Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Battery Hold Down Retainer Bolt | 18 N.m | 13 lb ft |
| Battery Positive/Negative Cable Ground Bolt (at engine) | 40 N.m | 30 lb ft |
| Battery Positive/Negative Cable Ground Bolt (at the frame rail) | 25 N.m | 18 lb ft |
| Battery Tray Bolt | 12 N.m | 106 lb in |
| Engine Harness Cable Nut | 13 N.m | 10 lb ft |
| Generator Bolt | 50 N.m | 37 lb ft |
| Generator Bracket Bolt | 50 N.m | 37 lb ft |
| Generator Shaft Nut | 75 N.m | 55 lb ft |
| Ground Strap Bolt | 32 N.m | 24 lb ft |
| Ground Strap Nut | 8 N.m | 71 lb in |
| Instrument Panel (IP) Wiring Harness Junction Block Nut | 10 N.m | 89 lb in |
| Negative Battery Cable to Battery Nut | 8 N.m | 71 lb in |
| Negative Battery Cable Ground Nut | 8 N.m | 71 lb in |
| Negative Battery Cable Bolt | 25 N.m | 18 lb ft |
| Positive Battery Cable to Battery Nut | 8 N.m | 71 lb in |
| Positive Battery Cable Nut (at starter solenoid) | 10 N.m | 89 lb in |
| Positive Battery Cable Nut (at fuse/relay center) | 10 N.m | 89 lb in |
| S Terminal Nut | 4 N.m | 35 lb in |
| Starter Motor Bolt | 50 N.m | 37 lb ft |
Battery Usage
| Application | Specification |
|---|---|
| Cold Cranking Amperage (CCA) | 600 A |
| Reserve Capacity | 110 Minutes |
| Replacement Model Number | 90-6YR |
Generator Usage
| Application | Specification |
|---|---|
| Generator Model | Valeo TG15 |
| Rated Output | 140 Amps |
| Load Test Output | 98 Amps |
Scheme 1
Scheme 2
DIAGNOSTIC CODE INDEX
| DTC | Description |
|---|---|
| DTC B1325 | B1325 03: Device Power 1 Circuit Voltage Below Threshold B1325 07: Device Power 1 Circuit Voltage Above Threshold |
| DTC B1327 | B1327: Device Voltage Circuit Low |
| DTC B1328 | B1328: Device Voltage Circuit High |
| DTC C0895 | C0895: Device Voltage |
| DTC C0899 | C0899: Device Voltage Low |
| DTC C0900 | C0900: Device Voltage High |
| DTC P0562 (ECM) | P0562: System Voltage Low |
| DTC P0562 (FSCM) | P0562: System Voltage Low - FPCM |
| DTC P0563 (ECM) | P0563: System Voltage High |
| DTC P0563 (FSCM) | P0563: System Voltage High - FPCM |
| DTC P0615 | P0615: Starter Relay Control Circuit |
| DTC P0621 | P0621: Generator L-Terminal Circuit |
| DTC P0622 | P0622: Generator F-Terminal Circuit |
| DTC P129B | P129B: System Voltage Low - FPDM |
| DTC P129C | P129C: System Voltage High - FPDM |
DIAGNOSTIC CODE INDEX
Diagnostic Starting Point - Engine Electrical
Begin the system diagnosis with Diagnostic System Check - Vehicle . The Diagnostic System Check - Vehicle will provide the following information
- The identification of the control modules which command the system
- The ability of the control modules to communicate through the serial data circuit
- The identification of any stored diagnostic trouble codes (DTCs) and their status
The use of the Diagnostic System Check - Vehicle will identify the correct procedure for diagnosing the system and where the procedure is located.
Diagnostic Instructions
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
Diagnostic Fault Information
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| B+ | B1325 03 | B1325 03 | ||
| Ground | B1325 03 |
Circuit/System Description
The body control module (BCM) monitors the battery voltage through the battery voltage signal circuit. If the BCM senses that battery voltage is outside of its normal range, DTC B1325 will set. Damage to components, and incorrect data may occur when the voltage is out of range.
Conditions for Running the DTC
- The voltage supplied to the BCM are in the range of 7-26 V.
- The ignition is ON.
- The engine is running.
B1325 03
The BCM detects a system voltage less than 9 V for 5 seconds.
B1325 07
The BCM detects a system voltage greater than 18 V for 5 seconds.
Action Taken When the DTC Sets
- The BCM immediately disables all outputs when an out of range system voltage condition has been detected, with the exception of serial data, which are disabled after a 3 minute delay.
- The setting of other DTCs is inhibited.
Conditions for Clearing the DTC
The DTC clears when the system voltage returns to a normal range.
Diagnostic Aids
- A high or low voltage DTC set in multiple modules indicates a concern in the charging system.
- A possible cause of this DTC could be overcharging with a battery charger or jump starting.
- A high or low voltage value in multiple modules indicates a concern in the charging system.
Reference Information
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
Circuit/System Verification
- Engine running measure and record the voltage at the battery terminals. Verify that the battery voltage is 12.6-15.5 V. If the battery voltage is not within the specified range, refer to «Charging System Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- Engine running, observe the scan tool BCM Battery Positive Voltage parameter. The reading should be between 12.6 and 15.5 V.
Circuit/System Testing
- Ignition OFF. Disconnect the harness connectors at the BCM.
- Test for less than 3.0 ohms between the ground circuits terminals listed below and ground. Terminal 12 X1 Terminal E2 X4 If greater than the specified value, test the ground circuit for an open/high resistance.
- Ignition ON, verify a test lamp illuminates between the B+ circuit terminals listed below and ground. Terminal D6 X3 Terminal D1 X3 If test lamp did not illuminate, test the B+ circuits for a short to ground or an open/high resistance.
- If all the circuits test normal, replace the BCM.
Repair Procedures
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Control Module References for BCM replacement, setup, and programming.
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| B+ | B1327 | B1327 | ||
| Ground | B1327 |
The control modules on this vehicle monitor system voltage through the battery positive voltage circuits. Damage to components, and incorrect data can occur when the voltage is out of range. This vehicle has multiple modules that will set this DTC. For more information on which modules, refer to Diagnostic Trouble Code (DTC) List - Vehicle
- This DTC shall run only if the module has power, ground, and the ignition is not in START mode.
- This DTC shall execute regardless of the battery voltage.
Conditions for Setting the DTC
- This DTC shall be set as current when the voltage falls below 9 V for 1.2 seconds
- When the vehicle exits START, the module shall delay checking the voltage for 2 seconds.
- A serial data message shall be sent out to notify all other modules of low battery voltage.
- The modules disable the setting of U codes and other DTCs.
- The DTC will clear current status when the voltage is greater than 9.5 V for 1.2 seconds.
- A history DTC will clear after 50 consecutive ignition cycles, if the condition for the malfunction is no longer present.
- A low voltage DTC set in multiple modules indicates a concern in the charging system.
- A low voltage value in multiple modules indicates a concern in the charging system.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information.
- Engine running measure and record the voltage at the battery terminals. The battery voltage is 12.6-15.5 V. If the battery voltage is not within the specified range, refer to «Charging System Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- Observe the appropriate control module scan tool Battery Positive Voltage parameter. The reading should be between 12.6 and 15.5 V.
- Ignition OFF, disconnect the harness connectors at the appropriate control module.
- Ignition OFF, test for less than 5.0 ohms between the ground circuit(s) and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
- Ignition ON, verify a test lamp illuminates between the B+ circuit and ground. If the test lamp did not illuminate, test the B+ circuit(s) for a short to ground or an open/high resistance.
- If the circuit tests normal, replace the appropriate control module.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Control Module References for the appropriate control module replacement, setup and programming.
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| B+ | B1327 | B1327 |
The control modules on this vehicle monitor system voltage through the battery positive voltage circuits. Damage to components, and incorrect data can occur when the voltage is out of range. This vehicle has multiple modules that will set this DTC. For more information on which modules, refer Diagnostic Trouble Code (DTC) List - Vehicle
- This DTC shall run only if the module has power, ground and the ignition is not in START mode.
- This DTC shall execute regardless of the battery voltage.
This DTC shall be set as current when the voltage raises above 16 V for 1.2 seconds.
- A message shall be sent out to notify all other modules of high battery voltage.
- The modules disable the setting of U codes and other DTCs.
- The DTC will clear current status when the voltage is less than 15.5 V for 1.2 seconds.
- A history DTC will clear after 50 consecutive ignition cycles if the condition for the malfunction is no longer present.
- A high voltage DTC set in multiple modules indicates a concern in the charging system.
- A possible cause of this DTC could be overcharging with a battery charger or jump starting.
- A high voltage value in multiple modules indicates a concern in the charging system.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information.
- Engine running measure and record the voltage at the battery terminals. The battery voltage is 12.6-15.5 V. If the battery voltage is not within the specified range, refer to «Charging System Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- Observe the appropriate control module scan tool Battery Positive Voltage parameter. The reading should be between 12.6 and 15.5 V. If not within the specified range, replace the appropriate control module.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Control Module References for the appropriate control module replacement, setup and programming.
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| B+ | C0895 | C0895 | ||
| IGN | C0895 | C0895 | ||
| Ground | C0895 |
Voltage is supplied to the electronic suspension control (ESC) module through battery positive voltage and the ignition voltage circuits. The ESC module monitors the supplied voltage to determine if it is within a valid operating range.
The Ignition is ON.
The DTC sets when the system voltage is outside the normal range of 9-15.5 V.
- Antilock Brake System (ABS) and Traction Control System (TCS) are disabled for the duration of the ignition cycle.
- The ABS and TCS indicators illuminates on the IPC.
- The DIC displays the SERVICE RIDE CONTROL message.
The DTC is saved as history when the ESC module no longer sees system voltage outside the normal range of 9-15.5 V. The DTC will clear if the fault does not return after 50 consecutive ignition cycles.
- A high or low voltage DTC set in multiple modules indicates a concern in the charging system.
- A possible cause of this DTC could be overcharging with a battery charger or jump starting.
- A high or low voltage value in multiple modules indicates a concern in the charging system.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information.
- Engine running measure and record the voltage at the battery terminals. Verify that the battery voltage is 12.6-15.5 V. If the battery voltage is not within the specified range, refer to «Charging System Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- Ignition OFF, disconnect the harness connector at the ESC module.
- Ignition OFF, test for less than 5 ohms of resistance between the ground circuit terminal 2 and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
- Ignition On, verify a test lamp illuminates between the B+ circuit and Ignition circuit listed below. B+ terminal 1 IGN terminal 19 If test lamp did not illuminate, test the B+ or the Ignition circuit for an open/high resistance.
- If all circuits test normal, replace the ESC module.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Control Module References for ESC module replacement, setup and programming
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| B+ | C0899 | C0899 | ||
| Ground | C0899 |
The electronic brake control module (EBCM) monitors the system voltage level available for ABS operation. A low voltage condition prevents the ABS system from operating properly.
Ignition is ON.
This fault will be set if the system voltage to EBCM is less than 9 V for 100 msec.
