Contents Wiring diagrams Section: Ignition Switch/steering Lock All sections

General Information Chevrolet Equinox II

Ignition Switch/steering Lock 8 illustrations ~2084 words

Arrows and Symbols

This service manual uses various symbols in order to describe different service operations.

Scheme 1

Scheme 1: Arrows and Symbols
CalloutComponent Name
1Front of Vehicle
2View Detail
2View Detail
3Ambient Air Mixed with Another Gas or Indicate Temperature Change
4Motion or Direction
5View Angle
6Dimension (1:2)
7Ambient/Clean Air Flow or Cool Air Flow
8Lubrication Point- Oil or Fluid
9Task Related
10Sectioning (1:3)
11Gas Other Than Ambient Air or Hot Air Flow
12Lubrication Point- Grease or Jelly
13Multidirectional Arrow

Customer Concern Verification Sheets

The GM Customer Concern Verification Sheets have been designed to improve communications between the service customer and the technician. The more clearly the technician understands the concern and its symptoms, the more likely the concern will be fixed right the first time.

The GM-wide Customer Concern Verification Sheets are available in GM GlobalConnect. The Customer Concern Verification Sheets may be printed and reproduced locally.

Dealers

All U.S. Dealers participating in the Common Training Program can enroll through the Common Training System Website at https://www.gmtraining.com. Within the website, there are individual training paths that are designed to assist in planning the training needs for each individual. Technicians should advise their Service Manager of their training needs including course names and course numbers. Dealers who have questions about Common Training should contact the Common Training help desk at 1-888-748-2687. The help desk is available Monday through Friday, 8:00 am-8:00pm Eastern Standard Time, excluding holidays. For GM Access support, contact the GM Access Help Desk at 1-888-337-1010.

Fleets

GM Fleet customers with GM Warranty In-Shop agreements are able to participate in service technical training through Common Training/GM Service Technical College (STC).

Assistance for all GM fleet customers using GM STC products and services is provided on the Internet via www.gmtraining.com using the "Contact Us" button on the site and/or the Common Training Help Desk at 1-888-748-2687. To order GM STC Training Materials, please contact the GM Training Materials Headquarters at 1-800-393-4831.

Most GM STC course materials have associated charges.

To purchase authentic GM STC Training Materials, contact the GM Training Materials Headquarters at 1-800-393-4831.

Non-GM Dealer Technicians

Technicians training for non-GM dealers is available through ACDelco. This training is for ACDelco customers employed in the automotive or truck service industry.

ACDelco courses are available at all approved GM Training Centers. Availability and schedules can be obtained by calling 1-800-825-5886 or contact us via the web at www.acdelcotechconnect.com and select the training button. Clinics are also offered through ACDelco Warehouse Distributors. Contract your dealer directly for more information.

