Engine Cooling System: Removal & Installation Chevrolet Cruze I facelift

Removal Procedure

Note. Use only a GM released anti-freeze mixture and ensure a concentration of 50 percent water to 50 percent antifreeze. Antifreeze does not just prevent the cooling system from freezing up, it also protects all the components that are in contact with coolant from rust/limescale deposits. As a result, antifreeze should always be added, even in tropical countries. In addition to the anti-freeze mixture, water quality also plays an important role. Potable tap water should normally suffice to fulfil this requirement. The quality of regenerated sea water is not suitable.

1. Open the cooling system by removing the radiator surge tank cap.
2. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(ref-543791-S28986728202013042400000) .
3. Install a drain hose, slowly open the drain screw (1) and allow the to drain out max. 1.5 liter (1.36 quarts) coolant fluid into a clean measuring pincher.
4. Lower the vehicle.
5. Remove the engine coolant air bleed hose (6), remove the clamp.
6. Remove the radiator surge tank engine hose (5), remove the clamp.
7. Remove radiator surge tank clip (2).
8. Disconnect coolant level sensor wiring harness plug (4).
9. Remove the radiator surge tank (1), unclip from the bracket (3).

Installation Procedure

1. Install the radiator surge tank (1) and clip into the bracket (3).
2. Connect coolant level sensor wiring harness plug (4).
3. Install radiator surge tank clip (2).
4. Install the radiator surge tank engine hose (5), install the clamp.
5. Install the engine coolant air bleed hose (6), install the clamp.
6. Refill the radiator surge tank with the coolant fluid, which has been drained out before.

1. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
2. Loosen the hose clamp (4).
3. Remove the radiator surge tank hose (3) from the surge tank (5).
4. Loosen the clamp (2).
5. Remove the radiator surge tank hose (3) from the radiator outlet hose (1).

1. Install the radiator surge tank outlet hose (3) to the radiator outlet hose (1).
2. Install the clamp (2).
3. Install the radiator surge tank outlet hose (3) to the surge tank (5).
4. Install the clamp (4).
5. Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .

Scheme 5

Radiator Inlet Hose Replacement (1.4L LUV)

1. Disconnect the battery. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000) .
2. Unclip the engine control module, if necessary.
3. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(ref-543791-S28986728202013042400000) .
4. Place a drain pan below the vehicle.
5. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
6. Loosen the radiator inlet hose clamp (2).
7. Remove the radiator inlet hose (3) from the radiator (1).
8. Loosen the radiator inlet hose clamp (4).
9. Remove the radiator inlet hose (3) from the thermostat housing (5).

1. Install the radiator inlet hose (3) to the thermostat housing (5).
2. Install the radiator inlet hose clamp (4).
3. Install the radiator inlet hose (3) to the radiator (1).
4. Install the radiator inlet hose clamp (2).
5. Lower the vehicle.
6. Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
7. Clip in the engine control module, if necessary.
8. Connect the battery. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000) .

Scheme 6

Radiator Outlet Hose Replacement (1.4L LUV)

1. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000)
2. Loosen the hose clamp (1).
3. Remove the radiator outlet hose assembly (3) from the water pump.
4. Unclip the clamp (2).
5. Remove the radiator outlet hose assembly (3) from the radiator.
6. Loosen the clamp (3).
7. Remove the radiator outlet hose (1) from the radiator surge tank outlet hose (2).
8. Unclip the radiator outlet hose (1) from the 2 clips (4).

1. Clip in the radiator outlet hose (1) into the 2 clips (4).
2. Install the radiator outlet hose (1) to the radiator surge tank outlet hose (2).
3. Install the clamp (3).
4. Install the radiator surge tank outlet hose assembly (3) to the radiator.
5. Clip in the clamp (2).
6. Install the radiator surge tank outlet hose assembly (3) to the water pump.
7. Install the hose clamp (1).
8. Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000)

1. Disconnect battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000) .
2. Remove the front bumper fascia. Refer to «Front Bumper Fascia Replacement»(ref-543806-S15561577522013042400000) .
3. Remove the radiator upper air seal.
4. Remove the left and right side radiator air baffles.
5. Remove the charge air cooler inlet air hose from the charge air cooler. Refer to «Charge Air Cooler Inlet Air Hose Replacement»(ref-543849-S18912258112013042400000) .
6. Remove the charge air cooler outlet air hose from the charge air cooler. Refer to «Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission)»(ref-543849-S22456155222013042400000) , «Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission)»(ref-543849-S15180358002013042400000) .
7. Unclip the transmission fluid cooler (1) from the radiator.
8. Reposition the transmission fluid cooler (1) away from the radiator and secure.
9. Unclip the air conditioning condenser (2) from the charge air cooler (1).
10. Reposition the air conditioning condenser (2) forward and below the front bumper impact bar.
11. Unclip the charge air cooler (2) from the radiator (1).
12. Lift the charge air cooler (2) up and away from the radiator (1).

1. Clip the charge air cooler (2) to the radiator (1).
2. Clip the air conditioning condenser (2) to the charge air cooler (1).
3. Clip the transmission fluid cooler (1) to the radiator.
4. Install the charge air cooler inlet air hose to the charge air cooler. Refer to «Charge Air Cooler Inlet Air Hose Replacement»(ref-543849-S18912258112013042400000) .
5. Install the charge air cooler outlet air hose to the charge air cooler. Refer to «Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission)»(ref-543849-S22456155222013042400000) , «Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission)»(ref-543849-S15180358002013042400000) .
6. Install the left and right side radiator air baffles.
7. Install the radiator upper air seal.
8. Install the front bumper fascia. Refer to «Front Bumper Fascia Replacement»(ref-543806-S15561577522013042400000) .
9. Connect battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000) .

1. Disconnect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000) .
2. Remove the front bumper fascia. Refer to «Front Bumper Fascia Replacement»(ref-543806-S15561577522013042400000) .
3. Remove the radiator upper air seal.
4. Remove the left and right side radiator air baffles.
5. Remove the charge air cooler inlet air hose from the charge air cooler. Refer to «Charge Air Cooler Inlet Air Hose Replacement»(ref-543849-S18912258112013042400000) .
6. Remove the charge air cooler outlet air hose from the charge air cooler. Refer to «Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission)»(ref-543849-S22456155222013042400000) , «Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission)»(ref-543849-S15180358002013042400000) .
7. Unclip the air conditioning condenser (2) from the charge air cooler (1).
8. Reposition the air conditioning condenser (2) forward and below the front bumper impact bar.
9. Unclip the charge air cooler (2) from the radiator (1).
10. Lift the charge air cooler (2) up and away from the radiator (1).

