Transmission Fluid Temperature (TFT) Sensor Specifications
| Temperature | Temperature | Minimum Resistance | Nominal Resistance | Maximum Resistance |
|---|---|---|---|---|
| °C | °F | Ohms | Ohms | Ohms |
| 40°C | 40°F | 89500 | 100000 | 110500 |
| 30°C | 22°F | 46419 | 51400 | 56381 |
| 20°C | 4°F | 25120 | 27610 | 30100 |
| 10°C | 14°F | 14160 | 15450 | 16740 |
| 0°C | 32°F | 8278 | 8972 | 9666 |
| 10°C | 50°F | 5005 | 5391 | 5777 |
| 20°C | 68°F | 3120 | 3342 | 3564 |
| 30°C | 86°F | 2000 | 2132 | 2264 |
| 40°C | 104°F | 1317 | 1397 | 1477 |
| 50°C | 122°F | 888 | 938 | 988 |
| 60°C | 140°F | 613 | 645 | 677 |
| 70°C | 158°F | 432 | 453 | 474 |
| 80°C | 176°F | 310 | 324 | 338 |
| 90°C | 194°F | 228 | 237 | 246 |
| 100°C | 212°F | 170 | 176 | 182 |
| 110°C | 230°F | 128 | 132 | 136 |
| 120°C | 248°F | 98 | 101 | 104 |
| 130°C | 266°F | 77 | 79 | 81 |
| 140°C | 284°F | 60 | 62 | 64 |
| 150°C | 302°F | 48 | 49 | 50 |
Transmission Fluid Temperature (TFT) Sensor Specifications
Fastener Tightening Specifications (Unit Repair)
| Description of Usage | Ref No.* | Qty | Size | Specification | |
|---|---|---|---|---|---|
| Metric | English | ||||
| Accumulator Housing to Valve Body | 318 | 12 | M6x1.0x30.0 | 11 N.m | 97 lb in |
| Channel Plate to Valve Body | 300 | 7 | M6x1.0x38.0 | 11 N.m | 97 lb in |
| Converter Housing to Case | 2 | 7 | M8x1.25x35.0 | 22 N.m | 16 lb ft |
| Drain Plug to Fluid Pan | 63 | 1 | M14x1.5x10.0 | 20 N.m | 15 lb ft |
| Extension Housing to Case | 35 | 7 | M8x1.25x35.0 | 22 N.m | 16 lb ft |
| Fluid Pan to Case | 65 | 20 | M6x1.0x16.0 | 11 N.m | 97 lb in |
| Front Control Valve Body to Top Channel Plate | 50 | 2 | M6x1.0x38.0 | 11 N.m | 97 lb in |
| Input Speed Sensor to Case | 45 | 1 | M6x1.0x20.0 | 11 N.m | 97 lb in |
| Output Speed Sensor to Case | 43 | 1 | M6x1.0x30.0 | 11 N.m | 97 lb in |
| Parking Pawl Actuator Bracket to Case | 609 | 2 | M8x1.25x25.0 | 22 N.m | 16 lb ft |
| Prop Shaft Flange to Output Shaft | 34 | 1 | M22x1.5x10.0 | 57 N.m | 42 lb ft |
| Torque Converter Housing Seal Bolt | 228 | 2 | M4x0.7x10.0 | 3.6 N.m | 31.86 lb in |
| Transmission Fluid Pump Cover to Torque Converter Housing | 240 | 6 | M6x1.0x40.0 | 11 N.m | 97 lb in |
| Transmission Fluid Pump Cover to Torque Converter Housing | 241 | 5 | M8x1.25x40.0 | 22 N.m | 16 lb ft |
| Transmission Level Hole Plug to Case | 36 | 1 | M18x1.5x12.0 | 20 N.m | 15 lb ft |
| Transmission Pressure Test Plug to Case | 40 | 1 | M10x1.0x8.0 | 11 N.m | 97 lb in |
| Valve Body to Case | 49 | 2 | M6x1.0x50.0 | 11 N.m | 97 lb in |
| Valve Body to Case | 51 | 6 | M6x1.0x50.0 | 11 N.m | 97 lb in |
| Valve Body to Case | 53 | 1 | M6x1.0x68.0 | 11 N.m | 97 lb in |
| Valve Body to Channel Plate | 53 | 1 | M6x1.0x68.0 | 11 N.m | 97 lb in |
| * Reference Number refers to the callout number on the disassembled view. | |||||
Fastener Tightening Specifications
Fastener Tightening Specifications (5L40-E)
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Case Extension Housing Bolt | 22 N.m | 16 lb ft |
| Control Valve Body Assembly Bolt | 11 N.m | 97 lb in |
| Detent Spring Bolt | 11 N.m | 97 lb in |
| Drive Flange Nut | 57 N.m | 42 lb ft |
| Fluid Drain Plug | 20 N.m | 15 lb ft |
| Fluid Fill Plug | 20 N.m | 15 lb ft |
| Fluid Pan Bolt | 11 N.m | 97 lb in |
| Input Speed Sensor Bolt | 11 N.m | 97 lb in |
| Manual Shift Shaft Nut | 9 N.m | 80 lb in |
| Oil Pressure Test Plug | 11 N.m | 97 lb in |
| Output Speed Sensor Bolt | 11 N.m | 97 lb in |
| Shift Control Assembly to Tunnel Reinforcement Nut | 12 N.m | 106 lb in |
| Shift Control Linkage Adjustment Nut | 9 N.m | 80 lb in |
| Torque Converter Bolt | 63 N.m | 46 lb ft |
| Torque Converter Seal Bolt | 3.6 N.m | 31.9 lb in |
| Transmission Mount Bracket to Body Bolt | 60 N.m | 44 lb ft |
| Transmission Mount Bracket to Transmission | 60 N.m | 44 lb ft |
| Transmission Mounting Bolt M10x1.5 | 50 N.m | 37 lb ft |
| Transmission Mounting Bolt M12x1.75 | 75 N.m | 55 lb ft |
| Transmission Oil Cooler Line to Cooling Fan Shroud Bolts | 6.5 N.m | 58 lb in |
| Transmission Oil Cooler Line to Transmission Oil Cooler Fittings | 20 N.m | 15 lb ft |
| Transmission Oil Cooler Line to Transmission Retainer Bolt | 25 N.m | 18 lb ft |
| Transmission Oil Cooler Mounting Bolts | 5 N.m | 44 lb in |
| Transmission Oil Cooler Retainer Bracket Bolt | 25 N.m | 18 lb ft |
Fastener Tightening Specifications (On Vehicle)
Fastener Tightening Specifications (5L50-E)
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Case Extension Housing Bolt | 22 N.m | 16 lb ft |
| Control Valve Body Assembly Bolt | 11 N.m | 97 lb in |
| Detent Spring Bolt | 11 N.m | 97 lb in |
| Drive Flange Nut | 57 N.m | 42 lb ft |
| Fluid Drain Plug | 20 N.m | 15 lb ft |
| Fluid Fill Plug | 20 N.m | 15 lb ft |
| Fluid Pan Bolt | 11 N.m | 97 lb in |
| Input Speed Sensor Bolt | 11 N.m | 97 lb in |
| Manual Shift Shaft Nut | 9 N.m | 80 lb in |
| Oil Pressure Test Plug | 11 N.m | 97 lb in |
| Output Speed Sensor Bolt | 11 N.m | 97 lb in |
| Shift Control Assembly to Tunnel Reinforcement Nut | 12 N.m | 106 lb in |
| Shift Control Linkage Adjustment Nut | 9 N.m | 80 lb in |
| Torque Converter Bolt | 63 N.m | 46 lb ft |
| Torque Converter Seal Bolt | 3.6 N.m | 31.9 lb in |
| Transmission Mount Bracket to Body Bolt | 60 N.m | 44 lb ft |
| Transmission Mount Bracket to Transmission | 110 N.m | 81 lb ft |
| Transmission Mounting Bolt M10x1.5 | 50 N.m | 37 lb ft |
| Transmission Mounting Bolt M12x1.75 | 75 N.m | 55 lb ft |
| Transmission Oil Cooler Line to Cooling Fan Shroud Bolts | 6.5 N.m | 58 lb in |
| Transmission Oil Cooler Line to Transmission Oil Cooler Fittings | 20 N.m | 15 lb ft |
| Transmission Oil Cooler Line to Transmission Retainer Bolt | 25 N.m | 18 lb ft |
| Transmission Oil Cooler Mounting Bolts | 5 N.m | 44 lb in |
| Transmission Oil Cooler Retainer Bracket Bolt | 25 N.m | 18 lb ft |
Fastener Tightening Specifications (On Vehicle)
Transmission General Specifications (5L40-E)
| Name | 5L40-E |
|---|---|
| RPO Codes | M82 |
| Production Location | Strasbourg, France |
| Vehicle Platform Engine/Transmission Usage | D |
| Transmission Drive | Rear Wheel Drive |
| 1st Gear Ratio | 3.42:1 |
| 2nd Gear Ratio | 2.21:1 |
| 3rd Gear Ratio | 1.60:1 |
| 4th Gear Ratio | 1.00:1 |
| 5th Gear Ratio | 0.75:1 |
| Reverse Ratio | 3.03:1 |
| Torque Converter Size - Diameter of Torque Converter Turbine | 245 mm |
| Pressure Taps | Line Pressure |
| Transmission Fluid Type | DEXRON™ III |
| Transmission Fluid Capacity - Approximate | Bottom Pan Removal Complete Overhaul: Dry 8.5L (9.0 qt) |
| Transmission Type: 5 | Five Forward Gears |
| Transmission Type: L | Longitude Mount |
| Transmission Type: 40 | Product Series |
| Transmission Type: E | Electronic Controls |
| Position Quadrant | P, R, N, D, 4, 3, 2 |
| Case Material | Die Cast Aluminum |
| Transmission Weight Dry | 73 kg (161 lb) |
| Transmission Net Weight | 80.5 kg (161 lb) |
| Maximum Trailer Towing Capacity | Domestic: 454 kg Export: 1,815 kg |
| Maximum Gross Vehicle Weight | 3 500 kg (7,716 lb) |
Transmission General Specifications (5L40-E)
Transmission General Specifications (5L50-E)
| Name | 5L50-E |
|---|---|
| RPO Codes | M22, MV3 |
| Production Location | Strasbourg, France |
| Vehicle Platform Engine/Transmission Usage | D |
| Transmission Drive | Rear Wheel Drive |
| 1st Gear Ratio | 3.42:1 |
| 2nd Gear Ratio | 2.21:1 |
| 3rd Gear Ratio | 1.60:1 |
| 4th Gear Ratio | 1.00:1 |
| 5th Gear Ratio | 0.75:1 |
| Reverse Ratio | 3.03:1 |
| Torque Converter Size - Diameter of Torque Converter Turbine | 245 mm |
| Pressure Taps | Line Pressure |
| Transmission Fluid Type | DEXRON™ III |
| Transmission Fluid Capacity - Approximate | Bottom Pan Removal Complete Overhaul: Dry 8.5L (9.0 qt) |
| Transmission Type: 5 | Five Forward Gears |
| Transmission Type: L | Longitude Mount |
| Transmission Type: 50 | Product Series |
| Transmission Type: E | Electronic Controls |
| Position Quadrant | P, R, N, D, 4, 3, 2 |
| Case Material | Die Cast Aluminum |
| Transmission Weight Dry | 73 kg (161 lb) |
| Transmission Net Weight | 80.5 kg (161 lb) |
| Maximum Trailer Towing Capacity | Domestic: 454 kg Export: 1,815 kg |
| Maximum Gross Vehicle Weight | 3 500 kg (7,716 lb) |
Transmission General Specifications (5L50-E)
Fluid Capacity Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Transmission Fluid Capacity | 8.5 liters | 9.0 quarts |
| Measurements are approximate. | ||
Fluid Capacity Specifications (5L40-E)
