 6 | Go to Step 4 |
| 4 | Turn OFF the ignition. Disconnect the BCM harness connector C2. At the BCM harness connector C2, connect a test lamp between the brake sensor voltage reference circuit and ground. Does the test light illuminate? | Go to Step 5 | Go to Step 10 |
| 5 | Test for a short to battery positive voltage in the brake sensor voltage reference circuit. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 12 | Go to Step 7 |
| 6 | Test for a short to ground or an open on the brake sensor reference voltage circuit. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 12 | Go to Step 7 |
| 7 | Inspect for a high resistance or a poor connection at the harness connector of the brake position sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 12 | Go to Step 8 |
| 8 | IMPORTANT: After replacing the brake pedal sensor, perform the calibration procedure. Refer to Brake Pedal Position Sensor Calibration Description and Operation . Replace the brake pedal position sensor. Refer to Brake Pedal Position Sensor Replacement Did you complete the replacement? | Go to Step 9 | |
| 9 | Install a scan tool. Turn ON the ignition, with the engine OFF. Apply and release the brake pedal. Does DTC C0870 reset? | Go to Step 10 | Go to Step 12 |
| 10 | Inspect for a high resistance or a poor connection at the harness connector of the BCM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 12 | Go to Step 11 |
| 11 | IMPORTANT: After replacing the BCM, perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the body control module. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 12 | |
| 12 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC. Does the DTC reset? | Go to Step 2 | System OK |
| IMPORTANT |
|---|
| After replacing the brake pedal sensor, perform the calibration procedure. Refer to Brake Pedal Position Sensor Calibration Description and Operation . |
| IMPORTANT |
|---|
| After replacing the BCM, perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
DTC C0870
The body control module (BCM) receives a signal from the brake pedal position sensor through the brake position sensor signal circuit. The BCM then applies a signal through the stop lamp switch signal circuit to the powertrain control module (PCM). The stop lamp switch signal circuit splices off of the stop lamp supply voltage circuit in the fuse block - underhood and continues to the PCM.
- The vehicle has cycled from 0-60 km/h (0-37 mph) 3 times in 1 ignition cycle.
- Continuous once the previous criteria have been met.
The PCM detects voltage on the stop lamp switch signal circuit when the circuit should be open.
- The PCM stores the DTC information into memory when the diagnostic runs and fails.
- The malfunction indicator lamp (MIL) will not illuminate.
- The PCM records the operating conditions at the time the diagnostic fails. The PCM stores this information in the Failure Records.
- A last test failed, or current DTC, clears when the diagnostic runs and does not fail.
- A history DTC will clear after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
- Use a scan tool in order to clear the DTC.
| IMPORTANT | Verify that the brake pedal position sensor is adjusted properly. Refer to Brake Pedal Position Sensor Calibration Description and Operation . Test drive the vehicle if a switch or circuit condition cannot be located. An intermittent condition may be duplicated during a test drive. For an intermittent, refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems. |
The number below refers to the step number on the diagnostic table.
- 2: This step determines if the fault is present.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Exterior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Connect a scan tool. Turn ON the ignition, with the engine OFF. With a scan tool, observe the Stop Lamp Pedal Switch parameter in the Cruise Control powertrain control module (PCM) Data Display. Do not press the brake pedal. Does the Stop Lamp Pedal Switch parameter indicate Applied? | Go to Step 3 | Go to Diagnostic Aids |
| 3 | Disconnect the body control module (BCM) connector C1. Using a test lamp connected to ground, probe the stop lamp supply voltage circuit. Does the test lamp illuminate? | Go to Step 4 | Go to Step 6 |
| 4 | Test for a short to battery positive voltage in the stop lamp switch signal circuit or the stop lamp supply voltage circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 7 | Go to Step 5 |
| 5 | Replace the PCM. Refer to Powertrain Control Module (PCM) Replacement in Engine Controls - 2.2L (L61) or Powertrain Control Module (PCM) Replacement in Engine Controls - 3.5L (LX9). Did you complete the repair? | Go to Step 7 | |
| 6 | IMPORTANT: After replacing the BCM, perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 7 | |
| 7 | Use a scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK |
| IMPORTANT |
|---|
| After replacing the BCM, perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
DTC P0572
The body control module (BCM) receives a signal from the brake pedal position sensor through the brake pedal sensor signal circuit. The BCM then applies voltage through the stop lamp switch signal circuit to the powertrain control module (PCM).
- Vehicle has cycled from 0-60 km/h (0-37 mph) 3 times in 1 ignition cycle.
- Continuous once the previous criteria have been met.
The PCM detects an open or short to ground on the stop lamp switch signal circuit when the voltage should be present.
- The PCM stores the DTC information into memory when the diagnostic runs and fails.
- The malfunction indicator lamp (MIL) will not illuminate.
- The PCM records the operating conditions at the time the diagnostic fails. The PCM stores this information in the Failure Records.
- A last test failed, or current DTC, clears when the diagnostic runs and does not fail.
- A history DTC will clear after 40 consecutive warm-up cycles, if no failures are reported by this or any other non-emission related diagnostic.
- Use a scan tool in order to clear the DTC.
| IMPORTANT | Verify that the brake pedal position sensor switch is adjusted properly. Refer to Brake Pedal Position Sensor Calibration Description and Operation . Test drive the vehicle if a switch or circuit condition cannot be located. An intermittent condition may be duplicated during a test drive. For an intermittent, refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems. |
The number below refers to the step number on the diagnostic table.
- 2: This step determines if the fault is present.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Exterior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Connect a scan tool. Turn ON the ignition, with the engine OFF. With a scan tool, observe the Stop Lamp Pedal Switch parameter in the Cruise Control PCM Data Display. Do not press the brake pedal. Does the Stop Lamp Pedal Switch parameter indicate Unapplied? | Go to Step 3 | Go to Diagnostic Aids |
| 3 | Disconnect the body control module (BCM) connector C2. Using a test lamp connected to battery positive voltage, probe the stop lamp switch signal circuit. Does the test lamp illuminate? | Go to Step 4 | Go to Step 6 |
| 4 | Test for a short to ground, an open or a poor connection in the stop lamp switch signal circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 7 | Go to Step 5 |
| 5 | Replace the powertrain control module (PCM). Refer to Powertrain Control Module (PCM) Replacement in Engine Controls 2.2L (L61) or Powertrain Control Module (PCM) Replacement in Engine Controls 3.5L (LX9). Did you complete the repair? | Go to Step 7 | |
| 6 | IMPORTANT: After replacing the BCM, perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 7 | |
| 7 | Use a scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK |
| IMPORTANT |
|---|
| After replacing the BCM, perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
DTC P0573
| IMPORTANT | The following steps must be completed before using the symptom tables. |
- Perform the Vehicle System Check before using the symptom tables in order to verify that all of the following are true: There are no DTCs set. The body control module (BCM) can communicate via the serial data link.
- Review the system operation in order to familiarize yourself with the system functions. Refer to the following: «Exterior Lighting Systems Description and Operation»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems) «Interior Lighting Systems Description and Operation»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems)
Visual/Physical Inspection
Several of the symptom procedures ask for a careful visual/physical check. This step is extremely important; it could lead to correcting a problem without further checks and can save valuable time. These checks include the following
- Inspect for aftermarket devices which could affect the operation of the Lighting System. Refer to «Checking Aftermarket Accessories»(/chevrolet/malibu/vi-2003-2006/remont/body-electrical/#wiring-systems-specifications-component-views-and-connector-end-views__checking-aftermarket-accessories) in Wiring Systems.
- Inspect the easily accessible or visible system components and harness connectors for obvious damage or conditions which could cause the symptom.
- If only one lamp is inoperative, inspect and repair a poor connection or an open in the power feed or ground circuit before replacing the light bulb. Refer to «Circuit Testing»(/chevrolet/malibu/vi-2003-2006/remont/body-electrical/#wiring-systems-specifications-component-views-and-connector-end-views__circuit-testing) and «Wiring Repairs»(/chevrolet/malibu/vi-2003-2006/remont/body-electrical/#wiring-systems-specifications-component-views-and-connector-end-views__wiring-repairs) in Wiring Systems.
