Arrows and Symbols
This service manual uses various symbols in order to describe different service operations.
Scheme 1
| Callout | Component Name |
|---|---|
| 1 | Front of Vehicle |
| 2 | View Detail |
| 2 | View Detail |
| 3 | Ambient Air Mixed with Another Gas or Indicate Temperature Change |
| 4 | Motion or Direction |
| 5 | View Angle |
| 6 | Dimension (1:2) |
| 7 | Ambient/Clean Air Flow or Cool Air Flow |
| 8 | Lubrication Point- Oil or Fluid |
| 9 | Task Related |
| 10 | Sectioning (1:3) |
| 11 | Gas Other Than Ambient Air or Hot Air Flow |
| 12 | Lubrication Point- Grease or Jelly |
| 13 | Multidirectional Arrow |
Customer Concern Verification Sheets
The GM Customer Concern Verification Sheets have been designed to improve communications between the service customer and the technician. The more clearly the technician understands the concern and its symptoms, the more likely the concern will be fixed right the first time.
The GM-wide Customer Concern Verification Sheets are available in GM GlobalConnect. The Customer Concern Verification Sheets may be printed and reproduced locally.
Dealers
All U.S. Dealers participating in the Common Training Program can enroll through the Common Training System Website at https://www.gmtraining.com. Within the website, there are individual training paths that are designed to assist in planning the training needs for each individual. Technicians should advise their Service Manager of their training needs including course names and course numbers. Dealers who have questions about Common Training should contact the Common Training help desk at 1-888-748-2687. The help desk is available Monday through Friday, 8:00 am-8:00pm Eastern Standard Time, excluding holidays. For GM Access support, contact the GM Access Help Desk at 1-888-337-1010.
Fleets
GM Fleet customers with GM Warranty In-Shop agreements are able to participate in service technical training through Common Training/GM Service Technical College (STC).
Assistance for all GM fleet customers using GM STC products and services is provided on the Internet via www.gmtraining.com using the "Contact Us" button on the site and/or the Common Training Help Desk at 1-888-748-2687. To order GM STC Training Materials, please contact the GM Training Materials Headquarters at 1-800-393-4831.
Most GM STC course materials have associated charges.
To purchase authentic GM STC Training Materials, contact the GM Training Materials Headquarters at 1-800-393-4831.
Non-GM Dealer Technicians
Technicians training for non-GM dealers is available through ACDelco. This training is for ACDelco customers employed in the automotive or truck service industry.
ACDelco courses are available at all approved GM Training Centers. Availability and schedules can be obtained by calling 1-800-825-5886 or contact us via the web at www.acdelcotechconnect.com and select the training button. Clinics are also offered through ACDelco Warehouse Distributors. Contract your dealer directly for more information.
Scheme 2
| Position | Definition | Character | Description |
|---|---|---|---|
| Vehicle Identification Number (VIN) System The VIN plate (1) is the legal identifier of the vehicle. The VIN plate is located on the upper left corner of the instrument panel and can be seen through the windshield from the outside of the vehicle. | |||
| 1 | Country of Origin | 2 | Canada |
| 2 | Manufacturer | C | CAMI - GM Canada |
| 3 | Make | N | Chevrolet MPV |
| K | GMC MPV | ||
| 4 | GVWR/Brake System | A | 4, 001-5, 000 lbs/Hydraulic |
| F | 5, 001-6, 000 lbs/Hydraulic | ||
| K | 6, 001-7, 000 lbs/Hydraulic | ||
| 5 6 | Line/Chassis/Series | L/B | Equinox LS FWD |
| L/C | Equinox LS AWD | ||
| L/D | Equinox 1LT FWD | ||
| L/E | Equinox 1LT AWD | ||
| L/F | Equinox LTZ FWD | ||
| L/G | Equinox LTZ AWD | ||
| L/M | Terrain SLE 1 (FWD) | ||
| L/N | Equinox 2TZ (AWD) | ||
| L/P | Equinox 2LT (FWD) | ||
| L/R | Terrain SLE 1 (AWD) | ||
| L/S | Terrain SLE 2 (FWD) | ||
| L/T | Terrain SLE 2 (AWD) | ||
| L/U | Terrain SLT 1 (FWD) | ||
| L/V | Terrain SLT 1 (AWD) | ||
| L/W | Terrain SLT 2 (FWD) | ||
| L/X | Terrain SLT 2 (AWD) | ||
| L/8 | Terrain (Export-Non US, Non Canada) | ||