Scheme 2

Scheme 2: Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage
PositionDefinitionCharacterDescription
Vehicle Identification Number (VIN) System The VIN plate (1) is the legal identifier of the vehicle. The VIN plate is located on the upper left corner of the instrument panel and can be seen through the windshield from the outside of the vehicle.
1Country of Origin2Canada
2ManufacturerCCAMI - GM Canada
3MakeNChevrolet MPV
KGMC MPV
4GVWR/Brake SystemA4, 001-5, 000 lbs/Hydraulic
F5, 001-6, 000 lbs/Hydraulic
K6, 001-7, 000 lbs/Hydraulic
5 6Line/Chassis/SeriesL/BEquinox LS FWD
L/CEquinox LS AWD
L/DEquinox 1LT FWD
L/EEquinox 1LT AWD
L/FEquinox LTZ FWD
L/GEquinox LTZ AWD
L/MTerrain SLE 1 (FWD)
L/NEquinox 2TZ (AWD)
L/PEquinox 2LT (FWD)
L/RTerrain SLE 1 (AWD)
L/STerrain SLE 2 (FWD)
L/TTerrain SLE 2 (AWD)
L/UTerrain SLT 1 (FWD)
L/VTerrain SLT 1 (AWD)
L/WTerrain SLT 2 (FWD)
L/XTerrain SLT 2 (AWD)
L/8Terrain (Export-Non US, Non Canada)
L/9Equinox (Export-Non US, Non Canada)
7Restraint SystemEActive Manual Belts, Airbags-Driver and Passenger Front (1st row), Front Seat Side (1st row), Roof Side (All seating rows)
8Engine TypeK2.4L, GAS, 4 Cyl, SIDI, DOHC, E85 Max, Aluminum, GM, RPO LEA
53.0L, GAS, 6 Cyl, SIDI, DOHC, VVT, E85 MAX, Aluminum, GM, RPO LFW
9Check DigitCheck Digit
10Model YearC2012
11Plant Location6Ingersol, Ontario, Canada
12-17Plant Sequence NumberPlant Sequence Number
VIN Derivative Characters All engines and transmissions are stamped with a partial VIN. This table identifies the different VIN derivative characters and their respective positions.
1DivisionCCAMI
2Model YearC2012
3Plant Location6Ingersol, Ontario, Canada
4-9Plant Sequence NumberPlant Sequence Number
A VIN derivative can be used to determine if a vehicle contains the original engine or transmission by matching the VIN derivative positions to their accompanying positions in the complete VIN.
6T40/6T45 Transmission ID and VIN Derivative Locations Refer to Transmission Identification Information .
6T70/6T75 Transmission ID and VIN Derivative Locations Refer to Transmission Identification Information .
2.4L LEA Engine ID and VIN Derivative Locations Refer to Engine Identification (LAF, LEA, or LUK) .
3.0L LFW Engine ID and VIN Derivative Locations Refer to Engine Identification .

Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage

Scheme 3

Scheme 3: Vehicle Certification, Tire Placard, Anti-Theft, and Service Parts ID Label
CalloutDescription
Vehicle Certification Label The vehicle certification label is located on the driver door and displays the following assessments: Gross vehicle weight rating (GVWR) Gross axle weight rating (GAWR), front and rear The gross vehicle weight (GVW) is the weight of the vehicle and everything it carries. The GVW must not exceed the GVWR. Include the following items when figuring the GVW: The base vehicle weight (factory weight) The weight of all vehicle accessories The weight of the driver and the passengers The weight of the cargo
1Name of Manufacturer
2Gross Vehicle Weight Rating
3Gross Axle Weight Rating (Front, Rear)
4Canadian Safety Mark (w/RPO Z49)
5Certification Statement
6Vehicle Class Type (Pass Car, etc.)
7Vehicle Identification Number
8Date of Manufacture (Mo/Yr)
Tire Placard The tire placard label is located on the center pillar and displays the following assessments
9Specified Occupant Seating Positions
10Maximum Vehicle Capacity Weight
11Tire Pressure, Front, Rear, and Spare (Cold)
12Original Equipment Tires Size
Service Parts ID Label The vehicle service parts identification label is located in the instrument panel (I/P) compartment. The label is use to help identify the vehicle original parts and options.
13Model Designation
14Order Number
15Exterior Color
16Paint Technology
17Vehicle Identification Number
18Wheel Base
19Part Number Location
Anti-Theft Label
20The Federal law requires that General Motors label certain body parts on this vehicle with the VIN. The purpose of the law is to reduce the number of motor vehicle thefts by helping in the tracing and recovery of parts from stolen vehicles. Labels are permanently affixed to an interior surface of the part. The label on the replacement part contains the letter R, the manufacturer's logo, and the DOT symbol. The anti-theft label must be covered before any painting, and rustproof procedures, and uncovered after the procedures. Failure to follow the precautionary steps may result in liability for violation of the Federal Vehicle Theft Prevention Standard and possible suspicion to the owner that the part was stolen.

Vehicle Certification, Tire Placard, Anti-Theft, and Service Parts ID Label

RPO Code List

The following table provides the description of the RPO codes that are available on the vehicle. The vehicles RPO list is printed on the Service Parts Identification Label.