- Antilock Brake System (ABS) and Traction Control System (TCS) are disabled for the duration of the ignition cycle.
- The ABS and TCS indicators illuminates on the IPC.
- The DIC displays the SERVICE TRACTION SYSTEM message.
- The condition for the DTC is no longer present.
- The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive drive cycles.
- A low voltage DTC set in multiple modules indicates a concern in the charging system.
- A low voltage value in multiple modules indicates a concern in the charging system.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information.
- Engine running, measure and record the voltage at the battery terminals. Verify that the battery voltage is 12.6-15.5 V. If the battery voltage is not within the specified range, refer to «Charging System Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Engine running, observe the scan tool EBCM Battery Positive Voltage parameter. The reading should be between 12.6 and 15.5 V.
- Ignition OFF, disconnect the harness connector at the EBCM.
- Ignition OFF, test for less than 5.0 ohms between the ground circuit terminals listed below and ground. Terminal E Terminal F If greater than the specified range, test the ground circuits for an open/high resistance.
- Ignition ON, verify a test lamp illuminates between the B+ circuits listed below and ground. Terminal A Terminal B Terminal C If test did not illuminate, test the B+ circuits for a short to ground or an open/high resistance.
- If the circuits test normal, replace the EBCM.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Control Module References for EBCM replacement, setup and programming
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| B+ | C0899 | C0899 |
The electronic brake control module (EBCM) monitors the system voltage. If the voltage level is too high, damage may result in the system. When a high voltage condition is detected the EBCM turns OFF the system relay which removes battery voltage from the solenoid valves and pump motor.
Engine running.
The system voltage is greater than 16 V for 100 msec.
- Traction Control System (TCS) and Vehicle Stability Enhancement System (VSES) disabled for the duration of the ignition cycle.
- ABS disabled if ignition voltage exceeds 19.5 V.
- The TCS indicator turns ON.
- The Antilock Brake System (ABS) indicator turns ON if voltage exceeds 19.5 V.
- The driver information center (DIC) displays the SERVICE TRACTION SYSTEM message.
- The condition for the DTC is no longer present.
- The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive drive cycles.
- A possible cause of this DTC could be overcharging with a battery charger or jump starting.
- A high voltage DTC set in multiple modules indicates a concern in the charging system.
- A high voltage value in multiple modules indicates a concern in the charging system.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information.
- Engine running, measure and record the voltage at the battery terminals. Verify that the battery voltage is 12.6-15.5 V. If the battery voltage is not within the specified range, refer to «Charging System Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Engine running, observe the scan tool EBCM Battery Positive Voltage parameter. The reading should be between 12.6 and 15.5 V. If not within the specified range, replace the EBCM.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Control Module References for EBCM replacement, setup and programming.
Diagnostic Instructions (ECM)
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
Diagnostic Fault Information (ECM)
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| IGN I | P0562 | P0562 | ||
| Ground | P0562 |
Circuit/System Description (ECM)
The engine control module (ECM) monitors the system voltage to ensure that the voltage stays within the proper range. Damage to components, and incorrect data may occur when the voltage is out of range.
Conditions for Running the DTC (ECM)
- The vehicle speed is above 8 km/h (5 mph).
- The system voltage is between 9.5-18 V.
Conditions for Setting the DTC (ECM)
The ECM detects a system voltage below 10 V for 5 seconds.
Action Taken When the DTC Sets (ECM)
DTC P0562 is a C type DTC.
Conditions for Clearing the DTC (ECM)
DTC P0562 is a C type DTC.
Diagnostic Aids (ECM)
- A low voltage DTC set in multiple modules indicates a concern in the charging system.
- A low voltage value in multiple modules indicates a concern in the charging system.
Reference Information (ECM)
Schematic Reference
Engine Controls Schematics (LS3) or Engine Controls Schematics (LS7) or Engine Controls Schematics (LS9)
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
Circuit/System Verification (ECM)
- Engine running, accessories OFF, measure and record the battery voltage at the battery terminals. The voltage should be between 12.6 and 15.5 V. If not within the specified range, refer to «Charging System Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- Observe the scan tool ECM Ignition 1 Signal parameter. The reading should be between 12.6 and 15.5 V.
Circuit/System Testing (ECM)
- Ignition OFF, disconnect the harness connectors at the ECM.
- Ignition OFF, and scan tool disconnected, open and close the driver door, and wait 1 minute. Test for less than 5 ohms between the ground circuit terminals listed below and ground. Terminal 73 X1 (LS3/LS7) Terminal 73 X2 (LS9) Terminal 73 X3 (LS9) If greater than the specified range, test the ground circuits for an open/high resistance.
- Ignition On, verify that a test lamp illuminates between the IGN/B+ circuit terminals listed below and ground: Terminal 18 X1 (LS3/LS7) Terminal 19 X1 (LS3/LS7) Terminal 20 X1 (LS3/LS7) Terminal 47 X1 (LS3/LS7) Terminal 20 X1 (LS3/LS7) Terminal 18 X1 (LS9) Terminal 19 X1 (LS9) Terminal 20 X1 (LS9) Terminal 13 X2 (LS9)
- If all circuits test normal, replace the ECM.
Repair Procedures (ECM)
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Control Module References for ECM replacement, setup, and programming
Diagnostic Instructions (FSCM)
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
Diagnostic Fault Information (FSCM)
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| B+ | P0562 | P0562 | ||
| Ground | P0562 |
Circuit/System Description (FSCM)
The fuel pump control module (FPCM) monitors the system voltage to ensure that the voltage stays within the proper range. Damage to components, and incorrect data may occur when the voltage is out of range.
Conditions for Running the DTC (FSCM)
The engine is running.
Conditions for Setting the DTC (FSCM)
The FPCM detects that the battery voltage is less than 9 V.
Action Taken When the DTC Sets (FSCM)
DTC P0562 is a type C DTC.
Conditions for Clearing the DTC (FSCM)
DTC P0562 is a type C DTC.
Reference Information (FSCM)
Schematic Reference
Engine Controls Schematics (LS3) or Engine Controls Schematics (LS7) or Engine Controls Schematics (LS9)
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
Circuit/System Testing (FSCM)
- Engine running, accessories OFF, measure and record the battery voltage at the battery terminals. The voltage should be between 12.6 and 15.0 V. If not within the specified range, refer to «Charging System Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Ignition OFF, disconnect the harness connectors at the FPCM.
- Ignition OFF and scan tool disconnected, open and close the driver door, and wait 1 minute. Test for less than 5 ohms between the ground circuit terminal 1 and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
- Verify that a test lamp illuminates between the B+ circuit terminal 32 and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance.
- If all circuits test normal, replace the FPCM.
Repair Procedures (FSCM)
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Control Module References for FPCM replacement, setup, and programming.
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| IGN I | P0562 | P0562 | ||
| Ground | P0562 |
The engine control module (ECM) monitors the system voltage to ensure that the voltage stays within the proper range. Damage to components, and incorrect data may occur when the voltage is out of range.
- The vehicle speed is above 8 km/h (5 mph).
- The system voltage is between 9.5-18 V.
The ECM detects a system voltage above 16 V for less than 1 second.
DTC P0563 is a C type DTC.
DTC P0563 is a C type DTC.
- A high voltage DTC set in multiple modules indicates a concern in the charging system.
- A possible cause of this DTC could be overcharging with a battery charger or jump starting.
- A high voltage value in multiple modules indicates a concern in the charging system.
Schematic Reference
Engine Controls Schematics (LS3) or Engine Controls Schematics (LS7) or Engine Controls Schematics (LS9)
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
- Engine running, accessories OFF, measure and record the battery voltage at the battery terminals. The voltage should be between 12.6 and 15.5 V. If not within the specified range, refer to «Charging System Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- Engine running, observe the scan tool ECM Ignition 1 Signal parameter. The voltage should be between 12.6 and 15.5 V. If not within the specified range, replace the ECM.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Control Module References for ECM replacement, setup, and programming
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| B+ | P0562 | P0562 | ||
| Ground | P0562 |
The fuel pump control module (FPCM) monitors the system voltage to ensure that the voltage stays within the proper range. Damage to components, and incorrect data may occur when the voltage is out of range. If the FPCM detects that the system voltage is high, DTC P0563 sets.
The ignition is ON.
The FPCM detects that the system voltage is greater than 18 V.
DTC P0563 is a type C DTC.
DTC P0563 is a type C DTC.
Diagnostic Aids (FSCM)
- A high voltage DTC in multiple modules indicates a concern in the charging system.
- This DTC could be set by overcharging with a battery charger or jump starting.
Schematic Reference
Engine Controls Schematics (LS3) or Engine Controls Schematics (LS7) or Engine Controls Schematics (LS9)
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
Circuit/System Verification (FSCM)
- Engine running, accessories OFF, measure and record the battery voltage at the battery terminals. The voltage should be between 12.6 and 15.0 V. If not within the specified range, refer to «Charging System Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- If all circuits test normal, replace the FPCM.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Control Module References for FPCM replacement, setup, and programming.
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Control | P0615 | P0615 | P0615 | |
| Ground | P0615 |
When the ignition mode switch is placed in the START position, a discrete signal is supplied to the body control module (BCM) notifying it that the ignition is in the START position. The BCM then sends a message to the engine control module (ECM) that crank has been requested. The ECM then verifies that the clutch is fully depressed or the automatic transmission is in Park/Neutral. If it is, the ECM then supplies 12 V to the control circuit of the crank relay. When this occurs, battery voltage is supplied through the switch of the crank relay to the starter solenoid.
- The Ignition is in the START position.
- The system voltage is between 9.5-18 V.
The ECM detects improper voltage on the control circuit of the crank relay.
DTC P0615 is a C type DTC.
DTC P0615 is a C type DTC.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
Ignition ON, verify that no clutch pedal position sensor, brake pedal position sensor, theft deterrent or automatic transmission DTCs are set that would cause the ECM not to enable engine starting.
- Ignition OFF, disconnect the crank relay.
- Ignition OFF and scan tool disconnected, open and close the driver door, and wait 1 minute. Test for less than 5.0 ohms between the relay ground circuit terminal 85 and ground. If greater than the specified range, test the relay ground circuit for an open/high resistance.
- Ignition OFF, connect a test lamp between the control circuit terminal 86 and the ground circuit terminal 85.
- With the transmission range selector in park or neutral, cycle the ignition between the OFF and CRANK position. The test lamp should turn ON and OFF when changing between the commanded states. If the test lamp is always On, test the control circuit for short to voltage. If the circuits test normal replace the ECM. If the test lamp is always OFF, test the control circuit for a short to ground or an open/high resistance. If the circuits test normal replace the ECM.