| L/9 | Equinox (Export-Non US, Non Canada) | ||
| 7 | Restraint System | E | Active Manual Belts, Airbags-Driver and Passenger Front (1st row), Front Seat Side (1st row), Roof Side (All seating rows) |
| 8 | Engine Type | K | 2.4L, GAS, 4 Cyl, SIDI, DOHC, E85 Max, Aluminum, GM, RPO LEA |
| 5 | 3.0L, GAS, 6 Cyl, SIDI, DOHC, VVT, E85 MAX, Aluminum, GM, RPO LFW | ||
| 9 | Check Digit | Check Digit | |
| 10 | Model Year | C | 2012 |
| 11 | Plant Location | 6 | Ingersol, Ontario, Canada |
| 12-17 | Plant Sequence Number | Plant Sequence Number | |
| VIN Derivative Characters All engines and transmissions are stamped with a partial VIN. This table identifies the different VIN derivative characters and their respective positions. | |||
| 1 | Division | C | CAMI |
| 2 | Model Year | C | 2012 |
| 3 | Plant Location | 6 | Ingersol, Ontario, Canada |
| 4-9 | Plant Sequence Number | Plant Sequence Number | |
| A VIN derivative can be used to determine if a vehicle contains the original engine or transmission by matching the VIN derivative positions to their accompanying positions in the complete VIN. | |||
| 6T40/6T45 Transmission ID and VIN Derivative Locations Refer to Transmission Identification Information . | |||
| 6T70/6T75 Transmission ID and VIN Derivative Locations Refer to Transmission Identification Information . | |||
| 2.4L LEA Engine ID and VIN Derivative Locations Refer to Engine Identification (LAF, LEA, or LUK) . | |||
| 3.0L LFW Engine ID and VIN Derivative Locations Refer to Engine Identification . | |||
Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage
Scheme 3
| Callout | Description |
|---|---|
| Vehicle Certification Label The vehicle certification label is located on the driver door and displays the following assessments: Gross vehicle weight rating (GVWR) Gross axle weight rating (GAWR), front and rear The gross vehicle weight (GVW) is the weight of the vehicle and everything it carries. The GVW must not exceed the GVWR. Include the following items when figuring the GVW: The base vehicle weight (factory weight) The weight of all vehicle accessories The weight of the driver and the passengers The weight of the cargo | |
| 1 | Name of Manufacturer |
| 2 | Gross Vehicle Weight Rating |
| 3 | Gross Axle Weight Rating (Front, Rear) |
| 4 | Canadian Safety Mark (w/RPO Z49) |
| 5 | Certification Statement |
| 6 | Vehicle Class Type (Pass Car, etc.) |
| 7 | Vehicle Identification Number |
| 8 | Date of Manufacture (Mo/Yr) |
| Tire Placard The tire placard label is located on the center pillar and displays the following assessments | |
| 9 | Specified Occupant Seating Positions |
| 10 | Maximum Vehicle Capacity Weight |
| 11 | Tire Pressure, Front, Rear, and Spare (Cold) |
| 12 | Original Equipment Tires Size |
| Service Parts ID Label The vehicle service parts identification label is located in the instrument panel (I/P) compartment. The label is use to help identify the vehicle original parts and options. | |
| 13 | Model Designation |
| 14 | Order Number |
| 15 | Exterior Color |
| 16 | Paint Technology |
| 17 | Vehicle Identification Number |
| 18 | Wheel Base |
| 19 | Part Number Location |
| Anti-Theft Label | |
| 20 | The Federal law requires that General Motors label certain body parts on this vehicle with the VIN. The purpose of the law is to reduce the number of motor vehicle thefts by helping in the tracing and recovery of parts from stolen vehicles. Labels are permanently affixed to an interior surface of the part. The label on the replacement part contains the letter R, the manufacturer's logo, and the DOT symbol. The anti-theft label must be covered before any painting, and rustproof procedures, and uncovered after the procedures. Failure to follow the precautionary steps may result in liability for violation of the Federal Vehicle Theft Prevention Standard and possible suspicion to the owner that the part was stolen. |
Vehicle Certification, Tire Placard, Anti-Theft, and Service Parts ID Label
RPO Code List
The following table provides the description of the RPO codes that are available on the vehicle. The vehicles RPO list is printed on the Service Parts Identification Label.