RPODescription
AE8Adjuster Front Seat Power, 8 Way
AKOWindow Type - Privacy
AL0Sensor Indicator Inflatable Restraint, Front Pass/Child Presence Detector
AP9Net Convenience
AR9Seat Front BKT, Deluxe
ATGLock Control, Entry Remote Entry, Standard Range
AT8Restraint Provisions Child, Rear Seat, Rear Facing
AXPVehicle Type Multi-Purpose Passenger Vehicle
AXXVehicle Type - Not Required
AY0Restraint System Seat, Inflatable, Driver and PASS, Front and Side, Roof Side
BAGParts PKG Export
BTVControl Remote Engine Start
B1APlant Code Ingersol, ONT., Canada
B3VTest Extended Water
B37Covering Floor Mat, Front and Rear, AUX
CF5Roof Sun, Glass, Sliding, ELEC
CU7Country Kuwait (Do Not Release Parts To This Option)
CU8Country Saudi Arabia (Do Not Release Parts To This Option)
CW2Country Gulf Areas (Bahrain, Kuwait, Oman, Qatar, Saudi Arabia, UAE)
CW4Country Caribbean (Antigua, Antilles, Bahamas, Barbados, Bermuda, Cayman, Dominican, Haiti, Jamaica, Nassau, S.M., Trinidad)
CW6Country Guam
CW9Country Miscellaneous
CZ1Country Central America (Belize, Costa Rica, El Salvador Guatemala, Honduras, Nicaragua, Panama)
C3HGVW Rating 5, 300 lbs
C4QGVW Rating 2 300 kg (5, 070 lbs)
C67HVAC System Air Conditioner Front, Electronic Controls
C68HVAC System Air Conditioner Front, AUTO, Electronic Controls
DCPProcessing Directions and Connections Service Package
DD8Mirror Inside rearview Light Sensitive
DL8Mirror Outside Left and Right, Remote Control, Electric, Heated
DL9Mirror Outside Left and Right, Remote Control, Electric, Heated, Chrome
D22Mirror Outside Left and Right, Remote Control, Electric
D42Shade Rear COMPT
D70Ratio Transaxle Final Drive 2.77
EALTrim Seat Leather, Soleil Keisel, Mini PERF
EAZTrim Seat Cloth, Plateau
EBCTrim Seat Cloth, Basin
EF7Country United States of America (USA)
EXPExport
FBFTrim Door Vinyl, Sheffield
FBZTrim Door Vinyl, Darwin
FE1Suspension System Soft Ride
FE9Certification Emission, Federal
FHOVehicle Fuel Gasoline E10
FHSVehicle Fuel - Gasoline E85
FXHRatio Transaxle Final Drive 3.53
F07Ratio Transaxle Final Drive 3.39
F46Chassis All Wheel Drive (AWD)
F82Ratio Transaxle Final Drive 3.23
GANPrimary Color Exterior, Switchblade Silver Met (G)
GARPrimary Color Exterior, Carbon Flash Met (G)
GAZPrimary Color - Exterior, Olympic White (G) 8624
GBVPrimary Color Exterior, Cyber Gray Met (G)
GEGGVW Rating 2, 360 kg (5, 202 lbs)
GHAPrimary Color Exterior, Magna Steel Met
GIMPrimary Color - Exterior, Tiara Tan MET (10) 642R
GISPrimary Color Exterior, PPG Merlot Jewel Met
GLBPrimary Color - Exterior, Sonic Blue Metallic 818T
GLPPrimary Color - Exterior, Espresso Brown 805T
GZLGVW Rating 2250 kg (4, 960 lbs)
JL9Brake System PWR, Front and Rear DISC, Antilock, Front and Rear WHL
KA1Heater Seat, Front
KG4Generator 150 AMP
K05Heater ENG Block
K09Generator 120 AMP
K34Cruise Control Automatic, Electronic
LEAEngine Gas, 4 CYL, 2.4L, SIDI, DOHC, E85 Max, ALUM, GM
LFWEngine Gas, 6 CYL, 3.0L, SIDI, DOHC, VVT, E85 MAX, ALUM, GM
MCRReceptacle - Memory Card
MHCTransmission AUTO 6 SPD, GMDAT, AWD, HD, (X23FHD)
MH2Transmission AUTO 6 SPD, HMD, 6T70
MH4Transmission AUTO 6 SPD, HMD, 6T70, AWD/PTU
MH7Transmission AUTO 6 SPD, HMD, X23FHD
MTFProvisions Fire Extinguisher Mounting