- If all circuits tests normal, replace the crank relay.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Relay Replacement (Attached to Wire Harness)»(/chevrolet/corvette/c6-2004-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-introduction) or «Relay Replacement (Within an Electrical Center)»(/chevrolet/corvette/c6-2004-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-introduction)
- «Control Module References»(/chevrolet/corvette/c6-2004-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for ECM replacement, setup, and programming
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Generator Turn ON Signal | P0621 | P0621 | P0621 | P0621 |
The engine control module (ECM) uses the generator turn on signal circuit to control the load of the generator on the engine. A high side driver in the ECM applies a voltage to the voltage regulator. This signals the voltage regulator to turn the field circuit ON and OFF. The ECM monitors the state of the generator turn on signal circuit. The ECM should detect low voltage on generator turn on signal circuit when the ignition is ON and the engine is OFF, or when the charging system malfunctions. With the engine running, the ECM should detect high voltage on the generator turn on signal circuit. The ECM performs Ignition ON and RUN tests to determine the status of the generator turn on signal circuit.
Ignition ON Test
- No generator, crankshaft position (CKP) sensors, or camshaft position (CMP) sensor DTCs are set.
- The ignition is in RUN position.
- The engine is not running.
Run Test
- No generator, CKP sensors, CMP sensor DTCs are set.
- The engine is running.
- During the Ignition ON test, the ECM detects high voltage on the generator turn on signal circuit for 5 seconds.
- During the RUN test, the ECM detects low voltage on the generator turn on signal circuit for 15 seconds.
DTC P0621 is a C Type DTC.
DTC P0621 is a C Type DTC.
On vehicles equipped with a sense circuit connected to the voltage regulator. This circuit must have voltage for the charging system to operate properly. This circuit is used as a reference to control system voltage. All circuits must be tested at the generator before replacing any components. Refer to Starting and Charging Schematics to confirm if the vehicle being serviced uses the sense circuit as part of the charging system.
Schematic Reference
Connector End View Reference
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
- Ignition OFF, disconnect the harness connector at the generator.
- Ignition OFF, test for B+ between the generator sense circuit terminal D and ground. If less than the specified range, test the generator sense circuit for a short to ground, an open/high resistance.
- Ignition ON, test for less than 1 volt between the generator turn on signal terminal B and ground. If greater than the specified range, test the generator turn on signal circuit for a short to voltage. If the circuit tests normal, replace the ECM.
- Engine running, test for greater than 3.5 V between the generator turn on signal and ground. If less than the specified range, test the generator turn on signal circuit for a short to ground, an open/high resistance. If the circuit tests normal, replace the ECM.
- If the circuit tests normal, replace the generator.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Generator Replacement (LS3 or LS7)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Generator Replacement (LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- «Control Module References»(/chevrolet/corvette/c6-2004-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for ECM replacement, setup, and programming
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| B+ | P0622 | P0622 | ||
| Generator Field Duty Cycle Signal | P0622 | P0622 | P0622 | P0622 |
The engine control module (ECM) uses the generator field duty cycle signal circuit to monitor the duty cycle of the generator. The generator field duty cycle signal circuit connects to high side of the field windings in the generator. A pulse width modulated (PWM) high side driver in the voltage regulator turns the field windings ON and OFF. The ECM uses the PWM signal input to determine the generator load on the engine. This allows the ECM to adjust the idle speed to compensate for high electrical loads. The ECM monitors the status of the generator field duty cycle signal circuit. When the ignition is ON and the engine is OFF, the ECM should detect a duty cycle near 0 percent. However, when the engine is running, the duty cycle should be between 5-95 percent.
- No generator, crankshaft position (CKP) sensors, or camshaft (CMP) sensor DTCs are set.
- Ignition ON engine OFF, for the Ignition ON test.
- Engine is running, engine speed less than 3,000 RPM for the RUN test.
- Ignition ON engine OFF, the ECM detects a PWM signal that is greater than 65 percent for 5 seconds.
- Engine running, the ECM detects a PWM signal that is less than 5 percent for 15 seconds.
DTC P0622 is a C type DTC.
DTC P0622 is a C type DTC.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
Engine running, observe the scan tool ECM GEN-F Terminal Signal parameter. The parameter should read between 10-95 percent.
- Ignition OFF, disconnect the harness connector at the generator.
- Verify that a test lamp illuminates between the generator output B+ circuit terminal B and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance.
- Ignition ON, verify the scan tool ECM GEN-F Terminal Signal parameter displays less than 5 percent. If greater than the specified range, test the signal circuit terminal C for a short to voltage. If the circuit tests normal, replace the ECM.
- Install a 3A fused jumper wire between B+ and the signal circuit.
- Verify the scan tool ECM GEN-F Terminal Signal parameter displays greater than 95 percent. If less than the specified range, test the signal circuit for an open/high resistance. If the circuit tests normal, replace the ECM.
- If the circuit tests normal replace the generator.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Generator Replacement (LS3 or LS7)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Generator Replacement (LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- «Control Module References»(/chevrolet/corvette/c6-2004-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for ECM replacement, setup, and programming
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| IGN/B+ | P129B | P129B | ||
| Ground | P129B |
The fuel pump control module (FPCM) monitors the system voltage supplied to the fuel pump driver module (FPDM) to ensure that the voltage stays within the proper range. Damage to components, and incorrect data may occur when the voltage is out of range.
The engine is running.
The FPCM detects that the battery voltage supplied to the FPDM is less than 9 V for 5 seconds.
DTC P129B is a type A DTC.
DTC P129B is a type A DTC.
Schematic Reference
Engine Controls Schematics (LS3) or Engine Controls Schematics (LS7) or Engine Controls Schematics (LS9)
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
- Engine running, accessories OFF, measure and record the battery voltage at the battery terminals. The voltage should be between 12.6 and 15.0 V. If not within the specified range, refer to «Charging System Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Ignition OFF, disconnect the harness connectors at the FPDM.
- Ignition OFF and scan tool disconnected, open and close the driver door, and wait 1 minute. Test for less than 5 ohms between the ground circuit terminal 5 X1 and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
- Verify that a test lamp illuminates between the B+ circuit terminal 3 X1 and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance.
- Ignition ON, verify that a test lamp illuminates between the ignition circuit terminal 5 X2 and ground. If the test lamp does not illuminate, test the ignition circuit for a short to ground or an open/high resistance.
- If all circuits test normal, replace the Fuel Pump Flow Control Module Relay.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Refer to Fuel Pump Flow Control Module Relay Replacement for Fuel Pump Flow Control Module Relay.
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| IGN/B+ | P129C | P129C | ||
| Ground | P129C |
The fuel pump control module (FPCM) monitors the system voltage supplied to the fuel pump driver module (FPDM) to ensure that the voltage stays within the proper range. Damage to components, and incorrect data may occur when the voltage is out of range.
The ignition is ON.
The FPCM detects that the system voltage is greater than 18 V for 5 seconds.
DTC P129C is a type A DTC.
DTC P129C is a type A DTC.
- A high voltage DTC in multiple modules indicates a concern in the charging system.
- This DTC could be set by overcharging with a battery charger or jump starting.
Schematic Reference
Engine Controls Schematics (LS3) or Engine Controls Schematics (LS7) or Engine Controls Schematics (LS9)
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
- Engine running, accessories OFF, measure and record the battery voltage at the battery terminals. The voltage should be between 12.6 and 15.0 V. If not within the specified range, refer to «Charging System Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- If all circuits test normal, replace the FPDM.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Refer to Fuel Pump Flow Control Module Relay Replacement for Fuel Pump Flow Control Module Relay.
Symptoms - Engine Electrical
| IMPORTANT | The following steps must be completed before using the symptom tables. |
- Perform «Control Module References»(/chevrolet/corvette/c6-2004-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) before using the Symptom Tables in order to verify that all of the following are true: There are no DTCs set. The control modules can communicate via the serial data link.
- Review the system descriptions and operations in order to familiarize yourself with the system functions. Refer to one of the following system operations: «Battery Description and Operation»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) «Charging System Description and Operation»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) «Load Shed System Description and Operation»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) «Starting System Description and Operation»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system__starting-system-description-and-operation)
Visual/Physical Inspection
- Inspect for aftermarket devices which could affect the operation of the starting and charging systems. Refer to «Checking Aftermarket Accessories»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__checking-aftermarket-accessories) .
- Inspect the easily accessible or visible system components for obvious damage or conditions which could cause the symptom.
Intermittent
Faulty electrical connections or wiring may be the cause of intermittent conditions. Refer to Testing for Intermittent Conditions and Poor Connections .
Symptom List
Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom
- «Battery Inspection/Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- «Battery Electrical Drain/Parasitic Load Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- «Battery Common Causes of Malfunction»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system__battery-common-causes-of-malfunction)
- «Charging System Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- «Generator Noise Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- «Starter Solenoid Does Not Click»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- «Starter Solenoid Clicks, Engine Does Not Crank»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- «Engine Cranks Slowly»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system__engine-cranks-slowly)
- «Starter Noise Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
Special Tools
J 42000 Battery Tester. See Special Tools .
| WARNING | Refer to Battery Disconnect Warning . |
Note. The battery test using the J 42000 Battery Tester requires correct connections to the battery terminals. See Special Tools . A failure to obtain the correct connections during the test may result in a failed test on a good battery. Use the Out of Vehicle test for each battery when testing a vehicle with dual batteries.
Follow these instructions in order to avoid an incorrect diagnosis because of connections
- If testing the vehicle with the battery cables still connected, wiggle the J 42000 clips on the terminal bolt. See «Special Tools»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) . This may cut through any coating or through any oxidation that may be present on the bolt. Even new bolts contain a protective coating that may insulate or cause a resistance in the test circuit.
- If correct connections to the battery terminal bolts in the vehicle are in doubt, perform the following steps: Disconnect the negative battery cable. Disconnect the positive battery cable. Install the test adapters on the terminals. Follow the instructions for testing a removed battery.
- If the tester displays a REPLACE BATTERY or BAD CELL-REPLACE result for a battery tested in the vehicle with the battery cables connected, perform the following steps: Disconnect the negative battery cable. Disconnect the positive battery cable. Install the tester adapters. NOTE: Always write the test code displayed by the tester on the repair order for any warranty purposes. The number is a unique code that describes the test data for a particular battery at a particular time. The test code may occasionally repeat when you retest the same battery. More often, each test will result in a different code. Use the test code from the second, or Out of Vehicle test. Follow the instructions for testing a removed battery. Replace the battery only if the second test shows a REPLACE BATTERY or BAD CELL-REPLACE result. Use the test code from the second test for any warranty purposes.
- Use the correct terminal adapters. Do not use any common bolts or a combination of bolts, of nuts, and of washers as adapters when testing the battery. Use the test adapters that are provided with the J 42000 or GM P/N 12303040 terminal adapters. See «Special Tools»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) . If the adapters that are provided with the J 42000 require replacement, use GM P/N 12303040. See «Special Tools»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) . Any other adapter may not contact the correct areas of the battery terminal, causing a resistance that may result in an invalid battery test result.
| WARNING | Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components. |
- Inspect the battery for a cracked, broken, or damaged case, which may be indicated by battery acid leakage. If there is any apparent damage, replace the battery.
- Verify the cold cranking amperage (CCA), and reserve capacity (RC) and/or amp hour (AH) rating of the battery to the original battery or original equipment (OE) specification. Refer to «Battery Usage»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system__battery-usage) . If the battery does not meet or exceed specifications, replace the battery.