| RPO | Description |
|---|---|
| AE8 | Adjuster Front Seat Power, 8 Way |
| AKO | Window Type - Privacy |
| AL0 | Sensor Indicator Inflatable Restraint, Front Pass/Child Presence Detector |
| AP9 | Net Convenience |
| AR9 | Seat Front BKT, Deluxe |
| ATG | Lock Control, Entry Remote Entry, Standard Range |
| AT8 | Restraint Provisions Child, Rear Seat, Rear Facing |
| AXP | Vehicle Type Multi-Purpose Passenger Vehicle |
| AXX | Vehicle Type - Not Required |
| AY0 | Restraint System Seat, Inflatable, Driver and PASS, Front and Side, Roof Side |
| BAG | Parts PKG Export |
| BTV | Control Remote Engine Start |
| B1A | Plant Code Ingersol, ONT., Canada |
| B3V | Test Extended Water |
| B37 | Covering Floor Mat, Front and Rear, AUX |
| CF5 | Roof Sun, Glass, Sliding, ELEC |
| CU7 | Country Kuwait (Do Not Release Parts To This Option) |
| CU8 | Country Saudi Arabia (Do Not Release Parts To This Option) |
| CW2 | Country Gulf Areas (Bahrain, Kuwait, Oman, Qatar, Saudi Arabia, UAE) |
| CW4 | Country Caribbean (Antigua, Antilles, Bahamas, Barbados, Bermuda, Cayman, Dominican, Haiti, Jamaica, Nassau, S.M., Trinidad) |
| CW6 | Country Guam |
| CW9 | Country Miscellaneous |
| CZ1 | Country Central America (Belize, Costa Rica, El Salvador Guatemala, Honduras, Nicaragua, Panama) |
| C3H | GVW Rating 5, 300 lbs |
| C4Q | GVW Rating 2 300 kg (5, 070 lbs) |
| C67 | HVAC System Air Conditioner Front, Electronic Controls |
| C68 | HVAC System Air Conditioner Front, AUTO, Electronic Controls |
| DCP | Processing Directions and Connections Service Package |
| DD8 | Mirror Inside rearview Light Sensitive |
| DL8 | Mirror Outside Left and Right, Remote Control, Electric, Heated |
| DL9 | Mirror Outside Left and Right, Remote Control, Electric, Heated, Chrome |
| D22 | Mirror Outside Left and Right, Remote Control, Electric |
| D42 | Shade Rear COMPT |
| D70 | Ratio Transaxle Final Drive 2.77 |
| EAL | Trim Seat Leather, Soleil Keisel, Mini PERF |
| EAZ | Trim Seat Cloth, Plateau |
| EBC | Trim Seat Cloth, Basin |
| EF7 | Country United States of America (USA) |
| EXP | Export |
| FBF | Trim Door Vinyl, Sheffield |
| FBZ | Trim Door Vinyl, Darwin |
| FE1 | Suspension System Soft Ride |
| FE9 | Certification Emission, Federal |
| FHO | Vehicle Fuel Gasoline E10 |
| FHS | Vehicle Fuel - Gasoline E85 |
| FXH | Ratio Transaxle Final Drive 3.53 |
| F07 | Ratio Transaxle Final Drive 3.39 |
| F46 | Chassis All Wheel Drive (AWD) |
| F82 | Ratio Transaxle Final Drive 3.23 |
| GAN | Primary Color Exterior, Switchblade Silver Met (G) |
| GAR | Primary Color Exterior, Carbon Flash Met (G) |
| GAZ | Primary Color - Exterior, Olympic White (G) 8624 |
| GBV | Primary Color Exterior, Cyber Gray Met (G) |
| GEG | GVW Rating 2, 360 kg (5, 202 lbs) |
| GHA | Primary Color Exterior, Magna Steel Met |
| GIM | Primary Color - Exterior, Tiara Tan MET (10) 642R |
| GIS | Primary Color Exterior, PPG Merlot Jewel Met |
| GLB | Primary Color - Exterior, Sonic Blue Metallic 818T |
| GLP | Primary Color - Exterior, Espresso Brown 805T |
| GZL | GVW Rating 2250 kg (4, 960 lbs) |
| JL9 | Brake System PWR, Front and Rear DISC, Antilock, Front and Rear WHL |
| KA1 | Heater Seat, Front |
| KG4 | Generator 150 AMP |
| K05 | Heater ENG Block |
| K09 | Generator 120 AMP |
| K34 | Cruise Control Automatic, Electronic |
| LEA | Engine Gas, 4 CYL, 2.4L, SIDI, DOHC, E85 Max, ALUM, GM |
| LFW | Engine Gas, 6 CYL, 3.0L, SIDI, DOHC, VVT, E85 MAX, ALUM, GM |