Range Reference
| Range | D432 | N | R | P | |||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Gear | 1 | 1 | 2 | 2 | 3 | 3 | 4 | 5 | R | ||
| Engine Braking | *No | Yes | *No | Yes | *No | Yes | Yes | Yes | Yes | ||
| Direct Clutch | A | A | |||||||||
| Coast Clutch | A | A | A | A | A | A | A | ||||
| Reverse Clutch | A | ||||||||||
| Forward Clutch | A | A | A | A | A | A | A | A | |||
| Forward Clutch Sprag | LD | LD | LD | LD | LD | LD | LD | ||||
| Over-Drive Clutch | A | A | |||||||||
| Intermediate Clutch Sprag | LD | LD | |||||||||
| Intermediate Clutch | A | A | A | A | |||||||
| Low Clutch Sprag | LD | LD | |||||||||
| Low and Reverse Clutch | A | A | |||||||||
| Second Clutch | A | A | A | A | A | A | |||||
| Second Clutch Sprag | LD | LD | |||||||||
| Second Coast Clutch | A | ||||||||||
| A = Applied LD = Locked in Drive | * Engine Braking is electronically controlled by the TCM, and is available as calibrated for each model and application. | ||||||||||
Range Reference
Shift Solenoid Valve State and Gear Ratio
| Gear Range | 1-2/3-4 Shift Solenoid | 2-3 Shift Solenoid | 4-5 Shift Solenoid | Gear Ratio |
|---|---|---|---|---|
| Park, Reverse, Neutral | OFF | ON | OFF | 3.16:1 |
| First | OFF | ON | OFF | 3.45:1 |
| Second | ON | ON | OFF | 2.21:1 |
| Third | ON | OFF | OFF | 1.59:1 |
| Fourth | OFF | OFF | ON | 1.00:1 |
| Fifth | OFF | OFF | OFF | 0.76:1 |
| All shift solenoids are normally-closed. The 4-5 shift solenoid also enables engine braking. | ||||
Shift Solenoid Valve State and Gear Ratio
Shift Speed (5L40-E/5L50-E)
| TPS % | Output Speed (MPH) | |
|---|---|---|
| 3.6L RPO LY7 | ||
| 4.6L RPO LH2 | ||
| 1-2 Shift | 12 | 8 |
| 25 | 10 | |
| 50 | 17 | |
| 2-3 Shift | 12 | 16 |
| 25 | 19 | |
| 50 | 30 | |
| 3-4 Shift | 12 | 28 |
| 25 | 30 | |
| 50 | 49 | |
| 4-5 Shift | 12 | 41 |
| 25 | 50 | |
| 50 | 106 | |
| 2-1 Shift | 12 | 5 |
| 25 | 5 | |
| 50 | 5 | |
| 3-2 Shift | 12 | 13 |
| 25 | 13 | |
| 50 | 13 | |
| 4-3 Shift | 12 | 23 |
| 25 | 23 | |
| 50 | 23 | |
| 5-4 Shift | 12 | 31 |
| 25 | 31 | |
| 50 | 40 | |
| 3rd Gear TCC Apply | 12 | 24 |
| 25 | 45 | |
| 4th Gear TCC Apply | 12 | 26 |
| 25 | 30 | |
| 5th Gear TCC Apply | 12 | 31 |
| 25 | 75 |
Shift Speed (5L40-E/5L50-E)
Transmission Internal Mode Switch Logic
| Gear Selector Position | A | B | C | P |
|---|---|---|---|---|
| Park | LOW | HI | HI | LOW |
| Park/Reverse | LOW | HI | HI | HI |
| Reverse | LOW | LOW | HI | HI |
| Reverse/Neutral | HI | LOW | HI | HI |
| Neutral | HI | LOW | HI | LOW |
| Neutral/Drive 5 | HI | LOW | LOW | LOW |
| Drive 5 | HI | LOW | LOW | HI |
| Drive 5/Drive 4 | LOW | LOW | LOW | HI |
| Drive 4 | LOW | LOW | LOW | LOW |
| Drive 4/Drive 3 | LOW | HI | LOW | LOW |
| Drive 3 | LOW | HI | LOW | HI |
| Drive 3/Drive 2 | HI | HI | LOW | HI |
| Drive 2 | HI | HI | LOW | LOW |
| Open | HI | HI | HI | HI |
| Invalid | HI | HI | HI | LOW |
| HI = Ignition voltage LOW = 0 voltage | ||||
Transmission Internal Mode Switch Logic
Line Pressure
| Pressure Control Solenoid Valve Amperage | English | Metric |
|---|---|---|
| 0.1 | 173-197 psi | 1 194-1 355 kPa |
| 0.3 | 162-188 psi | 1 118-1 296 kPa |
| 0.5 | 145-169 psi | 1 002-1 166 kPa |
| 0.7 | 117-140 psi | 804-966 kPa |
| 0.8 | 95-119 psi | 654-819 kPa |
| 0.9 | 63-89 psi | 453-611 kPa |
| 1.1 | 42-64 psi | 288-440 kPa |
| Engine at 1,300 RPM | ||
Line Pressure
Component Resistance
| Component | Circuit Number | Wire Color* | Inline Connector Pin | Resistance at 20°C (68°F) | Resistance at 70°C (158°F) | Resistance to Ground - Transmission Case |
|---|---|---|---|---|---|---|
| 1-2 Shift Solenoid Valve | 1525 | WH | 17 | 15.0-17.0 ohms | 17.9-20.3 ohms | Greater than 50Kohms |
| 1222 | BK | 14 | ||||
| 2-3 Shift Solenoid Valve | 1525 | WH | 17 | 15.0-17.0 ohms | 17.9-20.3 ohms | Greater than 50Kohms |
| 1223 | BU | 9 | ||||
| 4-5 Shift Solenoid Valve | 1525 | WH | 17 | 15.0-17.0 ohms | 17.9-20.3 ohms | Greater than 50Kohms |
| 898 | GY | 5 | ||||
| Pressure Control Solenoid Valve | 1228 | GN | 13 | 3.5-4.6 ohms | 4.2-5.5 ohms | Greater than 50Kohms |
| 1229 | WH | 8 | ||||
| TCC PWM Solenoid Valve | 1525 | WH | 17 | 10.0-11.5 ohms | 11.8-13.6 ohms | Greater than 50Kohms |
| 422 | YE | 20 | ||||
| Input Speed Sensor | 1230 | YE | 18 | 325-485 ohms | 385-575 ohms | Greater than 50Kohms |
| 1231 | WH | 15 | ||||
| Output Speed Sensor | 400 | OG | 1 | 325-485 ohms | 385-575 ohms | Greater than 50Kohms |
| 401 | WH | 3 | ||||
| TFT Sensor | 1227 | RD | 10 | Refer to Transmission Fluid Temperature (TFT) Sensor Specifications . | ||
| 2762 | WH | 6 | ||||
| * All wire colors are internal to the transmission. | ||||||
Component Resistance
Automatic Transmission Schematic Icons
Automatic Transmission Schematic Icons Icon Icon Definition NOTE: The OBD II symbol is used on the circuit diagrams in order to alert the technician that the circuit is essential for proper OBD II emission control circuit operation. Any circuit which fails and causes the malfunction indicator lamp (MIL) to turn ON, or causes emissions-related component damage, is identified as an OBD II circuit. IMPORTANT: Twisted-pair wires provide an effective "shield" that helps protect sensitive electronic components from electrical interference. If the wires were covered with shielding, install new shielding. In order to prevent electrical interference from degrading the performance of the connected components, you must maintain the proper specification when making any repairs to the twisted-pair wires shown : The wires must be twisted a minimum of 9 turns per 31 cm (12 in) as measured anywhere along the length of the wires The outside diameter of the twisted wires must not exceed 6.0 mm
Scheme 1
Scheme 2
Scheme 3
Scheme 4
Scheme 5
| Callout | Component Name |
|---|---|
| 42 | Output Speed Sensor (OSS) |
| 44 | Input Speed Sensor (ISS) |
| 55 | Transmission Fluid Temperature (TFT) Sensor - Part of Automatic Transmission Wiring Harness (55) |
| 352 | TCC PWM Solenoid Valve |
| 357 | Pressure Control Solenoid (PCS) Assembly |
| 368 | 1-2 Shift Solenoid (SS) Valve Assembly |
| 369 | 2-3 Shift Solenoid (SS) Valve Assembly |
| 376 | 4-5 Shift Solenoid (SS) Valve Assembly |
| 602 | Transmission Manual Shift Shaft Switch Assembly |
Scheme 6
| Callout | Component Name |
|---|---|
| 1 | Torque Converter Assembly |
| 2 | Torque Converter Housing to Main Case Bolt |
| 3 | Torque Converter Housing Assembly - Model Dependent |
| 4 | Torque Converter Housing Fluid Seal Assembly |
| 5 | Reverse Clutch Housing Thrust Washer - Selective |
| 6 | Direct and Reverse Clutch Assembly |
| 7 | Forward and Coast Clutch Assembly |
| 8 | Input Sun Gear - W/Forward Clutch Roller Inner Race Shaft |
| 9 | Direct Clutch Hub Thrust Washer |
| 10 | Direct Clutch Assembly- W/Input and Reaction Carrier in Hub |
| 11 | Input and Reaction Carrier Inner Shaft Thrust Washer |
| 12 | Intermediate Clutch Sprag Assembly |
| 14 | Intermediate and Overdrive Clutch Housing Retainer Ring - Selective |
| 15 | Overdrive Clutch Housing Assembly |
| 16 | Low Clutch Sprag Assembly |
| 17 | Low Clutch Roller Thrust Bearing |
| 18 | Center Support |
| 19 | Input and Reaction Carrier Assembly |
| 20 | Input and Reaction Carrier Thrust Bearing |
| 21 | Output Shaft Assembly W/Rear Internal Gear - Model Dependent |
| 22 | Input and Reaction Carrier Washer Selective, - Model Dependent |
| 23 | Input and Reaction Carrier Thrust Bearing |
| 24 | Automatic Transmission Case Assembly |
| 70 | Transmission Cooler Bypass Valve - Model Dependent |
| 71 | Transmission Cooler Bypass Bolt - Model Dependent |
| 72 | Transmission Cooler Bypass Seals - Model Dependent |
Scheme 7
| Callout | Component Name |
|---|---|
| 24 | Automatic Transmission Case Assembly |
| 25 | Automatic Transmission Case Extension Gasket - Model Dependent |
| 25 | Automatic Transmission Case Extension Gasket - Model Dependent |
| 26 | Output Shaft Bearing - Model Dependent |
| 27 | Automatic Transmission Case Extension - Model Dependent |
| 27 | Automatic Transmission Case Extension - Model Dependent |
| 28 | Output Shaft Bearing - Model Dependent |
| 28 | Output Shaft Bearing - Model Dependent |
| 29 | Automatic Transmission Prop Shaft - Model Dependent |
| 30 | Output Shaft Assembly Retainer - Model Dependent |
| 31 | Automatic Transmission Prop Shaft Flange - Model Dependent |
| 32 | Automatic Transmission Prop Shaft Flange - O-Ring Seal - Model Dependent |
| 33 | Automatic Transmission Prop Shaft Thrust Washer - Model Dependent |