Symptom List
Refer to a symptom diagnostic procedure from the following list in order to diagnose a symptom that does not set a DTC
- «Backup Lamps Always On»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__backup-lamps-always-on)
- «Backup Lamps Inoperative»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__backup-lamps-inoperative)
- «Courtesy Lamps Always On»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__courtesy-lamps-always-on)
- «Courtesy Lamps Inoperative»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__courtesy-lamps-inoperative)
- «Fog Lamps Always On»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__fog-lamps-always-on)
- «Fog Lamps Inoperative»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__fog-lamps-inoperative)
- «Hazard Lamps Inoperative»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__hazard-lamps-inoperative)
- «Headlamps Always On - Low or High Beam»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__headlamps-always-on-low-or)
- «Headlamps Inoperative - High Beams»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__headlamps-inoperative-high-beams)
- «Headlamps Inoperative - Low Beams»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__headlamps-inoperative-low-beams)
- «Headlamps Inoperative - Low and High Beams»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__headlamps-inoperative-low-and-high)
- «Headlamps Inoperative - Flash to Pass»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__headlamps-inoperative-flash-to-pass)
- «High Beam Indicator Inoperative»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__high-beam-indicator-inoperative)
- «Park Lamps Inoperative»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__park-lamps-inoperative)
- «Reading Lamp(s) Inoperative»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__reading-lamps-inoperative)
- «Rear Compartment Lamp(s) Inoperative»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__rear-compartment-lamps-inoperative)
- «Stop Lamps Inoperative»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__stop-lamps-inoperative)
- «Turn Signal Lamps and/or Indicators Inoperative»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems__turn-signal-lamps-andor-indicators-inoperative)
Automatic Lamp Control Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Headlights/Daytime Running Lights (DRL) Schematics DEFINITION: Automatic headlamps are inoperative. | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Cover the ambient light sensor. Place the headlamp switch in the AUTO position. Turn ON the ignition, with the engine OFF. Wait 20 seconds. Do the headlamps illuminate? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Disconnect the ambient light sensor. With a scan tool, observe the Day/Night Status parameter. Does the scan tool indicate Night? | Go to Step 4 | Go to Step 5 |
| 4 | Inspect for poor connections at the harness connector of the ambient light sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 8 | Go to Step 6 |
| 5 | Inspect for poor connections at the harness connector of the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 8 | Go to Step 7 |
| 6 | Replace the ambient light sensor. Refer to Ambient Light Sensor Replacement . Did you complete the replacement? | Go to Step 8 | |
| 7 | IMPORTANT: Perform the set up procedure for the body control module. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 8 | |
| 8 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 2 |
| IMPORTANT |
|---|
| Perform the set up procedure for the body control module. |
Automatic Lamp Control Inoperative
Backup Lamps Always On
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Exterior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn the ignition to the ON position. Ensure that the gear selector is in park or neutral. Are the back up lamps off? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Remove the back up lamp relay. Are the back up lamps illuminated? | Go to Step 4 | Go to Step 5 |
| 4 | Test for a short to voltage in the backup lamp voltage supply circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 9 | Go to Step 6 |
| 5 | Inspect for poor connections at the back up lamp relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 9 | Go to Step 7 |
| 6 | Inspect for poor connections at the fuse block - rear. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 9 | Go to Step 8 |
| 7 | Replace the back up lamp relay. Refer to Relay Replacement (Within an Electrical Center) Relay Replacement (Attached to Wire Harness) in Wiring Systems. Did you complete the replacement? | Go to Step 9 | |
| 8 | Replace the fuse block - rear. Did you complete the replacement? | Go to Step 9 | |
| 9 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 2 |
Backup Lamps Always On
Backup Lamps Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Exterior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn the ignition to the ON position. Place the gear selector lever to the REVERSE position. Do both backup lamps illuminate? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Is only one lamp inoperative? | Go to Step 9 | Go to Step 4 |
| 4 | Disconnect the back up lamp relay. Probe the switch side battery positive voltage circuit of the back up lamp relay with a test lamp that is connected to a good ground. Does the test lamp illuminate? | Go to Step 5 | Go to Step 7 |
| 5 | Connect a 10-amp fused jumper between the switch side battery positive voltage circuit of the backup lamp relay and the back up lamp voltage supply circuit of the backup lamp relay. Do the back up lamps illuminate? | Go to Step 8 | Go to Step 6 |
| 6 | Test for an open or high resistance in the backup lamp voltage supply circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 12 | Go to Step 7 |
| 7 | Inspect for poor connections at the fuse block - rear. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 12 | Go to Step 10 |
| 8 | Inspect for poor connections at the backup lamp relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 12 | Go to Step 11 |
| 9 | Repair an open, high resistance, or short to ground in the backup lamp voltage supply circuit or the ground circuit of the inoperative lamp. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 12 | |
| 10 | Replace the fuse block - rear. Did you complete the replacement? | Go to Step 12 | |
| 11 | Replace the backup lamp relay. Refer to Relay Replacement (Within an Electrical Center) Relay Replacement (Attached to Wire Harness) in Wiring Systems. Did you complete the replacement? | Go to Step 12 | |
| 12 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 2 |
Backup Lamps Inoperative
Courtesy Lamps Always On
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Interior Lights Dimming Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn the headlamp switch to the OFF position. Close all doors. Are all of the courtesy lamps OFF? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Disconnect the body control module (BCM) connector C3. Do the I/P courtesy lamps turn OFF? | Go to Step 4 | Go to Step 5 |
| 4 | IMPORTANT: Perform the setup procedure for the body control module (BCM). Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 6 | |
| 5 | Repair a short to ground in the courtesy lamp low control circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 6 | |
| 6 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
| IMPORTANT |
|---|
| Perform the setup procedure for the body control module (BCM). Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
Courtesy Lamps Always On
Courtesy Lamps Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Interior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Open each of the doors. Do all of the courtesy lamps illuminate when you open each door? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Are the courtesy lamps inoperative from one door only? | Go to Diagnostic Starting Point - Doors in Doors | Go to Step 4 |
| 4 | Are all of the courtesy lamps inoperative? | Go to Step 7 | Go to Step 5 |
| 5 | Test for an open or high resistance in the inoperative courtesy lamp voltage supply circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 8 | Go to Step 6 |
| 6 | Test for an open or a short to battery positive voltage in the courtesy lamp low control circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 8 | Go to Step 7 |
| 7 | IMPORTANT: Perform the setup procedure for the body control module (BCM). Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 8 | |
| 8 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 2 |
| IMPORTANT |
|---|
| Perform the setup procedure for the body control module (BCM). Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
Courtesy Lamps Inoperative
Daytime Running Lamps (DRL) Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Headlights/Daytime Running Lights (DRL) Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Expose the ambient light sensor to a bright incandescent lamp. Turn ON the ignition, with the engine OFF. Place the headlamp switch in the OFF position. Ensure the parking brake is disengaged. Block the wheels. Place the transaxle in NEUTRAL. Do the daytime running lamps (DRL) illuminate? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Using a scan tool, observe the Day/Night Status parameter. Does the scan tool indicate Day? | Go to Step 6 | Go to Step 4 |
| 4 | Disconnect the ambient light sensor. Connect a 3-amp fused jumper wire between the ambient light sensor signal circuit and the ambient light sensor low reference circuit. Using a scan tool, observe the Day/Night Status parameter. Does the scan tool indicate Day? | Go to Step 7 | Go to Step 5 |
| 5 | Test the ambient light sensor low reference circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 6 |
| 6 | Inspect for poor connections at the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 8 |
| 7 | Inspect for poor connections at the ambient light sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 9 |
| 8 | IMPORTANT: Perform the setup procedure for the BCM. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 10 | |
| 9 | Replace the ambient light sensor. Refer to Ambient Light Sensor Replacement in Lighting Systems. Did you complete the replacement? | Go to Step 10 | |
| 10 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 2 |
| IMPORTANT |
|---|
| Perform the setup procedure for the BCM. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
Daytime Running Lamps (DRL) Inoperative
Dome Lamps Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Interior Lights Schematics DEFINITION: The dome lamp is inoperative from the dome lamp switch only. | |||
| 1 | Did you perform the Lighting System Diagnostic System Check? | Go to Step 2 | Go to Diagnostic System Check - Vehicle |
| 2 | Place the dome lamp switch in the ON position. Does the dome lamp illuminate? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Do the courtesy lamps operate properly? | Go to Step 4 | Go to Courtesy Lamps Inoperative |
| 4 | Disconnect the dome lamp assembly. Probe the ground circuit of the dome lamp with a test lamp that is connected to battery positive voltage. Does the test lamp illuminate? | Go to Step 5 | Go to Step 6 |
| 5 | Inspect for poor connections at the harness connector of the dome lamp. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 8 | Go to Step 7 |
| 6 | Repair an open or high resistance in the ground circuit of the dome lamp. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 8 | |
| 7 | Replace the dome lamp assembly. Did you complete the replacement? | Go to Step 8 | |
| 8 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
Dome Lamps Inoperative
Fog Lamps Always On
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Fog Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn the ignition to the ON position. Press the fog lamp switch to the OFF position. Are the fog lamps OFF? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Remove the fog lamp relay. Do the fog lamps turn OFF? | Go to Step 4 | Go to Step 5 |
| 4 | Probe the control circuit of the front fog relay with a test lamp that is connected to a good ground. Does the test lamp illuminate? | Go to Step 6 | Go to Step 7 |
| 5 | Test the fog lamp voltage supply circuit for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 8 |
| 6 | Test the control circuit of the front fog relay for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 9 |
| 7 | Inspect for poor connections at the front fog relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 10 |
| 8 | Inspect for poor connections at the fuse block - underhood. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 11 |
| 9 | Inspect for poor connections at the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 12 |
| 10 | Replace the front fog relay. Refer to Circuit Protection - Fusible Links in Wiring Systems. Did you complete the replacement? | Go to Step 13 | |
| 11 | Replace the fuse block - underhood. Refer to Underhood Electrical Center or Junction Block Replacement in Wiring Systems. Did you complete the replacement? | Go to Step 13 | |
| 12 | IMPORTANT: Perform the setup procedure for the body control module (BCM). Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 13 | |
| 13 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 2 |
| IMPORTANT |
|---|
| Perform the setup procedure for the body control module (BCM). Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
