Scheme 1
The vehicle identification number (VIN) plate is attached to the top of the front panel support.
Scheme 2
- Manufacturer's Name
- VIN
- Vehicle Type
- Engine Type
- Body Color
Scheme 3
- Manufacturer's Name
- Whole Vehicle Type Approval Number
- VIN (Vehicle Identification Number)
- GVW
- Combination Weight (GVW + Braked Trailer Weight)
- Maximum Permissible Axle Weight - Front
- Maximum Permissible Axle Weight - Rear
Scheme 4
- Manufacturer's Name
- VIN
- GVW
- Type of Engine
- Number of Seats
- Type of Vehicle
- Delivery Time/Built Date
- Displacement of Engine
- Body Color
Scheme 5
The VIN plate is attached to the top of the driver's side of the instrument panel.
Scheme 6
The engraved VIN is located on the top right side of the bulkhead.
Scheme 7
| Position | Definition | Character | Description |
|---|---|---|---|
| 1 | Country of Origin | K | Korea |
| 2 | Manufacturer | L | General Motors Daewoo Auto and Technology Company |
| 3 | Make | A 1 2 4 5 | Daewoo Chevrolet Pontiac Buick Suzuki |
| 4 | Car Line | T | T-Car, S-Car T200 |
| 5 | Series | D J M | S, Base SE, LS, M SX, X |
| 6 | Body Type | 5 6 | 4-Door Notchback 5-Door Hatchback |
| 7 | Restraint Code | 1 | Active Restraints - Manual Belts in All Positions |
| 2 | Active Restraints - Manual Belts in All Positions Frontal Inflatable Restraint System - Left Front and Right Front | ||
| 3 | Active Restraints - Manual Belts in All Positions Frontal Inflatable Restraint System - Left Front | ||
| 4 | Active Restraints - Manual Belts in All Positions Frontal Inflatable Restraint System - Left Front and Right Front Side Inflatable Restraints - Left Front and Right Front | ||
| 5 | Active Restraints - Manual Belts in All Positions Frontal Inflatable Restraint System - Left Front and Right Front Side Inflatable Restraint System - Left Front | ||
| 6 | Active Restraints - Manual Belts in All Positions Frontal Inflatable Restraint System - Left Front and Right Front Side Inflatable Restraint System - Left Front and Right Front Automatic Occupant Sensor - Right Front | ||
| 7 | Active Restraints - Manual Belts in All Positions Frontal Inflatable Restraint System - Left Front and Right Front Side Inflatable Restraint System - Left Front, Right Front, Left Rear, Right Rear | ||
| 8 | Active Restraints - Manual Belts in All Positions Side Inflatable Restraint System - Left Front | ||
| 8 | Engine Type | Y V 6 8 3 | 1.5 L, SOHC, MPFI, FAM I 1.5 L, DOHC, MPFI, FAM I 1.6 L, DOHC, MPFI, FAM I 1.8 L, SOHC, MPFI, FAM II 1.8 L, DOHC, MPFI, FAM II |
| 9 | Check Digit | Check Digit | |
| 10 | Model Year | 4 5 | 2004 2005 |
| 11 | Plant Location | B C K | Bupyung, South Korea Changwon, South Korea Kunsan, South Korea |
| 12-17 | Production Sequence Number | Production Sequence Number |
Vehicle Identification Number (VIN) System
Scheme 8
| Position | Definition | Character | Description |
|---|---|---|---|
| 1 | Country of Origin | K | Korea |
| 2 | Manufacturer | L | General Motors Daewoo Auto and Technology Company |
| 3 | Identifier | A D Y 1 | Passenger Bus Mini-Vehicle Multipurpose Vehicle |