1. Clip the charge air cooler (2) to the radiator (1).
2. Clip the air conditioning condenser (2) to the charge air cooler (1).
3. Install the charge air cooler inlet air hose to the charge air cooler. Refer to «Charge Air Cooler Inlet Air Hose Replacement»(ref-543849-S18912258112013042400000) .
4. Install the charge air cooler outlet air hose to the charge air cooler. Refer to «Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission)»(ref-543849-S22456155222013042400000) , «Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission)»(ref-543849-S15180358002013042400000) .
5. Install the left and right side radiator air baffles.
6. Install the radiator upper air seal.
7. Install the front bumper fascia. Refer to «Front Bumper Fascia Replacement»(ref-543806-S15561577522013042400000) .
8. Connect battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000) .

1. Open the hood.
2. Place a collection basin under the vehicle.
3. Disconnect the throttle body heater inlet hose connector from the engine coolant thermostat housing (1).
4. Loosen the clamp and disconnect the throttle body heater inlet hose connector from the throttle body (3).
5. Remove the throttle body heater inlet hose (2).

1. Install the throttle body heater inlet hose (2).
2. Connect the throttle body heater inlet hose to the throttle body (3) and install the clamp.
3. Connect the throttle body heater inlet hose (2) to the engine coolant thermostat housing (1).
4. Top off the coolant by filling to the bottom line (black arrow) on the coolant surge tank (1) if necessary.
5. Close the hood.

1. Open the hood.
2. Place a collection basin under the vehicle.
3. Clip out the throttle body heater outlet hose from the intake manifold.
4. Loosen the clamp and disconnect the throttle body heater outlet hose (2) from the radiator surge tank (1).
5. Disconnect the throttle body heater outlet hose connector from the throttle body (3).
6. Remove the throttle body heater outlet hose (2).

1. Install the throttle body heater outlet hose (2).
2. Connect the throttle body heater outlet hose connector to the throttle body (3)
3. Connect the throttle body heater outlet hose (2) to the radiator surge tank (1) and install the clamp.
4. Clip in the throttle body heater outlet hose to the intake manifold
5. Top off the coolant by filling to the bottom line (black arrow) on the coolant surge tank (1), if necessary.
6. Close the hood.

1. Disconnect battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000) .
2. Drain engine coolant. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000)
3. Remove the turbocharger oil feed pipe. Refer to «Turbocharger Oil Feed Pipe Replacement»(ref-543792-S37021838812013042400000) .
4. Remove the warm up three way catalytic converter. Refer to «Warm Up Three-Way Catalytic Converter Replacement»(ref-543831-S22858002732013042400000) .
5. Lower vehicle.
6. Remove the air cleaner outlet duct. Refer to «Air Cleaner Outlet Duct Replacement»(ref-543849-S23994364742013042400000) .
7. Remove the oil cooler outlet hose clamp (2).
8. Remove the oil cooler outlet hose (3) from the thermostat housing (1).
9. Remove the turbocharger coolant return pipe bolt (1) from the oil cooler housing.
10. Remove the turbocharger coolant return pipe clamp (2).
11. Remove the turbocharger coolant return pipe (3) from the oil cooler inlet pipe.
12. Disconnect the oil pressure indicator switch wiring harness plug.
13. Remove the oil cooler inlet hose clamp (1) and remove the oil cooler inlet hose from the water outlet.
14. Remove the engine oil cooler bolt (5).
15. Remove the engine oil cooler inlet pipe bolt (4).
16. Remove the engine oil cooler inlet pipe (2) and the seal ring (3).
17. Raise vehicle.
18. Remove the oil cooler outlet pipe bolt (1) from the engine block.
19. Remove the oil cooler outlet pipe (2) in compound with the oil cooler outlet hose.
20. Lower vehicle.
21. Remove the 2 oil cooler bolts (1).
22. Raise vehicle.
23. Remove the oil cooler (1) in compound with the oil cooler gasket (2) and the seal ring (3).
24. Remove the oil pressure indicator switch from the oil cooler.

1. Install the oil pressure indicator switch to the oil cooler. Use a NEW seal ring.
2. Tighten the oil pressure indicator switch to 20 N.m (15 lb ft).
3. Clean the sealing surfaces.
4. Install the oil cooler (1) in compound with a NEW oil cooler gasket (2) and a NEW seal ring (3).
5. Lower vehicle.
6. Install the 2 oil cooler bolts (1) and hand tighten.
7. Install the engine oil cooler inlet pipe (2) in compound with a NEW seal ring (3).
8. Install the oil cooler inlet hose to the water outlet and install the oil cooler inlet hose clamp (1).
9. Install the engine oil cooler bolt (5).
10. Install the engine oil cooler inlet pipe bolt (4) and tighten to 10 N.m (89 lb in).
11. Tighten the 3 engine oil cooler bolts to 20 N.m (15 lb ft).
12. Install the turbocharger coolant return pipe (3) to the oil cooler inlet pipe.
13. Install the turbocharger coolant return pipe clamp (2).
14. Install turbocharger coolant return pipe bolt (1) and tighten to 10 N.m (89 lb in).
15. Connect the oil pressure indicator switch wiring harness plug.
16. Raise vehicle.
17. Install the oil cooler outlet pipe (2) in compound with the oil cooler outlet hose to the oil cooler.
18. Install the oil cooler outlet pipe bolt (1) to the engine block and tighten to 10 N.m (89 lb in).
19. Install the warm up three way catalytic converter. Refer to «Warm Up Three-Way Catalytic Converter Replacement»(ref-543831-S22858002732013042400000) .
20. Install the oil cooler outlet hose (3) to the thermostat housing (1).
21. Install the oil cooler outlet hose clamp (2).
22. Install the air cleaner outlet duct. Refer to «Air Cleaner Outlet Duct Replacement»(ref-543849-S23994364742013042400000) .
23. Install the turbocharger oil feed pipe and the exhaust manifold heat shield. Refer to «Turbocharger Oil Feed Pipe Replacement»(ref-543792-S37021838812013042400000) .
24. Connect battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000) .
25. Fill engine coolant. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .

Engine Oil Cooler Replacement (1.8L LUW and LWE)

1. Remove the exhaust manifold. Refer to «Exhaust Manifold Replacement»(ref-543831-S09736010702013042400000) .
2. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
3. Remove the 2 engine oil cooler outlet pipe bolts (1).
4. Remove the engine oil cooler outlet pipe (2) from the engine oil cooler housing and the engine coolant thermostat housing.
5. Remove the 2 engine oil cooler outlet pipe gaskets.
6. Remove the 5 engine oil cooler housing bolts (2).
7. Remove the engine oil cooler housing (1).
8. Remove the 2 engine oil cooler housing gaskets.
9. Remove the engine oil cooler inlet pipe (3).
10. Remove the 2 engine oil cooler inlet pipe gaskets.
11. Remove the 6 engine oil cooler bolts (2) and the engine oil cooler (1) from the engine oil cooler housing.
12. Remove the engine oil cooler gasket.

1. Clean the engine oil cooler to engine oil cooler housing sealing surfaces.
2. Install a NEW engine oil cooler gasket.
3. Install the engine oil cooler (1) to the engine oil cooler housing.
4. Install the 6 engine oil cooler bolts (2) and tighten to 8 N.m (71 lb in).
5. Install the 2 NEW engine oil cooler inlet pipe gaskets.
6. Install the engine oil cooler inlet pipe (3).
7. Install the 2 NEW engine oil cooler housing gaskets.
8. Install the engine oil cooler housing (1).
9. Install the 5 engine oil cooler housing bolts (2) and tighten to 25 N.m (19 lb ft).
10. Clean the engine oil cooler outlet pipe sealing surfaces.
11. Install the 2 NEW engine oil cooler outlet pipe gaskets.
12. Install the engine oil cooler outlet pipe (2) to the engine oil cooler housing and the engine coolant thermostat housing.
13. Install the 2 engine oil cooler outlet pipe bolts (1) and tighten to 8 N.m (71 lb in).
14. Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
15. Install the exhaust manifold. Refer to «Exhaust Manifold Replacement»(ref-543831-S09736010702013042400000) .

1. Disconnect battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000)
2. Drain engine coolant. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000)
3. Remove the air cleaner outlet duct. Refer to «Air Cleaner Outlet Duct Replacement»(ref-543849-S23994364742013042400000)
4. Remove the oil cooler outlet hose clamp (2).
5. Remove the oil cooler outlet hose (3) from the thermostat housing (1).
6. Remove the warm up three way catalytic converter. Refer to «Warm Up Three-Way Catalytic Converter Replacement»(ref-543831-S22858002732013042400000)
7. Remove the oil cooler outlet pipe bolt (1) from the engine block.
8. Remove the oil cooler outlet pipe (2) in compound with the oil cooler outlet hose.
9. Remove the oil cooler outlet hose clamp.
10. Remove the oil cooler outlet hose from the oil cooler outlet pipe.

1. Install the oil cooler outlet hose to the oil cooler outlet pipe.
2. Install the oil cooler outlet hose clamp.
3. Install the oil cooler outlet pipe (2) in compound with the oil cooler outlet hose to the oil cooler.
4. Install the oil cooler outlet pipe bolt (1) to the engine block and tighten to 10 N.m (89 lb in).
5. Install the warm up three way catalytic converter. Refer to «Warm Up Three-Way Catalytic Converter Replacement»(ref-543831-S22858002732013042400000)
6. Install the oil cooler outlet hose (3) to the thermostat housing (1).
7. Install the oil cooler outlet hose clamp (2).
8. Install the air cleaner outlet duct. Refer to «Air Cleaner Outlet Duct Replacement»(ref-543849-S23994364742013042400000)
9. Install the turbocharger oil feed pipe and the exhaust manifold heat shield. Refer to «Turbocharger Oil Feed Pipe Replacement»(ref-543792-S37021838812013042400000)
10. Connect battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000)
11. Fill engine coolant. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000)

Scheme 7

Engine Oil Cooler Inlet Hose Replacement

1. Drain coolant fluid. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
2. Remove the warm up three way catalytic converter. Refer to «Warm Up Three-Way Catalytic Converter Replacement»(ref-543831-S22858002732013042400000) .
3. Remove the engine oil cooler inlet hose from the engine oil cooler inlet pipe. Refer to «Engine Oil Cooler Inlet Hose Replacement»(ref-543824-S15273963122013042400000) .
4. Remove the turbocharger coolant return pipe hose clamp (3).
5. Remove the turbocharger coolant return pipe hose (2) from the engine oil cooler inlet pipe.
6. Remove the turbocharger coolant return pipe bolt (1).
7. Remove the engine oil cooler bolt (1).
8. Remove the engine oil cooler inlet pipe bolt (4).
9. Remove the engine oil cooler inlet pipe (2) and the seal ring (3).

1. Install the engine oil cooler inlet pipe (2) in compound with a NEW seal ring (3).
2. Install the engine oil cooler bolt (1).
3. Install the engine oil cooler inlet pipe bolt (4) and tighten to 10 N.m (89 lb in).
4. Tighten the engine oil cooler bolt (1) to 20 N.m (15 lb ft).
5. Install the turbocharger coolant return pipe hose (2) to the engine oil cooler inlet pipe.
6. Install the turbocharger coolant return pipe hose clamp (3).
7. Install turbocharger coolant return pipe bolt (1) and tighten to 10 N.m (89 lb in).
8. Install the engine oil cooler inlet hose to the engine oil cooler inlet pipe. Refer to «Engine Oil Cooler Inlet Hose Replacement»(ref-543824-S15273963122013042400000) .
9. Install the warm up three way catalytic converter. Refer to «Warm Up Three-Way Catalytic Converter Replacement»(ref-543831-S22858002732013042400000) .
10. Fill up coolant fluid. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .

Scheme 8

Engine Oil Cooler Inlet Pipe Replacement (1.8L LUW and LWE)

1. Remove the exhaust manifold. Refer to «Exhaust Manifold Replacement»(ref-543831-S09736010702013042400000) .
2. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
3. Remove the 2 engine oil cooler outlet pipe bolts (1).
4. Remove the engine oil cooler outlet pipe (2) from the engine oil cooler housing and the engine coolant thermostat housing.
5. Remove the 2 engine oil cooler outlet pipe gaskets.