MX0Merchandised TRANS AUTO Provisions, O/D
NC7Emission Override - Federal System
NE1Certification Emission, Geographically Restricted Registration For Vehicles Up To 14, 000 lbs GVW
NK5Steering Wheel Standard
NP5Steering Wheel Leather Wrapped
NT7Emission System - Federal, Tier 2
NU5Emission System - California, BIN 4
NU6Emission System - California, PZEV
N10Exhaust System Dual
N37Steering Column Tilt, Telescoping
QDTTire ALL P235/55R19-101H BW TL AL3
QNTTire ALL P235/55R18 SL 99T BW AL2
QYZTire ALL P225/65R17-100S BW TL ALS
R13Appearance Package Chrome Exterior
SEDAccessory - Wheel, 19", Aluminum, Design 1
TB4Body Equipment Lift Gate (Manual)
TB5Body Equipment Lift Gate (Power)
TG9Reflector Safety Triangles
T62Lamp System Daytime Running - Delete
T96Lamp Fog, Front
UC2Speedometer INST, KILO and Miles, KILO Odometer, Positive BIAS
UD4Alarm Vehicle Speed, 120 km/h
UD7Sensor Indicator Rear Parking Assist
UE0Communication System Vehicle, G.P.S. - Not Installed
UE1Communication System Vehicle, G.P.S. 1
UEUSensor Indicator - Forward Collision Alert
UEWRadio - AM/FM Stereo, SD Nav, CD-Rom, CAF, USB, RSA (GMNA Version)
UFFRadio - AM/FM Stereo, CD-Rom, CAF, RSA, Music Navigator Graphics
UFJRadio - AM/FM Stereo, SD Nav, CD-Rom, CAF, USB, RSA (Laam Version)
UFLSensor Indicator - Lane Departure Warning
UFURadio - AM/FM Stereo, Single CD, MP3 (Aux in), USB, GMNA
UJMTire Press Indicator Manual Learn
UK3Control Steering Wheel, Accessory
UL8Frequencies Saudi Arabian
UPFWireless Interface Short Range, Voice REC
UP9Wireless Interface - Short Range, Voice Recog, Music Navigator, Streaming Audio
USRReceptacle - USB
UVCCamera Rear View
UWGEntertainment PKG Rear Seat, Dual Display, REM Control, AUX Jack 2 Wireless Dual Channel Headphones
UW6Speaker System 6, Custom
UYERadio AM/FM Stereo, CD-ROM, CAF, RSA, Music Navigator (GMNA Version)
UYSRadio AM/FM Stereo, NAV, DVD-ROM, CAF, HDD, USB RSA, RSE (GMNA Version)
UYYRadio - AM/FM Stereo, Nav, DVD-Rom, CAF, HDD, USB, RSA, RSE, (GMNA/Mexico Version)
UZ8Speaker System 8, Premium
U19Speedometer INST, KILO & Miles, KILO Odometer
U2KDigital Audio System S-BAND
U80Display Compass
VBXLanguage Label Arabic
VC5Label Shipping, Except US, US Possessions, or Japan
VC7Label Price/Fuel ECON, Guam
VFFVideo Format Region 1, NTSC
VK3License Plate Front Mounting PKG
VQGAccessory - Weather Protection Package
VQNNoise Control Active Interior
VR6Hook TIE-DN SHPG
VS1First Aid Kit Vehicle
VT7Owners Manual English Language
VZ3Label Mercury Disposal Notification
V1KBar Luggage Carrier, Center Cross
V33Tool Kit Road, Emergency
V59Rail Roof
V92Trailer Provisions
XL8Frequencies Rating - 433 MHZ
YF5Certification Emission, California
Z49Export Canadian MODIF Mandatory Base EQUIP
Z5XMirror Provisions Arabic Language
01ATrim Color Seat Jet Black
01CTrim Color Seat LT Titanium
01JTrim Color Seat Brownstone
1ABTrim Color Door Panel Jet Black
1ADTrim Color Door Panel LT Titanium
1AMTrim Color Door Panel Brownstone
1LSPackage LS Option 1
1LTPackage LT Option 1
1LZPackage LZ Option 1
2LTPackage LT Option 2
3SAPackage SLE Option 1
3SBPackage SLE Option 2
4AAInterior Trim Jet Black
4AIInterior Trim Jet Black/Brownstone
4APInterior Trim Jet Black/LT Titanium
4SBPackage - SLT Option 2