| 4 | Car Line | M T J N V U | Matiz Lanos Nubria Lacetti Leganza Rezzo |
| 5 | Transmission | F A M R C | FWD, MT FWD, AT RWD, MT RWD, AT FWD, CVT |
| 6-7 | Body Style | 08 19 35 48 68 69 75 | 2-Door Hatchback 4-Door Notchback, 6 - Windows 5-Door Station Wagon 4-Door Hatchback, 4 - Windows 4-Door Hatchback, 6 - Windows 4-Door Notchback, 4 - Windows 5-Door Multipurpose Vehicle |
| 8 | Engine Type | 4 M 0 (Zero) T C A Y V 6 H 8 3 Z K W S 2 L B | 0.5 L, SOHC, MPFI, L3 0.8 L, DOHC, MPFI, L3 1.0 L, SOHC, MPFI, L4 1.2 L, SOHC, MPFI, L4 1.3 L, SOHC, MPFI, L4 1.4 L, SOHC, MPFI, L4 1.5 L, SOHC, MPFI, L4 1.5 L, DOHC, MPFI, L4 1.6 L, DOHC, MPFI, L4 1.8 L, SOHC, MPFI, L4 1.8 L, SOHC, MPFI, L4, FAM II 1.8 L, DOHC, MPFI, L4 2.0 L, DOHC, MPFI, L4 2.0 L, DOHC, MPFI, L6 2.0 L, SOHC, MPFI, L4 2.0 L, SOHC, MPFI, L4, LPG 2.2 L, DOHC, MPFI, L4 2.5 L, DOHC, MPFI, L6 3.2 L, SOHC, MPFI, V6 |
| 9 | Purpose | D | Domestic |
| E | Export, except Euro 2000 and North America | ||
| 1 | Euro 2000 only, 70/220/EEC-96/69/EC | ||
| L | Leaded, Lacetti only | ||
| 10 | Model Year | 4 5 6 7 8 9 A | 2004 2005 2006 2007 2008 2009 2010 |
| 11 | Plant Location | B C K | Bupyung, South Korea Changwon, South Korea Kunsan, South Korea |
| 12-17 | Production Sequence Number | Production Sequence Number |
Vehicle Identification Number (VIN) System
Scheme 9
- Production Date
- Vehicle Type
- Gross Vehicle Weight Rating
- Gross Axle Weight Rating Front
- Gross Axle Weight Rating Rear
- Vehicle Identification Number
Scheme 10
The certification label is attached to the inside of the driver side door jamb.
Tire Placard
The tire label is permanently located on the rear face of the driver's door and should be referred to for tire information. It lists the maximum vehicle load, the tire size, including the spare tire, and the cold inflation pressure, including the spare tire.
Scheme 11
Scheme 12
The engine number is stamped on the cylinder block under the No. 4 exhaust manifold of the engine.
Scheme 13
- Identification Number
- T/M Initial Manufacturing Date and Sequence Number
- Plant to be Supplied
- T/M Serial Number and Check Digit
Scheme 14
- Identification Code
- Sequential Number
| Identification Code | Engine | Gear Ratio |
|---|---|---|
| SX | 1.5L SOHC | 3.722 Semi Wide |
| SY | 1.4L DOHC | 3.722 Semi Wide |
| W2 | 1.4L DOHC | 4.176 Semi Wide |
Manual Transmission Identification Number and VIN Derivative Location (D-16)
Scheme 15
The manual transaxle identification number is attached to the top of the transmission case near the engine.
Scheme 16
- AW's Lot Number
- Part ID Code
- GM DATC Part Number
- AW's Serial Number
Scheme 17
The automatic transaxle identification number plate is attached on the upper side of the transaxle case.
Scheme 18
- P/O Number
- Check Digit
- Car Type
- Body Type
- Battery Tray
- Production Date
- Sequential Number
- Hood
- Exterior Color
- Export Country
- Side Indicator Lamp
- Trunk Lid
- P/O Plate Serial Number
Scheme 19
The body identification number plate is attached to the top of the front panel support.