- Verify that the battery cables are clean and tight. The battery terminal bolts should be torqued as specified in «Fastener Tightening Specifications»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system__fastener-tightening-specifications) . If the battery cable(s) need to be cleaned, clean as required and tighten as specified. If the battery cable(s) are damaged, replace then tighten as specified.
- Install the J 42000 and follow directions supplied by the tester. See «Special Tools»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) . If the tester calls for charging the battery, refer to «Battery Charging»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Battery Positive and Negative Cable Replacement (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Positive and Negative Cable Replacement (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- «Battery Replacement (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Replacement (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
J 42000 Battery Tester. See Special Tools .
- For best results, use an automatic taper-rate battery charger with a voltage capability of 16 volts.
- The charging area should be well ventilated.
- Do not charge a battery that appears to be frozen. Allow the battery to warm to room temperature and test it using the J 42000 before charging. See «Special Tools»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
Battery State of Charge
Note. Using voltage to determine the batteries state of charge (SOC) is only accurate after the battery has been at rest for 24 hours. This is enough time for the acid in each cell to equalize. If the battery has been charged or discharged in the past 24 hours, the battery SOC will only be an estimate.
The maintenance-free batteries SOC is estimated by reading the voltage of the battery across the battery terminals. Because the voltage is affected by current flow into or out of the battery, the engine must be stopped and all electrical loads turned OFF, including parasitic loads, when checking the voltage. The voltage can also be affected if the battery has just been charged or discharged, so it is important to consider what has happened to the battery in the time just before testing. Use the following procedure to determine the batteries SOC
- Be sure all electrical loads are turned OFF.
- Determine whether the battery has been used in a vehicle or charged within the past 12 hours. If the answer is no, the terminal voltage will be stabilized and no action is necessary before reading the voltage. Skip to step 3. If the answer is yes, terminal voltage will not be stabilized and you should wait 12 hours since the last time the battery was used.
- Estimate the battery temperature by determining the average temperature to which the battery has been exposed for the past 12 hours.
- Measure the battery voltage at the battery terminals. Refer to the following table to determine the SOC according to the estimated battery temperature
| Battery Voltage | % Charge at 0°C (32°F) | % Charge at 25°C (75°F) |
|---|---|---|
| 12.75 V | 100% | 100% |
| 12.7 V | 100% | 90% |
| 12.6 V | 90% | 75% |
| 12.45 V | 75% | 65% |
| 12.2 V | 65% | 45% |
| 12.0 V | 40% | 20% |
Use the SOC information as follows
- A battery with a SOC that is below 65 percent must always be recharged before returning it to service or continuing storage.
- A battery with a SOC that is 65 percent or greater is generally considered to be charged enough in order to be returned to normal service or in order to continue storage. However, if the battery is being used in slow traffic or with short drive times, or if the temperature is very hot or very cold, the battery should be fully charged, to at least 90 percent, before returning it to service or continuing storage.
Charging Time Required
The time required to charge a battery will vary depending upon the following factors
- The battery charger capacity-The higher the charger amperage, the less time it will take to charge the battery.
- The SOC of the battery-A completely discharged battery requires more than twice as much charging time as a half charged battery. In a discharged battery with a voltage below 11 volts, the battery has a very high internal resistance and may only accept a very low current at first. Later, as the charging current causes the acid content to increase in the electrolyte, the charging current will increase. Extremely discharged batteries may not activate the reversed voltage protection in some chargers. Refer to the manufacturer's instructions for operating this circuitry.
- The temperature of the battery-The colder the battery is, the more time it takes to recharge the battery. The charging current accepted by a cold battery is very low at first. As the battery warms, the charging current will increase.
Charging Procedure
| CAUTION | Turn OFF the ignition when connecting or disconnecting the battery cables, the battery charger or the jumper cables. Failure to do so may damage the ECM/PCM or other electronic components. |
| CAUTION | Refer to Fastener Caution . |
When charging side-terminal batteries with the battery cables connected, connect the charger to the positive cable bolt and to a ground located away from the battery. When charging side-terminal batteries with the battery cables disconnected, install the battery side terminal adapters and connect the charger to the adapters.
Tighten: Tighten the battery side terminal adapters to 15 N.m (11 lb ft).
Use the following procedure to charge the battery
- Turn OFF the charger.
- Ensure that all of the battery terminal connections are clean and tight.
- Connect the charger positive lead to the battery positive terminal on the battery or the remote jumper stud underhood.
- Connect the negative charger lead to a solid engine ground or to a ground stud in the engine compartment that is connected directly to the battery negative terminal, but away from the battery. If the negative battery cable is disconnected and a terminal adapter is being used, connect directly to the adapter.
- Turn ON the charger and set to the highest setting for normal charging.
- Inspect the battery every half hour after starting the battery charger. Charge the battery until the taper-rate charger indicates that the battery is fully charged. Estimate the battery temperature by feeling the side of the battery. If it feels hot to the touch or its temperature is over 45°C (125°F), discontinue charging and allow the battery to cool before resuming charging.
- After charging, test the battery. Refer to «Battery Inspection/Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
J 38758 Parasitic Draw Test Switch. See Special Tools .
- Be sure to rule out any possible obvious influences, such as customer error or aftermarket equipment.
- Customer driving habits, such as regular short trips. This does not allow enough time to properly charge the battery. Refer to «Battery Description and Operation»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Verify that the battery and charging system are in proper working order. Refer to «Battery Charging»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) and «Charging System Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- A battery discharging for no apparent reason while the vehicle is parked can be caused by an intermittent draw, such as a module waking up, or a continuous draw, such as a dome light or stuck relay.
- Some systems and modules such as OnStar®, and regulated voltage control (RVC), if equipped, are designed to wake-up, perform a task, and go back asleep at regular intervals. Refer to «Body Control System Description and Operation»(/chevrolet/corvette/c6-2004-2014/remont/communication-devices/#data-communication-system) for the system or modules description and operation.
- Remote keyless entry (RKE) will wake up due to an outside input. Refer to «Keyless Entry System Description and Operation»(/chevrolet/corvette/c6-2004-2014/remont/door-locks-anti-theft-systems/#keyless-entry-system-and-remote-functions) for the system description and operation.
- The battery run down time will vary depending on cold cranking amperage (CCA) and reserve capacity (RC). If the CCA and RC are higher, then the battery run down time would be longer. If the CCA and RC are lower, then the battery run down time would be shorter. The graph below indicates roughly how many days a 690 CCA battery with at 110 min. RC (60.5 AH) starting at 80 percent state of charge will last with a constant current draw until it reaches 50 percent state of charge. Differences in battery rating and temperature will affect the results.
| Current Drain | Days |
|---|---|
| 25 mA | 30.5 |
| 50 mA | 16.5 |
| 75 mA | 11 |
| 100 mA | 8.25 |
| 250 mA | 3.3 |
| 500 mA | 1.65 |
| 750 mA | 1 |
| 1 A | 0.8 |
| 2 A | 0.4 |
Load Test
| WARNING | Refer to Battery Disconnect Warning . |
| CAUTION | Do not turn the parasitic draw test switch to the OFF position with the engine running. Damage will occur to the vehicle's electrical system. |
| CAUTION | The test switch must be in the ON position when removing the fuses in order to maintain continuity in the electrical system. This avoids damaging the digital multimeter due to accidental overloading, such as a door being opened to change a fuse. |
Note. The test switch on the J 38758 is marked ON and OFF. See Special Tools . When the test switch is in the ON position, the circuit is closed and electrical current will pass through the switch. When the test switch is in the OFF position, the circuit is open and electrical current will not pass through the switch.
- Disconnect the battery negative cable from the battery negative terminal. Refer to «Battery Negative Cable Disconnection and Connection (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Negative Cable Disconnection and Connection (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Install the male end of the J 38758 to the battery ground terminal. See «Special Tools»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Turn the J 38758 test switch to the OFF position. See «Special Tools»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Install the battery negative cable to the female end of the J 38758 . See «Special Tools»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Turn the J 38758 test switch to the ON position. See «Special Tools»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Road test the vehicle and activate ALL of the accessories, including the radio and air conditioning. This may take up to 30 minutes.
- Park the vehicle. Turn the ignition switch to the OFF position and remove the ignition switch key.
- Connect a 10A fused jumper wire to the test switch tool terminals.
- Turn the J 38758 test switch to the OFF position. See «Special Tools»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) . The current now flows through the jumper wire.
- Wait 1 minute. If the fuse blows, install an inductive ammeter to locate the current draw.
- Turn the test switch to ON and then remove the fused jumper wire.
- Set a digital multimeter to the 10A scale.
- Connect the digital multimeter to the test switch tool terminals.
- Turn the J 38758 test switch to the OFF position. See «Special Tools»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) . The current flows now through the digital multimeter.
- Wait 1 minute. Check and record the current reading. When there is a current reading of 2A or less, turn the J 38758 test switch to the ON position. See «Special Tools»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) . The electrical current will now pass through the switch. Then switch the digital multimeter down to the 2A scale for a more accurate reading when the J 38758 test switch is turned OFF. See «Special Tools»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Turn the J 38758 test switch to the OFF position. See «Special Tools»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) . Wait up to 45 minutes for most vehicles.
- Check and record the current reading.
- Note the battery reserve capacity, amp hour rating. Refer to «Battery Usage»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system__battery-usage) . Divide the reserve capacity by 4, amp hour rating by 2.4. Compare this to the multimeter milliampere reading taken in the previous step. The parasitic current drain should not exceed this number. Example: If a battery has a reserve capacity of 100 minutes, (60 A/H) the current drain should not exceed 25 mA.
- If excessive current drain is not found at this time and there are no other apparent causes, complete the following: Using the MIN/MAX function of the digital multimeter, monitor the parasitic drain overnight or during the day. This will determine if something has been activated during that time frame. CAUTION: The test switch must be in the ON position when removing the fuses in order to maintain continuity in the electrical system. This avoids damaging the digital multimeter due to accidental overloading, such as a door being opened to change a fuse. NOTE: Removing fuses, relays, and connectors to determine the failure area may wake up modules. You must wait for these modules to go to sleep or use the sleep function on the scan tool. When the vehicle has an unacceptable amount of parasitic current drain, remove each fuse one at a time until the current drain falls to an acceptable level. This will indicate which circuit is causing the drain. Refer to «Power Distribution Schematics»(/chevrolet/corvette/c6-2004-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-introduction) to diagnose exactly which part of the suspect circuit is causing the parasitic drain. In some cases a non-fused circuit or component, such as a relay, is the cause of excessive parasitic current drain. Repeat the parasitic current drain test procedure after any repair has been completed to make sure that the parasitic current drain is at an acceptable level. When the cause of the excessive current drain has been located and repaired, remove the J 38758 . See «Special Tools»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Connect the battery negative cable to the battery negative terminal.
Battery Common Causes of Malfunction
A battery is not designed to last forever. With proper care, however, the battery will provide years of good service. If the battery tests good but still fails to perform well, the following are some of the more common causes
- A vehicle accessory was left on overnight.