| 34 | Prop Shaft Flange Nut - Model Dependent |
| 35 | Automatic Transmission Case Extension Bolt - Model Dependent |
| 35 | Automatic Transmission Case Extension Bolt - Model Dependent |
| 36 | Automatic Transmission Fluid Level Hole Plug |
| 37 | Automatic Transmission Fluid Level Hole Plug O-Ring Seal |
| 38 | Center Support Fluid Passage Sleeve |
| 39 | Overdrive Clutch Fluid Passage Sleeve |
| 40 | Automatic Transmission Pressure Test Plug |
| 42 | Output Speed Sensor |
| 43 | Output Speed Sensor Bolt |
| 44 | Input Speed Sensor |
| 45 | Input Speed Sensor Bolt |
| 46 | Automatic Transmission Fluid Pump Cover Gasket |
| 47 | Control Valve Body and Accumulator Assembly |
| 49 | Control Valve Body Bolt M6 x 1.0 x 50 |
| 50 | Control Valve Body Bolt M6 x 1.0 x 38 |
| 51 | Control Valve Body Bolt M6 x 1.0 x 50 |
| 52 | Manual Shaft Detent Assembly |
| 53 | Control Valve Body Bolt M6 x 1.0 x 68 |
| 54 | Wiring Harness Clip |
| 55 | Automatic Transmission Wiring Harness |
| 56 | Automatic Transmission Wiring Harness - O-Ring seal - 2 |
| 57 | Automatic Transmission Filter Seal - 2 |
| 59 | Automatic Transmission Fluid Filter |
| 60 | Automatic Transmission Fluid Pan Gasket |
| 61 | Automatic Transmission Fluid Pan Magnet |
| 62 | Automatic Transmission Fluid Pan Assembly |
| 63 | Automatic Transmission Fluid Pan Drain Plug |
| 64 | Automatic Transmission Fluid Pan Drain Plug Seal |
| 65 | Automatic Transmission Fluid Pan Bolt |
| 66 | Automatic Transmission Pressure Test Plug O-Ring Seal |
| 67 | Input and Reaction Carrier Thrust Washer - Model Dependent |
| 68 | Automatic Transmission Prop Shaft Flange Seal - Model Dependent |
Scheme 8
| Callout | Component Name |
|---|---|
| 200 | Reverse Clutch Housing Fluid Seal Ring - 3 |
| 201 | Input Shaft Bearing Assembly |
| 202 | Automatic Transmission Fluid Pump Cover Assembly |
| 203 | Check Valve Retainer and Ball Assembly |
| 203 | Check Valve Retainer and Ball Assembly |
| 204 | Valve Bushing/Spring Retainer |
| 204 | Valve Bushing/Spring Retainer |
| 205 | Line Boost Valve Bushing Seal |
| 206 | Line Boost Valve Bushing |
| 207 | Line Boost Valve |
| 208 | Line Boost Valve Spring |
| 209 | Pressure Regulator Valve Spring |
| 210 | Pressure Regulator Valve |
| 211 | Automatic Transmission Fluid Pump Retainer Pin |
| 211 | Automatic Transmission Fluid Pump Retainer Pin |
| 212 | Automatic Transmission Pump Cover Seal |
| 213 | Automatic Transmission Fluid Pump Screen Assembly |
| 214 | Brass Orifice Insert |
| 215 | Turbine Shaft Bushing |
| 216 | Automatic Transmission Fluid Pump Slide - Selective |
| 217 | Automatic Transmission Fluid Pump Slide Seal Support |
| 218 | Automatic Transmission Fluid Pump Slide Seal |
| 219 | Automatic Transmission Fluid Pump Slide Ring |
| 220 | Automatic Transmission Fluid Pump Slide Ring |
| 221 | Automatic Transmission Fluid Pump Vane Ring |
| 222 | Automatic Transmission Fluid Pump Vane |
| 223 | Automatic Transmission Fluid Pump Rotor - Selective |
| 224 | Automatic Transmission Fluid Pump Rotor Guide |
| 225 | Automatic Transmission Fluid Pump Vane Ring |
| 226 | Torque Converter Bushing |
| 227 | Torque Converter Housing |
| 228 | Torque Converter Housing Seal Bolt M4 x 0.7 x 10.0 - 4 |
| 229 | Torque Converter Housing Seal |
| 231 | Automatic Transmission Fluid Pump Slide Pin Assembly |
| 232 | Orifice Sleeve |
| 233 | Orifice Cup Plug - 2 |
| 233 | Orifice Cup Plug - 2 |
| 234 | TCC Control Valve Spring |
| 234 | TCC Control Valve Spring |
| 235 | TCC Control Valve |
| 236 | Automatic Transmission Fluid Pump Retainer Pin |
| 237 | TCC Enable Valve |
| 238 | Pressure Relief Ball Valve Spring |
| 239 | Pressure Relief Ball Valve |
| 240 | Automatic Transmission Fluid Pump Bolt M6 x 1.0 x 40 |
| 241 | Automatic Transmission Fluid Pump Bolt M8 x 1.25 x 40 |
| 242 | Automatic Transmission Fluid Pump Slide O-ring Seal |
Scheme 9
| Callout | Component Name |
|---|---|
| 300 | Control Valve Body Bolt M6 x 1.0 x 38 - 7 |
| 301 | Control Valve Top Channel Plate |
| 302 | Control Valve Channel Plate Ball Check Spring |
| 303 | Control Valve Channel Plate Gasket |
| 304 | Control Valve Bottom Channel Plate |
| 305 | Control Valve Body Gasket |
| 306 | Control Valve Body Ball Check Valve |
| 307 | Control Valve Body Spacer Plate |
| 308 | TCC PWM Solenoid Valve Filter Assembly |
| 309 | Control Valve Body Spacer Plate Gasket |
| 310 | Control Valve Rear Body Assembly |
| 311 | Control Valve Front Body Assembly |
| 312 | Pressure Control Solenoid Valve Filter Assembly |
| 313 | Direct Clutch Accumulator Piston Spring - Model Dependent |
| 314 | Direct Clutch Accumulator Piston Fluid Seal Ring - Model Dependent |
| 315 | Direct Clutch Accumulator Piston - Model Dependent |
| 316 | Direct Clutch Accumulator Piston Fluid Seal Ring - Model Dependent |
| 317 | Direct Clutch Accumulator Housing - Model Dependent |
| 318 | Accumulator Housing Bolt M6 x 1.0 x 30 - 12 - Model Dependent |
| 318 | Accumulator Housing Bolt M6 x 1.0 x 30 - 12 |
| 318 | Accumulator Housing Bolt M6 x 1.0 x 30 - 12 |
| 318 | Accumulator Housing Bolt M6 x 1.0 x 30 - 12 |
| 319 | Overdrive Clutch Accumulator Piston Spring |
| 320 | Overdrive Clutch Accumulator Piston Fluid Seal Ring |
| 321 | Overdrive Clutch Accumulator Piston |
| 322 | Overdrive Clutch Accumulator Piston Fluid Seal Ring |
| 323 | Overdrive Clutch Accumulator Housing |
| 324 | Intermediate Clutch Accumulator Piston Spring |
| 325 | Intermediate Clutch Accumulator Piston Fluid Seal Ring |
| 326 | Intermediate Clutch Accumulator Piston |
| 327 | Intermediate Clutch Accumulator Piston Fluid Seal Ring |
| 328 | Intermediate Clutch Accumulator Housing |
| 329 | 2nd Clutch Accumulator Piston Spring - Model Dependent |
| 330 | 2nd Clutch Accumulator Piston Seal Ring - Model Dependent |
| 331 | 2nd Clutch Accumulator Piston - Model Dependent |
| 332 | 2nd Clutch Accumulator Piston Seal Ring - Model Dependent |
| 333 | 2nd Clutch Accumulator Housing - Model Dependent |
| 334 | 2nd Clutch Accumulator Piston Inner Spring - Model Dependent |
Scheme 10
| Callout | Component Name |
|---|---|
| 340 | Front Control Valve Body |
| 341 | Safety Mode Valve |
| 342 | Safety Mode Valve Spring |
| 343 | Valve Spring Retainer - 3 |
| 343 | Valve Spring Retainer - 3 |
| 343 | Valve Spring Retainer - 3 |
| 344 | 3-4 Shift Valve Spring |
| 345 | 3-4 Shift Valve |
| 346 | 3-4 Shift Control Valve |
| 347 | TCC Regulator Apply Valve Spring |
| 348 | TCC Regulator Apply Valve |
| 349 | Solenoid Valve - O-Ring Seal |
| 350 | Solenoid Valve - O-Ring Seal |
| 351 | Solenoid Valve Retainer - 2 |
| 351 | Solenoid Valve Retainer - 2 |
| 352 | TCC PWM Solenoid Valve |
| 353 | Feed Limit Valve |
| 354 | Feed Limit Valve Spring |
| 355 | Pressure Control Solenoid - O-Ring Seal |
| 356 | Pressure Control Solenoid - O-Ring Seal |
| 357 | Pressure Control (PC) Solenoid Assembly |
Scheme 11
| Callout | Component Name |
|---|---|
| 343 | Valve Spring Retainer |
| 343 | Valve Spring Retainer |
| 343 | Valve Spring Retainer |
| 349 | Solenoid Valve - O-Ring Seal |
| 349 | Solenoid Valve - O-Ring Seal |
| 349 | Solenoid Valve - O-Ring Seal |
| 350 | Solenoid Valve - O-Ring Seal |
| 350 | Solenoid Valve - O-Ring Seal |
| 350 | Solenoid Valve - O-Ring Seal |
| 351 | Solenoid Valve Retainer |
| 351 | Solenoid Valve Retainer |
| 351 | Solenoid Valve Retainer |
| 365 | Rear Control Valve Body |
| 366 | 1-2 Shift Control Valve |
| 367 | 1-2 Shift Control Valve Spring |
| 368 | 1-2 Shift Solenoid (SS) Valve Assembly |
| 369 | 2-3 Shift Solenoid (SS) Valve Assembly |
| 370 | 2-3 Shift Control Valve |
| 371 | 2-3 Shift Valve |
| 372 | 2-3 Shift Valve Spring |
| 373 | 4-5 Shift Valve Spring |
| 374 | 4-5 Shift Valve |
| 375 | 4-5 Shift Control Valve |
| 376 | 4-5 Shift Solenoid (SS) Valve Assembly |
| 377 | Manual Valve |
| 378 | Manual Valve Link Washer - Waved |
| 379 | Manual Valve Link |
| 380 | Manual Valve Link Retainer |
| 381 | Low Pressure Control Valve Bore Plug |
| 382 | Low Pressure Control Valve Spring |
| 383 | Low Pressure Control Valve |
| 384 | Low Pressure Control Valve Bore Retainer |
| 385 | Reverse Lockout Valve |
| 386 | Reverse Lockout Valve Spring |
| 387 | 1-2 Shift Valve |
| 388 | 1-2 Shift Valve Spring |
Scheme 12
| Callout | Component Name |
|---|---|
| 400 | Reverse Clutch Housing Bushing |
| 401 | Reverse Clutch - W/Input Housing Assembly |
| 402 | Reverse Clutch Piston Inner Seal |
