Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Air Cleaner Housing Assembly Retaining Bolts | 12 N.m | 106 lb in |
| Air Deflector Screws | 2 N.m | 18 lb in |
| A/C System Hose Connector Retaining Nut | 33 N.m | 24 lb ft |
| A/C Pressure Transducer | 8 N.m | 71 lb in |
| Blower Motor Screws | 6 N.m | 53 lb in |
| Blower Resistor Retaining Screws | 6 N.m | 53 lb in |
| Clutch Drive Shaft Bolt (SP10 Compressor) | 12-15 N.m | 106-133 lb in |
| Clutch Plate and Hub Assembly Nut (V5 Compressor) | 17 N.m | 13 lb ft |
| Compressor-to-Bracket Mounting Bolts | 27 N.m | 20 lb ft |
| Compressor Through Bolt | 10 N.m | 89 lb in |
| Condenser Pipe Connector Block-to-Receiver Dryer Nut | 10 N.m | 89 lb in |
| Expansion Valve Retaining Bolts | 12 N.m | 106 lb in |
| Heater/Air Distribution Case Assembly Retaining Screws | 8 N.m | 71 lb in |
| Liquid Pipe Connector Block-to-Condenser Retaining Bolt | 14 N.m | 10 lb ft |
| Liquid Evaporator Pipe Connector Block Retaining Nut | 15 N.m | 11 lb ft |
| Receiver Dryer Bolt | 14 N.m | 10 lb ft |
| Refrigerant Discharge Hose Support Clamp Bolt | 7 N.m | 62 lb in |
| Refrigerant Discharge Hose Connector Block Bolt | 16 N.m | 12 lb ft |
| Refrigerant Discharge Hose-to-Compressor Block Retaining Nut | 33 N.m | 24 lb ft |
| Refrigerant Suction Hose Connector Block Retaining Nut | 15 N.m | 11 lb ft |
| Upper Condenser Mount Nut | 3 N.m | 27 lb in |
Refrigerant System Capacities (V5 System)
| Application | Specification | |
|---|---|---|
| Metric | English | |
| R-134a System | 520±20 g RHD - 570±20 g | 18±1 oz RHD - 20±1 oz |
| Refrigerant Oil in A/C System | ||
| Type | Union Carbide 488 Polyalkylene Glycol (PAG) Oil | |
| Capacity | 200 ml | 6.8 oz |
Refrigerant System Capacities (SP10 System - 1.2L Engine)
| Application | Specification | |
|---|---|---|
| Metric | English | |
| R-134a System | 520±20 g RHD - 570±20 g | 18±1 oz RHD - 20±1 oz |
| Refrigerant Oil in A/C System | ||
| Type | Union Carbide RL897 Polyalkylene Glycol (PAG) Oil (ISU513) | |
| Capacity | 150 ml | 5.0 oz |
The HVAC system is divided into 2 separate sections. The first, HVAC, has all procedures that pertain to a HVAC component or function that is not specifically associated with the manual control system. The second, HVAC Systems - Manual, has all procedures specific to the manual control system.
Begin the system diagnosis with the Symptoms - HVAC Systems - Manual .
Review the Description and Operation information to help you determine the correct symptom diagnostic procedure when a malfunction exists. Reviewing the Description and Operation information will also help you determine if the condition described by the customer is normal operation.