Fog Lamps Always On
Fog Lamps Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Fog Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems DEFINITION: Use this chart if either the front or the rear fog lamp is inoperative. | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn the ignition to the ON position, with the engine OFF. Turn the headlamp switch to the PARK position. Turn the fog lamps to the ON position. Do both fog lamps illuminate? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Using a scan tool, command the fog lamps on. Do the fog lamps illuminate? | Go to Step 6 | Go to Step 4 |
| 4 | Disconnect the front fog relay. Probe the switch side battery positive voltage circuit of the front fog relay with a test lamp that is connected to a good ground. Does the test lamp illuminate? | Go to Step 12 | Go to Step 5 |
| 5 | Connect a 10-amp fused jumper wire between the switch side battery positive voltage circuit of the front fog relay and the fog lamp voltage supply circuit of the front fog relay. Do the fog lamps illuminate? | Go to Step 13 | Go to Step 9 |
| 6 | Using a scan tool, observe the fog lamp switch data parameter while pressing the fog lamp switch. Does the scan tool display active when pressing the switch and inactive when you release the switch? | Go to Step 14 | Go to Step 7 |
| 7 | Disconnect the fog lamp switch. Observe the fog lamp switch data parameter. Does the scan tool display inactive? | Go to Step 8 | Go to Step 10 |
| 8 | Connect a 3-amp fused jumper wire between the fog lamp switch signal circuit of the fog lamp switch and a good ground. Observe the fog lamp switch data parameter. Does the scan tool display active? | Go to Step 15 | Go to Step 11 |
| 9 | Test for an open, high resistance, or short to ground in the fog lamp voltage supply circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 22 | Go to Step 16 |
| 10 | Test fog lamp switch signal circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 22 | Go to Step 14 |
| 11 | Test fog lamp switch signal circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 22 | Go to Step 14 |
| 12 | Inspect the front fog lamp fuse for an open. Is the fuse open? | Go to Step 17 | Go to Step 16 |
| 13 | Inspect for poor connections at the front fog relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 22 | Go to Step 18 |
| 14 | Inspect for poor connections at the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 22 | Go to Step 19 |
| 15 | Inspect for poor connections at the fog lamp switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 22 | Go to Step 20 |
| 16 | Inspect for poor connections at the fuse block - underhood. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 22 | Go to Step 21 |
| 17 | Repair a short to ground in the back up lamp voltage supply circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 22 | |
| 18 | Replace the fog lamp relay. Refer to Relay Replacement (Within an Electrical Center) Relay Replacement (Attached to Wire Harness) in Wiring Systems. Did you complete the replacement? | Go to Step 22 | |
| 19 | IMPORTANT: Perform the setup procedure for the body control module (BCM). Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 22 | |
| 20 | Replace the fog lamp switch. Did you complete the replacement? | Go to Step 22 | |
| 21 | Replace the underhood fuse block. Refer to Underhood Electrical Center or Junction Block Replacement in Wiring Systems. Did you complete the replacement? | Go to Step 22 | |
| 22 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 2 |
| IMPORTANT |
|---|
| Perform the setup procedure for the body control module (BCM). Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
Fog Lamps Inoperative
Hazard Lamps Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Exterior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Place the hazard switch to the ON position. Do the hazard lamps turn ON? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Disconnect the hazard switch. Install a jumper between the hazard switch signal circuit and the ground circuit. Do the hazard lamps illuminate? | Go to Step 6 | Go to Step 4 |
| 4 | Using a test lamp connected to battery positive voltage, probe the ground circuit of the hazard switch. Does the test lamp illuminate? | Go to Step 5 | Go to Step 8 |
| 5 | Test the hazard warning switch signal circuit for an open, poor connection or a short to battery positive. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 11 | Go to Step 7 |
| 6 | Inspect for poor connections at the hazard switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 11 | Go to Step 9 |
| 7 | Inspect for poor connections body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 11 | Go to Step 10 |
| 8 | Repair a poor connection, open or a short to battery positive voltage in the hazard warning switch ground circuit. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 11 | |
| 9 | IMPORTANT: Perform the setup procedure for the BCM. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 11 | |
| 10 | Replace the hazard warning switch. Refer to Hazard Warning Switch Replacement Is the repair complete? | Go to Step 11 | |
| 11 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
| IMPORTANT |
|---|
| Perform the setup procedure for the BCM. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
Hazard Lamps Inoperative
Headlamps Always On - Low or High Beam
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Headlights/Daytime Running Lights (DRL) Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn the headlamp switch to the OFF position. Do the low and high beam headlamps remain OFF? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Are the high beam headlamps on at all times when the low beams are ON? | Go to Step 4 | Go to Step 11 |
| 4 | Remove the high beam relay. Do the high beam headlamps turn OFF? | Go to Step 5 | Go to Step 10 |
| 5 | Reinstall the high beam relay. Disconnect the body control module (BCM) connector C1. Are the high beam headlamps illuminate? | Go to Step 6 | Go to Step 7 |
| 6 | Test for a short to ground in the headlamp high beam relay control circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 26 | Go to Step 18 |
| 7 | Reconnect the BCM connector C1. Disconnect the turn signal/multifunction switch connector C2. Are the high beam headlamp illuminated? | Go to Step 8 | Go to Step 21 |
| 8 | Test for a short to ground in the flash to pass switch signal circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 26 | Go to Step 9 |
| 9 | Test for a short to ground in the headlamp switch high beam signal circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 26 | Go to Step 21 |
| 10 | Test for a short to battery positive voltage in the high beam headlamp solenoid switched voltage supply circuit. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 26 | Go to Step 19 |
| 11 | Remove the low beam relay. Do the low beam headlamps turn OFF? | Go to Step 12 | Go to Step 17 |
| 12 | Reinstall the low beam relay. Disconnect the BCM connector C2. Are the low beam headlamps ON? | Go to Step 13 | Go to Step 14 |
| 13 | Test for a short to ground in the headlamp low beam relay control circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 26 | Go to Step 18 |
| 14 | Reconnect the BCM connector C2. Disconnect the turn signal/multifunction switch connector C3. Are the low beam headlamps ON? | Go to Step 15 | Go to Step 20 |
| 15 | Test for a short to battery positive voltage, poor connection or an open in the headlamp switch OFF signal circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 26 | Go to Step 16 |
| 16 | Test for a short to ground in the headlamp switch headlamps ON signal circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 26 | Go to Step 21 |
| 17 | Test for a short to battery positive in low beam headlamp ballast switched voltage supply circuit. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 26 | Go to Step 19 |
| 18 | Inspect for poor connections at the relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 26 | Go to Step 22 |
| 19 | Inspect for poor connections at the fuse block - underhood. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 26 | Go to Step 23 |
| 20 | Inspect for poor connections at the turn signal/multifunction switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 26 | Go to Step 24 |
| 21 | Inspect for poor connections at the BCM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 26 | Go to Step 25 |
| 22 | Replace the relay. Refer to Relay Replacement (Within an Electrical Center) Relay Replacement (Attached to Wire Harness) in Wiring Systems. Did you complete the replacement? | Go to Step 26 | |
| 23 | Replace the underhood electrical center. Refer to Underhood Electrical Center or Junction Block Replacement in Wiring Systems. Did you complete the replacement? | Go to Step 26 | |
| 24 | Replace the turn signal/multifunction switch. Refer to Multifunction, Turn Signal Switch Replacement in Steering Wheel and Column. Did you complete the replacement? | Go to Step 26 | |
| 25 | IMPORTANT: After replacing the BCM, perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the repair? | Go to Step 26 | |
| 26 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
| IMPORTANT |
|---|
| After replacing the BCM, perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
Headlamps Always On - Low or High Beam
Headlamps Inoperative - High Beams
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Headlights/Daytime Running Lights (DRL) Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn the ignition to the ON position, with the engine OFF. Place the headlamp switch in the HEADLAMP position. Place the headlamp dimmer switch in the HIGH BEAM position. Do the HIGH beam headlamps illuminate? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Are both high beam headlamps inoperative? | Go to Step 6 | Go to Step 4 |
| 4 | Turn the ignition to the ON position. Turn the headlamps switch to the HEAD position. Turn the headlamp dimmer switch to the HIGH position. Disconnect the inoperative high beam headlamp. Using a test lamp connected to ground, probe the high beam voltage supply circuit. Does the test lamp illuminate? | Go to Step 16 | Go to Step 5 |
| 5 | Test the high beam voltage supply circuit for a short to ground, open or a poor connection. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 21 | Go to Step 14 |
| 6 | Place the headlamp switch to the FTP position. Do the high beam headlamp illuminate? | Go to Step 10 | Go to Step 7 |
| 7 | Remove the high beam relay. Install a 10-amp fused jumper between battery positive voltage supply and the high beam switched voltage supply circuit. Do the high beam headlamps illuminate? | Go to Step 8 | Go to Step 14 |
| 8 | Using a test lamp connected between the high beam relay coil side voltage supply circuit and the high beam relay control circuit. Turn the ignition to the ON position. Turn the headlamps to the HEAD position. Turn the headlamp dimmer switch to the HIGH position. Does the test lamp illuminate? | Go to Step 12 | Go to Step 9 |
| 9 | Test for a poor connection, an open or a short to voltage in the headlamp high beam relay control circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 21 | Go to Step 15 |
| 10 | Test for a poor connection, an open or a short to voltage in the headlamp switch high beam signal circuit. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 21 | Go to Step 11 |
| 11 | Disconnect the body control module (BCM) connector C2. Using a test light connected to ground, probe the headlamp switch high beam signal circuit. Place the headlamp switch to the HIGH position. Do the high beam headlamps illuminate? | Go to Step 15 | Go to Step 13 |
| 12 | Inspect for poor connections at the high beam relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 21 | Go to Step 17 |
| 13 | Inspect for poor connections at the turn signal/multifunction switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 21 | Go to Step 18 |
| 14 | Inspect for poor connections at the fuse block - underhood. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 21 | Go to Step 19 |
| 15 | Inspect for poor connections at the BCM. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 21 | Go to Step 20 |
| 16 | Repair an open or high resistance in the ground circuit of the inoperative headlamp. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 21 | |
| 17 | Replace the high beam relay. Refer to Relay Replacement (Within an Electrical Center) Relay Replacement (Attached to Wire Harness) in Wiring Systems. Does the high beam headlamps operate normally? | Go to Step 21 | Go to Step 14 |
| 18 | Replace the headlamp switch. Refer to Multifunction, Turn Signal Switch Replacement in Steering Wheel and Column. Did you complete the replacement? | Go to Step 21 | |
| 19 | Replace the fuse block - underhood. Refer to Underhood Electrical Center or Junction Block Replacement in Wiring Systems. Did you complete the replacement? | Go to Step 21 | |
| 20 | IMPORTANT: Perform the setup procedure for the BCM. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 21 | |
| 21 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 2 |
| IMPORTANT |
|---|
| Perform the setup procedure for the BCM. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
Headlamps Inoperative - High Beams
Headlamps Inoperative - Low Beams
