Contents Wiring diagrams Section: Hoist/jack All sections

General Information Chevrolet Aveo I

Hoist/jack 20 illustrations ~1246 words

Scheme 1

Scheme 1: VIN Plate Location (Except North America)

The vehicle identification number (VIN) plate is attached to the top of the front panel support.

Scheme 2

Scheme 2: VIN Plate Type A
  1. Manufacturer's Name
  2. VIN
  3. Vehicle Type
  4. Engine Type
  5. Body Color

Scheme 3

Scheme 3: VIN Plate Type B
  1. Manufacturer's Name
  2. Whole Vehicle Type Approval Number
  3. VIN (Vehicle Identification Number)
  4. GVW
  5. Combination Weight (GVW + Braked Trailer Weight)
  6. Maximum Permissible Axle Weight - Front
  7. Maximum Permissible Axle Weight - Rear

Scheme 4

Scheme 4: VIN Plate Type C
  1. Manufacturer's Name
  2. VIN
  3. GVW
  4. Type of Engine
  5. Number of Seats
  6. Type of Vehicle
  7. Delivery Time/Built Date
  8. Displacement of Engine
  9. Body Color

Scheme 5

Scheme 5: VIN Plate Location (North America)

The VIN plate is attached to the top of the driver's side of the instrument panel.

Scheme 6

Scheme 6: Engine VIN Location

The engraved VIN is located on the top right side of the bulkhead.

Scheme 7

Scheme 7: VIN Derivative (North America)
PositionDefinitionCharacterDescription
1Country of OriginKKorea
2ManufacturerLGeneral Motors Daewoo Auto and Technology Company
3MakeA 1 2 4 5Daewoo Chevrolet Pontiac Buick Suzuki
4Car LineTT-Car, S-Car T200
5SeriesD J MS, Base SE, LS, M SX, X
6Body Type5 64-Door Notchback 5-Door Hatchback
7Restraint Code1Active Restraints - Manual Belts in All Positions
2Active Restraints - Manual Belts in All Positions Frontal Inflatable Restraint System - Left Front and Right Front
3Active Restraints - Manual Belts in All Positions Frontal Inflatable Restraint System - Left Front
4Active Restraints - Manual Belts in All Positions Frontal Inflatable Restraint System - Left Front and Right Front Side Inflatable Restraints - Left Front and Right Front
5Active Restraints - Manual Belts in All Positions Frontal Inflatable Restraint System - Left Front and Right Front Side Inflatable Restraint System - Left Front
6Active Restraints - Manual Belts in All Positions Frontal Inflatable Restraint System - Left Front and Right Front Side Inflatable Restraint System - Left Front and Right Front Automatic Occupant Sensor - Right Front
7Active Restraints - Manual Belts in All Positions Frontal Inflatable Restraint System - Left Front and Right Front Side Inflatable Restraint System - Left Front, Right Front, Left Rear, Right Rear
8Active Restraints - Manual Belts in All Positions Side Inflatable Restraint System - Left Front
8Engine TypeY V 6 8 31.5 L, SOHC, MPFI, FAM I 1.5 L, DOHC, MPFI, FAM I 1.6 L, DOHC, MPFI, FAM I 1.8 L, SOHC, MPFI, FAM II 1.8 L, DOHC, MPFI, FAM II
9Check DigitCheck Digit
10Model Year4 52004 2005
11Plant LocationB C KBupyung, South Korea Changwon, South Korea Kunsan, South Korea
12-17Production Sequence NumberProduction Sequence Number