1. Clean the engine oil cooler outlet pipe sealing surfaces.
2. Install the 2 NEW engine oil cooler outlet pipe gaskets.
3. Install the engine oil cooler outlet pipe (2) to the engine oil cooler housing and the engine coolant thermostat housing.
4. Install the 2 engine oil cooler outlet pipe bolts (1) and tighten to 8 N.m (71 lb in).
5. Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
6. Install the exhaust manifold. Refer to «Exhaust Manifold Replacement»(ref-543831-S09736010702013042400000) .

1. Remove and reposition the front end upper tie bar rearward. Refer to «Front End Upper Tie Bar Replacement»(ref-543817-S38085266662013042400000) .
2. Disconnect battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000) .
3. Remove the radiator upper air seal.
4. Remove the left and right side radiator air baffles.
5. Position the radiator assembly forward for engine coolant fan shroud access.
6. Disconnect the engine coolant fan resistor wiring harness connector (1) and remove the ground cable nut.
7. Remove the wiring harness (3) and clips.
8. Unclip the engine coolant fan shroud (1) from the four mounting points shown.
9. Remove the engine coolant fan shroud (1). Slide the engine coolant fan shroud (1) toward the right side of the vehicle. Lift the left hand side of the engine coolant fan shroud (1) up. Remove the engine coolant fan shroud (1) from the vehicle.
10. Remove the engine coolant fan resistor (1) by uncliping the retainer clip (2).
11. Unclip the engine coolant fan resistor wiring harness (arrows) from the shroud.
12. Remove the 3 engine coolant fan engine bolts (3) from the engine coolant fan.
13. Remove the engine coolant fan.

1. Install the engine coolant fan.
2. Install the 3 engine coolant fan engine bolts (3) to the engine coolant fan and tighten.
3. Clip in the engine coolant fan resistor wiring harness (arrows) to the shroud.
4. Install the engine coolant fan resistor (1) by clipping the retainer clip (2).
5. Install the engine coolant fan shroud (1). Lower the right hand side of the engine coolant fan shroud (1) behind the radiator. Slide the engine coolant fan shroud (1) toward the left side of the vehicle.
6. Clip in the engine coolant fan shroud (1) to the four mounting points shown.
7. Connect the engine coolant fan resistor wiring harness connector (1).
8. Install the wiring harness (3) and clips.
9. Install the front end upper tie bar. Refer to «Front End Upper Tie Bar Replacement»(ref-543817-S38085266662013042400000) .
10. Install the left and right side radiator air baffles.
11. Install the radiator upper air seal.
12. Connect battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000) .

1. Disconnect the negative cable from the battery. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000) .
2. Disconnect the engine coolant fan resistor wiring harness plug.
3. Remove the engine coolant fan resistor bolt (2).
4. Remove the engine coolant fan resistor (1).

1. Install the engine coolant fan resistor (1).
2. Install the engine coolant fan resistor bolt (2) and tighten to 4 N.m (36 lb in).
3. Connect the engine coolant fan resistor wiring harness plug.
4. Connect the negative cable to the battery. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000) .

Scheme 9

Engine Coolant Level Indicator Module Replacement

1. Remove the turbocharger. Refer to «Turbocharger Replacement»(ref-543792-S04545202932013042400000) .
2. Remove the turbocharger coolant feed pipe from quick fitting connector. Refer to «Turbocharger Disassemble»(ref-543792-S37485914732013042400000) .

1. Install the turbocharger coolant feed pipe to the quick fitting connector. Refer to «Turbocharger Assemble»(ref-543792-S25501802652013042400000) .
2. Install the turbocharger. Refer to «Turbocharger Replacement»(ref-543792-S04545202932013042400000) .

1. Remove the turbocharger. Refer to «Turbocharger Replacement»(ref-543792-S04545202932013042400000) .
2. Remove the turbocharger coolant return pipe from quick fitting connector. Refer to «Turbocharger Disassemble»(ref-543792-S37485914732013042400000) .
3. Replace the quick fitting connector. Refer to «Turbocharger Disassemble»(ref-543792-S37485914732013042400000) .

1. Install the turbocharger coolant return pipe to the quick fitting connector. Refer to «Turbocharger Disassemble»(ref-543792-S37485914732013042400000) .
2. Install the turbocharger. Refer to «Turbocharger Replacement»(ref-543792-S04545202932013042400000) .

1. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
2. Remove the air cleaner outlet duct. Refer to «Air Cleaner Outlet Duct Replacement»(ref-543849-S23994364742013042400000) .
3. Disconnect the positive crankcase ventilation pipe from the turbocharger. Refer to «Positive Crankcase Ventilation Hose/Pipe/Tube Replacement»(ref-543792-S07376807742013042400000) .
4. Remove the radiator outlet hose from the engine coolant thermostat housing. Refer to «Radiator Outlet Hose Replacement (1.8L LUW and LWE)»(ref-543824-S25267812862013042400000) , «Radiator Outlet Hose Replacement (1.4L LUV)»(ref-543824-S22337512442013042400000) .
5. Disconnect the engine coolant temperature sensor wiring harness connector.
6. Remove the engine oil cooler outlet hose clamp (2).
7. Remove the engine oil cooler outlet hose (3) from the engine coolant thermostat housing.
8. Remove the 3 engine coolant thermostat housing bolts (4).
9. Remove the engine coolant thermostat housing (5) and the seal ring (1).

1. Clean the sealing surfaces.
2. Install the engine coolant thermostat housing (5) along with a NEW seal ring (1).
3. Install the 3 engine coolant thermostat housing bolts (4) and tighten to 8 N.m(71 lb in).
4. Install the engine oil cooler outlet hose (3) to the engine coolant thermostat housing.
5. Install the engine oil cooler outlet hose clamp (2).
6. Connect the engine coolant temperature sensor wiring harness connector.
7. Install the radiator outlet hose to the engine coolant thermostat housing. Refer to «Radiator Outlet Hose Replacement (1.8L LUW and LWE)»(ref-543824-S25267812862013042400000) , «Radiator Outlet Hose Replacement (1.4L LUV)»(ref-543824-S22337512442013042400000) .
8. Connect the positive crankcase ventilation pipe to the turbocharger. Refer to «Positive Crankcase Ventilation Hose/Pipe/Tube Replacement»(ref-543792-S07376807742013042400000) .
9. Install the air cleaner outlet duct. Refer to «Air Cleaner Outlet Duct Replacement»(ref-543849-S23994364742013042400000) .
10. Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .

1. Open the hood.
2. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(ref-543791-S28986728202013042400000) .
3. Place a drain pan below the vehicle.
4. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
5. Loosen the radiator inlet hose clamp (2).
6. Remove the radiator inlet hose (3) from the engine coolant thermostat (1).
7. Remove the throttle body heater inlet hose (2) from the engine coolant thermostat (1).
8. Remove the heater outlet hose from the engine coolant thermostat housing. Refer to «Heater Outlet Hose Replacement (1.8L LUW)»(ref-543813-S26686016712013042400000) , «Heater Outlet Hose Replacement (1.4L LUV)»(ref-543813-S33825047472013042400000) , «Heater Outlet Hose Replacement (1.8L LWE)»(ref-543813-S40579568542013042400000) .
9. Remove the heater inlet hose from the engine coolant thermostat housing. Refer to «Heater Inlet Hose Replacement (1.8L LUW and LWE)»(ref-543813-S33247377832013042400000) , «Heater Inlet Hose Replacement (1.4L LUV)»(ref-543813-S22716519932013042400000) .
10. Remove the thermostat housing bracket nut.
11. Remove the thermostat housing bracket.
12. Disconnect the engine coolant temperature sensor connector (1).
13. Remove the 2 engine oil cooler pipe bolts (6).
14. Remove the engine oil cooler pipe (5).
15. Remove the engine oil cooler pipe seals (4, 7).
16. Remove the 4 engine coolant thermostat housing bolts (3).
17. Remove the thermostat housing (2).
18. Remove the thermostat housing seal (8).

1. Clean sealing surface.
2. Install a NEW engine coolant thermostat housing seal (8).
3. Install the engine coolant thermostat housing (2).
4. Install the 4 engine coolant thermostat housing bolts (3) and tighten to 2 N.m (18 lb in).
5. Tighten the 4 engine coolant thermostat housing bolts to 8 N.m (71 lb in) in sequence (1-2-3-4).
6. Install NEW engine oil cooler pipe seals (4, 7).
7. Install the engine oil cooler pipe (5).
8. Install the 2 engine oil cooler pipe bolts (6) and tighten to 8 N.m (71 lb in).
9. Install the heater inlet hose to the engine coolant thermostat housing. Refer to «Heater Inlet Hose Replacement (1.8L LUW and LWE)»(ref-543813-S33247377832013042400000) , «Heater Inlet Hose Replacement (1.4L LUV)»(ref-543813-S22716519932013042400000) .
10. Install the heater outlet hose to the engine coolant thermostat housing. Refer to «Heater Outlet Hose Replacement (1.8L LUW)»(ref-543813-S26686016712013042400000) , «Heater Outlet Hose Replacement (1.4L LUV)»(ref-543813-S33825047472013042400000) , «Heater Outlet Hose Replacement (1.8L LWE)»(ref-543813-S40579568542013042400000) .
11. Connect the engine coolant temperature sensor connector (1).
12. Install the engine coolant thermostat housing bracket.
13. Install the engine coolant thermostat housing bracket nut and tighten to 6 N.m (53 lb in).
14. Install the throttle body heater inlet hose (2) to the engine coolant thermostat housing (1).
15. Install the radiator inlet hose (3) with the radiator inlet hose clamp (2) to the engine coolant thermostat (1).
16. Lower the vehicle.
17. Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .

1. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(ref-543791-S28986728202013042400000) .
2. Place a drain pan below the vehicle.
3. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
4. Loosen the radiator inlet hose clamp (2).
5. Remove the radiator inlet hose (3) from the engine coolant thermostat (1).
6. Remove the 4 engine coolant thermostat bolts (3).
7. Remove the engine coolant thermostat assembly (2).
8. Remove the engine coolant seal (1).

1. Clean the engine coolant sealing surfaces.
2. Install the engine coolant seal (1).
3. Install the engine coolant thermostat assembly (2).
4. Install the 4 engine coolant thermostat bolts (3) and tighten to 8 N.m (71 lb in).
5. Install the radiator inlet hose (3) with the radiator inlet hose clamp (2) to the engine coolant thermostat (1).
6. Lower the vehicle.
7. Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .

Scheme 10

Engine Coolant Air Bleed Hose Replacement (1.4L LUV)

Engine Coolant Air Bleed Hose Replacement (1.8L LUW and LWE)

Note. The engine coolant air bleed hose is the same part like the throttle body heater outlet hose.

Remove and install the engine coolant air bleed hose. Refer to Throttle Body Heater Outlet Hose Replacement .

1. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
2. Remove the charge air cooler outlet air hose from the throttle body. Refer to «Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission)»(ref-543849-S22456155222013042400000) , «Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission)»(ref-543849-S15180358002013042400000) .
3. Remove the engine coolant air bleed hose from the water outlet. Refer to «Engine Coolant Air Bleed Hose Replacement (1.8L LUW and LWE)»(ref-543824-S16366832492013042400000) , «Engine Coolant Air Bleed Hose Replacement (1.4L LUV)»(ref-543824-S25351460022013042400000) .
4. Remove the heater inlet hose from the water outlet. Refer to «Heater Inlet Hose Replacement (1.8L LUW and LWE)»(ref-543813-S33247377832013042400000) , «Heater Inlet Hose Replacement (1.4L LUV)»(ref-543813-S22716519932013042400000) .
5. Remove the radiator inlet hose from the water outlet. Refer to «Radiator Inlet Hose Replacement (1.4L LUV)»(ref-543824-S35597276172013042400000) , «Radiator Inlet Hose Replacement (1.8L LUW and LWE)»(ref-543824-S42866885402013042400000) .
6. Remove the engine oil cooler inlet hose from the water outlet. Refer to «Engine Oil Cooler Inlet Hose Replacement»(ref-543824-S15273963122013042400000) .
7. Disconnect the engine coolant temperature sensor (water outlet) wiring harness connector.
8. Remove the 3 water outlet bolts (3).
9. Remove the water outlet (2) and the water outlet seal ring (1).