RPO Code List

Metric Fasteners

This vehicle provides fastener dimensions using the metric system. Most metric fasteners are approximate in diameter to equivalent English fasteners. Make replacements using fasteners of the same nominal diameter, thread pitch, and strength.

A number marking identifies the OE metric fasteners except cross-recess head screws. The number also indicates the strength of the fastener material. A Posidrive® or Type 1A cross-recess identifies a metric cross-recess screw. For best results, use a Type 1A cross-recess screwdriver, or equivalent, in Posidrive® recess head screws.

GM Engineering Standards and North American Industries have adopted a portion of the ISO-defined standard metric fastener sizes. The purpose was to reduce the number of fastener sizes used while retaining the best thread qualities in each thread size. For example, the metric M6.0 X 1 screw, with nearly the same diameter and 25.4 threads per inch replaced the English 1/4-20 and 1/4-28 screws. The thread pitch is midway between the English coarse and fine thread pitches.

Scheme 4

Scheme 4: Fastener Strength Identification
CalloutComponent Name
1English Bolt, Grade 2 (Strength Class)
2English Bolt, Grade 5 (Strength Class)
3English Bolt, Grade 7 (Strength Class)
4English Bolt, Grade 8 (Strength Class)
5Metric Nut, Strength Class 9
6Metric Bolts, Strength Class Increases as Numbers Increase

The most commonly used metric fastener strength property classes are 9.8 and 10.9. The class identification is embossed on the head of each bolt. The English, inch strength classes range from grade 2 to grade 8. Radial lines are embossed on the head of each bolt in order to identify the strength class. The number of lines on the head of the bolt is 2 lines less than the actual grade. For example, a grade 8 bolt will have 6 radial lines on the bolt head. Some metric nuts are marked with a single digit strength identification number on the nut face.

The correct fasteners are available through GM SPO. Many metric fasteners available in the aftermarket parts channels are designed to metric standards of countries other than the United States, and may exhibit the following

  1. Lower strength
  2. No numbered head marking system
  3. Wrong thread pitch

The metric fasteners on GM products are designed to new, international standards. The following are the common sizes and pitches, except for special applications

  1. M6.0 X 1
  2. M8 X 1.25
  3. M10 X 1.5
  4. M12 X 1.75
  5. M14 X 2.00
  6. M16 X 2.00

Prevailing Torque Fasteners

Prevailing torque fasteners create a thread interface between the fastener and the fastener counterpart in order to prevent the fastener from loosening.

All Metal Prevailing Torque Fasteners

These fasteners accomplish the thread interface by a designed distortion or deformation in the fastener.

Nylon Interface Prevailing Torque Fasteners

These fasteners accomplish the thread interface by the presence of a nylon material on the fastener threads.