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Headlights/Daytime Running Lights (DRL) Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Place the headlamp switch in the HEADLAMP position. Place the headlamp dimmer switch in the LOW position. Do the low beam headlamps illuminate? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Disconnect the turn/headlamp switch connector C2. Connect a 15-amp fused jumper between the headlamp low beam signal circuit and a good ground. Do the low beam headlamps illuminate? | Go to Step 4 | Go to Step 5 |
| 4 | Inspect for poor connections at the harness connector of the turn/headlamp switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 7 | Go to Step 6 |
| 5 | Repair an open or high resistance in the headlamp low beam signal circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 7 | |
| 6 | Replace the turn/headlamp switch. Refer to Multifunction, Turn Signal Switch Replacement in Steering Wheel and Column. Did you complete the replacement? | Go to Step 7 | |
| 7 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 2 |
Headlamps Inoperative - Low Beams
Headlamps Inoperative - Low and High Beams
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Headlights/Daytime Running Lights (DRL) Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Place the headlamp switch in the HEADLAMP position. Place the headlamp dimmer switch in the LOW position. Observe the headlamps. Place the headlamp dimmer switch in the HIGH position. Observe the headlamps. Do both the low and high beam headlamps illuminate? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Test for an open or high resistance in the ground circuit of the turn/headlamp switch. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 6 | Go to Step 4 |
| 4 | Inspect for poor connections at the turn/headlamp switch assembly. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 6 | Go to Step 5 |
| 5 | Replace the turn/headlamp switch assembly. Refer to Multifunction, Turn Signal Switch Replacement in Steering Wheel and Column. Did you complete the repair? | Go to Step 6 | |
| 6 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 2 |
Headlamps Inoperative - Low and High Beams
Headlamps Inoperative - Flash to Pass
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Headlights/Daytime Running Lights (DRL) Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn the ignition switch to the ON position. Turn the headlamp switch to the HEAD position. Place the headlamp dimmer switch to the HIGH position. Verify that the high beam headlamps operate properly. Do the high beams operate properly? | Go to Step 3 | Go to Headlamps Inoperative - High Beams |
| 3 | Disconnect the BCM connector C2. Probe the flash-to-pass switch signal circuit of the BCM C2 connector with a test lamp that is connected to battery positive voltage. Pull and hold the Flash-to-Pass switch. Does the test lamp illuminate? | Go to Step 8 | Go to Step 4 |
| 4 | Disconnect the multifunction switch connector Probe the ground circuit of the multifunction switch with a test lamp that is connected to battery positive voltage. Does the test lamp illuminate? | Go to Step 6 | Go to Step 5 |
| 5 | Repair an open or high resistance in the ground circuit of the multifunction switch. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 9 | |
| 6 | Test for a poor connection, open or short to battery positive voltage in the flash to pass signal circuit. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 9 | Go to Step 7 |
| 7 | Replace the multifunction switch. Refer to Multifunction, Turn Signal Switch Replacement in Steering Wheel and Column. Did you complete the repair? | Go to Step 9 | |
| 8 | IMPORTANT: Perform the setup procedure for the body control module (BCM). Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the repair? | Go to Step 9 | |
| 9 | Connect all connectors and components that were disconnected. Verify that the flash to pass system operates properly. Does the flash to pass system operate properly? | System OK | Go to Step 2 |
| IMPORTANT |
|---|
| Perform the setup procedure for the body control module (BCM). Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
Headlamps Inoperative - Flash to Pass
High Beam Indicator Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Headlights/Daytime Running Lights (DRL) Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Place the headlamp switch in the ON position. Turn ON the ignition, with the engine OFF. Place the headlamp dimmer switch in the HIGH position. Observe the high beam indicator. Does the indicator illuminate? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Using a scan tool, command the high beam indicator on. Does the high beam indicator illuminate? | Go to Step 4 | Go to Step 5 |
| 4 | Inspect for a poor connection at the harness connector of the body control module (BCM) . Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 8 | Go to Step 7 |
| 5 | Inspect for a poor connection at the harness connector of the instrument panel cluster (IPC). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 8 | Go to Step 6 |
| 6 | Replace the IPC. Refer to Instrument Panel Cluster (IPC) Replacement in Instrument Panel, Gages and Console. Did you complete the replacement? | Go to Step 8 | |
| 7 | IMPORTANT: After replacing the body control module (BCM), perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 8 | |
| 8 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 2 |
| IMPORTANT |
|---|
| After replacing the body control module (BCM), perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
High Beam Indicator Inoperative
Illuminated Entry Lamps Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Interior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn OFF the ignition. Lock all of the vehicles doors. Close all of the vehicles doors. Wait 20 seconds. Press the unlock button on the remote keyless entry transmitter. Do the courtesy lamps illuminate? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Does the driver's door unlock? | Go to Step 4 | Go to Symptoms - Keyless Entry in Keyless Entry |
| 4 | IMPORTANT: Perform the set up procedure for the body control module (BCM). Replace the BCM. Refer to Body Control Module Replacement in Body Control System.Did you complete the replacement? | Go to Step 5 | |
| 5 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
| IMPORTANT |
|---|
| Perform the set up procedure for the body control module (BCM). |
Illuminated Entry Lamps Inoperative
Interior Backlighting Does Not Dim
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Interior Lights Dimming Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Place the headlamp switch in the PARK position. Operate the instrument panel (I/P) dimmer switch. Do the instrument panel lamps operate properly? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Place the headlamp switch in the OFF position. Disconnect the I/P dimmer switch. Place the headlamp switch in the PARK position. Are the instrument panel lamps illuminated? | Go to Step 4 | Go to Step 6 |
| 4 | Test the I/P dimmer switch signal circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 9 | Go to Step 5 |
| 5 | Inspect for poor connections at the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 9 | Go to Step 7 |
| 6 | Inspect for poor connections at the I/P dimmer switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 9 | Go to Step 8 |
| 7 | IMPORTANT: After replacing the BCM, perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the repair? | Go to Step 9 | |
| 8 | Replace the I/P dimmer switch. Refer to Instrument Panel (I/P) Dimmer Switch Replacement . Did you complete the replacement? | Go to Step 9 | |
| 9 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
| IMPORTANT |
|---|
| After replacing the BCM, perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
Interior Backlighting Does Not Dim
Interior Backlighting Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Interior Lights Dimming Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Place the headlamp switch in the PARK position. Operate the instrument panel (I/P) dimmer switch. Do the instrument panel lamps operate properly? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Place the headlamp switch in the OFF position. Disconnect the I/P dimmer switch. Connect a 3-amp fused jumper wire between the I/P dimmer switch signal circuit and a good ground. Place the headlamp switch in the PARK position. Does the back lighting illuminate? | Go to Step 4 | Go to Step 5 |
| 4 | Connect the fused jumper wire between the I/P dimmer switch signal circuit and the I/P dimmer switch ground circuit. Does the back lighting illuminate? | Go to Step 7 | Go to Step 6 |
| 5 | Test the I/P dimmer switch signal circuit for an open, high resistance, or short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 11 | Go to Step 8 |
| 6 | Test the I/P dimmer switch ground circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 11 | Go to Step 8 |
| 7 | Inspect for poor connections at the I/P dimmer switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 11 | Go to Step 9 |
| 8 | Inspect for poor connections at the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 11 | Go to Step 10 |
| 9 | Replace the I/P dimmer switch. Refer to Instrument Panel (I/P) Dimmer Switch Replacement . Did you complete the replacement? | Go to Step 11 | |
| 10 | IMPORTANT: After replacing the BCM, perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the repair? | Go to Step 11 | |
| 11 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
| IMPORTANT |
|---|
| After replacing the BCM, perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
Interior Backlighting Inoperative
Instrument Panel (I/P) Compartment Lamp Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Interior Lights Schematics | |||
| 1 | Did you perform the Lighting System Diagnostic System Check? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Open the instrument panel compartment. Does the instrument panel compartment lamp illuminate? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Do the courtesy lamps operate properly? | Go to Step 4 | Go to Courtesy Lamps Inoperative |
| 4 | Disconnect the instrument panel compartment lamp switch. Probe the courtesy lamps supply voltage circuit of the instrument panel compartment lamp with a test lamp that is connected to a good ground. Does the test lamp illuminate? | Go to Step 5 | Go to Step 7 |
| 5 | Connect a test lamp between the courtesy lamps supply voltage circuit and the ground circuit of the instrument panel compartment lamp. Does the test lamp illuminate? | Go to Step 6 | Go to Step 8 |
| 6 | Inspect for poor connections at the harness connector of the instrument panel compartment lamp switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 9 |
| 7 | Repair an open or high resistance in the courtesy lamps supply voltage circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 10 | |
| 8 | Repair an open or high resistance in the ground circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 10 | |
| 9 | Replace the instrument panel compartment lamp switch. Did you complete the replacement? | Go to Step 10 | |
| 10 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
Instrument Panel (I/P) Compartment Lamp Inoperative
Park Lamps Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Interior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems. | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn the ignition to the ON position, with the engine OFF. Turn the headlamp switch to the PARK position. Do all of the park lamps illuminate? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Is only one lamp inoperative? | Go to Step 13 | Go to Step 4 |
| 4 | Using a scan tool, command the park lamps on. Do the park lamps illuminate? | Go to Step 5 | Go to Step 6 |
| 5 | Disconnect the scan tool. Disconnect the turn signal/multifunction switch. Connect a 3-amp fused jumper wire between the park lamp switch signal circuit of the turn signal/multifunction switch and a good ground. Do the park lamps illuminate? | Go to Step 9 | Go to Step 8 |
| 6 | Remove the park lamps relay. Probe the switch side battery positive voltage circuit of the park lamps relay with a test lamp that is connected to a good ground. Does the test lamp illuminate? | Go to Step 7 | Go to Step 10 |
| 7 | Connect a 10-amp fused jumper wire between the switch side battery positive voltage circuit of the park lamps relay and the park lamp supply voltage circuit of the park lamps relay. Do the park lamps illuminate? | Go to Step 11 | Go to Step 10 |
| 8 | Test for an open or high resistance in the park lamp switch signal circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 18 | Go to Step 12 |
| 9 | Inspect for poor connections at the turn signal/multifunction switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 18 | Go to Step 14 |
| 10 | Inspect for poor connections at the fuse block - rear. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 18 | Go to Step 15 |
| 11 | Inspect for poor connections at the park lamps relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 18 | Go to Step 16 |
| 12 | Inspect for poor connections at the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 18 | Go to Step 17 |
| 13 | Repair an open, high resistance, or short to ground in the voltage supply circuit or the ground circuit of the inoperative lamp. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 18 | |