| MCR | Receptacle - Memory Card |
| MHC | Transmission AUTO 6 SPD, GMDAT, AWD, HD, (X23FHD) |
| MH2 | Transmission AUTO 6 SPD, HMD, 6T70 |
| MH4 | Transmission AUTO 6 SPD, HMD, 6T70, AWD/PTU |
| MH7 | Transmission AUTO 6 SPD, HMD, X23FHD |
| MTF | Provisions Fire Extinguisher Mounting |
| MX0 | Merchandised TRANS AUTO Provisions, O/D |
| NC7 | Emission Override - Federal System |
| NE1 | Certification Emission, Geographically Restricted Registration For Vehicles Up To 14, 000 lbs GVW |
| NK5 | Steering Wheel Standard |
| NP5 | Steering Wheel Leather Wrapped |
| NT7 | Emission System - Federal, Tier 2 |
| NU5 | Emission System - California, BIN 4 |
| NU6 | Emission System - California, PZEV |
| N10 | Exhaust System Dual |
| N37 | Steering Column Tilt, Telescoping |
| QDT | Tire ALL P235/55R19-101H BW TL AL3 |
| QNT | Tire ALL P235/55R18 SL 99T BW AL2 |
| QYZ | Tire ALL P225/65R17-100S BW TL ALS |
| R13 | Appearance Package Chrome Exterior |
| SED | Accessory - Wheel, 19", Aluminum, Design 1 |
| TB4 | Body Equipment Lift Gate (Manual) |
| TB5 | Body Equipment Lift Gate (Power) |
| TG9 | Reflector Safety Triangles |
| T62 | Lamp System Daytime Running - Delete |
| T96 | Lamp Fog, Front |
| UC2 | Speedometer INST, KILO and Miles, KILO Odometer, Positive BIAS |
| UD4 | Alarm Vehicle Speed, 120 km/h |
| UD7 | Sensor Indicator Rear Parking Assist |
| UE0 | Communication System Vehicle, G.P.S. - Not Installed |
| UE1 | Communication System Vehicle, G.P.S. 1 |
| UEU | Sensor Indicator - Forward Collision Alert |
| UEW | Radio - AM/FM Stereo, SD Nav, CD-Rom, CAF, USB, RSA (GMNA Version) |
| UFF | Radio - AM/FM Stereo, CD-Rom, CAF, RSA, Music Navigator Graphics |
| UFJ | Radio - AM/FM Stereo, SD Nav, CD-Rom, CAF, USB, RSA (Laam Version) |
| UFL | Sensor Indicator - Lane Departure Warning |
| UFU | Radio - AM/FM Stereo, Single CD, MP3 (Aux in), USB, GMNA |
| UJM | Tire Press Indicator Manual Learn |
| UK3 | Control Steering Wheel, Accessory |
| UL8 | Frequencies Saudi Arabian |
| UPF | Wireless Interface Short Range, Voice REC |
| UP9 | Wireless Interface - Short Range, Voice Recog, Music Navigator, Streaming Audio |
| USR | Receptacle - USB |
| UVC | Camera Rear View |
| UWG | Entertainment PKG Rear Seat, Dual Display, REM Control, AUX Jack 2 Wireless Dual Channel Headphones |
| UW6 | Speaker System 6, Custom |
| UYE | Radio AM/FM Stereo, CD-ROM, CAF, RSA, Music Navigator (GMNA Version) |
| UYS | Radio AM/FM Stereo, NAV, DVD-ROM, CAF, HDD, USB RSA, RSE (GMNA Version) |
| UYY | Radio - AM/FM Stereo, Nav, DVD-Rom, CAF, HDD, USB, RSA, RSE, (GMNA/Mexico Version) |
| UZ8 | Speaker System 8, Premium |
| U19 | Speedometer INST, KILO & Miles, KILO Odometer |
| U2K | Digital Audio System S-BAND |
| U80 | Display Compass |
| VBX | Language Label Arabic |
| VC5 | Label Shipping, Except US, US Possessions, or Japan |
| VC7 | Label Price/Fuel ECON, Guam |
| VFF | Video Format Region 1, NTSC |
| VK3 | License Plate Front Mounting PKG |
| VQG | Accessory - Weather Protection Package |
| VQN | Noise Control Active Interior |
| VR6 | Hook TIE-DN SHPG |
| VS1 | First Aid Kit Vehicle |
| VT7 | Owners Manual English Language |
| VZ3 | Label Mercury Disposal Notification |
| V1K | Bar Luggage Carrier, Center Cross |
| V33 | Tool Kit Road, Emergency |
| V59 | Rail Roof |
| V92 | Trailer Provisions |
| XL8 | Frequencies Rating - 433 MHZ |
| YF5 | Certification Emission, California |
| Z49 | Export Canadian MODIF Mandatory Base EQUIP |