Scheme 20
| Application | Specification | |
|---|---|---|
| Metric | English | |
| M6 X 1.0 | ||
| 4T-Low Carbon Steel | 4.1-8.1 N.m | 36-72 lb in |
| 7T-High Carbon Steel | 5.4-9.5 N.m | 48-84 lb in |
| 7T-Alloy Steel | ||
| M8 X 1.25 | ||
| 4T-Low Carbon Steel | 8.1-17.6 N.m | 72-156 lb in |
| 7T-High Carbon Steel | 12.2-23.0 N.m | 108-204 lb in |
| 7T-Alloy Steel | 16-30 N.m | 12-22 lb ft |
| M10 X 1.25 | ||
| 4T-Low Carbon Steel | 20-34 N.m | 15-25 lb ft |
| 7T-High Carbon Steel | 27-46 N.m | 20-34 lb ft |
| 7T-Alloy Steel | 37-62 N.m | 27-46 lb ft |
| M10 X 1.5 | ||
| 4T-Low Carbon Steel | 19-34 N.m | 14-25 lb ft |
| 7T-High Carbon Steel | 27-45 N.m | 20-33 lb ft |
| 7T-Alloy Steel | 37-60 N.m | 27-44 lb ft |
| M12 X 1.25 | ||
| 4T-Low Carbon Steel | 49-73 N.m | 36-54 lb ft |
| 7T-High Carbon Steel | 61-91 N.m | 45-67 lb ft |
| 7T-Alloy Steel | 76-114 N.m | 56-84 lb ft |
| M12 X 1.75 | ||
| 4T-Low Carbon Steel | 45-69 N.m | 33-51 lb ft |
| 7T-High Carbon Steel | 57-84 N.m | 42-62 lb ft |
| 7T-Alloy Steel | 72-107 N.m | 53-79 lb ft |
| M14 X 1.5 | ||
| 4T-Low Carbon Steel | 76-115 N.m | 56-85 lb ft |
| 7T-High Carbon Steel | 94-140 N.m | 69-103 lb ft |
| 7T-Alloy Steel | 114-171 N.m | 84-126 lb ft |
| M14 X 2.0 | ||
| 4T-Low Carbon Steel | 72-107 N.m | 53-79 lb ft |
| 7T-High Carbon Steel | 88-132 N.m | 65-97 lb ft |
| 7T-Alloy Steel | 107-160 N.m | 79-118 lb ft |
| M16 X 1.5 | ||
| 4T-Low Carbon Steel | 104-157 N.m | 77-116 lb ft |
| 7T-High Carbon Steel | 136-203 N.m | 100-150 lb ft |
| 7T-Alloy Steel | 160-240 N.m | 118-177 lb ft |
| M16 X 2.0 | ||
| 4T-Low Carbon Steel | 100-149 N.m | 74-110 lb ft |
| 7T-High Carbon Steel | 129-194 N.m | 95-143 lb ft |
| 7T-Alloy Steel | 153-229 N.m | 113-169 lb ft |
| M18 X 1.5 | ||
| 4T-Low Carbon Steel | 151-225 N.m | 111-166 lb ft |
| 7T-High Carbon Steel | 195-293 N.m | 144-216 lb ft |
| 7T-Alloy Steel | 229-346 N.m | 169-255 lb ft |
| M20 X 1.5 | ||
| 4T-Low Carbon Steel | 206-311 N.m | 152-229 lb ft |
| 7T-High Carbon Steel | 270-405 N.m | 199-299 lb ft |
| 7T-Alloy Steel | 317-476 N.m | 234-351 lb ft |
| M22 X 1.5 | ||
| 4T-Low Carbon Steel | 251-414 N.m | 185-305 lb ft |
| 7T-High Carbon Steel | 363-544 N.m | 268-401 lb ft |
| 7T-Alloy Steel | 424-636 N.m | 313-469 lb ft |
| M24 X 2.0 | ||
| 4T-Low Carbon Steel | 359-540 N.m | 265-398 lb ft |
| 7T-High Carbon Steel | 431-710 N.m | 318-524 lb ft |
| 7T-Alloy Steel | 555-831 N.m | 409-613 lb ft |
| *Diameter X pitch in millimeters | ||
Fasteners
Lifting and Jacking the Vehicle
| CAUTION | Refer to Vehicle Lifting Caution in Cautions and Notices. |
Note. To raise the vehicle, place the lifting equipment only at the points indicated. Failure to use these precise positions may result in permanent vehicle body deformation. Many dealer service facilities and service stations are equipped with automotive hoists that bear upon some parts of the frame in order to lift the vehicle. If any other hoist method is used, use special care to avoid damaging the fuel tank, the filter neck, the exhaust system, or the underbody.