| 14 | Replace the turn signal/multifunction switch. Refer to Multifunction, Turn Signal Switch Replacement in Steering Wheel and Column. Did you complete the replacement? | Go to Step 18 | |
| 15 | Replace the fuse block - rear. Refer to Wiring Systems. Did you complete the replacement? | Go to Step 18 | |
| 16 | Replace the park lamps relay. Refer to Relay Replacement (Within an Electrical Center) Relay Replacement (Attached to Wire Harness) in Wiring Systems. Did you complete the replacement? | Go to Step 18 | |
| 17 | IMPORTANT: After replacing the BCM perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 18 | |
| 18 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
| IMPORTANT |
|---|
| After replacing the BCM perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
Park Lamps Inoperative
Reading Lamp(s) Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Interior Lights Schematics | |||
| 1 | Did you perform the Lighting System Diagnostic System Check? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Do the reading lamps operate properly with the lamp switches? | Go to Step 7 | Go to Step 3 |
| 3 | Is only one reading lamp inoperative? | Go to Step 4 | Go to Step 5 |
| 4 | Inspect the power supply, ground circuit, and switch for a poor connection or an open in the inoperative lamp circuit. Refer to Circuit Testing in Wiring Systems. Repair the poor connection or open in the inoperative lamp circuit. Refer to Wiring Repairs in Wiring Systems. If no fault is found, replace the inoperative lamp. Did you complete the repair? | Go to Step 11 | |
| 5 | Disconnect the reading lamp switch connector. Test for a high resistance or an open in the ground circuit at the reading lamp switch connector. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Is ground present? | Go to Step 6 | Go to Step 8 |
| 6 | Test for a high resistance or an open in the inadvertent power control circuit between the reading lamp assembly and the body control module (BCM). Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Was a condition found and corrected? | Go to Step 11 | Go to Step 9 |
| 7 | Test for a high resistance or an open in the interior control circuit between the reading lamp assembly and the BCM. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Was a condition found and corrected? | Go to Step 11 | Go to Step 10 |
| 8 | Repair the open in the ground circuit for the reading lamp switch. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 11 | |
| 9 | Replace the reading lamp assembly. Did you complete the repair? | Go to Step 11 | |
| 10 | IMPORTANT: Perform the set up procedure for the BCM. Replace the BCM. Refer to Body Control Module Replacement .Did you complete the replacement? | Go to Step 11 | |
| 11 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
| IMPORTANT |
|---|
| Perform the set up procedure for the BCM. |
Reading Lamp(s) Inoperative
Rear Compartment Lamp(s) Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Interior Lights Schematics | |||
| 1 | Did you perform the Lighting System Diagnostic System Check? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Inspect the rear compartment courtesy lamp bulb. Is the bulb filament open? | Go to Step 9 | Go to Step 3 |
| 3 | Use a test lamp connected to a good ground in order to test for battery positive voltage at the rear compartment courtesy lamp connector. Does the test lamp illuminate? | Go to Step 4 | Go to Step 8 |
| 4 | Test for a high resistance or an open in the rear compartment courtesy lamp switched circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Is the rear compartment courtesy lamp switch control circuit open? | Go to Step 6 | Go to Step 5 |
| 5 | Disconnect the rear compartment courtesy lamp switch. Connect a fused jumper wire across the rear compartment lamp switch connector bypassing the switch contacts. Reinstall the rear compartment lamp if removed. Does the rear compartment lamp illuminate? | Go to Step 10 | Go to Step 7 |
| 6 | Repair the open in the rear compartment lamp switch control circuit. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 11 | |
| 7 | Repair the open in the rear compartment lamp switch ground circuit. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 11 | |
| 8 | Repair the open in the rear compartment lamp battery positive voltage circuit. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 11 | |
| 9 | Replace the rear compartment courtesy lamp bulb. Did you complete the repair? | Go to Step 11 | |
| 10 | Replace the rear compartment courtesy lamp switch. Did you complete the repair? | Go to Step 11 | |
| 11 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
Rear Compartment Lamp(s) Inoperative
Stop Lamps Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Exterior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Press the brake pedal. Do all of the stop lamps illuminate? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Are all of the stop lamps inoperative? | Go to Step 4 | Go to Step 6 |
| 4 | Inspect for poor connections at the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 7 | Go to Step 6 |
| 5 | Repair an open, high resistance, or short to ground in the voltage supply or ground circuit of the inoperative lamp. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 7 | |
| 6 | IMPORTANT: After replacing the BCM. Perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the repair? | Go to Step 7 | |
| 7 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
| IMPORTANT |
|---|
| After replacing the BCM. Perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
Stop Lamps Inoperative
Turn Signal Lamps and/or Indicators Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Exterior Lights Schematics Connector End View Reference: Master Electrical Component List in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Turn ON the ignition, with the engine OFF. Place the turn signal lever in the LEFT turn position. Place the turn signal lever in the RIGHT turn position. Do the appropriate turn signal lamps and/or indicators illuminate for each action? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Is only one turn signal lamp inoperative? | Go to Step 6 | Go to Step 4 |
| 4 | Is one or both of the turn signal indicators inoperative? | Go to Step 5 | Go to Step 7 |
| 5 | Using a scan tool, command the turn signals for the appropriate side on. Observe the turn signal indicators. Does the appropriate turn signal indicator illuminate and flash? | Go to Step 13 | Go to Step 11 |
| 6 | Disconnect the inoperative turn signal lamp. Probe the turn signal supply voltage circuit of the inoperative lamp with a test lamp that is connected to a good ground. Place the turn signal lever in the position of the inoperative lamp. Does the test lamp illuminate and flash? | Go to Step 14 | Go to Step 15 |
| 7 | Do the hazard lamps operate properly? | Go to Step 8 | Go to Hazard Lamps Inoperative |
| 8 | Disconnect the turn signal/multifunction switch. Connect a 3-amp fuse jumper wire between the left turn signal switch signal circuit of the turn signal/multifunction switch and a good ground. Do the left turn lamps illuminate and flash? | Go to Step 9 | Go to Step 10 |
| 9 | Connect the 3-amp fused jumper wire between the left turn signal switch signal circuit of the turn signal/multifunction switch and the ground circuit of the turn signal/multifunction switch. Do the left turn lamps illuminate and flash? | Go to Step 12 | Go to Step 16 |
| 10 | Test the left turn signal switch signal circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 20 | Go to Step 13 |
| 11 | Inspect for poor connections at the harness connector of the IPC. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 20 | Go to Step 17 |
| 12 | Inspect for poor connections at the harness connector of the turn/headlamp/wiper switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 20 | Go to Step 18 |
| 13 | Inspect for poor connections at the harness connector of the body control module (BCM). Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 20 | |
| 14 | Repair an open or high resistance in the ground circuit of the inoperative lamp. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 20 | |
| 15 | Repair an open, high resistance, or short to ground in the inoperative turn signal supply voltage circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 20 | |
| 16 | Repair an open or high resistance in the ground circuit of the turn signal/multifunction switch. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 20 | |
| 17 | Replace the IPC. Refer to Instrument Panel Cluster (IPC) Replacement in Instrument Panel, Gages, and Console. Did you complete the replacement? | Go to Step 20 | |
| 18 | Replace the turn signal/multifunction switch. Refer to Multifunction, Turn Signal Switch Replacement in Steering Wheel and Column. Did you complete the replacement? | Go to Step 20 | |
| 19 | IMPORTANT: After replacing the BCM, perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. Replace the BCM. Refer to Body Control Module Replacement in Computer/Integrating Systems.Did you complete the replacement? | Go to Step 20 | |
| 20 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
| IMPORTANT |
|---|
| After replacing the BCM, perform the setup procedure. Refer to Body Control Module (BCM) Programming/RPO Configuration in Computer/Integrating Systems. |
Turn Signal Lamps and/or Indicators Inoperative
Vanity Mirror Lamp(s) Inoperative
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Interior Lights Schematics | |||
| 1 | Did you perform the Lighting System Diagnostic System Check? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Open the right hand (RH) vanity mirror. Does the RH vanity mirror lamp illuminate? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 |
| 3 | Do the courtesy lamps operate properly? | Go to Step 4 | Go to Courtesy Lamps Inoperative |
| 4 | Disconnect the RH vanity mirror lamp. Probe the courtesy lamps supply voltage circuit of the RH vanity mirror lamp with a test lamp that is connected to a good ground. Does the test lamp illuminate? | Go to Step 5 | Go to Step 7 |
| 5 | Connect a test lamp between the courtesy lamps supply voltage circuit and the ground circuit of the RH vanity mirror lamp. Does the test lamp illuminate? | Go to Step 6 | Go to Step 8 |
| 6 | Inspect for poor connections at the harness connector of the RH vanity mirror lamp. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 9 |
| 7 | Repair an open or high resistance in the courtesy lamps supply voltage circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 10 | |
| 8 | Repair an open or high resistance in the ground circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 10 | |
| 9 | Replace the RH vanity mirror lamp. Refer to Sunshade Replacement (Sedan) Sunshade Replacement (Extended Sedan Rear) in Interior Trim. Did you complete the replacement? | Go to Step 10 | |
| 10 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
Vanity Mirror Lamp(s) Inoperative
Removal Procedure
- Remove the closeout panel. Refer to «Closeout/Insulator Panel Replacement - Left»(/chevrolet/malibu/vi-2003-2006/remont/gauges-instrument-panels/#instrument-panel-system-displays-gauges-and-console) in Instrument Panel, Gages, and Console.
- Remove the steering wheel stub shaft bolt and position the steering wheel stub shaft away from the steering column in order to gain access to the brake pedal adjustment position sensor. Refer to «Intermediate Steering Shaft Replacement»(/chevrolet/malibu/vi-2003-2006/remont/steering-column-switches/#steering-wheel-steering-column) in Steering Wheel and Column.
- Remove the electrical connector from the brake pedal position sensor.
- Remove the bolt from the position sensor, and remove the position sensor from the vehicle.
Installation Procedure
- Install the brake pedal position sensor and the bolt to the brake pedal bracket. Tighten: Tighten the bolt to 2 N.m (18 lb in).
- Install the electrical connector to the position sensor.
- Install the steering wheel stub shaft to the steering column. Refer to «Intermediate Steering Shaft Replacement»(/chevrolet/malibu/vi-2003-2006/remont/steering-column-switches/#steering-wheel-steering-column) in Steering Wheel and Column.
- Install the closeout panel. Refer to «Closeout/Insulator Panel Replacement - Left»(/chevrolet/malibu/vi-2003-2006/remont/gauges-instrument-panels/#instrument-panel-system-displays-gauges-and-console) in Instrument Panel, Gages, and Console.
- Calibrate the position sensor. Refer to «Brake Pedal Position Sensor Calibration Description and Operation»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems) .
- Remove the instrument panel (I/P) center trim panel. Refer to «Trim Panel Replacement - Instrument Panel (I/P) Center»(/chevrolet/malibu/vi-2003-2006/remont/gauges-instrument-panels/#instrument-panel-system-displays-gauges-and-console) in Instrument Panel, Gages and Console.
- Remove the hazard switch connector.
- Remove the hazard switch.
- Install the hazard switch.
- Install the hazard switch connector.
- Install the I/P center trim panel. Refer to «Trim Panel Replacement - Instrument Panel (I/P) Center»(/chevrolet/malibu/vi-2003-2006/remont/gauges-instrument-panels/#instrument-panel-system-displays-gauges-and-console) in Instrument Panel, Gages and Console.