Adhesive Coated Fasteners

These fasteners accomplish the thread interface by the presence of a thread-locking compound on the fastener threads. Refer to the appropriate repair procedure in order to determine if the fastener may be reused and the applicable thread-locking compound to apply to the fastener.

Scheme 5

Scheme 5: Prevailing Torque Fasteners
CalloutComponent Name
1Prevailing Torque Nut, Center Lock Type
2Prevailing Torque Nut, Top Lock Type
3Prevailing Torque Nut, Nylon Patch Type
4Prevailing Torque Nut, Nylon Washer Insert Type
5Prevailing Torque Nut, Nylon Insert Type
6Prevailing Torque Bolt, Dry Adhesive Coating Type
7Prevailing Torque Bolt, Thread Profile Deformed Type
8Prevailing Torque Bolt, Nylon Strip Type
9Prevailing Torque Bolt, Out-of-Round Thread Area Type

A prevailing torque fastener may be reused ONLY if

  1. The fastener and the fastener counterpart are clean and not damaged
  2. There is no rust on the fastener
  3. The fastener develops the specified minimum torque against its counterpart prior to the fastener seating
ApplicationSpecification
MetricEnglish
All Metal Prevailing Torque Fasteners
6 mm0.4 N.m4 lb in
8 mm0.8 N.m7 lb in
10 mm1.4 N.m12 lb in
12 mm2.1 N.m19 lb in
14 mm3 N.m27 lb in
16 mm4.2 N.m37 lb in
20 mm7 N.m62 lb in
24 mm10.5 N.m93 lb in
Nylon Interface Prevailing Torque Fasteners
6 mm0.3 N.m3 lb in
8 mm0.6 N.m5 lb in
10 mm1.1 N.m10 lb in
12 mm1.5 N.m13 lb in
14 mm2.3 N.m20 lb in
16 mm3.4 N.m30 lb in
20 mm5.5 N.m49 lb in
24 mm8.5 N.m75 lb in

Metric Prevailing Torque Fastener Minimum Torque Development

ApplicationSpecification
MetricEnglish
All Metal Prevailing Torque Fasteners
1/4 in0.5 N.m4.5 lb in
5/16 in0.8 N.m7.5 lb in
3/8 in1.3 N.m11.5 lb in
7/16 in1.8 N.m16 lb in
1/2 in2.3 N.m20 lb in
9/16 in3.2 N.m28 lb in
5/8 in4 N.m36 lb in
3/4 in7 N.m54 lb in
Nylon Interface Prevailing Torque Fasteners
1/4 in0.3 N.m3 lb in
5/16 in0.6 N.m5 lb in
3/8 in1 N.m9 lb in
7/16 in1.3 N.m12 lb in
1/2 in1.8 N.m16 lb in
9/16 in2.5 N.m22 lb in
5/8 in3.4 N.m30 lb in
3/4 in5 N.m45 lb in

English Prevailing Torque Fastener Minimum Torque Development

Thread Inserts

General Purpose Thread Repair Kits.

These kits are available commercially.

Repair Procedure

  1. Determine the size, the pitch, and the depth of the damaged thread. If necessary, adjust the stop collars on the cutting tool and tap to the required depth.
  2. Drill out the damaged threads. Clean out any chips.
  3. Lubricate the tap with light engine oil. Tap the hole. Clean the threads.
  4. Thread the thread insert onto the mandrel of the installer. Engage the tang of the insert onto the end of the mandrel.
  5. Lubricate the insert with light engine oil, except when installing in aluminum and install the insert.
  6. If the tang of the insert does not break off when backing out the installer, break the tang off with a drift.

Registered and Non-Registered Trademarks

Listed below are Registered Trademarks (®) or Non-Registered Trademarks (™) which may appear in this service manual.