| 403 | Reverse Clutch Housing Ball Check Valve |
| 404 | Reverse Clutch Piston |
| 405 | Direct Clutch Housing Ball Check Valve |
| 406 | Direct Clutch Piston Assembly |
| 407 | Direct and Reverse Clutch Spring |
| 408 | Direct and Reverse Clutch Spring Retainer |
| 409 | Direct and Reverse Clutch Spring Retainer Ring |
| 410 | Direct Clutch Apply Plate |
| 411 | Direct Clutch Plate Assembly - Outer Spline - 4 |
| 412 | Direct Clutch Plate Assembly - Inner Spline - 4 |
| 413 | Direct Clutch Backing Plate |
| 414 | Direct Clutch Backing Plate Retainer Ring - Selective |
| 415 | Reverse Clutch Spacer |
| 416 | Reverse Clutch Apply Plate |
| 417 | Reverse Clutch Plate Assembly - Outer Spline - 2 |
| 418 | Reverse Clutch Plate Assembly - Inner Spline - 2 |
| 419 | Reverse Clutch Backing Plate |
| 420 | Reverse Clutch Backing Plate Retainer Ring - Selective |
Scheme 13
| Callout | Component Name |
|---|---|
| 430 | Input Shaft - O-Ring Seal |
| 431 | Input Shaft Fluid Seal Ring |
| 432 | Input Shaft Fluid Seal Ring - 3 |
| 433 | Forward Clutch - W/Input Housing Assembly |
| 434 | Forward Clutch Housing Ball Check Valve Assembly |
| 435 | Forward Clutch Bushing |
| 436 | Forward Clutch Piston Assembly |
| 437 | Coast Clutch Piston Ball Check Valve Assembly |
| 438 | Coast Clutch Piston Assembly |
| 439 | Forward and Coast Clutch Spring |
| 440 | Forward and Coast Clutch Spring Retainer Ring |
| 441 | Coast Clutch Spacer Plate - Selective |
| 442 | Coast Clutch Apply Plate |
| 443 | Coast Clutch Plate Assembly - Outer Spline - 3 |
| 444 | Coast Clutch Plate Assembly - Inner Spline - 3 |
| 445 | Coast Clutch Backing Plate |
| 446 | Coast Clutch Housing |
| 447 | Forward Clutch Apply Plate |
| 448 | Forward Clutch Plate Assembly - Outer Spline - 4 |
| 449 | Forward Clutch Plate Assembly - Inner Spline - 4 |
| 450 | Forward Clutch Backing Plate |
| 451 | Forward Clutch Backing Plate Retainer Ring - Selective |
Scheme 14
| Callout | Component Name |
|---|---|
| 455 | Forward Clutch Roller Inner Race Thrust Ring |
| 456 | Forward Clutch Roller Inner Bearing |
| 457 | Input Sun Gear Shaft Assembly |
| 458 | Forward Clutch Roller Outer Race Washer |
| 459 | Forward Clutch Sprag Outer Race |
| 460 | Forward Clutch Sprag Assembly Retainer Rings - 2 |
| 460 | Forward Clutch Sprag Assembly Retainer Rings - 2 |
| 461 | Forward Clutch Sprag Assembly |
| 462 | Orificed Cup Plug - Lube |
Scheme 15
| Callout | Component Name |
|---|---|
| 465 | Input and Reaction Carrier Bushing - 2 |
| 465 | Input and Reaction Carrier Bushing - 2 |
| 466 | Direct Clutch Drum |
Scheme 16
| Callout | Component Name |
|---|---|
| 470 | Overdrive and Reverse Clutch - W/Hub Assembly |
| 471 | Intermediate Clutch Roller Thrust Washer |
| 472 | Intermediate Clutch Sprag Assembly Retainer Rings - 2 |
| 472 | Intermediate Clutch Sprag Assembly Retainer Rings - 2 |
| 473 | Intermediate Clutch Sprag Assembly |
| 474 | Intermediate Clutch Sprag Outer Race |
| 475 | Intermediate Clutch Roller Thrust Washer |
| 476 | Intermediate Clutch Roller Thrust Bearing Assembly |
| 477 | Intermediate Clutch Roller Thrust Bearing Assembly Retainer |
Scheme 17
| Callout | Component Name |
|---|---|
| 480 | Overdrive Clutch Backing Plate Retainer Ring - Selective |
| 481 | Overdrive Clutch Backing Plate |
| 482 | Overdrive Clutch Plate Assembly - Inner Spline |
| 483 | Overdrive Clutch Plate Assembly - Outer Spline |
| 484 | Overdrive Clutch Spacer |
| 485 | Overdrive Clutch Spring Retainer Ring |
| 486 | Overdrive Clutch Piston Spring |
| 487 | Overdrive Clutch Piston Assembly |
| 488 | Intermediate Clutch Backing Plate Retainer Ring - Selective |
| 489 | Intermediate Clutch Backing Plate |
| 490 | Intermediate Clutch Plate Assembly - Inner Spline - 3 |
| 491 | Intermediate Clutch Plate Assembly - Outer Spline - 3 |
| 492 | Intermediate Clutch Apply Plate |
| 493 | Overdrive Clutch Housing |
| 494 | Intermediate Clutch Spring |
| 495 | Intermediate Clutch Piston Assembly |
| 496 | Intermediate Clutch Housing |
| 497 | Intermediate Clutch Housing Retainer Ring |
Scheme 18
| Callout | Component Name |
|---|---|
| 500 | Low Clutch Roller Retainer |
| 501 | Low Clutch Roller Thrust Washer |
| 501 | Low Clutch Roller Thrust Washer |
| 502 | Low Clutch Sprag Assembly Retainer Rings - 2 |
| 502 | Low Clutch Sprag Assembly Retainer Rings - 2 |
| 503 | Low Clutch Sprag Assembly |
| 504 | Low Clutch Sprag Outer Race |
| 505 | Low Clutch Sprag Inner Race |
Scheme 19
| Callout | Component Name |
|---|---|
| 510 | Low and Reverse Clutch Plate Retainer Ring - Selective |
| 511 | Low and Reverse Clutch Backing Plate |
| 512 | Low and Reverse Clutch Plate Assembly - Inner Spline - 5 |
| 513 | Low and Reverse Clutch Plate Assembly - Outer Spline - 5 |
| 514 | Low and Reverse Clutch Apply Plate |
| 515 | Low and Reverse Clutch Spring Retainer Ring |
| 516 | Low and Reverse Clutch Spring |
| 517 | Low and Reverse Clutch Piston |
| 518 | Center Support |
| 519 | Input and Reaction Bearing Assembly |
| 520 | 2nd Clutch Piston |
| 521 | 2nd Clutch Spring |
| 522 | 2nd Clutch Spring Retainer Ring |
| 523 | 2nd Clutch Apply Plate |
| 524 | 2nd Clutch Plate Assembly - Outer Spline - 5 |
| 525 | 2nd Clutch Plate Assembly - Inner Spline - 5 |
| 526 | 2nd Clutch Backing Plate |
| 527 | 2nd Clutch Backing Plate Retainer Ring - Selective |
| 528 | 2nd Coast Clutch Piston Assembly |
| 529 | 2nd Coast Clutch Spring |
| 530 | 2nd Coast Clutch Spring Retainer Ring |
| 531 | 2nd Coast Clutch Spacer |
| 532 | 2nd Coast Clutch Plate Assembly - Outer Spline - 3 |
| 533 | 2nd Coast Clutch Plate Assembly - Inner Spline - 3 |
| 534 | 2nd Coast Clutch Backing Plate |
| 535 | 2nd Coast Clutch Plate -Backing Plate -Retainer Ring -Selective |
Scheme 20
| Callout | Component Name |
|---|---|
| 540 | Input and Reaction Carrier Outer Retainer Ring |
| 541 | Input and Reaction Bearing Assembly |
| 542 | 2nd Clutch Roller Inner Race Bearing Assembly |
| 543 | 2nd Clutch Sprag Retainer |
| 544 | 2nd Clutch Roller Outer Race Washer |
| 544 | 2nd Clutch Roller Outer Race Washer |
| 545 | 2nd Clutch Sprag Outer Race |
| 546 | 2nd Clutch Sprag Assembly Retainer - 2 |
| 546 | 2nd Clutch Sprag Assembly Retainer - 2 |
| 547 | 2nd Clutch Sprag Assembly |
| 548 | Input and Reaction Carrier Bushing |
| 549 | 2nd Clutch Sprag Inner Race |
| 550 | Reaction Internal Gear |
| 551 | Reaction Internal Gear Flange Washer |
| 552 | Reaction Carrier Bushing - 2 |
| 552 | Reaction Carrier Bushing - 2 |
| 553 | Input and Reaction Carrier |
| 554 | Input and Reaction Bearing Assembly |
Scheme 21
| Callout | Component Name |
|---|---|
| 560 | Rear Internal Gear |
| 561 | Input and Reaction Carrier Bushing |
| 562a | Output Shaft Assembly - AWD |
| 562b | Output Shaft Assembly - 2WD |
| 562c | Output Shaft Assembly - XLR |
| 563 | Rear Internal Retainer Ring |
| 564 | Cup Plug |
Scheme 22
| Callout | Component Name |
|---|---|
| 600 | Manual Shaft Detent Lever |
| 601 | Manual Shaft Detent Lever Pin |
| 602 | Transmission Manual Shift Shaft Switch Assembly |
| 603 | Manual Shaft Detent Lever Pin |
| 604 | Transmission Case |
| 605 | Manual Shift Shaft Seal - Model Dependent |
| 605 | Manual Shift Shaft Seal - Model Dependent |
| 606a | Manual Shift Shaft - 2WD Excluding XLR - Model Dependent |
| 606b | Manual Shift Shaft - AWD and XLR - Model Dependent |
| 607 | Park Pawl Actuator Bracket |
| 608 | Park Pawl Actuator Bracket |
| 609 | Park Pawl Actuator Bracket Bolt M8 x 1.25 x 25 - 2 |
| 610 | Park Pawl Shaft |
| 611 | Park Pawl Spring |
| 612 | Park Pawl |
| 613 | Park Pawl Actuator Assembly |
| 614 | Cup Plug - Model Dependent |
| 615 | Transmission Manual Shift Shaft Spacer - Model Dependent |
Scheme 23
| Callout | Component Name |
|---|---|
| 17 | Low Clutch Roller Thrust Bearing |
| 20 | Input and Reaction Carrier Thrust Bearing |
| 23 | Input and Reaction Carrier Thrust Bearing |
| 26 | Output Shaft Bearing |
| 28 | Output Shaft Bearing |
| 201 | Input Shaft Bearing Assembly |
| 215 | Turbine Shaft Bushing |
| 226 | Torque Converter Bushing |
| 400 | Reverse Clutch Housing Bushing |
| 435 | Forward Clutch Bushing |
| 456 | Forward Clutch Roller Inner Bearing |
| 461 | Forward Clutch Sprag Assembly |
| 465 | Input and Reaction Carrier Bushing Assembly - 2 |
| 465 | Input and Reaction Carrier Bushing Assembly - 2 |
| 473 | Intermediate Clutch Sprag Assembly |
| 476 | Intermediate Clutch Roller Thrust Bearing Assembly |
| 503 | Low Clutch Sprag Assembly |