- Remove the left instrument panel (I/P) trim panel. Refer to «Instrument Panel (I/P) Trim Panel Replacement - Left»(/chevrolet/malibu/vi-2003-2006/remont/gauges-instrument-panels/#instrument-panel-system-displays-gauges-and-console) in Instrument Panel, Gages and Console.
- Remove the I/P dimmer switch wire harness connector.
- Remove the I/P dimmer switch.
- Install the I/P dimmer switch.
- Install the I/P dimmer switch wire harness connector.
- Install the left I/P trim panel. Refer to «Instrument Panel (I/P) Trim Panel Replacement - Left»(/chevrolet/malibu/vi-2003-2006/remont/gauges-instrument-panels/#instrument-panel-system-displays-gauges-and-console) in Instrument Panel, Gages and Console.
- Remove the instrument panel (I/P) trim pad. Refer to «Trim Pad Replacement - Instrument Panel (I/P)»(/chevrolet/malibu/vi-2003-2006/remont/gauges-instrument-panels/#instrument-panel-system-displays-gauges-and-console) in Instrument Panel, Gages and Console.
- Remove the ambient light sensor wire harness connector.
- Remove the ambient light sensor.
- Install the ambient light sensor.
- Install the ambient light sensor wire harness connector.
- Install the I/P trim pad. Refer to «Trim Pad Replacement - Instrument Panel (I/P)»(/chevrolet/malibu/vi-2003-2006/remont/gauges-instrument-panels/#instrument-panel-system-displays-gauges-and-console) in Instrument Panel, Gages and Console.
- Using a flat-bladed tool, remove the reading lamp bulb lens from the overhead console.
- Remove the lamp bulb from the console mounting bracket.
- Install the reading lamp bulb into the overhead console mounting bracket.
- Install the lamp bulb lens to the overhead console.
- Insert a flat-bladed tool between the lens and the headliner.
- Remove the bulbs (1,2,3).
- Slide the lamp housing to either the left or the right and pull downward.
- Disconnect the wire connector.
- Install the wire connector.
- Install the lamp housing to the headliner.
- Install the bulbs (1,2,3).
- Install the lens until the tabs are fully seated.
- Using a flat-bladed tool, remove the dome lamp bulb lens from the dome lamp assembly.
- Remove the lamp bulb from the dome lamp mounting bracket.
- Install the dome lamp bulb into the dome lamp mounting bracket.
- Install the lamp bulb lens to the dome lamp assembly.
| CAUTION | Refer to Halogen Bulb Caution in Cautions and Notices. |
- Open the hood.
- Remove the bolts from the headlamp assembly.
- Lift the headlamp assembly to unseat the tabs on the bottom and the edge of the fender.
- Disconnect the electrical connector from the headlamp assembly.
- Remove the headlamp assembly away from the vehicle, if necessary.
- Remove the headlamp bulb access cover by rotating the headlamp bulb access cover counterclockwise, if necessary.
- Remove the headlamp bulb from the housing by rotating the socket counterclockwise, if necessary.
- Disconnect the headlamp bulb electrical connector, if necessary.
- Remove the park/turn bulb access cover by rotating the cover counterclockwise, if necessary.
- Remove the park/turn bulb from the housing by rotating the socket counterclockwise, if necessary.
- Gently pull the park/turn bulb from the socket , if necessary.
- Install the park/turn bulb into the bulb socket.
- Install the park/turn bulb socket into the headlamp housing by rotating the socket clockwise.
- Install the park/turn bulb access cover by rotating the cover clockwise.
- Connect the headlamp bulb to the headlamp electrical connector.
- Install the headlamp bulb into the headlamp housing. Rotate the socket clockwise until locked.
- Install the headlamp bulb access cover by rotating the cover clockwise.
- Connect the electrical connector to the headlamp assembly.
- Position the headlamp assembly to the vehicle. Ensure that the tabs on the bottom and the fender edge are seated.
- Install the bolts to the headlamp assembly. Tighten: Tighten the bolts to 2 N.m (18 lb in).
- Close the hood.
- Inspect the headlamp alignment. Adjust the headlamp alignment, if necessary. Refer to «Headlamp Aiming»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems) .
Visual Aiming Preparation Procedure
| IMPORTANT | Some state and local laws specify requirements for headlamp aim. Comply with all of these laws when performing any headlamp aiming operations. |
Headlamp aim should be checked
- When a new headlamp capsule is installed.
- If service or repairs to the front end area have, or may have, disturbed the headlamps or their mounting.
The aiming screen should meet the following criteria
- The area will consist of a level surface large enough to allow for a vehicle and an additional 7.62 m (25 ft) measured from face of lamps to the front of the aiming screen.
- The screen will be 1.52 m (5 ft) high x 3.66 m (12 ft) wide with a matte white surface well shaded from extraneous light, and properly adjusted to the floor on which the vehicle stands. Provisions should be made to align the aiming screen parallel with the vehicle.
- The screen shall be provided with a fixed vertical centerline, two laterally adjustable vertical tapes, and one vertically adjustable horizontal tape.
- If a regular commercial aiming screen is not available, the screen may consist of a vertical wall having a clear uninterrupted area approximately 1.83 m (6 ft) high and 3.66 m (12 ft) wide. The surface should be finished with a washable non-gloss white paint.
- After the aiming screen has been set up in a permanent location, paint a reference line on the floor directly under the lens of the lamps to indicate the proper location of the headlamps when they are being aimed: Distance between headlamps (1) Center line of screen (2) Adjustable vertical pointer (3) Adjustable horizontal tape (4) Diagram of light screen (5) Vertical center line ahead of right headlamp pointer position (6) 7.62 m (25 ft) (7) Car axis (8) Adjustable vertical pointer Horizontal center line of lamps Vertical center line ahead of left headlamp
Prior to aiming the headlamps, the following steps must be taken
- Remove any snow, ice or mud from the vehicle.
- The vehicle must have a full tank of gas.
- Stop all other work on the vehicle.
- If any service has been performed on the vehicle, make sure that all of the components are back in their original place.
- The vehicle must be on a level surface.
- The vehicle left tires must be aligned with the reference line extending from the screen with the headlamps aligned with the reference line.
- Do not load any cargo in the vehicle.
- The vehicle must contain approximately 75 kg (165 lb) on the driver seat.
- Inflate the tires to the proper pressure.
- Simulate the vehicle loads if the intended use of the vehicle is for hauling heavy loads or towing a trailer.
- Rock the vehicle in order to stabilize the suspension.
- Turn on the headlamps to low beam and observe the left and the top edges of the high intensity zone on the screen. The edges of the high intensity zone should fall within the specifications.
Headlamp Aiming Procedure
- Open the hood.
- Measure from the floor to the center of the headlamp bulb. Some headlamps have an aim dot marked on the headlamp lens.
- At the screen, measure from the floor and place the horizontal tape at the measured distance.
- Measure from the reference line on the floor to the left headlamp bulb centerline.
- At the screen, measure from the reference line and place the vertical tape at the measured distance.
- Measure from the reference line on the floor to the right headlamp bulb centerline.
- At the screen, measure from the reference line and place the vertical tape at the measured distance.
- Turn ON the low beam headlamps. Block the light from projecting onto the screen from the passenger side headlamp.
- Adjust the vertical aim screw of the headlamps to the specifications required by the state and the local authorities, or as shown in step number 8.
- Repeat the aiming procedure for the passenger side headlamp while blocking the light from projecting onto the screen from the driver side headlamp.
- Turn the headlamps OFF.
- Close the hood.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/malibu/vi-2003-2006/remont/hoistjack/#general-information__lifting-and-jacking-the-vehicle) in General Information.
- Disconnect the electrical connector from the front fog lamp assembly.
- Twist the bulb about 1/4 turn counterclockwise.
- Remove the fog lamp bulb from the lamp housing.
- Remove the nuts mounting the front fog lamp assembly to the lower grille.
- Remove the fog lamp assembly from the lower grille.
- Install the fog lamp assembly to the lower front grille.
- Install the front fog lamp mounting nuts. Tighten: Tighten the nuts to 2.5 N.m (22 lb in).
- Install the fog lamp bulb into the lamp housing.
- Twist the bulb about 1/4 turn clockwise to lock the bulb into the housing.
- Connect the electrical connector to the fog lamp assembly.
- Lower the vehicle.
- Inspect the fog lamp alignment. Adjust the alignment if necessary. Refer to «Fog Lamp Aiming Procedure»(/chevrolet/malibu/vi-2003-2006/remont/exterior-lights/#lighting-systems) .
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/malibu/vi-2003-2006/remont/hoistjack/#general-information__lifting-and-jacking-the-vehicle) in General Information.
- Disconnect the electrical connector from the fog lamp assembly.
- Twist the bulb about 1/4 turn counterclockwise.
- Remove the fog lamp bulb from the lamp housing.
- Install the fog lamp bulb into the lamp housing.
- Twist the bulb about 1/4 turn clockwise to lock the bulb into the housing.
- Connect the electrical connector to the fog lamp assembly.
- Lower the vehicle.
Preparation Procedure
| IMPORTANT | Horizontal aim is not adjustable on this vehicle. Vertical aim is done by an adjusting nut located on the rear of the fog lamp. Prior to aiming the fog lamps, perform the following steps |
- Completely assemble all of the components on the vehicle.
- Place the vehicle on a level surface.
- Stop all unnecessary operations or work that could affect the ride height of the vehicle.
- Close the doors and verify that the luggage compartment is empty.
- Stabilize the suspension by rocking the vehicle sideways.
- Ensure that the fuel level is full.
- Ensure that the tires are inflated to the proper pressure.
- Ensure that the driver or a similar weight , approximately 75 kg (165 lb), is in the vehicle driver seat.
Aiming Procedure
- Park the vehicle 7.6 m (25 ft) away from the target screen.
- Measure from the center of the fog lamp to the ground line. Using this measurement, mark the horizontal centerline (2) of the fog lamp on the target screen directly in front of the vehicle.
- Turn ON the fog lamps. The top of the fog lamp beam image (4) on the target screen should be 102 mm (4 in) below the center of the fog lamp lens height.
- Adjust the fog lamp as required using the adjusting wing nut on the rear of the fog lamp.