- The driving speeds have been slow with frequent stops, stop-and-go driving, with many electrical accessories in use, particularly air conditioning, headlights, wipers, heated rear window, cellular telephone, etc.
- The electrical load has exceeded the generator output, particularly with the addition of aftermarket equipment.
- Existing conditions in the charging system, including the following possibilities: A slipping belt A bad generator
- The battery has not been properly maintained, including a loose battery hold down or missing battery insulator if used.
- There are mechanical conditions in the electrical system, such as a short or a pinched wire, attributing to power failure. Refer to «General Electrical Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis) .
Electrolyte Freezing
The freezing point of electrolyte depends on its specific gravity. A fully charged battery will not freeze until the ambient temperature gets below -54°C (-65°F). However, a battery with a low state of charge may freeze at temperatures as high as -7°C (20°F). Since freezing may ruin a battery, the battery should be protected against freezing by keeping it properly charged above 80 percent state of charge, the freezing point of the battery will be somewhere below -32°C (-25°F).
Battery Protection During Vehicle Storage
Certain devices on the vehicle maintain a small continuous current drain, parasitic load, on the battery. A battery that is not used for an extended period of time will discharge. Eventually permanent damage will result. Discharged batteries will also freeze in cold weather. Refer to Battery Inspection/Test .
In order to maintain the battery state of charge while storing the vehicle for more than 30 days
| WARNING | Refer to Battery Disconnect Warning . |
Disconnect the battery ground cable to protect the battery from discharge by parasitic current drains.
When the battery cannot be disconnected
- Maintain a high state of charge.
- Establish a regular schedule for recharging the battery every 20-45 days.
A battery that has remained in a discharged state for a long period of time is difficult to recharge or may be permanently damaged.
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
Description and Operation
Electrical Information Reference
Engine ON, observe the charge indicator on the instrument panel cluster (IPC) or message in the driver information center (DIC). The charge indicator on the IPC should be turned OFF and the DIC should not display charging system message.
- If the charge indicator is not on the IPC or a charging system message is not displayed on the DIC, refer to «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis) .
- If the charge indicator is on the IPC or a charging system message is displayed on the DIC, refer to «Circuit/System Testing»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Ignition ON, verify that no generator or battery current sensor DTCs are set that would cause a charging system concern. If DTCs are set, refer to «Diagnostic Trouble Code (DTC) List - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-trouble-code-dtc-list) .
- Ignition OFF, measure the voltage across the battery terminals. The voltage should read 12.0 V or greater at room temperature. If not within specified value, refer to «Battery Inspection/Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Connect a carbon pile tester to the battery.
- Start the engine and increase the engine speed to 2,500 RPM. Observe the voltage reading on the tester. The voltage should read between 12.6-15.0 V. If not within specified range, replace the generator.
- Adjust the carbon pile tester to the specified load test output value, refer to «Generator Usage»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system__generator-usage) . If not within specified value, replace the generator.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
Noise from a generator may be due to electrical or mechanical noise. Electrical noise or magnetic whine usually varies with the electrical load placed on the generator and is a normal operating characteristic of all generators. When diagnosing a noisy generator, it is important to remember that loose or misaligned components around the generator may transmit the noise into the passenger compartment and that replacing the generator may not solve the problem.
- Start the engine, verify the noise can be heard. Compare the concern to a similar vehicle.
- Inspect the generator, generator mounting, wiring harness, heater hoses, A/C lines or other accessory equipment that may be misrouted or be the cause of noise being transmitted into the passenger compartment.
- Ignition OFF, remove the engine drive belt. Verify the generator, idler pulley and tensioner pulley spin freely. If any of the pulleys do not spin freely, replace the affected component.
- Loosen all generator mounting bolts and ensure the generator is properly aligned. Tighten mounting bolts to specification, refer to «Generator Replacement (LS3 or LS7)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Generator Replacement (LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Drive Belt Replacement - Accessory (w/o LS9)»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-2-of-8) or «Drive Belt Replacement - Accessory (LS9)»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-2-of-8)
- «Drive Belt Tensioner Replacement - Accessory (w/o LS9)»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-2-of-8)
- «Drive Belt Idler Pulley Replacement (LS9)»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-2-of-8) or «Drive Belt Idler Pulley Replacement (w/o LS9)»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-2-of-8)
- «Generator Replacement (LS3 or LS7)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Generator Replacement (LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| B+ terminal 30 | 1 | 1 | ||
| ECM Park/Neutral Signal | 2 | 1 | ||
| Coil Control terminal 86 | 1 | 3 | ||
| Control Output terminal 87 | 1 | 1 | 3 | |
| Coil Ground terminal 85 | 1 | |||
| 1. No crank 2. Cranks in any gear 3. Cranks all the time | ||||
When the ignition mode switch is placed in the START position, a discrete signal is supplied to the body control module (BCM) notifying it that the ignition is in the START position. The BCM then sends a serial data message to the engine control module (ECM) that crank has been requested. The ECM then verifies that the clutch is fully depressed or the automatic transmission is in Park/Neutral. If it is, the ECM then supplies 12 V to the control circuit of the crank relay. When this occurs, battery voltage is supplied through the switch of the crank relay to the starter solenoid.
Schematic Reference
- «Starting and Charging Schematics»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- «Automatic Transmission Controls Schematics»(/chevrolet/corvette/c6-2004-2014/remont/automatic-trans/#automatic-transmission-6l80-introduction)
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON, verify that no starter relay, clutch pedal position sensor, brake pedal position sensor, theft deterrent, or automatic transmission DTCs are set that would cause the ECM to disable engine starting. If DTCs are set, refer to «Diagnostic Trouble Code (DTC) List - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-trouble-code-dtc-list)
- Ignition ON, observe the scan tool BCM Current Power Mode parameter. Place ignition mode switch in the crank position, the parameter should display Crank Request. If not the specified value, refer to «Power Mode Description and Operation»(/chevrolet/corvette/c6-2004-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-introduction)
- Ignition ON, observe the scan tool ECM clutch pedal parameter, verify the scan tool parameter displays Applied/Released while depressing and releasing the clutch pedal. If the clutch pedal parameter does change. Refer to «Clutch Pedal Position Sensor Learn»(/chevrolet/corvette/c6-2004-2014/remont/manual-trans/#manual-transmission-tremec-6-speed__clutch-pedal-position-sensor-learn)
- Transmission range selector in park, verify the scan tool ECM PNP Switch and TCM IMS parameters display Park/Neutral. If the TCM IMS parameter does not indicate Park/Neutral. Refer to «Transmission Internal Mode Switch Logic»(/chevrolet/corvette/c6-2004-2014/remont/automatic-trans/#automatic-transmission-6l80-introduction__transmission-internal-mode-switch-logic) If the ECM Park/Neutral parameter does not indicate Park/Neutral. Refer to «ECM Park Switch Circuit Malfunction (6L50-E/6L80-E/6L90-E)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system__ecm-park-switch-circuit-malfunction-6l50-e6l80-e6l90-e) .
- Transmission range selector in park or neutral, or clutch pedal fully depressed attempt to start the vehicle. The crank relay should click and the engine should begin cranking. If the crank relay does not click or the engine does not crank, refer to «Crank Relay Circuit Malfunction»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system__crank-relay-circuit-malfunction) .
ECM Park Switch Circuit Malfunction (6L50-E/6L80-E/6L90-E)
- Ignition OFF, disconnect the harness connector at the AT Inline 16-Way (6L50-E/6L80-E/6L90-E) at the transmission.
- Ignition ON, test for B+ between terminal 3 and ground. (note this circuit will not light a test lamp). If not the specified value, test the signal circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
- If all circuits test normal, test or replace the internal mode switch (IMS).
Crank Relay Circuit Malfunction
- Ignition OFF, disconnect the crank relay.
- Ignition OFF, test for less than 5.0 ohms between the relay ground circuit terminal 85 and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
- Ignition ON, verify a test lamp illuminates between the relay switch B+ circuit terminal 30 and ground. If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance.
- Ensure the parking brake is applied and the transmission is in NEUTRAL on manual transmission or PARK on automatic transmissions. Momentarily install a 40A fused jumper wire between the B+ circuit terminal 30 and the control output circuit terminal 87. The starter solenoid should engage and the engine should begin cranking. If the solenoid does not engage, test the control output circuit for a short to ground or an open/high resistance. If the circuit tests normal, test or replace the starter motor.
- Connect a test lamp between the coil control circuit terminal 86 and the coil ground circuit terminal 85.
- With the transmission range selector in park/neutral, or the clutch pedal fully depressed, place the ignition mode switch between the OFF and CRANK position. The test lamp should turn ON and OFF when changing between the commanded states. If the test lamp is always ON, test the control circuit for a short to voltage. If the circuit tests normal, replace the ECM. If the test lamp is always OFF, test the control circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the ECM.
- If all circuits test normal, test or replace the crank relay.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Manual Shift Shaft Position Switch Replacement»(/chevrolet/corvette/c6-2004-2014/remont/automatic-trans/#how-to-overhaul-the-automatic-transmission-6l80-removal-installation-service-troubleshooting-diagnosis)
- «Relay Replacement (Attached to Wire Harness)»(/chevrolet/corvette/c6-2004-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-introduction) or «Relay Replacement (Within an Electrical Center)»(/chevrolet/corvette/c6-2004-2014/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-introduction)
- «Control Module References»(/chevrolet/corvette/c6-2004-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for ECM replacement, setup, and programming
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing)
- «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis)
- «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Verify that battery is sufficiently charged and that the battery cables are clean and tight. If battery not sufficiently charged, refer to «Battery Charging»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) . If battery cables are not within specified range, refer to «Fastener Tightening Specifications»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system__fastener-tightening-specifications) .
- Place the ignition mode switch to START the position. The starter solenoid should click. If starter solenoid does not click, refer to «Starter Solenoid Does Not Click»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Remove the drive belt, refer to «Drive Belt Replacement - Accessory (w/o LS9)»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-2-of-8) or «Drive Belt Replacement - Accessory (LS9)»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-2-of-8) .
- Place the ignition mode switch to the START position. If the engine cranks, inspect the engine and belt drive system for mechanical binding, seized engine, or seized generator, etc. If the engine does not crank, refer to «Engine Will Not Crank - Crankshaft Will Not Rotate»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-1-of-8__engine-will-not-crank-crankshaft) .
- Test for less than 0.5 volts between the positive battery cable and terminal B at the solenoid as the ignition is placed to the START position. If greater than the specified value, replace the positive battery cable.
- Test for less than 0.5 volts between the negative battery cable and the starter motor case as the ignition is placed to the START position. If greater than the specified value, replace the negative battery cable.
- If all circuits test normal, replace the starter motor.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Battery Positive and Negative Cable Replacement (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Positive and Negative Cable Replacement (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
- «Starter Replacement»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
Engine Cranks Slowly
Inspect the following items
- Battery-Perform the Battery Inspection/Test. Refer to «Battery Inspection/Test»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Wiring-Inspect the wiring for damage. Inspect all connections to the starter motor, the solenoid, the battery, and all ground connections. Refer to: «Circuit Testing»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__circuit-testing) «Wiring Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__wiring-repairs) «Testing for Intermittent Conditions and Poor Connections»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis) «Connector Repairs»(/chevrolet/corvette/c6-2004-2014/remont/body-electrical/#wiring-systems-and-power-management-service-troubleshooting-diagnosis__connector-repairs)
- Engine-Verify that the engine is not seized.