| Z5X | Mirror Provisions Arabic Language |
| 01A | Trim Color Seat Jet Black |
| 01C | Trim Color Seat LT Titanium |
| 01J | Trim Color Seat Brownstone |
| 1AB | Trim Color Door Panel Jet Black |
| 1AD | Trim Color Door Panel LT Titanium |
| 1AM | Trim Color Door Panel Brownstone |
| 1LS | Package LS Option 1 |
| 1LT | Package LT Option 1 |
| 1LZ | Package LZ Option 1 |
| 2LT | Package LT Option 2 |
| 3SA | Package SLE Option 1 |
| 3SB | Package SLE Option 2 |
| 4AA | Interior Trim Jet Black |
| 4AI | Interior Trim Jet Black/Brownstone |
| 4AP | Interior Trim Jet Black/LT Titanium |
| 4SB | Package - SLT Option 2 |
RPO Code List
Metric Fasteners
This vehicle provides fastener dimensions using the metric system. Most metric fasteners are approximate in diameter to equivalent English fasteners. Make replacements using fasteners of the same nominal diameter, thread pitch, and strength.
A number marking identifies the OE metric fasteners except cross-recess head screws. The number also indicates the strength of the fastener material. A Posidrive® or Type 1A cross-recess identifies a metric cross-recess screw. For best results, use a Type 1A cross-recess screwdriver, or equivalent, in Posidrive® recess head screws.
GM Engineering Standards and North American Industries have adopted a portion of the ISO-defined standard metric fastener sizes. The purpose was to reduce the number of fastener sizes used while retaining the best thread qualities in each thread size. For example, the metric M6.0 X 1 screw, with nearly the same diameter and 25.4 threads per inch replaced the English 1/4-20 and 1/4-28 screws. The thread pitch is midway between the English coarse and fine thread pitches.
Scheme 4
| Callout | Component Name |
|---|---|
| 1 | English Bolt, Grade 2 (Strength Class) |
| 2 | English Bolt, Grade 5 (Strength Class) |
| 3 | English Bolt, Grade 7 (Strength Class) |
| 4 | English Bolt, Grade 8 (Strength Class) |
| 5 | Metric Nut, Strength Class 9 |
| 6 | Metric Bolts, Strength Class Increases as Numbers Increase |
The most commonly used metric fastener strength property classes are 9.8 and 10.9. The class identification is embossed on the head of each bolt. The English, inch strength classes range from grade 2 to grade 8. Radial lines are embossed on the head of each bolt in order to identify the strength class. The number of lines on the head of the bolt is 2 lines less than the actual grade. For example, a grade 8 bolt will have 6 radial lines on the bolt head. Some metric nuts are marked with a single digit strength identification number on the nut face.
The correct fasteners are available through GM SPO. Many metric fasteners available in the aftermarket parts channels are designed to metric standards of countries other than the United States, and may exhibit the following
- Lower strength
- No numbered head marking system
- Wrong thread pitch
The metric fasteners on GM products are designed to new, international standards. The following are the common sizes and pitches, except for special applications
- M6.0 X 1
- M8 X 1.25
- M10 X 1.5
- M12 X 1.75
- M14 X 2.00
- M16 X 2.00
Prevailing Torque Fasteners
Prevailing torque fasteners create a thread interface between the fastener and the fastener counterpart in order to prevent the fastener from loosening.
All Metal Prevailing Torque Fasteners
These fasteners accomplish the thread interface by a designed distortion or deformation in the fastener.