Vehicle Identification Number (VIN) System

Scheme 8

Scheme 8: VIN Derivative (Except North America)
PositionDefinitionCharacterDescription
1Country of OriginKKorea
2ManufacturerLGeneral Motors Daewoo Auto and Technology Company
3IdentifierA D Y 1Passenger Bus Mini-Vehicle Multipurpose Vehicle
4Car LineM T J N V UMatiz Lanos Nubria Lacetti Leganza Rezzo
5TransmissionF A M R CFWD, MT FWD, AT RWD, MT RWD, AT FWD, CVT
6-7Body Style08 19 35 48 68 69 752-Door Hatchback 4-Door Notchback, 6 - Windows 5-Door Station Wagon 4-Door Hatchback, 4 - Windows 4-Door Hatchback, 6 - Windows 4-Door Notchback, 4 - Windows 5-Door Multipurpose Vehicle
8Engine Type4 M 0 (Zero) T C A Y V 6 H 8 3 Z K W S 2 L B0.5 L, SOHC, MPFI, L3 0.8 L, DOHC, MPFI, L3 1.0 L, SOHC, MPFI, L4 1.2 L, SOHC, MPFI, L4 1.3 L, SOHC, MPFI, L4 1.4 L, SOHC, MPFI, L4 1.5 L, SOHC, MPFI, L4 1.5 L, DOHC, MPFI, L4 1.6 L, DOHC, MPFI, L4 1.8 L, SOHC, MPFI, L4 1.8 L, SOHC, MPFI, L4, FAM II 1.8 L, DOHC, MPFI, L4 2.0 L, DOHC, MPFI, L4 2.0 L, DOHC, MPFI, L6 2.0 L, SOHC, MPFI, L4 2.0 L, SOHC, MPFI, L4, LPG 2.2 L, DOHC, MPFI, L4 2.5 L, DOHC, MPFI, L6 3.2 L, SOHC, MPFI, V6
9PurposeDDomestic
EExport, except Euro 2000 and North America
1Euro 2000 only, 70/220/EEC-96/69/EC
LLeaded, Lacetti only
10Model Year4 5 6 7 8 9 A2004 2005 2006 2007 2008 2009 2010
11Plant LocationB C KBupyung, South Korea Changwon, South Korea Kunsan, South Korea
12-17Production Sequence NumberProduction Sequence Number

Vehicle Identification Number (VIN) System

Scheme 9

Scheme 9: Certification Label
  1. Production Date
  2. Vehicle Type
  3. Gross Vehicle Weight Rating
  4. Gross Axle Weight Rating Front
  5. Gross Axle Weight Rating Rear
  6. Vehicle Identification Number

Scheme 10

Scheme 10: Certification Label Location

The certification label is attached to the inside of the driver side door jamb.

Tire Placard

The tire label is permanently located on the rear face of the driver's door and should be referred to for tire information. It lists the maximum vehicle load, the tire size, including the spare tire, and the cold inflation pressure, including the spare tire.

Scheme 11

Scheme 11: Engine Number

Scheme 12

Scheme 12: Engine Number Location

The engine number is stamped on the cylinder block under the No. 4 exhaust manifold of the engine.

Scheme 13

Scheme 13: Manual Transmission Identification Number Plate (Y4M)
  1. Identification Number
  2. T/M Initial Manufacturing Date and Sequence Number
  3. Plant to be Supplied
  4. T/M Serial Number and Check Digit

Scheme 14

Scheme 14: Manual Transmission Identification Number Plate (D-16)
  1. Identification Code
  2. Sequential Number
Identification CodeEngineGear Ratio
SX1.5L SOHC3.722 Semi Wide
SY1.4L DOHC3.722 Semi Wide
W21.4L DOHC4.176 Semi Wide

Manual Transmission Identification Number and VIN Derivative Location (D-16)

Scheme 15

Scheme 15: Manual Transaxle Identification Number Plate Location (D-16)

The manual transaxle identification number is attached to the top of the transmission case near the engine.

Scheme 16

Scheme 16: Automatic Transmission Identification Number Plate
  1. AW's Lot Number
  2. Part ID Code
  3. GM DATC Part Number
  4. AW's Serial Number

Scheme 17

Scheme 17: Automatic Transaxle Identification Number Plate Location

The automatic transaxle identification number plate is attached on the upper side of the transaxle case.

Scheme 18

Scheme 18: Body Identification Number Plate
  1. P/O Number
  2. Check Digit
  3. Car Type
  4. Body Type
  5. Battery Tray
  6. Production Date
  7. Sequential Number
  8. Hood
  9. Exterior Color
  10. Export Country
  11. Side Indicator Lamp
  12. Trunk Lid
  13. P/O Plate Serial Number

Scheme 19

Scheme 19: Body Identification Number Plate Location

The body identification number plate is attached to the top of the front panel support.