If the battery, the wiring, and the engine are functioning properly, and the engine continues to crank slowly, replace the starter motor. Refer to Starter Replacement .
- Perform the «Diagnostic System Check - Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/chevrolet/corvette/c6-2004-2014/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
- Remove the flywheel inspection cover.
- Inspect the flywheel for the following: Loose flywheel bolts Chipped gear teeth Missing gear teeth Bent flywheel
- If not within specifications, secure the flywheel bolts or replace the flywheel.
- If all inspections were within specification, replace the starter motor.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Fastener Tightening Specifications (6.2L LS3)»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-1-of-8__fastener-tightening-specifications-62l-ls3) or «Fastener Tightening Specifications (6.2L LS9)»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-1-of-8__fastener-tightening-specifications-62l-ls9) or «Fastener Tightening Specifications (7.0L LS7)»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-1-of-8__fastener-tightening-specifications-70l-ls7)
- «Engine Flywheel Replacement (LS9 and LSA)»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-3-of-8) or «Engine Flywheel Replacement (Except LS9 and LSA)»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-3-of-8)
- «Starter Replacement»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system)
Removal Procedure
| WARNING | When performing service on or near the SIR components or the SIR wiring, the SIR system must be disabled. Refer to SIR DISABLING AND ENABLING System. Failure to observe the correct procedure could cause deployment of the SIR components, personal injury, or unnecessary SIR system repairs. |
| WARNING | Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components. |
- Record all of the vehicle preset radio stations.
- Record the radio Theftlock® code, if applicable. Refer to «Radio/Audio System Description and Operation»(/chevrolet/corvette/c6-2004-2014/remont/entertainment-systems/#cellular-system-entertainment-system-and-navigation-system__radioaudio-system-description-and-operation) .
- Turn OFF all the lamps and the accessories.
- Make sure the ignition switch is in the OFF position.
- Open the RH rear compartment storage bin to access the battery.
- Remove the negative battery cable to battery nut and separate the cable from the battery.
Installation Procedure
- Connect the battery negative cable to the battery and install the negative battery cable nut and tighten to 8 N.m (71 lb in).
- Close the RH rear compartment storage bin.
- Unlock the Theftlock® radio, if applicable.
- Program the radio stations back into the radio as recorded at the beginning of the procedure.
- Set the clock to the current time. Refer to «Radio/Audio System Description and Operation»(/chevrolet/corvette/c6-2004-2014/remont/entertainment-systems/#cellular-system-entertainment-system-and-navigation-system__radioaudio-system-description-and-operation) .
- Perform the reinitialization of the power windows. Refer to «Power Window Reinitialization»(/chevrolet/corvette/c6-2004-2014/remont/heated-glassdefoggers/#fixed-and-moveable-window-system__power-window-reinitialization) .
| WARNING | When performing service on or near the SIR components or the SIR wiring, the SIR system must be disabled. Refer to SIR DISABLING AND ENABLING System. Failure to observe the correct procedure could cause deployment of the SIR components, personal injury, or unnecessary SIR system repairs. |
| WARNING | Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components. |
- Record all of the vehicle preset radio stations.
- Record the radio Theftlock® code (if applicable). Refer to «Radio/Audio System Description and Operation»(/chevrolet/corvette/c6-2004-2014/remont/entertainment-systems/#cellular-system-entertainment-system-and-navigation-system__radioaudio-system-description-and-operation) .
- Turn OFF all the lamps and the accessories.
- Make sure the ignition switch is in the OFF position.
- Remove the negative battery cable to battery nut and separate the cable from the battery.
- Connect the battery negative cable to the battery and tighten to 8 N.m (71 lb in).
- Unlock the Theftlock® radio (if applicable).
- Program the radio stations back into the radio as recorded at the beginning of the procedure.
- Set the clock to the current time. Refer to «Radio/Audio System Description and Operation»(/chevrolet/corvette/c6-2004-2014/remont/entertainment-systems/#cellular-system-entertainment-system-and-navigation-system__radioaudio-system-description-and-operation) .
- Perform the reinitialization of the power windows. Refer to «Power Window Reinitialization»(/chevrolet/corvette/c6-2004-2014/remont/heated-glassdefoggers/#fixed-and-moveable-window-system__power-window-reinitialization) .
- Disconnect the negative cable lead from the battery. Refer to «Battery Negative Cable Disconnection and Connection (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Negative Cable Disconnection and Connection (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Disconnect the positive cable lead (2) from the battery.
- Remove the battery positive cable to fuse/relay center nut (6) and disconnect the cable (5) from the stud.
- Remove the battery ground cable nut (4) and disconnect the cable (3) from the stud.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/hoistjack/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the battery positive/negative cable to engine bolt (3).
- Remove the positive battery cable to starter solenoid nut and disconnect the cable (1) from the stud.
- Remove the battery positive/negative cable from the vehicle.
- Position the battery positive/negative cable to the vehicle.
- Install the positive battery cable (1) to the stud and install the positive battery cable to starter solenoid nut (2) and tighten to 10 N.m (89 lb in).
- Position the negative battery cable (4) and install the battery positive/negative cable to engine bolt and tighten to 40 N.m (30 lb ft).
- Lower the vehicle.
- Position the battery ground cable (3) and install the battery ground cable nut (4) and tighten to 8 N.m (71 lb in).
- Position the battery positive cable (5) to the stud and install the battery positive cable to fuse/relay center nut (6) and tighten to 10 N.m (89 lb in).
- Connect the positive cable lead (2) to the battery and tighten to 8 N.m (71 lb in).
- Connect the negative cable lead to the battery. Refer to «Battery Negative Cable Disconnection and Connection (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Negative Cable Disconnection and Connection (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Disconnect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Negative Cable Disconnection and Connection (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Remove the battery positive cable nut (1) and remove the battery positive/negative cable lead (2).
- Remove the battery positive/negative cable bolt (1) and release the wiring harness retainers (3).
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/chevrolet/corvette/c6-2004-2014/remont/hoistjack/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the battery positive/negative cable bolt (3) from the engine block.
- Remove the battery positive/negative cable nut (2) from the starter solenoid.
- Remove the battery positive/negative cable from the vehicle.
- Position the battery positive/negative cable into the vehicle.
- Install the battery positive/negative cable nut (2) to the starter solenoid and tighten to 10 N.m (89 lb in).
- Install the battery positive/negative cable bolt (3) to the engine block and tighten to 40 N.m (30 lb ft).
- Lower the vehicle.
- Install the battery positive/negative cable bolt (1) and attach the wiring harness retainers (3) and tighten to 25 N.m (18 lb ft).
- Install the battery positive cable nut (1) and tighten to 8 N.m (71 lb in).
- Connect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Negative Cable Disconnection and Connection (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Disconnect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Negative Cable Disconnection and Connection (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Remove the rear compartment carpet. Refer to «Rear Compartment Floor Panel Carpet Replacement (Convertible)»(/chevrolet/corvette/c6-2004-2014/remont/exteriorinterior-trim/#floor-coverings-and-headlinings) or «Rear Compartment Floor Panel Carpet Replacement (Coupe)»(/chevrolet/corvette/c6-2004-2014/remont/exteriorinterior-trim/#floor-coverings-and-headlinings) .
- Remove the passenger rear compartment front side trim panel. Refer to «Rear Compartment Side Trim Panel Replacement»(/chevrolet/corvette/c6-2004-2014/remont/exteriorinterior-trim/#interior-trim-and-paneling) .
- Remove the negative cable ground bolt from the chassis.
- Remove the negative battery cable.
- Install the negative battery cable.
- Install the negative cable ground bolt to the chassis. Tighten: Tighten the battery negative cable ground bolt to 25 N.m (18 lb ft).
- Install the passenger rear compartment front side trim panel. Refer to «Rear Compartment Side Trim Panel Replacement»(/chevrolet/corvette/c6-2004-2014/remont/exteriorinterior-trim/#interior-trim-and-paneling) .
- Install the rear compartment carpet. Refer to «Rear Compartment Floor Panel Carpet Replacement (Convertible)»(/chevrolet/corvette/c6-2004-2014/remont/exteriorinterior-trim/#floor-coverings-and-headlinings) or «Rear Compartment Floor Panel Carpet Replacement (Coupe)»(/chevrolet/corvette/c6-2004-2014/remont/exteriorinterior-trim/#floor-coverings-and-headlinings) .
- Connect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Negative Cable Disconnection and Connection (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Disconnect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Negative Cable Disconnection and Connection (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Disconnect the positive battery cable from the battery.
- Remove the rear compartment carpet. Refer to «Rear Compartment Floor Panel Carpet Replacement (Convertible)»(/chevrolet/corvette/c6-2004-2014/remont/exteriorinterior-trim/#floor-coverings-and-headlinings) or «Rear Compartment Floor Panel Carpet Replacement (Coupe)»(/chevrolet/corvette/c6-2004-2014/remont/exteriorinterior-trim/#floor-coverings-and-headlinings) .
- Remove the passenger rear compartment front side trim panel. Refer to «Rear Compartment Side Trim Panel Replacement»(/chevrolet/corvette/c6-2004-2014/remont/exteriorinterior-trim/#interior-trim-and-paneling) .
- Remove the right door sill plate. Refer to «Door Sill Plate Replacement»(/chevrolet/corvette/c6-2004-2014/remont/exteriorinterior-trim/#interior-trim-and-paneling) .
- Lift up the carpet to access the battery cables.
- Remove the positive battery cable retainers.
- Open the carpet on the fuse/relay center.
- Remove the positive battery cable nut (1) from the fuse/relay center stud.
- Remove the positive battery cable lead (2) from the fuse/relay center stud.
- Remove the positive battery cable grommet from the dash panel.
- Pull the positive cable through the dash panel.
- Remove the positive battery cable.
- Position the positive battery cable.
- Push the positive cable grommet into place in the dash panel.
- Position the positive battery cable to retainers.
- Position the carpet back.
- Install the right door sill plate. Refer to «Door Sill Plate Replacement»(/chevrolet/corvette/c6-2004-2014/remont/exteriorinterior-trim/#interior-trim-and-paneling) .
- Install the passenger rear compartment front side trim panel. Refer to «Rear Compartment Side Trim Panel Replacement»(/chevrolet/corvette/c6-2004-2014/remont/exteriorinterior-trim/#interior-trim-and-paneling) .
- Install the rear compartment carpet. Refer to «Rear Compartment Floor Panel Carpet Replacement (Convertible)»(/chevrolet/corvette/c6-2004-2014/remont/exteriorinterior-trim/#floor-coverings-and-headlinings) or «Rear Compartment Floor Panel Carpet Replacement (Coupe)»(/chevrolet/corvette/c6-2004-2014/remont/exteriorinterior-trim/#floor-coverings-and-headlinings) .