Nylon Interface Prevailing Torque Fasteners
These fasteners accomplish the thread interface by the presence of a nylon material on the fastener threads.
Adhesive Coated Fasteners
These fasteners accomplish the thread interface by the presence of a thread-locking compound on the fastener threads. Refer to the appropriate repair procedure in order to determine if the fastener may be reused and the applicable thread-locking compound to apply to the fastener.
Scheme 5
| Callout | Component Name |
|---|---|
| 1 | Prevailing Torque Nut, Center Lock Type |
| 2 | Prevailing Torque Nut, Top Lock Type |
| 3 | Prevailing Torque Nut, Nylon Patch Type |
| 4 | Prevailing Torque Nut, Nylon Washer Insert Type |
| 5 | Prevailing Torque Nut, Nylon Insert Type |
| 6 | Prevailing Torque Bolt, Dry Adhesive Coating Type |
| 7 | Prevailing Torque Bolt, Thread Profile Deformed Type |
| 8 | Prevailing Torque Bolt, Nylon Strip Type |
| 9 | Prevailing Torque Bolt, Out-of-Round Thread Area Type |
A prevailing torque fastener may be reused ONLY if
- The fastener and the fastener counterpart are clean and not damaged
- There is no rust on the fastener
- The fastener develops the specified minimum torque against its counterpart prior to the fastener seating
| Application | Specification | |
|---|---|---|
| Metric | English | |
| All Metal Prevailing Torque Fasteners | ||
| 6 mm | 0.4 N.m | 4 lb in |
| 8 mm | 0.8 N.m | 7 lb in |
| 10 mm | 1.4 N.m | 12 lb in |
| 12 mm | 2.1 N.m | 19 lb in |
| 14 mm | 3 N.m | 27 lb in |
| 16 mm | 4.2 N.m | 37 lb in |
| 20 mm | 7 N.m | 62 lb in |
| 24 mm | 10.5 N.m | 93 lb in |
| Nylon Interface Prevailing Torque Fasteners | ||
| 6 mm | 0.3 N.m | 3 lb in |
| 8 mm | 0.6 N.m | 5 lb in |
| 10 mm | 1.1 N.m | 10 lb in |
| 12 mm | 1.5 N.m | 13 lb in |
| 14 mm | 2.3 N.m | 20 lb in |
| 16 mm | 3.4 N.m | 30 lb in |
| 20 mm | 5.5 N.m | 49 lb in |
| 24 mm | 8.5 N.m | 75 lb in |
Metric Prevailing Torque Fastener Minimum Torque Development
| Application | Specification | |
|---|---|---|
| Metric | English | |
| All Metal Prevailing Torque Fasteners | ||
| 1/4 in | 0.5 N.m | 4.5 lb in |
| 5/16 in | 0.8 N.m | 7.5 lb in |
| 3/8 in | 1.3 N.m | 11.5 lb in |
| 7/16 in | 1.8 N.m | 16 lb in |
| 1/2 in | 2.3 N.m | 20 lb in |
| 9/16 in | 3.2 N.m | 28 lb in |
| 5/8 in | 4 N.m | 36 lb in |
| 3/4 in | 7 N.m | 54 lb in |
| Nylon Interface Prevailing Torque Fasteners | ||
| 1/4 in | 0.3 N.m | 3 lb in |
| 5/16 in | 0.6 N.m | 5 lb in |
| 3/8 in | 1 N.m | 9 lb in |
| 7/16 in | 1.3 N.m | 12 lb in |
| 1/2 in | 1.8 N.m | 16 lb in |
| 9/16 in | 2.5 N.m | 22 lb in |
| 5/8 in | 3.4 N.m | 30 lb in |
| 3/4 in | 5 N.m | 45 lb in |
English Prevailing Torque Fastener Minimum Torque Development
Thread Inserts
General Purpose Thread Repair Kits.
These kits are available commercially.
Repair Procedure
- Determine the size, the pitch, and the depth of the damaged thread. If necessary, adjust the stop collars on the cutting tool and tap to the required depth.
- Drill out the damaged threads. Clean out any chips.
- Lubricate the tap with light engine oil. Tap the hole. Clean the threads.
- Thread the thread insert onto the mandrel of the installer. Engage the tang of the insert onto the end of the mandrel.
- Lubricate the insert with light engine oil, except when installing in aluminum and install the insert.