| 519 | Input and Reaction Bearing Assembly |
| 541 | Input and Reaction Bearing Assembly |
| 542 | 2nd Clutch Roller Inner Race Bearing Assembly |
| 547 | 2nd Clutch Sprag Assembly |
| 548 | Input and Reaction Carrier Bushing |
| 552 | Reaction Carrier Bushing - 2 |
| 552 | Reaction Carrier Bushing - 2 |
| 554 | Input and Reaction Bearing Assembly |
| 561 | Input and Reaction Carrier Bushing |
Scheme 24
| Callout | Component Name |
|---|---|
| 4 | Torque Converter Housing Fluid Seal Assembly |
| 29 | Transmission Prop Shaft Flange Seal |
| 32 | Transmission Prop Shaft Flange - O-ring Seal |
| 38 | Center Support Fluid Passage Sleeve |
| 39 | Overdrive Clutch Fluid Passage Sleeve |
| 56 | A/Transmission Wiring Harness - O-ring Seal - 2 |
| 57 | Automatic Transmission Filter Seal - 2 |
| 64 | Automatic Transmission Fluid Pan Drain Plug Seal |
| 200 | Reverse Clutch Housing Fluid Seal Ring - 3 |
| 218 | Automatic Transmission Fluid Pump Slide Seal |
| 220 | Automatic Transmission Fluid Pump Slide Ring |
| 229 | Torque Converter Housing Seal |
| 242 | Automatic Transmission Fluid Pump Slide O-ring Seal |
| 314 | Clutch Accumulator Piston Fluid Seal Ring |
| 316 | Clutch Accumulator Piston Fluid Seal Ring |
| 402 | Reverse Clutch Piston Inner Seal |
| 404 | Reverse Clutch Piston |
| 406 | Direct Clutch Piston Assembly |
| 430 | Input Shaft - O-Ring Seal |
| 431 | Input Shaft Fluid Seal Ring |
| 432 | Input Shaft Fluid Seal Ring - 3 |
| 436 | Forward Clutch Piston Assembly |
| 438 | Coast Clutch Piston Assembly |
| 487 | Overdrive Clutch Piston Assembly |
| 495 | Intermediate Clutch Piston Assembly |
| 517 | Low and Reverse Clutch Piston |
| 520 | 2nd Clutch Piston |
| 528 | 2nd Coast Clutch Piston Assembly |
| 605 | Manual Shift Shaft Seal |
Automatic Transmission Inline 20-Way Connector End View (5L40-E)
Transmission Side Connector End Connector Part Information 9332001 Tab Pin Housing 20-Way M (BK) with O-rings Pin Wire Color Circuit No. Function 1 OG 400 OSS High Signal 2 BN 1786 Park/Neutral Signal 3 WH 401 OSS Low Signal 4 GN 751 Ground 5 GY 898 4-5 Shift Solenoid Valve Control 6 WH 2762 TFT Sensor Low Reference 7 BK 772 Transmission Range Signal B 8 WH 1229 PC Solenoid Valve Low Control 9 BU 1223 2-3 Shift Solenoid Valve Control 10 RD 1227 TFT Sensor Signal 11 GY 776 Transmission Range Signal P 12 - - Not Used 13 GN 1228 PC Solenoid Valve High Control 14 BK 1222 1-2 Shift Solenoid Valve Control 15 WH 1231 ISS Low Signal 16 RD 771 Transmission Range Signal A 17 WH 1525 Solenoid Power Supply 18 YE 1230 ISS High Signal 19 BU 773 Transmission Range Signal C 20 BN 418 TCC PWM Solenoid Valve Control
Engine Side Connector End Connector Part Information 9432001 Conn 20P F (BK) Locking Pin Wire Color Circuit No. Function 1 YE 400 OSS High Signal 2 OG/BK 1786 Park/Neutral Signal 3 PU 401 OSS Low Signal 4 BK/WH 751 Ground 5 PU 898 4-5 Shift Solenoid Valve Control 6 TN 2762 TFT Sensor Low Reference 7 YE 772 Transmission Range Signal B 8 L-BU/WH 1229 PC Solenoid Valve Low Control 9 YE/BK 1223 2-3 Shift Solenoid Valve Control 10 YE/BK 1227 TFT Sensor Signal 11 WH 776 Transmission Range Signal P 12 - - Not Used 13 OG/BK 1228 PC Solenoid Valve High Control 14 L-GN 1222 1-2 Shift Solenoid Valve Control 15 D- BU/WH 1231 ISS Low Signal 16 TN/WH 771 Transmission Range Signal A 17 OG 1525 Solenoid Power Supply 18 OG/BK 1230 ISS High Signal 19 GY 773 Transmission Range Signal C 20 BN 418 TCC Solenoid Valve Control
Scheme 25
Automatic Transmission Inline 20-Way Connector End View (5L50-E)
Transmission Side Connector End Connector Part Information 9332001 Tab Pin Housing 20-Way M (BK) with O-rings Pin Wire Color Circuit No. Function 1 OG 400 OSS High Signal 2 BN 1786 Park/Neutral Signal 3 WH 401 OSS Low Signal 4 BK 1551 Ground 5 GY 898 4-5 Shift Solenoid Valve Control 6 WH 2762 TFT Sensor Low Reference 7 BK 772 Transmission Range Signal B 8 WH 1229 PC Solenoid Valve Low Control 9 BU 1223 2-3 Shift Solenoid Valve Control 10 RD 1227 TFT Sensor Signal 11 GY 776 Transmission Range Signal P 12 - - Not Used 13 GN 1228 PC Solenoid Valve High Control 14 BK 1222 1-2 Shift Solenoid Valve Control 15 WH 1231 ISS Low Signal 16 RD 771 Transmission Range Signal A 17 WH 1525 Solenoid Supply Voltage 18 YE 1230 ISS High Signal 19 BU 773 Transmission Range Signal C 20 BN 418 TCC PWM Solenoid Valve Control
Engine Side Connector End Connector Part Information 9432001 Conn 20P F (BK) Locking Pin Wire Color Circuit No. Function 1 YE 400 OSS High Signal 2 OG/BK 1786 Park/Neutral Signal 3 PU 401 OSS Low Signal 4 BK 1551 Ground 5 PU 898 4-5 Shift Solenoid Valve Control 6 TN 2762 TFT Sensor Low Reference 7 YE 772 Transmission Range Signal B 8 L-BU/WH 1229 PC Solenoid Valve Low Control 9 YE/BK 1223 2-3 Shift Solenoid Valve Control 10 YE/BK 1227 TFT Sensor Signal 11 WH 776 Transmission Range Signal P 12 - - Not Used 13 OG/BK 1228 PC Solenoid Valve High Control 14 L-GN 1222 1-2 Shift Solenoid Valve Control 15 D- BU/WH 1231 ISS Low Signal 16 TN/WH 771 Transmission Range Signal A 17 OG 1525 Solenoid Supply Voltage 18 OG/BK 1230 ISS High Signal 19 GY 773 Transmission Range Signal C 20 BN 418 TCC PWM Solenoid Valve Control
Automatic Transmission Internal Connector End Views (5L40-E)
Transmission Manual Shift Shaft Switch Assembly Connector, Wiring Harness Side Connector End Connector Part Information 12146095 Conn 6F M/P 150.2 P2S (NA) Pin Wire Color Circuit No. Function A BN 1786 Park/Neutral Signal B GY 776 TR Signal P C BK 772 TR Signal B D RD 771 TR Signal A E BU 773 TR Signal C F GN 751 TR Ground
1-2 Shift Solenoid (SS) Valve Connector, Wiring Harness Side Connector End Connector Part Information 12146094 Conn 2F M/P 150.2 P2S (GY) Pin Wire Color Circuit No. Function A BK 1222 1-2 SS Control B WH 1525 Solenoid Supply Voltage
2-3 Shift Solenoid (SS) Valve Connector, Wiring Harness Side Connector End Connector Part Information 12146094 Conn 2F M/P 150.2 P2S (GY) Pin Wire Color Circuit No. Function A BU 1223 2-3 SS Control B WH 1525 Solenoid Supply Voltage
4-5 Shift Solenoid (SS) Valve Connector, Wiring Harness Side Connector End Connector Part Information 12146094 Conn 2F M/P 150.2 P2S (GY) Pin Wire Color Circuit No. Function A GY 898 4-5 SS Control B WH 1525 Solenoid Supply Voltage
Pressure Control Solenoid (PCS) Valve Connector, Wiring Harness Side Connector End Connector Part Information 12146094 Conn 2F M/P 150.2 P2S (GY) Pin Wire Color Circuit No. Function A GN 1228 PC Solenoid Valve High Control B WH 1229 PC Solenoid Valve Low Control
Torque Converter Clutch (TCC) Pulse-Width Modulated (PWM) Solenoid Valve Connector, Wiring Harness Side Connector End Connector Part Information 12162202 Conn 2F M/P 150.2 P2S (BU) Pin Wire Color Circuit No. Function A BN 418 TCC PWM Control B WH 1525 Solenoid Supply Voltage
Output Speed Sensor (OSS) Connector, Wiring Harness Side Connector End Connector Part Information 12162201 Conn 2F M/P 150.2 P2S (NA) Pin Wire Color Circuit No. Function A OG 400 OSS High Signal B WH 401 OSS Low Signal
Input Speed Sensor (ISS) Connector, Wiring Harness Side Connector End Connector Part Information 12162201 Conn 2F M/P 150.2 P2S (NA) Pin Wire Color Circuit No. Function A YE 1230 ISS High Signal B WH 1231 ISS Low Signal
Automatic Transmission Internal Connector End Views (5L50-E)
Transmission Manual Shift Shaft Switch Assembly Connector, Wiring Harness Side Connector End Connector Part Information 12146095 Conn 6F M/P 150.2 P2S (NA) Pin Wire Color Circuit No. Function A BN 1786 Park/Neutral Signal B GY 776 TR Signal P C BK 772 TR Signal B D RD 771 TR Signal A E BU 773 TR Signal C F GN 1551 TR Ground
1-2 Shift Solenoid (SS) Valve Connector, Wiring Harness Side Connector End Connector Part Information 12146094 Conn 2F M/P 150.2 P2S (GY) Pin Wire Color Circuit No. Function A BK 1222 1-2 SS Control B WH 1525 Solenoid Supply Voltage
2-3 Shift Solenoid (SS) Valve Connector, Wiring Harness Side Connector End Connector Part Information 12146094 Conn 2F M/P 150.2 P2S (GY) Pin Wire Color Circuit No. Function A BU 1223 2-3 SS Control B WH 1525 Solenoid Supply Voltage
4-5 Shift Solenoid (SS) Valve Connector, Wiring Harness Side Connector End Connector Part Information 12146094 Conn 2F M/P 150.2 P2S (GY) Pin Wire Color Circuit No. Function A GY 898 4-5 SS Control B WH 1525 Solenoid Supply Voltage
Pressure Control (PC) Solenoid Valve Connector, Wiring Harness Side Connector End Connector Part Information 12146094 Conn 2F M/P 150.2 P2S (GY) Pin Wire Color Circuit No. Function A GN 1228 PC Solenoid Valve High Control B WH 1229 PC Solenoid Valve Low Control