- Install the positive cable lead (2) to the fuse/relay center stud.
- Install the positive battery cable nut (1) to the fuse/relay center stud. Tighten: Tighten the positive battery cable nut to 10 N.m (89 lb in).
- Close the stud cover on the fuse/relay center.
- Connect the positive battery cable to the battery.
- Connect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Negative Cable Disconnection and Connection (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Open the RH rear compartment storage bin to access the battery.
- Disconnect the battery vent hose.
- Disconnect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Negative Cable Disconnection and Connection (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Disconnect the positive battery cable.
- Remove the battery hold down retainer nuts and retainer.
- Remove the battery.
- Install the battery.
- Install the battery hold down retainer and bolts and tighten to 18 N.m (13 lb ft).
- Connect the positive battery cable and tighten the bolt to 15 N.m (11 lb ft).
- Connect the battery vent hose.
- Connect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Negative Cable Disconnection and Connection (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Close the RH rear compartment storage bin.
- Disconnect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Negative Cable Disconnection and Connection (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Disconnect the positive battery cable.
- Remove the battery hold down retainer bolt and retainer.
- Remove the battery.
- Install the battery.
- Install the battery hold down retainer and bolt and tighten to 18 N.m (13 lb ft).
- Connect the positive battery cable and tighten to 15 N.m (11 lb ft).
- Connect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Negative Cable Disconnection and Connection (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Remove the battery. Refer to «Battery Replacement (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Replacement (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Remove the battery tray bolts.
- Remove the battery tray.
- Install the battery tray.
- Install the battery tray bolts. Tighten: Tighten the battery tray bolts to 12 N.m (106 lb in).
- Install the battery. Refer to «Battery Replacement (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Replacement (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
Scheme 3
| Callout | Component Name |
|---|---|
| Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (LS7 or LS9) or Battery Negative Cable Disconnection and Connection (LS3) Remove the right catalytic converter. Refer to Catalytic Converter Replacement - Right Side (7.0L) | |
| 1 | Nut CAUTION: Refer to Fastener Caution . Tighten: 8 N.m (71 lb in) |
| 2 | Bolt (Qty: 2) Tighten: 50 N.m (37 lb ft) |
| 3 | Starter Procedure Disconnect the S terminal harness connector from the starter. Orient the B+ terminal Harness anti rotation tab to the starter orientation slot. Remove the B+ terminal harness from the starter. |
| CAUTION |
|---|
| Refer to Fastener Caution . |
- Remove the generator. Refer to «Generator Replacement (LS3 or LS7)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Generator Replacement (LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Remove the power steering pump. Refer to «Power Steering Pump Replacement (LS3, LS7)»(/chevrolet/corvette/c6-2004-2014/remont/manual-power-steering/#power-steering-system) or «Power Steering Pump Replacement (LS9)»(/chevrolet/corvette/c6-2004-2014/remont/manual-power-steering/#power-steering-system) .
- Remove the generator bracket bolts, bracket, and power steering reservoir bracket.
- Install the generator bracket, power steering reservoir bracket and generator bracket bolts to the cylinder head. Tighten: Tighten the generator bracket bolts to 50 N.m (37 lb ft).
- Install the power steering pump. Refer to «Power Steering Pump Replacement (LS3, LS7)»(/chevrolet/corvette/c6-2004-2014/remont/manual-power-steering/#power-steering-system) or «Power Steering Pump Replacement (LS9)»(/chevrolet/corvette/c6-2004-2014/remont/manual-power-steering/#power-steering-system) .
- Install the generator. Refer to «Generator Replacement (LS3 or LS7)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Generator Replacement (LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Remove the drive belt. Refer to «Drive Belt Replacement - Accessory (w/o LS9)»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-2-of-8) or «Drive Belt Replacement - Accessory (LS9)»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-2-of-8) .
- Disconnect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Negative Cable Disconnection and Connection (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
- Disconnect the generator electrical connector (1 and 2).
- Remove the battery feed terminal nut (3) from the generator.
- Remove the battery feed cable.
- Remove the generator mounting bolts.
- Remove the generator.
- Position the generator on the mounting bracket.
- Install the generator bolts and tighten to 50 N.m (37 lb ft).
- Connect the generator electrical connector (1 and 2).
- Install the battery feed cable.
- Install the battery feed terminal nut (3) and tighten to 13 N.m (115 lb in).
- Install the drive belt. Refer to «Drive Belt Replacement - Accessory (w/o LS9)»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-2-of-8) or «Drive Belt Replacement - Accessory (LS9)»(/chevrolet/corvette/c6-2004-2014/remont/mechanical/#engine-mechanical-62l-or-70l-2-of-8) .
- Connect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection (LS7 or LS9)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) or «Battery Negative Cable Disconnection and Connection (LS3)»(/chevrolet/corvette/c6-2004-2014/remont/charging-system/#battery-charging-system-starting-system) .
Scheme 4
| Culotte | Component Name |
|---|---|
| Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection (LS7 or LS9) or Battery Negative Cable Disconnection and Connection (LS3) . Remove the drive belt. Refer to Drive Belt Replacement - Accessory (w/o LS9) or Drive Belt Replacement - Accessory (LS9) . | |
| 1 | Nut CAUTION: Refer to Fastener Caution . Tighten: 13 N.m (115 lb in) |
| 2 | Bolt (Qty: 2) Tighten: 50 N.m (37 lb ft) |
| 3 | Bolt (Qty: 2) Tighten: 50 N.m (37 lb ft) Tip: Align the generator harness bracket with the rear bolt hole on the generator prior to bolt installation. |
| 4 | Generator Procedure: Disconnect the generator field harness connector. |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Scheme 5
| WARNING | Batteries produce explosive gases, contain corrosive acid, and supply levels of electrical current high enough to cause burns. Therefore, to reduce the risk of personal injury when working near a battery: Always shield your eyes and avoid leaning over the battery whenever possible. Do not expose the battery to open flames or sparks. Do not allow the battery electrolyte to contact the eyes or the skin. Flush immediately and thoroughly any contacted areas with water and get medical help. Follow each step of the jump starting procedure in order. Treat both the booster and the discharged batteries carefully when using the jumper cables. |
Note. Because of the materials used in the manufacture of automotive lead-acid batteries, dealers and service shops that handle them are subject to various regulations issued by OSHA, EPA, DOT, and various state or local agencies. Other regulations may also apply in other locations. Always know and follow these regulations when handling batteries.
Batteries that are no longer wanted must be disposed of by an approved battery recycler and must never be thrown in the trash or sent to a landfill.
Batteries that are not part of the vehicle itself, not the battery under the hood, must only be transported on public streets for business purposes via approved hazardous material transportation procedures.
Battery storage, charging, and testing facilities in repair shops must meet various requirements for ventilation, safety equipment, material segregation, etc.
The maintenance-free battery is standard. There are no vent plugs in the cover. The battery is completely sealed except for 2 small vent holes in the side. These vent holes allow the small amount of gas that is produced in the battery to escape.
The battery has 3 functions as a major source of energy
- Engine cranking
- Voltage stabilizer
- Alternate source of energy with generator overload
The battery specification label, example below, contains information about the following
- The test ratings
- The original equipment catalog number
- The recommended replacement model number
Scheme 6
Battery Ratings
A battery may have 3 ratings
- Amp hour
- Reserve capacity
- Cold cranking amperage
When a battery is replaced, use a battery with similar ratings. Refer to the battery specification label on the original battery or refer to Battery Usage .
Amp Hour
The amp hour rating of a battery is the amount of time it takes a fully charged battery, being discharged at a constant rate of 1 amperes and a constant temperature of 27°C (80°F), to reach a terminal voltage of 10.5 volts. Refer to Battery Usage for the amp hour rating of the original equipment battery.
Reserve Capacity
Reserve capacity is the amount of time in minutes it takes a fully charged battery, being discharged at a constant rate of 25 amperes and a constant temperature of 27°C (80°F), to reach a terminal voltage of 10.5 volts. Refer to Battery Usage for the reserve capacity rating of the original equipment battery.
Cold Cranking Amperage
The cold cranking amperage is an indication of the ability of the battery to crank the engine at cold temperatures. The cold cranking amperage rating is the minimum amperage the battery must maintain for 30 seconds at -18°C (0°F) while maintaining at least 7.2 volts. Refer to Battery Usage for the cold cranking amperage rating for this vehicle.
Generator
The generator features the following major components
- The delta stator
- The rectifier bridge
- The rotor with slip rings and brushes
- A conventional pulley
- The regulator
The slip ring and the frame are liquid cooled.
The generator features permanently lubricated bearings. Service should only include tightening of mount components. Otherwise, replace the generator as a complete unit.
Regulator
The voltage regulator controls the rotor field current in order to limit the system voltage. When the field current is on, the regulator switches the current on and off at a rate of 400 cycles per second in order to perform the following functions
- Radio noise control
- Obtain the correct average current needed for proper system voltage control
At high speeds, the on-time may be 10 percent with the off-time at 90 percent. At low speeds, the on-time may be 90 percent and the off-time 10 percent.
Circuit Description
The generator provides voltage to operate the vehicle's electrical system and to charge its battery. A magnetic field is created when current flows through the rotor. This field rotates as the rotor is driven by the engine, creating an AC voltage in the stator windings. The AC voltage is converted to DC by the rectifier bridge and is supplied to the electrical system at the battery terminal.
When the engine is running, the generator turn-on signal is sent to the generator from the engine control module (ECM), turning on the regulator. The generator's voltage regulator controls current to the rotor, thereby controlling the output voltage. The rotor current is proportional to the electrical pulse width supplied by the regulator. When the engine is started, the regulator senses generator rotation by detecting AC voltage at the stator through an internal wire. Once the engine is running, the regulator varies the field current by controlling the pulse width. This regulates the generator output voltage for proper battery charging and electrical system operation. The generator F terminal is connected internally to the voltage regulator and externally to the ECM. When the voltage regulator detects a charging system problem, it grounds this circuit to signal the ECM that a problem exists. The ECM monitors the generator field duty cycle signal circuit. The system voltage sense circuit receives B+ voltage that is Hot At All Times through the HORN/ALT SENSE fuse in the underhood junction block. This voltage is used by the regulator as the reference for system voltage control. On vehicles that use a sense circuit connected to the voltage regulator, this circuit must be operating properly for the charging system to work correctly, when there is a charging system concern all circuits at the generator should be tested.
Charging System Messages
The driver information center (DIC) displays a charging system message the when the following occurs
- The engine control module (ECM) detects that the generator output is less than 11 volts or greater than 16 volts. The DIC receives a serial data message from the ECM requesting illumination of a charging system message.
- The instrument panel cluster (IPC) determines that the system voltage is less than 11 volts or greater than 16 volts. The IPC receives a serial data message from the body control module (BCM) indicating the system voltage.
BATTERY SAVER ACTIVE
The DIC displays the BATTERY SAVER ACTIVE message when the BCM reduces or disables the performance of some vehicle systems in order to reduce the load on the charging system. The DIC receives a serial data message from the BCM requesting illumination.