Scheme 20

Scheme 20: Fasteners
ApplicationSpecification
MetricEnglish
M6 X 1.0
4T-Low Carbon Steel4.1-8.1 N.m36-72 lb in
7T-High Carbon Steel5.4-9.5 N.m48-84 lb in
7T-Alloy Steel
M8 X 1.25
4T-Low Carbon Steel8.1-17.6 N.m72-156 lb in
7T-High Carbon Steel12.2-23.0 N.m108-204 lb in
7T-Alloy Steel16-30 N.m12-22 lb ft
M10 X 1.25
4T-Low Carbon Steel20-34 N.m15-25 lb ft
7T-High Carbon Steel27-46 N.m20-34 lb ft
7T-Alloy Steel37-62 N.m27-46 lb ft
M10 X 1.5
4T-Low Carbon Steel19-34 N.m14-25 lb ft
7T-High Carbon Steel27-45 N.m20-33 lb ft
7T-Alloy Steel37-60 N.m27-44 lb ft
M12 X 1.25
4T-Low Carbon Steel49-73 N.m36-54 lb ft
7T-High Carbon Steel61-91 N.m45-67 lb ft
7T-Alloy Steel76-114 N.m56-84 lb ft
M12 X 1.75
4T-Low Carbon Steel45-69 N.m33-51 lb ft
7T-High Carbon Steel57-84 N.m42-62 lb ft
7T-Alloy Steel72-107 N.m53-79 lb ft
M14 X 1.5
4T-Low Carbon Steel76-115 N.m56-85 lb ft
7T-High Carbon Steel94-140 N.m69-103 lb ft
7T-Alloy Steel114-171 N.m84-126 lb ft
M14 X 2.0
4T-Low Carbon Steel72-107 N.m53-79 lb ft
7T-High Carbon Steel88-132 N.m65-97 lb ft
7T-Alloy Steel107-160 N.m79-118 lb ft
M16 X 1.5
4T-Low Carbon Steel104-157 N.m77-116 lb ft
7T-High Carbon Steel136-203 N.m100-150 lb ft
7T-Alloy Steel160-240 N.m118-177 lb ft
M16 X 2.0
4T-Low Carbon Steel100-149 N.m74-110 lb ft
7T-High Carbon Steel129-194 N.m95-143 lb ft
7T-Alloy Steel153-229 N.m113-169 lb ft
M18 X 1.5
4T-Low Carbon Steel151-225 N.m111-166 lb ft
7T-High Carbon Steel195-293 N.m144-216 lb ft
7T-Alloy Steel229-346 N.m169-255 lb ft
M20 X 1.5
4T-Low Carbon Steel206-311 N.m152-229 lb ft
7T-High Carbon Steel270-405 N.m199-299 lb ft
7T-Alloy Steel317-476 N.m234-351 lb ft
M22 X 1.5
4T-Low Carbon Steel251-414 N.m185-305 lb ft
7T-High Carbon Steel363-544 N.m268-401 lb ft
7T-Alloy Steel424-636 N.m313-469 lb ft
M24 X 2.0
4T-Low Carbon Steel359-540 N.m265-398 lb ft
7T-High Carbon Steel431-710 N.m318-524 lb ft
7T-Alloy Steel555-831 N.m409-613 lb ft
*Diameter X pitch in millimeters

Fasteners

Lifting and Jacking the Vehicle

CAUTIONRefer to Vehicle Lifting Caution in Cautions and Notices.

Note. To raise the vehicle, place the lifting equipment only at the points indicated. Failure to use these precise positions may result in permanent vehicle body deformation. Many dealer service facilities and service stations are equipped with automotive hoists that bear upon some parts of the frame in order to lift the vehicle. If any other hoist method is used, use special care to avoid damaging the fuel tank, the filter neck, the exhaust system, or the underbody.

Note. When you are jacking or lifting a vehicle at the frame side rails or other prescribed lift points, be certain that the lift pads do not contact the catalytic converter, the brake pipes or the fuel lines. If such contact occurs, vehicle damage or unsatisfactory vehicle performance may result.