Note. When you are jacking or lifting a vehicle at the frame side rails or other prescribed lift points, be certain that the lift pads do not contact the catalytic converter, the brake pipes or the fuel lines. If such contact occurs, vehicle damage or unsatisfactory vehicle performance may result.
Vehicle Lifting Points
Front Lift
- Front Contact Hoist
- Floor Jack
- Suspension Contact Hoist
- Center Rocker Lift Point-Left Hand and Right Hand
- Rear Suspension Axle Lift Point
Rear Lift
- Frame Contact Hoist - Rearward of the Front Tire
- Suspension Contact Hoist - Under Front Lower Control Arm
- Suspension Contact Hoist - Lifting on Rear Axle
- Frame Contact Hoist - Forward of Rear Tire
Strategy Based Diagnosis
The strategy-based diagnostic is a uniform approach to repair all electrical/electronic (E/E) systems. The diagnostic flow can always be used to resolve an E/E system problem and is a starting point when repairs are necessary. The following steps will instruct the technician on how to proceed with a diagnosis
- Verify the customer complaint. To verify the customer complaint, the technician should know the normal operation of the system.
- Perform preliminary checks as follows: Conduct a thorough visual inspection. Review the service history. Detect unusual sounds or odors. Gather diagnostic trouble code (DTC) information to achieve an effective repair.
- Check bulletins and other service information. This includes videos, newsletters, etc.
- Refer to service information, manual, system checks.
- Refer to service diagnostics.
No Trouble Found
This condition exists when the vehicle is found to operate normally. The condition described by the customer may be normal. Verify the customer complaint against another vehicle that is operating normally. The condition may be intermittent. Verify the complaint under the conditions described by the customer before releasing the vehicle.
Re-examine the complaint.
When the complaint cannot be successfully found or isolated, a re-evaluation is necessary. The complaint should be re-verified and could be intermittent as defined in Intermittents, or could be normal.
After isolating the cause, the repairs should be made. Validate for proper operation and verify that the symptom has been corrected. This may involve road testing or other methods to verify that the complaint has been resolved under the following conditions
- Conditions noted by the customer
- If a DTC was diagnosed, verify a repair by duplicating conditions present when the DTC was set as noted in the Failure Records or Freeze Frame data.
Verifying Vehicle Repair
Verification of the vehicle repair will be more comprehensive for vehicles with on-board diagnostic (EOBD) system diagnostics. Following a repair, the technician should perform these steps
- Review and record the Failure Records and the Freeze Frame data for the DTC which has been diagnosed. Freeze Fame data will only be stored for an A or B type diagnostic and only if the MIL has been requested.
- Clear the DTCs.
- Operate the vehicle within conditions noted in the Failure Records and Freeze Frame data.
- Monitor the DTC status information for the specific DTC which has been diagnosed until the diagnostic test associated with that DTC runs.
General Repair Instructions
- If a floor jack is used, the following precautions are recommended.
- Park the vehicle on level ground, "block" the front or rear wheels, set the jack against the frame, raise the vehicle and support it with chassis stands and then perform the service operation.
- Before performing the service operation, disconnect the negative battery cable in order to reduce the chance of cable damage and burning due to short circuiting.
- Use a cover on the body, the seats and the floor to protect them against damage and contamination.
- Handle the brake fluid and antifreeze solution with care as they can cause paint damage.
- The use of proper tools, and the recommended essential and available tools where specified, are important for efficient and reliable performance of the service repairs.
- Use genuine General Motors parts.
- Discard used cotter pins, gaskets, O-rings, oil seals, lock washers and self-locking nuts. Prepare new ones for installation. Normal function of these parts cannot be maintained if these parts are reused.
- Keep the disassembled parts neatly in groups to facilitate proper and smooth reassembly.
- Keep attaching bolts and nuts separated, as they vary in hardness and design depending on the position of the installation.
- Clean the parts before inspection or reassembly.
- Also clean the oil parts, etc. Use compressed air to make certain they are free of restrictions.
- Lubricate rotating and sliding faces of parts with oil or grease before installation.
- When necessary, use a sealer on gaskets to prevent leakage.
- Carefully observe all specifications for bolt and nut torques.
- When service operation is completed, make a final check to be sure service was done properly and the problem was corrected.
See also:
• Vehicle Lifting Caution