BATTERY VOLTAGE HIGH
The DIC displays the BATTERY VOLTAGE HIGH message when the IPC determines that the system voltage is greater than 16 volts. The IPC receives a serial data message from the BCM indicating the system voltage.
BATTERY VOLTAGE LOW
The DIC displays the BATTERY VOLTAGE LOW message when the IPC determines that the system voltage is less than 11 volts. The IPC receives a serial data message from the BCM indicating the system voltage.
SERVICE CHARGING SYSTEM
The DIC displays the SERVICE CHARGING SYSTEM message when the ECM detects a malfunction with the generator output. The IPC receives a serial data message from the ECM requesting illumination.
SERVICE ELECT SYSTEM
The DIC displays the SERVICE ELECT SYSTEM message when the ECM detects a malfunction with the generator output. The IPC receives a serial data message from the ECM requesting illumination.
Starting System Description and Operation
The starter motor(s) on this vehicle are non-repairable. It has pole pieces that are arranged around the armature. Both solenoid windings are energized. The pull-in winding circuit is completed to the ground through the starter motor. The windings work together magnetically to pull and hold in the plunger. The plunger moves the shift lever. This action causes the starter drive assembly to rotate on the armature shaft spline as it engages with the flywheel ring gear on the engine. Moving at the same time, the plunger also closes the solenoid switch contacts in the starter solenoid. Full battery voltage is applied directly to the starter motor and it cranks the engine.
As soon as the solenoid switch contacts close, current stops flowing thorough the pull-in winding because battery voltage is applied to both ends of the windings. The hold-in winding remains energized; its magnetic field is strong enough to hold the plunger, shift lever, starter drive assembly, and solenoid switch contacts in place to continue cranking the engine. When the engine starts, pinion overrun protects the armature from excessive speed until the switch is opened.
When the engine control module (ECM) sees an engine run flag, the 12 volts is removed from the control circuit of the CRANK relay. The switch side of the CRANK relay opens and battery voltage is removed from the starter solenoid S-terminal. Current flows from the motor contacts through both windings to the ground at the end of the hold-in winding. However, the direction of the current flow through the pull-in winding is now opposite the direction of the current flow when the winding was first energized.
The magnetic fields of the pull-in and hold-in windings now oppose one another. This action of the windings, along with the help of the return spring, causes the starter drive assembly to disengage and the solenoid switch contacts to open simultaneously. As soon as the contacts open, the starter circuit is turned off.
When the ignition mode switch is placed in the START position, a discrete input is sent to the body control module (BCM) notifying it that engine start has been requested. The BCM then verifies that the brake pedal has been depressed with a discrete input from the brake pedal position sensor and that the key fob, with the correct code, is in the vehicle. After this information has been verified the BCM grounds the control side of the RUN/CRANK relay closing the switch side of it and allowing battery positive voltage to flow from the BATT 3 fuse through the RUN/CRANK relay switch, engine control module (ECM) fuse to the battery positive voltage side of the CRANK relay coil. The BCM also sends a high speed GMLAN message to the ECM requesting engine start. The ECM will then verify that the internal mode switch (IMS) is in Park/Neutral or the clutch pedal is fully depressed. After this has been verified the ECM then supplies 12 volts to the control circuit of the CRANK relay closing the CRANK relay switch circuit and allowing battery positive voltage to flow through the STARTER fuse, the CRANK relay switch to the S-terminal of the starter solenoid cranking the engine. Ground is supplied through the engine block.
Electrical Load Management
Electrical load management is designed to maintain battery voltage and covers more than load-shed. The body control module (BCM) will request increases in idle speed from the engine control module (ECM), when the vehicle is in park or neutral, as well as turn off loads in order to manage the electrical system and preserve the vehicle electrical power availability. The BCM calculates the battery temperature, voltage and charging rate at all times while the engine is running.
The BCM calculates the battery temperature by factoring in
- The current intake manifold air temperature compared to the last temperature recorded when the ignition switch was turned OFF
- The current battery voltage compared to the last battery voltage recorded when the ignition switch was turned OFF
- The length of time since the last battery temperature calculation
If the calculated battery temperature is below -15°C (+5°F), the PMM institutes steps to control the load.
The BCM calculates the voltage of the battery by making constant voltage measurements and using the measurements to calculate the true battery voltage. If the BCM detects a low voltage, the BCM institutes steps to control the load.
The BCM calculates the net charge rate on the electrical system by making constant voltage measurements and using the measurements to calculate the charge rate in amp/hours. If the BCM detects a negative charge rate, equal to a discharge from the battery, the PMM institutes steps to control the load.
The BCM will either request an increase in the engine idle speed from the ECM or the BCM will turn off loads, called the load-shed function, in order to preserve the vehicle electrical system operation. The criteria used by the BCM to regulate this electrical load management are outlined below
| Function | Battery Temperature Calculation | Battery Voltage Calculation | Amp-hour Calculation | Action Taken |
|---|---|---|---|---|
| Idle Boost 1 Start | Less Than -15°C (5°F) | First level Idle boost requested | ||
| Idle Boost 1 Start | Battery has a net loss of 0.6 AH | First level Idle boost requested | ||
| Idle Boost 1 End | Greater Than -15°C (5°F) | Battery has a net loss of less than 0.2 AH | First level Idle boost request cancelled | |
| Idle Boost 1 End | 14.0 V | Battery has a net loss of less than 0.2 AH | First level Idle boost request cancelled | |
| Load Shed 1 Start | Battery has a net loss of 1.6 AH | Controlled outputs cycled OFF for 20% of their cycle | ||
| Load Shed 1 End | Battery has a net loss of less than 0.8 AH | Clear Load Shed 1 | ||
| Idle Boost 2 Start | Battery has a net loss of 5.0 AH | Second level Idle boost requested | ||
| Idle Boost 2 End | Battery has a net loss of less than 2.0 AH | Second level Idle boost request cancelled | ||
| Idle Boost 3 Start | Battery has a net loss of 10.0 AH | Third level Idle boost requested | ||
| Idle Boost 3 Start | Third level Idle boost requested | |||
| Idle Boost 3 End | Greater Than 13.0 V | Battery has a net loss of less than 6.0 AH | Third level Idle boost request cancelled | |
| Load Shed 2 Start | Less Than 10.9 V | Battery has a net loss of 20.0 AH | Controlled outputs cycled OFF for 100% of their cycle, Battery Indicator or Battery Saver Indicator ON request sent | |
| Load Shed 2 End | Greater Than 13.0 V | Battery has a net loss of less than 10.5 AH | Clear Load Shed 2 |
Each load management function, either idle boost or load-shed, is discrete. No two functions are implemented at the same time.
During each load management function, the BCM checks the battery temperature, battery voltage and amp-hour calculations and determines if the BCM should implement a different power management function.
The highest loads on the electrical system are the resistance load of heating elements. The BCM controls the heating elements in the outside rear view mirrors, the rear window and the heated seats, either directly or by sending messages to any module controlling power to these devices.
The second highest load on the electrical system are the blowers used in the HVAC system. The BCM will send messages to the HVAC system controller that will result in reducing the blower operation on vehicles equipped with automatic HVAC systems.
Idle Boost Functions
The BCM sends a serial data request to the ECM to increase the idle speed. The ECM then adjusts the idle speed by using a special program and idle speed ramp calculations in order to prevent driveability and safety concerns. The idle speed boost and cancel function will vary from vehicle to vehicle and from one moment to another on the same vehicle. This happens because the ECM responds to changes in the inputs from the sensors used to control the powertrain.
| Load Shed Level | Affected Systems | Action Taken |
|---|---|---|
| Load-Shed Level 0 | No systems affected | Normal operation |
| Load-Shed Level 1 | Heated Outside Rear View Mirrors, Heated Rear Window/Rear Window Defrost, Heated Seats | Cycled at 80% duty cycle, OFF for 4 of every 20 second cycle. Indicator and timer not affected. |
| Message Center, Instrument Cluster | No messages or indicators are displayed. Data (DPID) indicating that the Load-Shed 1 was entered is stored and may be accessed with a scan tool. DPID will reset after 40 ignition switch cycles with no repeated load-shed 1 action or with a battery disconnection. | |
| Load-Shed Level 2 | Heated Outside Rear View Mirrors, Heated Rear Window/Rear Window Defrost, Heated Seats | Turned OFF. Indicator and timer are not affected. The indicators and timers are controlled by the BCM. The operator must turn ON system when load-shed level is exited. System will not respond to operator input until current load-shed level is exited. This system will respond to only one Load-Shed Level 2 command per ignition switch cycle. |
| Message Center, Instrument Cluster | "Battery Saver Action" message is displayed. Charge indicator is illuminated. Data (DPID) indicating that the Load-Shed Level 2 was entered is stored and may be accessed with a scan tool. DPID will reset after 40 ignition switch cycles with no repeated Load-Shed 2 actions or with a battery disconnection. |
Illustration Tool Number/Description J 38758 Parasitic Draw Test Switch J 42000 Battery Tester J 45681 Jumper Harness
Scheme 7
Scheme 8
Scheme 9
See also:
• Diagnostic System Check - Vehicle
• Strategy Based Diagnosis
• Diagnostic Procedure Instructions
• Body Control System Schematics
• Component Connector End Views
• Circuit Testing
• Connector Repairs
• Testing for Intermittent Conditions and Poor Connections
• Wiring Repairs
• Control Module References
• Diagnostic Repair Verification
• Diagnostic Trouble Code (DTC) List - Vehicle
• Electronic Suspension Control Schematics
• Antilock Brake System Schematics
• ABS Description and Operation
• Engine Controls Schematics (LS3)
• Relay Replacement (Attached to Wire Harness)
• Checking Aftermarket Accessories
• Battery Disconnect Warning
• Fastener Caution
• Keyless Entry System Description and Operation
• Drive Belt Replacement - Accessory (w/o LS9)
• Automatic Transmission Controls Schematics
• Clutch Pedal Position Sensor Learn
• Transmission Internal Mode Switch Logic
• Manual Shift Shaft Position Switch Replacement
• Engine Will Not Crank - Crankshaft Will Not Rotate
• Fastener Tightening Specifications (6.2L LS3)
• Fastener Tightening Specifications (6.2L LS9)
• Fastener Tightening Specifications (7.0L LS7)
• Engine Flywheel Replacement (LS9 and LSA)
• SIR DISABLING AND ENABLING
• Radio/Audio System Description and Operation
• Power Window Reinitialization
• Lifting and Jacking the Vehicle
• Rear Compartment Floor Panel Carpet Replacement (Convertible)
• Rear Compartment Side Trim Panel Replacement
• Catalytic Converter Replacement - Right Side (7.0L)
• Power Steering Pump Replacement (LS3, LS7)
• DTC B1325
• Starting System Description and Operation
• Battery Common Causes of Malfunction
• Engine Cranks Slowly
• Battery Usage
• Fastener Tightening Specifications
• Generator Usage
• ECM Park Switch Circuit Malfunction (6L50-E/6L80-E/6L90-E)
• Crank Relay Circuit Malfunction