Vehicle Lifting Points

Front Lift

  1. Front Contact Hoist
  2. Floor Jack
  3. Suspension Contact Hoist
  4. Center Rocker Lift Point-Left Hand and Right Hand
  5. Rear Suspension Axle Lift Point

Rear Lift

  1. Frame Contact Hoist - Rearward of the Front Tire
  2. Suspension Contact Hoist - Under Front Lower Control Arm
  3. Suspension Contact Hoist - Lifting on Rear Axle
  4. Frame Contact Hoist - Forward of Rear Tire

Strategy Based Diagnosis

The strategy-based diagnostic is a uniform approach to repair all electrical/electronic (E/E) systems. The diagnostic flow can always be used to resolve an E/E system problem and is a starting point when repairs are necessary. The following steps will instruct the technician on how to proceed with a diagnosis

  1. Verify the customer complaint. To verify the customer complaint, the technician should know the normal operation of the system.
  2. Perform preliminary checks as follows: Conduct a thorough visual inspection. Review the service history. Detect unusual sounds or odors. Gather diagnostic trouble code (DTC) information to achieve an effective repair.
  3. Check bulletins and other service information. This includes videos, newsletters, etc.
  4. Refer to service information, manual, system checks.
  5. Refer to service diagnostics.

No Trouble Found

This condition exists when the vehicle is found to operate normally. The condition described by the customer may be normal. Verify the customer complaint against another vehicle that is operating normally. The condition may be intermittent. Verify the complaint under the conditions described by the customer before releasing the vehicle.

Re-examine the complaint.

When the complaint cannot be successfully found or isolated, a re-evaluation is necessary. The complaint should be re-verified and could be intermittent as defined in Intermittents, or could be normal.

After isolating the cause, the repairs should be made. Validate for proper operation and verify that the symptom has been corrected. This may involve road testing or other methods to verify that the complaint has been resolved under the following conditions

  1. Conditions noted by the customer
  2. If a DTC was diagnosed, verify a repair by duplicating conditions present when the DTC was set as noted in the Failure Records or Freeze Frame data.

Verifying Vehicle Repair

Verification of the vehicle repair will be more comprehensive for vehicles with on-board diagnostic (EOBD) system diagnostics. Following a repair, the technician should perform these steps

  1. Review and record the Failure Records and the Freeze Frame data for the DTC which has been diagnosed. Freeze Fame data will only be stored for an A or B type diagnostic and only if the MIL has been requested.
  2. Clear the DTCs.
  3. Operate the vehicle within conditions noted in the Failure Records and Freeze Frame data.
  4. Monitor the DTC status information for the specific DTC which has been diagnosed until the diagnostic test associated with that DTC runs.

General Repair Instructions

  1. If a floor jack is used, the following precautions are recommended.
  2. Park the vehicle on level ground, "block" the front or rear wheels, set the jack against the frame, raise the vehicle and support it with chassis stands and then perform the service operation.
  3. Before performing the service operation, disconnect the negative battery cable in order to reduce the chance of cable damage and burning due to short circuiting.
  4. Use a cover on the body, the seats and the floor to protect them against damage and contamination.
  5. Handle the brake fluid and antifreeze solution with care as they can cause paint damage.
  6. The use of proper tools, and the recommended essential and available tools where specified, are important for efficient and reliable performance of the service repairs.
  7. Use genuine General Motors parts.
  8. Discard used cotter pins, gaskets, O-rings, oil seals, lock washers and self-locking nuts. Prepare new ones for installation. Normal function of these parts cannot be maintained if these parts are reused.
  9. Keep the disassembled parts neatly in groups to facilitate proper and smooth reassembly.
  10. Keep attaching bolts and nuts separated, as they vary in hardness and design depending on the position of the installation.
  11. Clean the parts before inspection or reassembly.
  12. Also clean the oil parts, etc. Use compressed air to make certain they are free of restrictions.
  13. Lubricate rotating and sliding faces of parts with oil or grease before installation.
  14. When necessary, use a sealer on gaskets to prevent leakage.
  15. Carefully observe all specifications for bolt and nut torques.
  16. When service operation is completed, make a final check to be sure service was done properly and the problem was corrected.