1. Clean the sealing surfaces.
2. Install the water outlet (2) and a NEW water outlet seal ring (1).
3. Install the 3 water outlet bolts (3) and tighten to 8 N.m (71 lb in).
4. Connect the engine coolant temperature sensor (water outlet) wiring harness connector.
5. Install the engine oil cooler inlet hose to the water outlet. Refer to «Engine Oil Cooler Inlet Hose Replacement»(ref-543824-S15273963122013042400000) .
6. Install the radiator inlet hose to the water outlet. Refer to «Radiator Inlet Hose Replacement (1.4L LUV)»(ref-543824-S35597276172013042400000) , «Radiator Inlet Hose Replacement (1.8L LUW and LWE)»(ref-543824-S42866885402013042400000) .
7. Install the heater inlet hose to the water outlet. Refer to «Heater Inlet Hose Replacement (1.8L LUW and LWE)»(ref-543813-S33247377832013042400000) , «Heater Inlet Hose Replacement (1.4L LUV)»(ref-543813-S22716519932013042400000) .
8. Install the engine coolant air bleed hose to the water outlet. Refer to «Engine Coolant Air Bleed Hose Replacement (1.8L LUW and LWE)»(ref-543824-S16366832492013042400000) , «Engine Coolant Air Bleed Hose Replacement (1.4L LUV)»(ref-543824-S25351460022013042400000) .
9. Install the charge air cooler outlet air hose to the throttle body. Refer to «Charge Air Cooler Outlet Air Hose Replacement (Automatic Transmission)»(ref-543849-S22456155222013042400000) , «Charge Air Cooler Outlet Air Hose Replacement (Manual Transmission)»(ref-543849-S15180358002013042400000) .
10. Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .

1. Remove the air cleaner assembly. Refer to «Air Cleaner Assembly Replacement»(ref-543849-S17387024362013042400000) .
2. Remove the engine mount bracket. Refer to «Engine Mount Bracket Replacement - Right Side»(ref-543792-S17457982342013042400000) .
3. Remove the drive belt. Refer to «Drive Belt Replacement»(ref-543792-S33038378322013042400000) .
4. Loosen the 3 water pump pulley bolts (2) while holding the water pump pulley hub with a wrench.
5. Remove the 3 water pump pulley bolts (2).
6. Remove the water pump pulley (1).

1. Install the water pump pulley (1).
2. Install the 3 water pump pulley bolts (2).
3. Tighten the 3 water pump pulley bolts to 22 N.m (16 lb ft) while holding the water pump pulley hub with a wrench.
4. Install the drive belt. Refer to «Drive Belt Replacement»(ref-543792-S33038378322013042400000) .
5. Install the engine mount bracket. Refer to «Engine Mount Bracket Replacement - Right Side»(ref-543792-S17457982342013042400000) .
6. Install the air cleaner assembly. Refer to «Air Cleaner Assembly Replacement»(ref-543849-S17387024362013042400000) .

1. Remove the air cleaner housing. Refer to «Air Cleaner Assembly Replacement (1.8L LWE)»(ref-543850-S38837945042013042400000) , «Air Cleaner Assembly Replacement (1.8L LUW)»(ref-543850-S20808879582013042400000) .
2. Loosen the 3 water pump pulley bolts (1).
3. Remove the drive belt. Refer to «Drive Belt Replacement»(ref-543793-S08124873612013042400000) .
4. Remove the 3 water pump pulley bolts (1).
5. Remove the water pump pulley (2) from the water pump (3).

1. Install the water pump pulley (2) to the water pump (3).
2. Install the 3 water pump pulley bolts (1).
3. Install the drive belt. Refer to «Drive Belt Replacement»(ref-543793-S08124873612013042400000) .
4. Tighten the 3 water pump pulley bolts (1) to 20 N.m (15 lb ft).
5. Install the air cleaner housing. Refer to «Air Cleaner Assembly Replacement (1.8L LWE)»(ref-543850-S38837945042013042400000) , «Air Cleaner Assembly Replacement (1.8L LUW)»(ref-543850-S20808879582013042400000) .

1. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
2. Remove the engine coolant thermostat housing from water pump. Refer to «Engine Coolant Thermostat Housing Replacement (1.4L LUV)»(ref-543824-S33241088152013042400000) , «Engine Coolant Thermostat Housing Replacement (1.8L LUW and LWE)»(ref-543824-S20561011132013042400000) .
3. Remove the water pump pulley. Refer to «Water Pump Pulley Replacement (1.8L LUW and LWE)»(ref-543824-S12083541852013042400000) , «Water Pump Pulley Replacement (1.4L LUV)»(ref-543824-S09229893862013042400000)
4. Remove the heater outlet hose from the water pump. Refer to «Heater Outlet Hose Replacement (1.8L LUW)»(ref-543813-S26686016712013042400000) , «Heater Outlet Hose Replacement (1.4L LUV)»(ref-543813-S33825047472013042400000) , «Heater Outlet Hose Replacement (1.8L LWE)»(ref-543813-S40579568542013042400000) .
5. Remove the 5 water pump bolts (4) and the 5 long engine front cover bolts (3).
6. Remove the water pump (2).
7. Remove and DISCARD the water pump gasket (1).

1. Clean the sealing surfaces.
2. The water pump and engine front cover bolts are located as followed: Engine front cover special bolt without cone end 60 mm (2.362 in) (1). Engine front cover standard bolt with cone end 52 mm (2.047 in) (2). Water pump bolt 25 mm (0.984 in) (3).
3. Install the water pump (2) and a NEW water pump gasket (1).
4. Install the 5 water pump bolts (4) and the 5 engine front cover bolts (3) and tighten in a cross sequence to 8 N.m (71 lb in).
5. Install the heater outlet hose from the water pump. Refer to «Heater Outlet Hose Replacement (1.8L LUW)»(ref-543813-S26686016712013042400000) , «Heater Outlet Hose Replacement (1.4L LUV)»(ref-543813-S33825047472013042400000) , «Heater Outlet Hose Replacement (1.8L LWE)»(ref-543813-S40579568542013042400000) .
6. Install the water pump pulley. Refer to «Water Pump Pulley Replacement (1.8L LUW and LWE)»(ref-543824-S12083541852013042400000) , «Water Pump Pulley Replacement (1.4L LUV)»(ref-543824-S09229893862013042400000) .
7. Install the engine coolant thermostat housing to the water pump. Refer to «Engine Coolant Thermostat Housing Replacement (1.4L LUV)»(ref-543824-S33241088152013042400000) , «Engine Coolant Thermostat Housing Replacement (1.8L LUW and LWE)»(ref-543824-S20561011132013042400000) .
8. Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .

1. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
2. Remove the water pump pulley. Refer to «Water Pump Pulley Replacement (1.8L LUW and LWE)»(ref-543824-S12083541852013042400000) , «Water Pump Pulley Replacement (1.4L LUV)»(ref-543824-S09229893862013042400000) .
3. Remove the 5 water pump bolts (2).
4. Remove the water pump (1).
5. Remove and DISCARD the water pump seal ring.

1. Clean the 5 water pump threads.
2. Clean the water pump sealing surface.
3. Insert a NEW water pump seal ring.
4. Install the water pump (1).
5. Install the 5 water pump bolts (2) and tighten to 8 N.m (71 lb in).
6. Install the water pump pulley. Refer to «Water Pump Pulley Replacement (1.8L LUW and LWE)»(ref-543824-S12083541852013042400000) , «Water Pump Pulley Replacement (1.4L LUV)»(ref-543824-S09229893862013042400000) .
7. Refill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .

1. Remove and reposition the front end upper tie bar rearward. Refer to «Front End Upper Tie Bar Replacement»(ref-543817-S38085266662013042400000) .
2. Disconnect battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000) .
3. Remove the radiator upper air seal.
4. Remove the left and right side radiator air baffles.
5. Position the radiator assembly forward for engine coolant fan shroud access.
6. Disconnect the engine coolant fan resistor wiring harness plug (1) and remove the ground cable nut.
7. Remove the wiring harness (3) and clips.
8. Unclip the engine coolant fan shroud (1) at the four mounting points shown.
9. Remove the engine coolant fan shroud (1). Slide the engine coolant fan shroud (1) toward the right side of the vehicle. Lift the left hand side of the engine coolant fan shroud (1) up. Remove the engine coolant fan shroud (1) from the vehicle.

1. Install the engine coolant fan shroud (1). Lower the right hand side of the engine coolant fan shroud (1) behind the radiator. Slide the engine coolant fan shroud (1) toward the left side of the vehicle.
2. Clip in the engine coolant fan shroud (1) at the four mounting points shown.
3. Connect the engine coolant fan resistor wiring harness connector (1).
4. Install the wiring harness (3) and clips.
5. Install the front end upper tie bar. Refer to «Front End Upper Tie Bar Replacement»(ref-543817-S38085266662013042400000) .
6. Install the left and right side radiator air baffles.
7. Install the radiator upper air seal.
8. Connect battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000) .

1. Remove the charge air cooler. Refer to «Charge Air Cooler Replacement (Automatic Transmission)»(ref-543824-S32911928932013042400000) , «Charge Air Cooler Replacement (Manual Transmission)»(ref-543824-S33765812022013042400000) .
2. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
3. Disconnect the radiator outlet hose and the radiator inlet hose from the radiator. Refer to «Radiator Outlet Hose Replacement (1.8L LUW and LWE)»(ref-543824-S25267812862013042400000) , «Radiator Outlet Hose Replacement (1.4L LUV)»(ref-543824-S22337512442013042400000) , and «Radiator Inlet Hose Replacement (1.4L LUV)»(ref-543824-S35597276172013042400000) , «Radiator Inlet Hose Replacement (1.8L LUW and LWE)»(ref-543824-S42866885402013042400000) .
4. Remove the transmission fluid cooler inlet pipe from the radiator. Refer to «Transmission Fluid Cooler Inlet Pipe Replacement (1.4L LUV)»(ref-543857-S33840307122013042400000) .
5. Remove the transmission fluid auxiliary cooler pipe. Refer to «Transmission Fluid Cooler Hose/Pipe Replacement»(ref-543857-S08736951072013042400000) .
6. Use care and lay the transmission fluid cooler aside. Fix it in a suitable position so that the radiator is easy accessible.
7. Unclip the engine coolant fan shroud from the radiator.
8. Remove the 2 radiator upper bracket bolts (1) and the 2 radiator upper brackets (2).
9. Remove the radiator (1) from the 2 lower brackets (2).
10. Use care and rotate the radiator in order to gain more access for the removal.
11. Use care and lift the radiator up and away from the vehicle.

1. Use care and install the radiator (1).
2. Use care and rotate the radiator in order to get more access for the installation.
3. Install the radiator (1) to the 2 lower brackets (2).
4. Install the 2 radiator upper brackets (2).
5. Install the 2 radiator upper bracket bolts (1) and tighten to 22 N.m (16 lb ft).
6. Clip the engine coolant fan shroud to the radiator.
7. Install the transmission fluid auxiliary cooler pipe. Refer to «Transmission Fluid Cooler Hose/Pipe Replacement»(ref-543857-S08736951072013042400000) .
8. Install the transmission fluid cooler inlet pipe to the radiator. Refer to «Transmission Fluid Cooler Inlet Pipe Replacement (1.4L LUV)»(ref-543857-S33840307122013042400000) .
9. Connect the radiator outlet hose and the radiator inlet hose to the radiator. Refer to «Radiator Outlet Hose Replacement (1.8L LUW and LWE)»(ref-543824-S25267812862013042400000) , «Radiator Outlet Hose Replacement (1.4L LUV)»(ref-543824-S22337512442013042400000) , and «Radiator Inlet Hose Replacement (1.4L LUV)»(ref-543824-S35597276172013042400000) , «Radiator Inlet Hose Replacement (1.8L LUW and LWE)»(ref-543824-S42866885402013042400000) .
10. Fill and bleed the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
11. Install the charge air cooler. Refer to «Charge Air Cooler Replacement (Automatic Transmission)»(ref-543824-S32911928932013042400000) , «Charge Air Cooler Replacement (Manual Transmission)»(ref-543824-S33765812022013042400000) .