A
AC®
ACCUTURN®
ACDelco®
Active Fuel Management™
Acuzinc®
Airbank®
Allison®
AMMCO®
AUTOFUSE®
AUTOTRAC®
B
Bendix®
Bluetooth®
BON-AMI®
Bosch®
Bose®
C
Catapillar®
CAT®
C-Quam®
D
Delco®
Delco Bose®
Delco Electronics®
Delco Freedom®
Delco LOC II®
Delco Moraine®
Delco Remy®
Delco Sound®
Delco Supreme®
Delco Tech®
DELCORE®
Delphi®
DEX-COOL®
DEXOIL®
DEXRON®
DEXSTEER™
DNR®
Dolby®
DR®
Duracell®
Duraguard®
Durastop®
Duramax™
E
Eaton Corporation®
EMD®
ETR®
F
FLO-LITE®
G
General Motors®
GM®
GM Goodwrench Service®
GM Optikleen®
GM Parts™
GM Pass®
GM Ultralite®
GMAC®
Goodwrench®
GTP®
H
Homelink™
HYDRA-MATIC®
I
Illumination®
INSTA-TRAC®
Intune®
L
LOCTITE™
M
MAGNASTEER®
Maxifuse®
Metripack®
Micropack®
Minifuse®
Mr Goodwrench®
N
Northstar®
O
OnStar®
Optikleen®
P
PASS-KEY®
PASS-KEYII®
PASSLOCK™
PK3®
Posidrive®
Pro®
Q
Quad 4®
R
RAINSENSE™
Rapid Fire®
S
ScotchBrite™
Scotchguard™
Signals®
Sikkens™
Soft-Ray®
Solar-Ray®
Stabilitrak®
Sunrayce®
Superlube®
Syclone®
T
Tech 2®
Techline®
Teflon®
Tefzel®
Theft-I®
Theftlock®
Tiltmaster®
TORX®
Transjel®
Transguide®
Twilight Sentinel®
U
Ultralite®
V
Velcro®
W
Weatherpack™

Registered and Non-Registered Trademarks

Scheme 6

Scheme 6: Front Side Door Lock Cylinder Coding

The door lock cylinder uses 6 of the 8 cut positions, 3 through 8. The tumbler positions are staggered from side to side, 3 on one side and 3 on the other, are not self-retaining, and are not snap in.

  1. Insert two springs (4) into the two spring wells in the head of the lock cylinder.
  2. Snap the shutter assembly (5) onto the cylinder as is shown in the illustration.
  3. Hold the cylinder (1) so the spring pockets faces up (spring pocket nearest to the back of the key head).
  4. Insert the tumbler springs (2) into the 3 spring pockets.
  5. Install the tumbler (3) for key cut position three in the slot nearest to the back of the key head in the lock cylinder. Install the remaining tumblers, key cut positions 5 and 7, following the key code and same process, use tumblers identified as 11 to 14. Tumbler 11 to used when key code cut is #1, 12 is #2, 13 is #3 and 14 is #4.
  6. Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
  7. Turn the cylinder so the side spring wells faces up. Remove the key and hold the tumblers.
  8. Insert the tumbler springs into the 3 spring pockets.
  9. The first tumbler closest to the front of the lock cylinder to be loaded will be the fourth key cut position, the fourth number in the key code. Install the remaining tumblers for the key cut positions 6 and 8, use tumblers identified as 1 to 4.
  10. Check the correct loading of the tumblers by inserting the key into the cylinder. All of the tumblers should be flush with the lock cylinder body. Remove the key and hold the tumblers in place.
  11. Insert key and lightly lubricate the cylinder body diameter and tumbler surfaces and a small amount in the head of the cylinder using the supplied grease.
  12. Insert the lock cylinder (1) onto the case (6). Remove the key.
  13. Align the lock cylinder cap (7) and secure by pressing the cap into place with light hand pressure.
  14. Assemble the lever (8) and the e-clip (9) to retain the lever assembly as shown in the illustration.
  15. Insert the key and rotate the lock to check for proper assembly and smooth operation.

