Repair manual
Wiring diagrams
Chevrolet Malibu VI Repair Manual
Step-by-step repair and maintenance instructions for the Chevrolet Malibu VI (2003–2006): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
- Transmission Fluid Temperature (TFT) Sensor Specifications
- Fastener Tightening Specifications
- Transmission General Specifications
- Fluid Capacity Specifications
- Range Reference
- Shift Solenoid Valve State and Gear Ratio
- Shift Speed
- Transmission Fluid Pressure (TFP) Manual Valve Position Switch Logic
- Transmission Range Switch Logic
- Line Pressure
- Component Resistance
- Automatic Transmission Schematic Icons
- Automatic Transmission Inline 20-Way Connector End View
- Automatic Transmission Internal Connector End Views
- Automatic Transmission Related Connector End Views
- Park Lock Cable Adjustment
- Removal Procedure
- Installation Procedure
- Tools Required
- Shift Control Cable Adjustment
- Installation Procedure (Old Switch)
- Installation Procedure (New Switch)
- Disassembly Procedure
- Assembly Procedure
- Oil Cooler Pipe Seals Replacement
- Case Side Cover Seal Replacement
- Replacement Procedure
- Disassembly/Assembly Procedure
- Stub Axle Shaft Sleeve and Seal Replacement
- Output Axle Shaft Sleeve and Seal Replacement
- Inspection Procedure
- How to Use This Section
- Basic Knowledge
- Diagnosis
- Transmission General Description
- Transmission Component and System Description
- Special Tools
- SPECIAL CARE DURING MECHANICAL REPAIRS
- SYSTEM OPERATION CHECK
- PICKUPS WITH PASSENGER AIR BAG
- ALL MODELS EXCEPT PICKUPS WITH PASSENGER AIR BAG
- VEHICLES WITH PASSENGER PRESENCE SYSTEM
- SERVICE PRECAUTIONS
- DISABLING & ACTIVATING AIR BAG SYSTEM
- SUPPLEMENTAL INFLATABLE RESTRAINT DISABLING & ENABLING ZONES
- ALERO, GRAND AM & MALIBU
- Disabling System
- Activating System
- AVALANCHE, ESCALADE, ESCALADE ESV, ESCALADE EXT, SIERRA, SILVERADO, SUBURBAN, TAHOE, YUKON & YUKON XL
- AVEO
- BLAZER, CANYON, COLORADO, JIMMY, S10 PICKUP & SONOMA
- BRAVADA, ENVOY, ENVOY XUV, TRAILBLAZER, & RAINIER
- CLASSIC
- GTO
- SRX
- XLR
- Passenger Car Zoning
- Electrical Symbols
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Using Connector Test Adapters
- Probing Electrical Connectors
- Frontprobe
- Backprobe
- Troubleshooting with a Digital Multimeter
- Tools Required
- Testing For Voltage
- Testing For Ground
- Measuring Voltage
- Measuring Voltage Drop
- Measuring Frequency
- Testing for Continuity
- With a DMM
- With a Test Lamp
- Testing for Short to Ground
- Fuse Powering Several Loads
- Testing for a Short to Voltage
- Testing for Intermittent Conditions and Poor Connections
- Testing for Proper Terminal Contact
- Round Wire Connectors
- Flat Wire (Dock and Lock) Connectors
- Inducing Intermittent Fault Conditions
- Salt Water Spray
- High Temperature Conditions
- Low Temperature Conditions
- Testing for Electrical Intermittents
- Scan Tool Snapshot Procedure
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fusible Links
- Repairing a Fusible Link
- Wiring Repairs
- Repairing Damaged Wire Insulation
- Flat Wire Repairs
- GMLAN Repairs
- GMLAN Connector Terminal Repair
- GMLAN Wire Repair
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Twisted or Shielded Cable
- Splicing Inline Harness Diodes
- SIR/SRS Connector (Plastic Body and Terminal Metal Pin) Repair
- SIR/SRS Wire Pigtail Repair
- SIR/SRS Wire Repair
- SIR/SRS System Wire Splice Repair
- Connector Position Assurance (CPA)
- Terminal Position Assurance (TPA)
- Connector Repairs
- Connector Position Assurance Locks
- Terminal Position Assurance Locks
- Terminal Removal
- Terminal Repair
- Reinstalling Terminal
- Terminal Installation
- Removal Procedure
- Repair Procedure
- Replacement Procedure
- Weather Pack Connectors
- Repairing Connector Terminals
- Power and Grounding Schematic Icons
- Master Electrical Component List
- Underhood C1
- Underhood C2
- Underhood C3
- Underhood C4
- (BCM) C1
- (BCM) C2
- (BCM) C3
- (BCM) C4
- Fuse Block - Rear
- Rear C1
- Rear C2
- Rear C3
- Rear C4
- Ignition Switch
- C100
- C101
- C102
- C108
- C109
- C110
- C130 (L61)
- C130 (LX9)
- C206
- C207
- C208
- C214 (w/o UK6, U32)
- C214 (UK6, U32)
- C300
- C304
- C305
- C310
- C315
- C319
- C320
- C403
- C404
- C413
- C500
- C600
- C651
- C700
- C707
- C800
- C807
- Installation Procedure
- Special Tools