- If the tang of the insert does not break off when backing out the installer, break the tang off with a drift.
Registered and Non-Registered Trademarks
Listed below are Registered Trademarks (®) or Non-Registered Trademarks (™) which may appear in this service manual.
| A |
|---|
| AC® |
| ACCUTURN® |
| ACDelco® |
| Active Fuel Management™ |
| Acuzinc® |
| Airbank® |
| Allison® |
| AMMCO® |
| AUTOFUSE® |
| AUTOTRAC® |
| B |
| Bendix® |
| Bluetooth® |
| BON-AMI® |
| Bosch® |
| Bose® |
| C |
| Catapillar® |
| CAT® |
| C-Quam® |
| D |
| Delco® |
| Delco Bose® |
| Delco Electronics® |
| Delco Freedom® |
| Delco LOC II® |
| Delco Moraine® |
| Delco Remy® |
| Delco Sound® |
| Delco Supreme® |
| Delco Tech® |
| DELCORE® |
| Delphi® |
| DEX-COOL® |
| DEXOIL® |
| DEXRON® |
| DEXSTEER™ |
| DNR® |
| Dolby® |
| DR® |
| Duracell® |
| Duraguard® |
| Durastop® |
| Duramax™ |
| E |
| Eaton Corporation® |
| EMD® |
| ETR® |
| F |
| FLO-LITE® |
| G |
| General Motors® |
| GM® |
| GM Goodwrench Service® |
| GM Optikleen® |
| GM Parts™ |
| GM Pass® |
| GM Ultralite® |
| GMAC® |
| Goodwrench® |
| GTP® |
| H |
| Homelink™ |
| HYDRA-MATIC® |
| I |
| Illumination® |
| INSTA-TRAC® |
| Intune® |
| L |
| LOCTITE™ |
| M |
| MAGNASTEER® |
| Maxifuse® |
| Metripack® |
| Micropack® |
| Minifuse® |
| Mr Goodwrench® |
| N |
| Northstar® |
| O |
| OnStar® |
| Optikleen® |
| P |
| PASS-KEY® |
| PASS-KEYII® |
| PASSLOCK™ |
| PK3® |
| Posidrive® |
| Pro® |
| Q |
| Quad 4® |
| R |
| RAINSENSE™ |
| Rapid Fire® |
| S |
| ScotchBrite™ |
| Scotchguard™ |
| Signals® |
| Sikkens™ |
| Soft-Ray® |
| Solar-Ray® |
| Stabilitrak® |
| Sunrayce® |
| Superlube® |
| Syclone® |
| T |
| Tech 2® |
| Techline® |
| Teflon® |
| Tefzel® |
| Theft-I® |
| Theftlock® |
| Tiltmaster® |
| TORX® |
| Transjel® |
| Transguide® |
| Twilight Sentinel® |
| U |
| Ultralite® |
| V |
| Velcro® |
| W |
| Weatherpack™ |
Registered and Non-Registered Trademarks
Scheme 6
The door lock cylinder uses 6 of the 8 cut positions, 3 through 8. The tumbler positions are staggered from side to side, 3 on one side and 3 on the other, are not self-retaining, and are not snap in.
- Insert two springs (4) into the two spring wells in the head of the lock cylinder.
- Snap the shutter assembly (5) onto the cylinder as is shown in the illustration.
- Hold the cylinder (1) so the spring pockets faces up (spring pocket nearest to the back of the key head).
- Insert the tumbler springs (2) into the 3 spring pockets.
- Install the tumbler (3) for key cut position three in the slot nearest to the back of the key head in the lock cylinder. Install the remaining tumblers, key cut positions 5 and 7, following the key code and same process, use tumblers identified as 11 to 14. Tumbler 11 to used when key code cut is #1, 12 is #2, 13 is #3 and 14 is #4.
- Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
- Turn the cylinder so the side spring wells faces up. Remove the key and hold the tumblers.
- Insert the tumbler springs into the 3 spring pockets.
- The first tumbler closest to the front of the lock cylinder to be loaded will be the fourth key cut position, the fourth number in the key code. Install the remaining tumblers for the key cut positions 6 and 8, use tumblers identified as 1 to 4.
- Check the correct loading of the tumblers by inserting the key into the cylinder. All of the tumblers should be flush with the lock cylinder body. Remove the key and hold the tumblers in place.