- Turn OFF the fog lamps.
- Open the rear compartment.
- From the underside of the rear compartment, remove the bolts from the center high-mounted stop lamp rear cover.
- Pinch together the clip, extending through the rear lamp cover. Remove the rear cover from the center high-mounted stop lamp lens assembly.
- Pinch the top and bottom retaining tabs together to release the center high-mounted stop lamp lens assembly from the rear compartment.
- Disconnect the electrical connector.
- Remove the center high-mounted stop lamp from the vehicle.
- Press the center high-mounted stop lamp lens assembly into the rear compartment outer panel.
- From the underside of the rear compartment, position the rear cover to slide over the clip. Snap the cover onto the center high-mounted stop lamp lens assembly.
- Install the bolts to the center high-mounted stop lamp rear cover. Tighten: Tighten the center high-mounted stop lamp bolts to 2 N.m (18 lb in).
- Connect the electrical connector.
- Close the rear compartment.
- Open the liftgate.
- Remove the liftgate upper trim panel. Refer to «Trim Panel Replacement - Liftgate (Lower)»(/chevrolet/malibu/vi-2003-2006/remont/exterior-body-panels/#body-rear-end) , «Trim Panel Replacement - Liftgate (Upper)»(/chevrolet/malibu/vi-2003-2006/remont/exterior-body-panels/#body-rear-end) and «Trim Panel Replacement - Liftgate (Right or Left)»(/chevrolet/malibu/vi-2003-2006/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Remove the nuts from the center high-mounted stop lamp.
- Push upward slightly on the center high-mounted stop lamp (CHMSL) to unseat the lamp from the liftgate.
- From the outside of the liftgate, carefully pull the CHMSL outward to clear the rear spoiler and the liftgate window.
- Disconnect the electrical connector.
- Connect the electrical connector.
- Position the CHMSL to the liftgate. Carefully seat the CHMSL into the lamp opening.
- From the underside of the liftgate, install the nuts to the CHMSL. Tighten: Tighten the center high-mounted stop lamp bolts to 2 N.m (18 lb in).
- Close the liftgate.
- Open the rear compartment.
- Remove the rear compartment lamp from the rear shelf using a small flat-bladed tool to release the retainers.
- Disconnect the electrical connector from rear compartment lamp.
- Remove the bulb from the rear compartment lamp.
- Install the bulb to the rear compartment lamp.
- Connect the electrical connector to the rear compartment lamp.
- Install the rear compartment lamp to the rear shelf pressing into place until fully seated.
- Close the rear compartment.
- Using a flat-bladed tool, remove the cargo lamp from the rear quarter trim panel.
- Disconnect the electrical connector.
- Connect the electrical connector.
- Install the cargo lamp in the rear quarter trim panel.
- Remove the 3 center screws from the rear compartment lid applique. Refer to «Compartment Lid Applique Replacement - Rear»(/chevrolet/malibu/vi-2003-2006/remont/exterior-body-panels/#body-rear-end) .
- Open the rear compartment lid.
- From the underside of the rear compartment lid, push in the side retaining tabs to the license lamp to unseat the lamp from the rear compartment lid.
- From the outside of the rear compartment lid, carefully lift the rear compartment lid applique away from the rear compartment lid. Allow enough clearance for removal of the license lamp.
- Remove the license lamp.
- Disconnect the electrical connector.
- Remove the bulb/socket from the license lamp by rotating the socket counterclockwise.
- Remove the license lamp bulb from the socket, if required.
- Install the license lamp bulb to the socket, if required.
- Install the license lamp socket to the license lamp by rotating the socket clockwise.
- Connect the electrical connector.
- Carefully lift the rear compartment lid applique away from the rear compartment lid. Allow clearance for installation of the license lamp.
- Install the license lamp into the rear compartment lid outer panel.
- Close the rear compartment lid.
- Install the 3 center screws to the rear compartment lid applique. Refer to «Compartment Lid Applique Replacement - Rear»(/chevrolet/malibu/vi-2003-2006/remont/exterior-body-panels/#body-rear-end) .
- Remove the license lamp screws.
- Reach into the opening in the rear bumper fascia. Rotate the license lamp forward and downward.
- Pull the lamp through the opening.
- Turn the license lamp socket counterclockwise to release the socket from the lamp housing.
- Remove the bulb, if required.
- Install the bulb, if required.
- Install the license lamp socket to the lamp housing. Turn the socket clockwise to seat the socket.
- Tilt the license lamp. Insert the lamp through the opening in the rear bumper fascia.
- Holding the rear side of the license lamp, hand-start the license lamp screw on one side of the lamp.
- From the front side of the license lamp, position the lamp to the fascia. Hand-start the screw on the other side of the lamp. Tighten: Tighten the license lam screws to 2 N.m (18 lb in).
- Open the rear compartment.
- Remove the screws from the tail lamp.
- From the inside of the rear compartment, pull back the side trim panel. Remove the wing nut from the tail lamp.
- Pull the tail lamp rearward to disengage the tail lamp from the quarter panel.
- Disconnect the electrical connector from the tail lamp wiring harness.
- Remove the tail lamp, stoplamp, and backup lamp sockets by rotating the sockets counterclockwise.
- Remove the bulbs from the tail lamp, stop lamp, and/or backup lamp sockets.
- Install the bulbs to the tail lamp, stop lamp, and/or backup lamp sockets.
- Install the tail lamp, stop lamp, and/or backup lamp sockets to the tail lamp. Rotate the sockets clockwise until fully seated.
- Connect the electrical connector to the tail lamp wiring harness.
- Position the tail lamp to the quarter panel. Ensure that the 2 locking pins are seated.
- Install the tail lamp screws to the tail lamp. Tighten: Tighten the tail lamp screw to 2 N.m (18 lb in).
- From the inside of the rear compartment, install the wing nut to the tail lamp.
- Install the trim panel.
- Close the rear compartment lid.
- Open the liftgate.
- Remove the screws from the tail lamp.
- Pull the tail lamp rearward to disengage the tail lamp from the quarter panel.
- Disconnect the electrical connector from the tail lamp wiring harness.
- Remove the tail lamp, stop lamp, and backup lamp sockets by rotating the sockets counterclockwise.
- Remove the bulbs from the tail lamp, backup lamp, and/or stop lamp sockets.
- Install the bulbs to the tail lamp, stop lamp, and/or backup lamp sockets.
- Install the tail lamp, stop lamp, and/or backup lamp sockets to the tail lamp. Rotate the sockets clockwise until the sockets are fully seated.
- Connect the electrical connector to the tail lamp wiring harness.
- Position the tail lamp to the quarter panel. Ensure that the 2 locating pins are seated.
- Install the tail lamp screws to the tail lamp. Tighten: Tighten the tail lamp screw to 2 N.m (18 lb in).
- Close the liftgate.
Calibration Criteria
The brake pedal position sensor receives a low reference signal and a 5-volt reference signal from the BCM. Whenever the brake pedal is applied, the brake pedal position sensor applies a variable voltage signal to the BCM through the stop lamp switch signal circuit. Brake pedal position sensor calibration must be performed after the brake pedal position sensor or body control module (BCM) have been serviced. The calibration procedure will set brake pedal position sensor home value. This value is used by the BCM to determine the action of the driver applying the brake system and to provide this information to the vehicle subsystems via the class 2 communication bus.
Calibration Procedure
- Install a scan tool.
- Turn ON the ignition, with the engine OFF.
- Select Diagnostics.
- Select the vehicle.
- Select Body and Accessories.
- Select Lighting Systems.
- Select Special Functions.
- Select BCM.
- Select the BPPS sensor calibration procedure and follow the directions displayed on the screen.
Exterior Lamps
The exterior lighting system consist of the following lamps
- The headlamps
- The daytime running lamps
- The fog lamps
- The park, tail, and marker lamps
- The turn signal lamps
- The stop lamps
- The backup lamps
Headlamps
The headlamps may be turned ON 2 different ways. First, when the driver places the headlamp switch in the HEADLAMP position, for normal operation. Second, with the headlamp switch placed in the AUTO position, for automatic lamp control (ALC). During ALC, the headlamps will be OFF in daylight conditions, or low beam operation in low light conditions. Battery positive voltage is supplied to the low beam relay and the high beam relay in the underhood fuse block. When low beam headlamps are requested, the body control module (BCM) supplies ground to the coil side of the low beam relay. This activates the relay and the relay supplies voltage to the left hand low beam headlamp through the LH LOW BEAM fuse and to the right hand low beam headlamp through the RH LOW BEAM fuse. Ground for the left hand low beam headlamp is provided at G101. Ground for the right hand low beam headlamp is provided at G102. When high beam headlamps are requested, the body control module (BCM) supplies ground to the coil side of the high beam relay. This activates the relay and the relay supplies voltage to the left hand high beam headlamp through the LH HIGH BEAM fuse and to the right hand high beam headlamp through the RH HIGH BEAM fuse. Ground for the left hand high beam headlamp is provided at G101. Ground for the right hand high beam headlamp is provided at G102.
Daytime Running Lamps (DRL)
The ambient light sensor is a light sensitive transistor that varies its voltage signal to the body control module (BCM) in response to changes to the outside (ambient) light level. When the BCM receives this signal, it will either turn ON the daytime running lamps (DRL) or the headlights if the headlamp switch is in the AUTO position. Any function or condition that turns ON the headlights will cancel the DRL operation. With the headlight switch in the AUTO position, the headlights will either be turned ON or OFF, after an approximate 30 second delay depending on whether daylight or low light conditions are sensed. The DRL illuminates the park/turn signal and DRL lamps. The DRL will operate when the ignition switch is in the ON position, the gear selector is not in the PARK position, and the parking brake is released. When these conditions have been met and the ambient light sensor indicates daytime conditions, the DRL will illuminate.
DRL operation in manual transmission equipped vehicles will occur when the ignition switch is in the ON position, and the parking brake is released.
Fog Lamps
With the ignition switch in the ON position, and the park lamps or low beam headlights ON, the fog lights will illuminate when the driver presses the fog lamp switch. The FRT FOG fuse in the underhood fuse block supplies battery positive voltage to the switch side of the FRT FOG relay. When the fog lamp switch is pressed, the body control module (BCM) fog lamp switch input is grounded. Ground is provided at G203. The BCM will then energize the FRT FOG relay control circuit. The current flow is now from the FRT FOG relay to both front fog lamps and to ground. Ground is provided at G101 and G102. The state of the fog lamps , either ON or OFF, will remain the same until the fog lamp switch is pressed again, or the ignition switch is cycled OFF and ON. Fog lamp operation will be cancelled whenever the park lamps, are turned OFF or the high beam headlights have been selected.