Torque Converter Clutch (TCC) Pulse-Width Modulated (PWM) Solenoid Valve Connector, Wiring Harness Side Connector End Connector Part Information 12162202 Conn 2F M/P 150.2 P2S (BU) Pin Wire Color Circuit No. Function A BN 418 TCC PWM Solenoid Valve Control B WH 1525 Solenoid Supply Voltage
Output Speed Sensor (OSS) Connector, Wiring Harness Side Connector End Connector Part Information 12162201 Conn 2F M/P 150.2 P2S (NA) Pin Wire Color Circuit No. Function A OG 400 OSS High Signal B WH 401 OSS Low Signal
Input Speed Sensor (ISS) Connector, Wiring Harness Side Connector End Connector Part Information 12162201 Conn 2F M/P 150.2 P2S (NA) Pin Wire Color Circuit No. Function A YE 1230 ISS High Signal B WH 1231 ISS Low Signal
Transmission Control Module Connector End Connector Part Information 88956573 Conn 42F Module 1 Socket Housing Pin Wire Color Circuit No. Function 1 YE 400 OSS High Signal 2 PU 401 OSS Low Signal 3 OG/BK 1228 PC Solenoid Valve High Control 4 BN 418 TCC Solenoid Valve Control 5 YE/BK 5728 ECM/TCM Serial Data Wake Up 6 BK/WH 751 Ground 7 - - Not Used 8 OG 1525 Solenoid Supply Voltage 9 PK 239 Ignition 1 Voltage 10 OG/BK 1230 ISS High Signal 11 D-BU /WH 1231 ISS Low Signal 12-13 - - Not Used 14 PU 5526 Tap Up/Tap Down Signal 15 YE/BK 1227 TFT Sensor Signal 16-17 - - Not Used 18 YE/BK 1223 2-3 Shift Solenoid Valve Control 19 PU 898 4-5 Shift Solenoid Valve Control 20 TN/BK 2500 High Speed GMLAN Serial Data Bus+ 21 TN 2501 High Speed GMLAN Serial Data Bus- 22-23 - - Not Used 24 YE 772 Transmission Range Signal B 25 GY 773 Transmission Range Signal C 26 TN 2762 Low Reference 27 RD/WH 1440 Battery Positive Voltage 28 - - Not Used 29 L-BU /WH 1229 PC Solenoid Valve Low Control 30 L-GN 1222 1-2 Shift Solenoid Valve Control 31 - - Not Used 32 TN/BK 2500 High Speed GMLAN Serial Data Bus + 33 TN 2501 High Speed GMLAN Serial Data Bus - 34-35 - - Not Used 36 TN/WH 771 Transmission Range Signal A 37 WH 776 Transmission Range Signal P 38 WH 17 TCC Brake Switch Signal 39-42 - - Not Used
Transmission Control Module Connector End Connector Part Information 88956573 Conn 42F Module 1 Socket Housing Pin Wire Color Circuit No. Function 1 YE 400 OSS High Signal 2 PU 401 OSS Low Signal 3 OG/BK 1228 PC Solenoid Valve High Control 4 BN 418 TCC PWM Solenoid Valve Control 5 YE/BK 5728 ECM/TCM Serial Data Wake Up 6 BK/WH 1551 Ground 7 - - Not Used 8 OG 1525 Solenoid Supply Voltage 9 PK 239 Ignition 1 Voltage 10 OG/BK 1230 ISS High Signal 11 D-BU /WH 1231 ISS Low Signal 12-13 - - Not Used 14 PU 5526 TAP Up/TAP Down Signal 15 YE/BK 1227 TFT Sensor Signal 16-17 - - Not Used 18 YE/BK 1223 2-3 Shift Solenoid Valve Control 19 PU 898 4-5 Shift Solenoid Valve Control 20 TN/BK 2500 High Speed GMLAN Serial Data Bus + 21 TN 2501 High Speed GMLAN Serial Data Bus - 22-23 - - Not Used 24 YE 772 Transmission Range Signal B 25 GY 773 Transmission Range Signal C 26 TN 2762 TFT Sensor Low Reference 27 RD/WH 1440 Battery Positive Voltage 28 - - Not Used 29 L-BU /WH 1229 PC Solenoid Valve Low Control 30 L-GN 1222 1-2 Shift Solenoid Valve Control 31 - - Not Used 32 TN/BK 2500 High Speed GMLAN Serial Data Bus + 33 TN 2501 High Speed GMLAN Serial Data Bus - 34-35 - - Not Used 36 TN/WH 771 Transmission Range Signal A 37 WH 776 Transmission Range Signal P 38 WH 17 TCC Brake Switch Signal 39-42 - - Not Used
Removal Procedure
- Insert a flat bladed tool between the shift knob and the shift knob trim ring.
- Rotate the flat bladed tool to release the shift knob trim ring from the shift knob.
- Loosen the shift knob retaining screw 3 turns.
- Remove the shift knob by pulling straight up off the shift control shaft.
Installation Procedure
- Install the shift knob fully onto the shift control shaft.
- If previously removed, install the shift knob retaining screw. Tighten: Tighten the screw to 2 N.m (18 lb in).
- Install the shift knob trim ring to the shift knob.
- Remove the shift control knob. Refer to «Shift Control Knob Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) .
- Remove the shift control trim plate by lifting the rear of the trim plate up then pull the plate rearward in order to disengage the front retaining tabs.
- Disconnect the electrical connectors from the shift control trim plate.
- Remove the center console assembly. Refer to «Console Replacement - Front Floor»(/cadillac/sts/i-2004-2007/remont/gauges-instrument-panels/#instrument-panel-system-displays-gauges-and-console) in Instrument Panel, Gages, and Console
- Remove the shift indicator lamp sockets (1 and 2) from the shift indicator by rotating the lamp sockets one quarter turn.
- Carefully spread the retaining tabs (3) enough to lift the back of the shift indicator (2) up past the retaining tabs (3).
- Carefully lift upward on the front of the shift indicator (2) in order to release the front retaining tabs (1)
- Remove the shift indicator (2) from the shift control assembly.
- Lower the shift indicator (2) over the shift control shaft.
- Align the front retaining tabs (1) with the holes in the shift control assembly.
- Press down on the front of the shift indicator to engage the retaining tabs (1).
- Align the rear retaining tabs (3) with the sides of the shift control assembly.
- Press down on the rear of the shift indicator to engage the retaining tabs (3).
- Install the shift indicator lamp sockets (1 and 2) to the shift indicator. Rotate each lamp socket one quarter turn to lock in place.
- Install the center console assembly. Refer to «Console Replacement - Front Floor»(/cadillac/sts/i-2004-2007/remont/gauges-instrument-panels/#instrument-panel-system-displays-gauges-and-console) in Instrument Panel, Gages, and Console
- Install the shift control trim plate by inserting the front retaining tabs to the console. Then press down on the rear of the trim plate to engage the rear retaining tabs.
- Install the shift control knob. Refer to «Shift Control Knob Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) .
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Remove the adjustment nut from the shift control linkage.
- Disconnect the shift control linkage rod from the shift control assembly.
- Lower the vehicle.
- Remove the shift control trim plate by lifting the rear of the trim plate up. Pull the plate rearward in order to disengage the front retaining tabs.
- Remove the center console assembly. Refer to «Console Replacement - Front Floor»(/cadillac/sts/i-2004-2007/remont/gauges-instrument-panels/#instrument-panel-system-displays-gauges-and-console) in Instrument Panel, Gages, and Console
- Remove the electrical connector (1) from the shift control assembly.
- Disconnect the wiring harness connector (3) from the shift lock control pigtail connector.
- Remove the 4 nuts securing the shift control assembly to the tunnel reinforcement.
- Remove the shift control assembly from the tunnel reinforcement.
- Install the shift control assembly to the tunnel reinforcement.
- Install the 4 nuts securing the shift control assembly to the tunnel reinforcement. Tighten: Tighten the nuts to 12 N.m (106 lb in).
- Connect the wiring harness connector (3) to the shift lock control pigtail connector.
- Install the electrical connector (1) to the shift control assembly.
- Install the center console assembly. Refer to «Console Replacement - Front Floor»(/cadillac/sts/i-2004-2007/remont/gauges-instrument-panels/#instrument-panel-system-displays-gauges-and-console) in Instrument Panel, Gages, and Console
- Install the shift control trim plate by inserting the front retaining tabs to the console. Press down on the rear of the trim plate to engage the rear retaining tabs.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Connect the shift control linkage rod to the shift control assembly.
- Install the shift control linkage adjustment nut finger tight.
- Adjust the shift control linkage. Refer to «Shift Control Linkage Adjustment»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__shift-control-linkage-adjustment) .
- Lower the vehicle.
Shift Control Linkage Adjustment
- Position the shift lever in PARK.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Loosen the shift control linkage adjustment nut (3) and allow the linkage to slide freely. NOTE: Refer to «Fastener Notice»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#cautions-and-notices__fastener-notice) in Cautions and Notices.