- Insert key and lightly lubricate the cylinder body diameter and tumbler surfaces and a small amount in the head of the cylinder using the supplied grease.
- Insert the lock cylinder (1) onto the case (6). Remove the key.
- Align the lock cylinder cap (7) and secure by pressing the cap into place with light hand pressure.
- Assemble the lever (8) and the e-clip (9) to retain the lever assembly as shown in the illustration.
- Insert the key and rotate the lock to check for proper assembly and smooth operation.
Scheme 7
The ignition lock cylinder uses 8 key cut positions, 1-8. The ignition cylinder tumblers (3) are located on alternate sides of the cylinder (5). They are not snap-in and are not self-retaining. It follows the key code with the first tumbler being the first depth of the key code, closest to the head of the key.
- Hold the ignition cylinder assembly (5) so the side with the tumbler spring pocket located closest to the head of the cylinder is facing up.
- Insert the tumbler spring (7) into each of the 4 spring pockets of the cylinder assembly. This side of the cylinder used left tumblers.
- The first tumbler (3) to be loaded will be the first key cut position, which is the first number in the key code. Install the tumbler in the slot over the spring. Install the remaining right tumblers following the key code and same process, pressing the tumblers in place until they are secure.
- Rotate the cylinder assembly. Insert the tumbler spring into each of the spring pockets of the cylinder assembly. This side of the cylinder used right tumblers.
- The first tumbler (3) to be loaded will be the second key cut position, the second number in the key code. Install the first tumbler in the slot over the spring. Install the remaining left tumblers following the key code and same process, pressing the tumblers in place until they are secure.
- Inspect for correct loading of the tumblers by inserting the key into the cylinder. All tumblers should drop flush with the lock cylinder body diameter.
- With the key in the cylinder assembly insert the round connector (6), insert the retainer spring (2) in the retainer slot located in the cylinder assembly. Insert the retainer (1) lining it up in the slot over the spring. Depress the retainer and hold.
- Insert the cylinder into the sleeve (4) as shown in the print. Make sure the actuator stays located properly in the cylinder.
- When the key is removed, the lock should stay together.
- Lightly lubricate the outside surface in the tumbler area of in the lock body and down the key slot using the provided grease. Insert and extract the key 5 times to lubricate the keyway.
- Insert the key and function the lock 3 times to distribute the grease inside the sleeve.
- Verify the key position for inserting the lock into the column.
Scheme 8
| WARNING | To avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist. |
| WARNING | To avoid any vehicle damage, serious personal injury or death, always use the jackstands to support the vehicle when lifting the vehicle with a jack. |
| CAUTION | Perform the following steps before beginning any vehicle lifting or jacking procedure: Remove or secure all of the vehicle contents in order to avoid any shifting or any movement that may occur during the vehicle lifting or jacking procedure. The lifting equipment or the jacking equipment weight rating must meet or exceed the weight of the vehicle and any vehicle contents. The lifting equipment or the jacking equipment must meet the operational standards of the lifting equipment or jacking equipment manufacturer. Perform the vehicle lifting or jacking procedure on a clean, hard, dry, level surface. Perform the vehicle lifting or jacking procedure only at the identified lift points. DO NOT allow the lifting equipment or jacking equipment to contact any other vehicle components. Failure to perform the previous steps could result in damage to the lifting equipment or the jacking equipment, the vehicle, and/or the vehicle contents. |
Vehicle Lifting-Frame Contact Lift
Front Lift Pads
When lifting the vehicle with a frame-contact lift, place the front lift pads approximately 12.2 in (310 mm) inboard from the front pinchweld flanges.
Rear Lift Pads
When lifting the vehicle with a frame-contact lift, place the rear lift pads 10.0 in (255 mm) inboard from the rear pinchweld flanges.
Vehicle Jacking
Note. Only the left side or the right side of the rear of the vehicle can be lifted at a time when using these jacking point. The floor jack pad must not contact the oil pan, splash shield or the steering linkage.
Under the Rear Suspension
Lift the rear of the vehicle by placing the floor jack lift pad on either side of the suspension cradle, inboard and forward of the rear suspension, as shown.
Under the Center of the Front Suspension Frame
Lift the front of the vehicle by placing the floor jack lift pad at the center of the front suspension frame, as shown.
Supporting the Vehicle with Jackstands
Place jackstands ONLY under strong and stable vehicle structures.