Park, Tail and Marker Lamps
The park, tail, and marker lamps, including the license lamps, are turned ON when the headlamp switch is placed in the PARK or HEADLAMP position, or anytime the headlights are requested. The PARK LAMPS fuse in the rear fuse block supplies battery positive voltage to the PARK LAMP relay switch contacts. The PARK LAMPS fuse in the rear fuse block also supplies battery positive voltage to the PARK LAMP relay coil. When the park lamps are turned ON, the body control module (BCM) energizes the park lamp relay. Current flow is from the PARK LAMP relay to their respective park and marker lamps and to ground. Ground is provided at G101, G102, G401, and G403.
Perimeter Lighting
When a remote unlock is requested and the vehicle is off, doors locked, and a low ambient light is present, then the high beams, park lamps and backup lamps will come on for about 20 seconds or until a door is open, the key is turned to ACC or run, or a remote lock actuation.
Remote Keyless Entry Exterior Lamp Illumination
On vehicles with a remote control door lock receiver (RCDLR), when the RCDLR module receives a door unlock command from the remote keyless entry (RKE) transmitter, the RCDLR module will send a class 2 message to the body control module (BCM) indicating that an UNLOCK command has been received. The BCM will then flash the park lamps twice. With all the doors closed, and the RKE transmitter is used to lock the doors, the park lamps will flash twice. The park lamps will not flash if the rear compartment is opened using the RKE transmitter.
On vehicles without a RCDLR, when the BCM receives a door unlock command from the RKE transmitter, the BCM will then flash the park lamps twice. With all the doors closed, and the RKE transmitter is used to lock the doors, the park lamps will flash twice. The park lamps will not flash if the rear compartment is opened using the RKE transmitter.
Turn Signal Lamps
The body control module (BCM) is responsible for controlling the turn signals and hazard lamps. When the turn signal switch is placed in either the left turn or right turn position, the BCM receives a signal from the turn signal switch. The BCM then sends an on-off voltage signal to either the left or right turn signals and their instrument panel cluster (IPC) indicator. When the hazard switch is pressed, the BCM receives a signal from the hazard switch. The BCM then will send an on-off voltage signal to all the turn signal lamps. All the turn signal lamps will flash including both IPC turn signal indicators.
Stop Lamps
The body control module (BCM) is responsible for controlling the stop lamps. When the driver presses the brake pedal, the BCM will receive a signal from the brake pedal position sensor. The BCM then supplies battery positive voltage to both left and right stop lamp assemblies and to the center high mounted stop lamp (CHMSL). The stop lamps are grounded at G401 and G403. The CHMSL is grounded at G302.
Backup Lamps
The R-BEC 1 fuse in the underhood fuse block supplies battery positive voltage to the BACKUP LAMP relay through the BACKUP LAMP fuse. When the gear selector is placed in reverse, the body control module (BCM) supplies ground to the BACKUP LAMP relay. This energizes the BACKUP LAMP relay and current flows from the BACKUP LAMP relay to the backup lamps and then to ground. The backup lamps are grounded at G401 and G403.
Inadvertent Power
The body control module (BCM) used in this vehicle controls the lighting system through circuits that enable both the exterior lamp functions of park, head, and fog lamps as well as the interior lamps. The BCM opens these enabling circuits shortly after the ignition switch is turned OFF with no lamp switch activity. If the ignition switch is turned to any position other than OFF, or if a lamp switch is activated during this period, the timer will reset itself again.
Interior Lamps
The interior lamps consist of the following 2 groups. The first group are those lamps which may not be dimmed. The second group includes lamps that may be dimmed.
Courtesy/Illuminated Entry Lamps
This group includes lamps that may be manually turned ON by placing the interior lamp switch in the ON position, or by opening a door.
- The dome lamp
- The reading lamps
- The rearview mirror lamps
- The vanity mirror lamps
The dome lamp switch has 3 positions: DOOR, OFF, and ON. When in the DOOR position, the dome lamp operation is controlled by the body control module (BCM). The ON position provides a ground for continuous operation. Ground is provided at G302. The OFF position turns OFF any dome lamp operation. The courtesy lamps, may be manually turned ON by placing the instrument panel (I/P) dimmer switch in the DOME position. When the dome lamp switch is in the DOOR position, the dome lamp will illuminate when a door is opened. When a door is opened, the courtesy lamps turn ON. After all the doors have been closed, the courtesy lamps will remain illuminated approximately 10 seconds after the last door closes. When the driver places the dome lamp switch in the OFF position, the dome lamp will be disabled.
The inadvertent power control circuit of the BCM supplies battery positive voltage to the dome lamp, reading lamps, and vanity mirror lamps. When any door is opened, the door jam switch contacts close and the door open input to the BCM is grounded.
If the driver inadvertently leaves any interior lamp ON, the BCM will turn it OFF after 20 minutes.
The courtesy lamps will normally turn OFF using the theater dimming feature. The BCM provides a pulse width modulated ground to the dome lamp for the theater dimming feature. The courtesy lamps will also turn OFF immediately if a door lock command is received with all the doors closed, or if the ignition switch is turned to the ON position.
Keyless Entry Interior Illumination
When the driver uses the door key in order to unlock the doors, the body control module (BCM) receives a door unlock signal. The BCM must have inputs that indicate that the ignition switch is OFF, the courtesy lamp switch is OFF, and all the doors are closed. The BCM will then activate the interior lamps. The courtesy lamps will remain ON, approximately 10 seconds after the door is closed. The BCM will then turn them OFF through the theater dimming feature. If the door locks are activated to the LOCK position, or if the ignition switch is turned to either the ON or START position, the courtesy lamps will turn OFF immediately.
On vehicles with a remote control door lock receiver (RCDLR), when the RCDLR module receives a door unlock command from the remote keyless entry (RKE) transmitter, the RCDLR module will send a class 2 message to the BCM indicating that an UNLOCK command has been received. The BCM will keep the courtesy lamps ON approximately 10 seconds and then turn them OFF through the theater dimming feature. If the door locks are activated to the LOCK position, the courtesy lamps will deactivate immediately. When the ignition switch is turned to either the ON or RUN position, the courtesy lamps will deactivate in approximately 1 second.
On vehicles without a RCDLR, when the BCM receives a door unlock command from the RKE transmitter, the BCM will keep the courtesy lamps ON approximately 10 seconds and then turn them OFF through the theater dimming feature. If the door locks are activated to the LOCK position, the courtesy lamps will deactivate immediately. When the ignition switch is turned to either the ON or RUN position, the courtesy lamps will deactivate in approximately 1 second.
Rear Compartment Lamp
The inadvertent power relay also provides battery positive voltage to the rear compartment lamp. When the rear compartment is opened, its switch closes to provide a ground circuit and the rear compartment lamp illuminates. Ground is provided at G401.
Interior Lamps Dimming
The second group includes lamps which may be dimmed. This group may use a combination of vacuum fluorescent (VF) illumination and of incandescent lamps.
- Adjustable pedal position switch
- Door switches and window switches
- Fog lamp switch
- Heated seat switches
- HVAC control head assembly
- Hazard switch
- Outside rearview mirror switch
- Power sunroof switch assembly
- Radio
- Rear compartment lid release switch
- Rear seat audio module
- Steering wheel radio controls
- The instrument panel cluster (IPC)
- Traction control switch
When the ignition switch is turned to the ON position, the VF displays (radio) turn ON at maximum brightness. When the park lamps are ON and the ambient light sensor indicates low light conditions, all incandescent back lighting turns ON at the dimming level indicated by the instrument panel (I/P) dimmer switch. At the same time all VF displays dim to match the indicated dimming level. The body control module (BCM) is responsible for the dimming of the interior lights. The BCM receives a varying signal from the I/P dimmer switch. Based on the position of the I/P dimmer switch, the BCM then supplies the appropriate amount of voltage to the interior lamps. When the headlight switch is turned to the PARK or HEADLAMP position, all incandescent back lighting turns ON at the dimming level indicated by the I/P dimmer switch. When the I/P dimmer switch is moved from MIN to MAX, all VF displays, as well as all incandescent back lighting, respond from minimum intensity to maximum brightness in response to the I/P dimmer switch position.
See also:
• Diagnostic System Check - Vehicle
• Testing for Intermittent Conditions and Poor Connections
• Master Electrical Component List
• Circuit Testing
• Wiring Repairs
• Body Control Module (BCM) Programming/RPO Configuration
• Body Control Module Replacement
• Relay Replacement (Within an Electrical Center)
• Connector Repairs
• Control Module References
• Powertrain Control Module (PCM) Replacement
• Checking Aftermarket Accessories
• Diagnostic Starting Point - Doors
• Circuit Protection - Fusible Links
• Multifunction, Turn Signal Switch Replacement
• Instrument Panel Cluster (IPC) Replacement
• Symptoms - Keyless Entry
• Sunshade Replacement (Sedan)
• Fastener Notice
• Halogen Bulb Caution
• Lifting and Jacking the Vehicle
• Trim Panel Replacement - Liftgate (Lower)
• Interior Lights Schematics
• Fog Lights Schematics
• Headlights/Daytime Running Lights (DRL) Schematics
• Exterior Lights Schematics
• Interior Lights Dimming Schematics
• Ambient Light Sensor Replacement
• Backup Lamps Always On
• Backup Lamps Inoperative
• Courtesy Lamps Always On
• Courtesy Lamps Inoperative
• Fog Lamps Always On
• Fog Lamps Inoperative
• Hazard Lamps Inoperative
• Headlamps Always On - Low or High Beam
• Headlamps Inoperative - High Beams
• Headlamps Inoperative - Low Beams
• Headlamps Inoperative - Low and High Beams
• Headlamps Inoperative - Flash to Pass
• High Beam Indicator Inoperative
• Park Lamps Inoperative
• Reading Lamp(s) Inoperative
• Rear Compartment Lamp(s) Inoperative
• Stop Lamps Inoperative
• Turn Signal Lamps and/or Indicators Inoperative