- Hold the selector lever on the transmission against the rear stop in the PARK position to eliminate any play. Tighten: Tighten the shift control linkage adjustment nut to 9 N.m (80 lb in).
- Lower the vehicle.
- Inspect the operation of the starting system with the shift lever in each position. The engine should only crank when the lever is in the PARK or NEUTRAL position.
- Ensure that the shifter detents align with the gear indicators.
- Return to the PARK position and check for proper engagement. PARK position should feel solid and not spongy. The shift lever should not be bottomed out on the stop bumper when engaging the PARK position. Readjust and retest if necessary.
- With the ignition on and the engine not running, ensure a smooth transition from position D to tap mode and back. Ensure that the odometer changes to the gear indicator mode. If the odometer does not change to gear indicator mode, or any binding or rough spots are felt, repeat the linkage adjustment procedure and retest the system.
- Position the shift lever in PARK.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Remove the nut from the shift control linkage rod.
- Disconnect the shift control linkage rod from the shift control assembly.
- Remove the manual shift shaft nut.
- Remove the shift control linkage from the vehicle.
- Install the shift control linkage to the vehicle.
- Install the manual shift shaft nut. Tighten: Tighten the manual shift shaft nut to 9 N.m (80 lb in).
- Connect the shift control linkage rod to the shift control assembly.
- Install the nut to the shift control linkage rod.
- Adjust the shift control linkage. Refer to «Shift Control Linkage Adjustment»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__shift-control-linkage-adjustment) .
- Lower the vehicle.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Remove the nut from the shift control linkage rod.
- Disconnect the shift control linkage rod from the shift control assembly.
- Remove the manual shift shaft nut.
- Remove the shift control linkage from the vehicle.
- Install the shift control linkage to the vehicle.
- Install the manual shift shaft nut. Tighten: Tighten the nut to 9 N.m (80 lb in).
- Connect the shift control linkage rod to the shift control assembly.
- Install the nut to the shift control linkage rod.
- Adjust the shift control linkage. Refer to «Shift Control Linkage Adjustment»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__shift-control-linkage-adjustment) .
- Lower the vehicle.
- Remove the left closeout/insulator panel. Refer to «Closeout/Insulator Panel Replacement - Left»(/cadillac/sts/i-2004-2007/remont/gauges-instrument-panels/#instrument-panel-system-displays-gauges-and-console) in Instrument Panel, Gages and Console.
- Remove the torque converter clutch/cruise release switch (3) by pulling the upper switch out of the retainer.
- Disconnect the electrical connector from the torque converter clutch/cruise release switch (3).
- Connect the electrical connector to the torque converter clutch/cruise release switch (3).
- Install the torque converter clutch/cruise release switch (3) into the upper retainer.
- Adjust the torque converter clutch/cruise release switch. Refer to «Torque Converter Clutch/Cruise Control Release Switch Adjustment»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__torque-converter-clutchcruise-control-release-switch) .
- Install the left closeout/insulator panel. Refer to «Closeout/Insulator Panel Replacement - Left»(/cadillac/sts/i-2004-2007/remont/gauges-instrument-panels/#instrument-panel-system-displays-gauges-and-console) in Instrument Panel, Gages and Console.
Torque Converter Clutch/Cruise Control Release Switch Adjustment
- Remove the left closeout/insulator panel. Refer to «Closeout/Insulator Panel Replacement - Left»(/cadillac/sts/i-2004-2007/remont/gauges-instrument-panels/#instrument-panel-system-displays-gauges-and-console) in Instrument Panel, Gages and Console.
- With the brake pedal depressed, insert the torque converter clutch/cruise release switch (3) into the retainer until the switch body seats in the retainer.
- Note that CLICKS can be heard as the threaded portion of the switch is pushed through the retainer.
- Slowly pull the brake pedal fully rearward against the stop until the CLICK sound can no longer be heard. The switch will be moved in the retainer providing proper adjustment.
- Install the left closeout/insulator panel. Refer to «Closeout/Insulator Panel Replacement - Left»(/cadillac/sts/i-2004-2007/remont/gauges-instrument-panels/#instrument-panel-system-displays-gauges-and-console) in Instrument Panel, Gages and Console.
Tools Required
J 39400-A Halogen Leak Detector
- Reposition the condenser to access the auxiliary transmission oil cooler. Refer to «Condenser Replacement (Heavy Duty Cooling)»(/cadillac/sts/i-2004-2007/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) or «Condenser Replacement (Standard Cooling)»(/cadillac/sts/i-2004-2007/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) .
- Disconnect the transmission oil cooler (TOC) lines from the TOC.
- Disconnect the TOC line from the TOC retainer clip (1).
- Remove the TOC mounting bolts.
- Remove the TOC.
- Install the TOC.
- Install the TOC mounting bolts. Tighten: Tighten the bolts to 5 N.m (44 lb in).
- Connect the TOC lines to the TOC. Tighten: Tighten the fittings to 20 N.m (15 lb ft). Connect the TOC line to the TOC retainer clip (1).
- Reposition and reinstall the condenser. Refer to «Condenser Replacement (Heavy Duty Cooling)»(/cadillac/sts/i-2004-2007/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) or «Condenser Replacement (Standard Cooling)»(/cadillac/sts/i-2004-2007/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) .
Automatic Transmission Fluid/Filter Replacement
Tools Required
- J 6125-1B Slide Hammer Adapter
- J 23129 Universal Seal Remover. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__special-tools) .
- J 36850 Transjel Lubricant
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Place a suitable drain pan under the transmission fluid drain plug.
- Remove and discard the transmission fluid drain plug.
- Allow the transmission fluid to drain.
- Inspect the transmission fluid for discoloration and contamination while draining.
- After the transmission fluid has finished draining, Install a NEW transmission fluid drain plug. Tighten: Tighten the fluid drain plug to 20 N.m (15 lb ft).
- Remove the fluid pan bolts (3).
- Lightly tap the fluid pan (2) with a rubber mallet if necessary in order to loosen.
- Remove the fluid pan (2) and the gasket (4).
- Clean and inspect the following for damage or wear. Magnet (1) Pan (2) Bolts (3) Gasket (4)
- Remove the fluid filter (2). Use a long screwdriver in order to pry the fluid filter neck out of the seals.
- Remove the 2 fluid filter seals (1) using J 23129 and J 6125-1B . See «Special Tools»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__special-tools) .
- Install 2 NEW fluid filter seals (1), onto the transmission fluid filter neck. Coat the new seals with a small amount of J 36850 or petroleum jelly before installation.
- Install the transmission fluid filter (2) into the case.
- Install the fluid pan (2) and the gasket (4) at the same time.
- Install the fluid pan bolts (3). Tighten: Tighten the bolts to 11 N.m (97 lb in).
- Fill the transmission to the proper level. Refer to «Transmission Fluid Checking Procedure»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#how-to-diagnosis-trouble-shooting-the-automatic-transmission-5l40-e5l50-e-service__transmission-fluid-checking-procedure) .
- Lower the vehicle.
- Inspect the oil pan gasket for leaks.
J 44827 Transmission Cooler Quick Disconnect
- Locate the transmission oil cooler (TOC) quick connect fitting (1).
- Install the J 44827 onto the TOC pipe.
- Slide the J 44827 toward the TOC quick connect fitting.
- Insert the J 44827 into the TOC quick connect fitting. The distance between the quick connect fitting and J 44827 should be approximately 2.00 mm (0.080 in).
- Pull back on the TOC pipe to disengage the pipe from the TOC quick connect fitting.
- Remove the J 44827 from the TOC pipe.
- Install the TOC pipe into the TOC quick connect fitting. A distinct snap should be heard or felt when assembling the TOC pipe to the quick connect fitting.
- To ensure the cooler line is properly installed, give the cooler pipe a gentle pull.
Transmission Fluid Cooler Pipe Replacement - Front
Tools Required
- J 39400-A Halogen Leak Detector
- J 44827 Transmission Cooler Quick Connect
- Reposition the condenser to access the auxiliary transmission oil cooler lines. Refer to «Condenser Replacement (Heavy Duty Cooling)»(/cadillac/sts/i-2004-2007/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) or «Condenser Replacement (Standard Cooling)»(/cadillac/sts/i-2004-2007/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) .
- Disconnect the transmission oil cooler (TOC) lines from the TOC.
- Disconnect the TOC line from the TOC retainer clip (1).
- Remove the bolts that connect the TOC to the cooling fan shroud.
- Remove the LH front wheel. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) .
- Remove the LH front splash shield retainers.
- Remove the LH front splash shield.
- Using J 44827 , disconnect the front TOC lines from the rear TOC lines.
- Remove the front TOC lines.
- Install the front TOC lines.
- Connect the front TOC lines to the rear TOC lines.
- Install the LH front splash shield.
- Install the LH front splash shield retainers.
- Install the LH front wheel. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) .
- Install the bolts that secure the TOC to the cooling fan shroud. Tighten: Tighten the bolts to 6.5 N.m (58 lb in).
- Connect the TOC line to the TOC retainer clip (1).
- Connect the TOC lines to the TOC. Tighten: Tighten the fittings to 20 N.m (15 lb ft).
- Reposition and reinstall the condenser. Refer to «Condenser Replacement (Heavy Duty Cooling)»(/cadillac/sts/i-2004-2007/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) or «Condenser Replacement (Standard Cooling)»(/cadillac/sts/i-2004-2007/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) .
J 44827 Transmission Cooler Quick Connect
- Remove the engine oil filter. Refer to «Engine Oil and Oil Filter Replacement»(/cadillac/sts/i-2004-2007/remont/mechanical/#engine-mechanical-46l-lh2-3-of-6) in Engine Mechanical - 4.6L.
- Remove the left hand (LH) front wheel. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) in Tires and Wheels.
- Remove the LH front splash shield retainers.
- Remove the LH front splash shield.
- Using the J 44827 , disconnect the front transmission oil cooler (TOC) lines from the rear TOC lines.
- Remove the rear TOC line to transmission retainer bolt.
- Disconnect the rear TOC lines from the transmission.
- Remove and discard the O-rings.
- Remove the TOC retainer bracket bolt.
- Dill out the retainer bracket rivets.
- Remove the retainer bracket.
- Remove the TOC lines.
- Install the TOC lines.
- Install the retainer bracket.
- Install the retainer bracket to the TOC lines.
- Rivet the retainer bracket to the TOC lines.
- Install the TOC retainer bracket bolt. Tighten: Tighten the bolt to 25 N.m (18 lb ft).
- Install new O-rings to the rear TOC lines.
- Connect the rear TOC lines to the transmission.
- Install the rear TOC line to transmission retainer bolt. Tighten: Tighten the bolt to 25 N.m (18 lb ft).
- Connect the front TOC lines to the rear TOC lines.
- Install the LH front splash shield.
- Install the LH front splash shield retainers.
- Install the LH front wheel. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) in Tires and Wheels.