1. Remove the charge air cooler. Refer to «Charge Air Cooler Replacement (Automatic Transmission)»(ref-543824-S32911928932013042400000) , «Charge Air Cooler Replacement (Manual Transmission)»(ref-543824-S33765812022013042400000) .
2. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
3. Disconnect the radiator outlet hose and the radiator inlet hose from the radiator. Refer to «Radiator Outlet Hose Replacement (1.8L LUW and LWE)»(ref-543824-S25267812862013042400000) , «Radiator Outlet Hose Replacement (1.4L LUV)»(ref-543824-S22337512442013042400000) , and «Radiator Inlet Hose Replacement (1.4L LUV)»(ref-543824-S35597276172013042400000) , «Radiator Inlet Hose Replacement (1.8L LUW and LWE)»(ref-543824-S42866885402013042400000) .
4. Unclip the engine coolant fan shroud from the radiator.
5. Remove the 2 radiator upper bracket bolts (1) and the 2 radiator upper brackets (2).
6. Remove the radiator (1) from the 2 lower brackets (2).
7. Use care and rotate the radiator in order to gain more access for the removal.
8. Use care and lift the radiator up and away from the vehicle.

1. Use care and install the radiator (1).
2. Use care and rotate the radiator in order to get more access for the installation.
3. Install the radiator (1) to the 2 lower brackets (2).
4. Install the 2 radiator upper brackets (2).
5. Install the 2 radiator upper bracket bolts (1) and tighten to 22 N.m (16 lb ft).
6. Clip the engine coolant fan shroud to the radiator.
7. Connect the radiator outlet hose and the radiator inlet hose to the radiator. Refer to «Radiator Outlet Hose Replacement (1.8L LUW and LWE)»(ref-543824-S25267812862013042400000) , «Radiator Outlet Hose Replacement (1.4L LUV)»(ref-543824-S22337512442013042400000) , and «Radiator Inlet Hose Replacement (1.4L LUV)»(ref-543824-S35597276172013042400000) , «Radiator Inlet Hose Replacement (1.8L LUW and LWE)»(ref-543824-S42866885402013042400000) .
8. Fill and bleed the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
9. Install the charge air cooler. Refer to «Charge Air Cooler Replacement (Automatic Transmission)»(ref-543824-S32911928932013042400000) , «Charge Air Cooler Replacement (Manual Transmission)»(ref-543824-S33765812022013042400000) .

1. Disconnect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000) .
2. Remove the front bumper fascia. Refer to «Front Bumper Fascia Replacement»(ref-543806-S15561577522013042400000) .
3. Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .
4. Remove the front intake air duct deflector.
5. Remove the front intake air duct bolt (2).
6. Remove the front intake air duct (1).
7. Remove the radiator grill support. Refer to «Front Grille Support Replacement»(ref-543817-S06526272332013042400000) .
8. Disconnect and unclip the A/C pressure sensor wiring harness (1).
9. Remove the 2 protector fenders (2) from the charge air cooler (1).
10. Disconnect the radiator outlet hose and the radiator inlet hose from the radiator. Refer to «Radiator Outlet Hose Replacement (1.8L LUW and LWE)»(ref-543824-S25267812862013042400000) , «Radiator Outlet Hose Replacement (1.4L LUV)»(ref-543824-S22337512442013042400000) , and «Radiator Inlet Hose Replacement (1.4L LUV)»(ref-543824-S35597276172013042400000) , «Radiator Inlet Hose Replacement (1.8L LUW and LWE)»(ref-543824-S42866885402013042400000) .
11. If equipped, remove the transmission fluid cooler inlet pipe from the radiator. Refer to «Transmission Fluid Cooler Inlet Pipe Replacement (1.4L LUV)»(ref-543857-S33840307122013042400000) .
12. If equipped, remove the transmission fluid cooler outlet pipe from the radiator. Refer to «Transmission Fluid Cooler Outlet Pipe Replacement (1.4L LUV)»(ref-543857-S39689619042013042400000) .
13. Unclip the engine coolant fan shroud from the radiator.
14. Remove the 2 radiator upper bracket bolts (1) and the 2 radiator upper brackets (2).
15. Remove the radiator (1) from the 2 lower brackets (2).
16. Use care and rotate the radiator in order to gain more access for the removal.
17. Use care and lift the radiator up and away from the vehicle.

1. Use care and install the radiator (1).
2. Use care and rotate the radiator in order to get more access for the installation.
3. Install the radiator (1) to the 2 lower brackets (2).
4. Install the 2 radiator upper brackets (2).
5. Install the 2 radiator upper bracket bolts (1) and tighten to 22 N.m (16 lb ft).
6. Clip the engine coolant fan shroud to the radiator.
7. Connect the radiator outlet hose and the radiator inlet hose to the radiator. Refer to «Radiator Outlet Hose Replacement (1.8L LUW and LWE)»(ref-543824-S25267812862013042400000) , «Radiator Outlet Hose Replacement (1.4L LUV)»(ref-543824-S22337512442013042400000) , and «Radiator Inlet Hose Replacement (1.4L LUV)»(ref-543824-S35597276172013042400000) , «Radiator Inlet Hose Replacement (1.8L LUW and LWE)»(ref-543824-S42866885402013042400000) .
8. If equipped, install the transmission fluid cooler inlet pipe to the radiator. Refer to «Transmission Fluid Cooler Inlet Pipe Replacement (1.4L LUV)»(ref-543857-S33840307122013042400000) .
9. If equipped, install the transmission fluid cooler outlet pipe to the radiator. Refer to «Transmission Fluid Cooler Outlet Pipe Replacement (1.4L LUV)»(ref-543857-S39689619042013042400000) .
10. Install the 2 protector fenders (2) to the charge air cooler (1).
11. Connect and clip in the A/C pressure sensor wiring harness (1).
12. Install the radiator grill support. Refer to «Front Grille Support Replacement»(ref-543817-S06526272332013042400000) .
13. Install the front intake air duct (1).
14. Install the front intake air duct bolt (2).
15. Install the front intake air duct deflector.
16. Install the front bumper fascia. Refer to «Front Bumper Fascia Replacement»(ref-543806-S15561577522013042400000) .
17. Connect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(ref-543825-S11140293472013042400000) .
18. Fill and bleed the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(ref-543824-S32327120202013042400000) , «Cooling System Draining and Filling (GE-47716 Fill)»(ref-543824-S13480839732013042400000) .

Scheme 11

Radiator Support Bracket Replacement