Scheme 7

Scheme 7: Lock Cylinder Coding - Ignition

The ignition lock cylinder uses 8 key cut positions, 1-8. The ignition cylinder tumblers (3) are located on alternate sides of the cylinder (5). They are not snap-in and are not self-retaining. It follows the key code with the first tumbler being the first depth of the key code, closest to the head of the key.

  1. Hold the ignition cylinder assembly (5) so the side with the tumbler spring pocket located closest to the head of the cylinder is facing up.
  2. Insert the tumbler spring (7) into each of the 4 spring pockets of the cylinder assembly. This side of the cylinder used left tumblers.
  3. The first tumbler (3) to be loaded will be the first key cut position, which is the first number in the key code. Install the tumbler in the slot over the spring. Install the remaining right tumblers following the key code and same process, pressing the tumblers in place until they are secure.
  4. Rotate the cylinder assembly. Insert the tumbler spring into each of the spring pockets of the cylinder assembly. This side of the cylinder used right tumblers.
  5. The first tumbler (3) to be loaded will be the second key cut position, the second number in the key code. Install the first tumbler in the slot over the spring. Install the remaining left tumblers following the key code and same process, pressing the tumblers in place until they are secure.
  6. Inspect for correct loading of the tumblers by inserting the key into the cylinder. All tumblers should drop flush with the lock cylinder body diameter.
  7. With the key in the cylinder assembly insert the round connector (6), insert the retainer spring (2) in the retainer slot located in the cylinder assembly. Insert the retainer (1) lining it up in the slot over the spring. Depress the retainer and hold.
  8. Insert the cylinder into the sleeve (4) as shown in the print. Make sure the actuator stays located properly in the cylinder.
  9. When the key is removed, the lock should stay together.
  10. Lightly lubricate the outside surface in the tumbler area of in the lock body and down the key slot using the provided grease. Insert and extract the key 5 times to lubricate the keyway.
  11. Insert the key and function the lock 3 times to distribute the grease inside the sleeve.
  12. Verify the key position for inserting the lock into the column.

Scheme 8

Scheme 8: Lifting and Jacking the Vehicle
WARNINGTo avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist.
WARNINGTo avoid any vehicle damage, serious personal injury or death, always use the jackstands to support the vehicle when lifting the vehicle with a jack.
CAUTIONPerform the following steps before beginning any vehicle lifting or jacking procedure: Remove or secure all of the vehicle contents in order to avoid any shifting or any movement that may occur during the vehicle lifting or jacking procedure. The lifting equipment or the jacking equipment weight rating must meet or exceed the weight of the vehicle and any vehicle contents. The lifting equipment or the jacking equipment must meet the operational standards of the lifting equipment or jacking equipment manufacturer. Perform the vehicle lifting or jacking procedure on a clean, hard, dry, level surface. Perform the vehicle lifting or jacking procedure only at the identified lift points. DO NOT allow the lifting equipment or jacking equipment to contact any other vehicle components. Failure to perform the previous steps could result in damage to the lifting equipment or the jacking equipment, the vehicle, and/or the vehicle contents.

Vehicle Lifting-Frame Contact Lift

Front Lift Pads

When lifting the vehicle with a frame-contact lift, place the front lift pads approximately 12.2 in (310 mm) inboard from the front pinchweld flanges.

Rear Lift Pads

When lifting the vehicle with a frame-contact lift, place the rear lift pads 10.0 in (255 mm) inboard from the rear pinchweld flanges.

Vehicle Jacking

Note. Only the left side or the right side of the rear of the vehicle can be lifted at a time when using these jacking point. The floor jack pad must not contact the oil pan, splash shield or the steering linkage.

Under the Rear Suspension

Lift the rear of the vehicle by placing the floor jack lift pad on either side of the suspension cradle, inboard and forward of the rear suspension, as shown.

Under the Center of the Front Suspension Frame

Lift the front of the vehicle by placing the floor jack lift pad at the center of the front suspension frame, as shown.

Supporting the Vehicle with Jackstands

Place jackstands ONLY under strong and stable vehicle structures.