- Install the engine oil filter. Refer to «Engine Oil and Oil Filter Replacement»(/cadillac/sts/i-2004-2007/remont/mechanical/#engine-mechanical-46l-lh2-3-of-6) in Engine Mechanical - 4.6L.
J 44827 Transmission Cooler Quick Connect
- Remove the engine oil filter. Refer to «Engine Oil and Oil Filter Replacement»(/cadillac/sts/i-2004-2007/remont/mechanical/#engine-mechanical-46l-lh2-3-of-6) in Engine Mechanical - 4.6L.
- Remove the left hand (LH) intermediate shaft bearing assembly. Refer to «Intermediate Shaft Bearing Assembly Replacement - Front Drive Axle»(/cadillac/sts/i-2004-2007/remont/differentials-drive-axles/#front-drive-axle) in Front Drive Axle.
- Using the J 44827 , disconnect the front transmission oil cooler (TOC) lines from the rear TOC lines.
- Remove the rear TOC line to transmission retainer bolt.
- Disconnect the rear TOC lines from the transmission.
- Remove and discard the O-rings.
- Remove the TOC retainer bracket bolt.
- Dill out the retainer bracket rivets.
- Remove the retainer bracket.
- Remove the TOC lines.
- Install the TOC lines.
- Install the retainer bracket.
- Install the retainer bracket to the TOC lines.
- Rivet the retainer bracket to the TOC lines.
- Install the TOC retainer bracket bolt. Tighten: Tighten the bolt to 25 N.m (18 lb ft).
- Install new O-rings to the rear TOC lines.
- Connect the rear TOC lines to the transmission.
- Install the rear TOC line to transmission retainer bolt. Tighten: Tighten the bolt to 25 N.m (18 lb ft).
- Connect the front TOC lines to the rear TOC lines.
- Install the LH intermediate shaft bearing assembly. Refer to «Intermediate Shaft Bearing Assembly Replacement - Front Drive Axle»(/cadillac/sts/i-2004-2007/remont/differentials-drive-axles/#front-drive-axle) in Front Drive Axle.
- Install the engine oil filter. Refer to «Engine Oil and Oil Filter Replacement»(/cadillac/sts/i-2004-2007/remont/mechanical/#engine-mechanical-46l-lh2-3-of-6) in Engine Mechanical - 4.6L.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Place a suitable drain pan under the transmission.
- Remove the bolt and disconnect the transmission oil cooler lines from the bypass valve.
- Remove the bolt from the oil cooler line retainer on the engine block. Position the oil cooler lines aside.
- Remove the oxygen sensor wire bracket from the bypass valve stud and position the harness aside, if equipped.
- Remove the bypass valve retaining bolt/stud.
- Remove the bypass valve from the transmission.
- Install NEW seals (1) onto the transmission bypass valve.
- Install the bypass valve to the transmission.
- Install the bypass valve bolt or stud, depending on the application. Tighten: Tighten the bolt or stud to 25 N.m (18 lb ft).
- Install the oxygen sensor wire harness bracket to the stud, if equipped.
- Install the oil cooler line bracket to the engine block. Tighten: Tighten the bolt to 25 N.m (18 lb ft).
- Install the transmission oil cooler lines to the bypass valve. Install the bolt. Tighten: Tighten the bolt to 25 N.m (18 lb ft).
- Remove the drain pan and lower the vehicle.
- Fill the transmission to the proper level and check for leaks. Refer to «Transmission Fluid Checking Procedure»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#how-to-diagnosis-trouble-shooting-the-automatic-transmission-5l40-e5l50-e-service__transmission-fluid-checking-procedure) .
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Remove and discard the oil pressure test plug.
- Install a NEW oil pressure test plug. Tighten: Tighten the oil pressure test plug to 11 N.m (97 lb in).
- Check the transmission fluid level (fill if necessary). Refer to «Transmission Fluid Checking Procedure»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#how-to-diagnosis-trouble-shooting-the-automatic-transmission-5l40-e5l50-e-service__transmission-fluid-checking-procedure) .
- Lower the vehicle.
- Remove the Transmission fluid pan and filter. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Disconnect the transmission wiring harness connector (1) from the transmission by rotating the locking latch (2) counterclockwise.
- Disconnect the internal wiring harness from components (1-8).
- Remove the internal wiring harness retainer (2) from the internal wiring harness (1).
- Remove the internal wiring harness (2) from the transmission.
- Remove the O-ring seals (3) from the internal wiring harness (2) only if the O-rings are cut or worn.
- Install new O-ring seals (3) onto the internal wiring harness (2) if the O-rings were previously removed.
- Install the internal wiring harness (2) to the transmission.
- Install the internal wiring harness retainer (2) to the internal wiring harness (1).
- Connect the internal wiring harness to components (1-8).
- Connect the transmission wiring harness connector (1) to the transmission by rotating the locking latch (2) clockwise.
- Install the Transmission fluid pan and filter. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
Drive Flange and Seal Replacement
Tools Required
- J 6125-1B Slide Hammer
- J 23129 Universal Seal Remover. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__special-tools) .
- J 29873 Injector Nozzle Socket 30 mm
- J 44765 Seal Installer. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__special-tools) .
- J 45012 Holding Fixture
- J 45019 Universal Puller
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Remove the transmission manual shift shaft nut.
- Disconnect the shift linkage from the transmission.
- Place the transmission in neutral by rotating the transmission shift shaft clockwise 2 clicks.
- Remove the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2004-2007/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) in Engine Exhaust.
- Disconnect the propeller shaft coupler (1) from the transmission flange. Refer to «Propeller Shaft Replacement - Rear (AWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-awd) or «Propeller Shaft Replacement - Rear (RWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-rwd) in Propeller Shaft.
- Push the front propeller shaft toward the rear of the vehicle in order to release the propeller shaft coupler (1) from the transmission drive flange.
- Secure the front propeller shaft (1) to the shift control lever (3) with a piece of mechanics wire (2).
- Install J 45012 to the drive flange.
- While holding J 45012 . Remove the drive flange nut using J 29873 .
- Remove J 45012 from the drive flange.
- Remove the drive flange thrust washer (4).
- Remove the drive flange (2) using J 45019 .
- Remove the drive flange O-ring seal (3) from the drive flange.
- Remove the output shaft assembly retainer (1).
- Use J 6125-1B and J 23129 to remove the transmission case extension seal (1). See «Special Tools»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__special-tools) .
- Using J 44765 install the new transmission case extension seal (1). See «Special Tools»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__special-tools) .
- Install a NEW output shaft assembly retainer (1). Position the retainer on end of the output shaft splines. The retainer will be pushed to the proper depth as the drive flange is installed onto the output shaft.
- Install a NEW drive flange O-ring seal (3) into the drive flange.
- Install the drive flange (2) to the transmission output shaft.
- Install a NEW drive flange thrust washer (4).
- Install the J 45012 to the drive flange.
- While holding J 45012 Install a NEW drive flange nut using J 29873 . Tighten: Tighten the drive flange nut to 57 N.m (42 lb ft).
- Remove J 45012 from the drive flange.
- Remove the mechanics wire (2) securing front propeller shaft (1) to the shift control lever (3).
- Install the propeller shaft coupler (1) to the transmission flange. Refer to «Propeller Shaft Replacement - Rear (AWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-awd) or «Propeller Shaft Replacement - Rear (RWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-rwd) in Propeller Shaft.
- Install the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2004-2007/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) in Engine Exhaust.
- Place the transmission in the park position by rotating the shift shaft fully counter clockwise.
- Connect the shift linkage to the transmission.
- Install the transmission manual shift shaft nut. Tighten: Tighten the transmission manual shift shaft nut to 9 N.m (80 lb in).
- Check the transmission fluid level. Refer to «Transmission Fluid Checking Procedure»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#how-to-diagnosis-trouble-shooting-the-automatic-transmission-5l40-e5l50-e-service__transmission-fluid-checking-procedure) .
- Lower the vehicle.
- If equipped with rear wheel drive (RWD), remove the drive flange (2) and seal (3). Refer to «Drive Flange and Seal Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__drive-flange-and-seal-replacement) .
- Place a suitable jack under the transmission pan in order to support the transmission.
- Remove the transmission support. Refer to «Transmission Support Replacement»(/cadillac/sts/i-2004-2007/remont/frames-subframes-crossmembers/#frame-underbody) in Frame and Underbody.
- If equipped with all wheel drive (AWD), remove the transfer case. Refer to «Transfer Case Assembly Replacement»(/cadillac/sts/i-2004-2007/remont/transfer-case/#transfer-case-bw-447679) in Transfer Case - BW 4476.
- Place a drain pan under the extension housing.
- Remove the extension housing bolts (35).
- Remove the extension housing (27) and seal (25).
- If equipped with AWD, remove the seal from the extension housing.
- If equipped with AWD, install a NEW seal to the extension housing.
- Install the extension housing (27) and seal (25).
- Install the extension housing bolts (35). Tighten: Tighten the bolts to 22 N.m (16 lb ft).
- If equipped with AWD, install the transfer case. Refer to «Transfer Case Assembly Replacement»(/cadillac/sts/i-2004-2007/remont/transfer-case/#transfer-case-bw-447679) in Transfer Case - BW 4476.
- Install the transmission support. Refer to «Transmission Support Replacement»(/cadillac/sts/i-2004-2007/remont/frames-subframes-crossmembers/#frame-underbody) in Frame and Underbody.
- Remove the transmission jack.
- If equipped with RWD, install the drive flange (2) and seal (3). Refer to «Drive Flange and Seal Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__drive-flange-and-seal-replacement) .
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Remove the shaft nut from the transmission manual shift.
- Disconnect the shift linkage from the transmission.
- Place the transmission in neutral by rotating the transmission shift shaft clockwise 2 clicks.
- Remove the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2004-2007/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) in Engine Exhaust.
- Disconnect the propeller shaft coupler (1) from the transmission flange. Refer to «Propeller Shaft Replacement - Rear (AWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-awd) or «Propeller Shaft Replacement - Rear (RWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-rwd) in Propeller Shaft.
- Push the front propeller shaft toward the rear of the vehicle in order to release the propeller shaft coupler (1) from the transmission flange.
- Secure the front propeller shaft (1) to the shift control lever (3) with a piece of mechanics wire (2).
- Remove the transmission fluid pan. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Using a transmission jack positioned under the transmission pan area, support the transmission case on both sides with the 2 similar wood blocks to prevent the transmission internal components from contacting the transmission jack.
- Remove the transmission support. Refer to «Transmission Support Replacement»(/cadillac/sts/i-2004-2007/remont/frames-subframes-crossmembers/#frame-underbody) in Frame and Underbody.
- Remove the extension housing. Refer to «Extension Housing and Seal Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) .
- Remove the parking pawl spring.
- Remove the parking pawl pivot pin.
- Remove the parking pawl.
- Inspect the following components: The parking pawl tooth for chipping or wear The parking pawl spring for over expansion The pivot pin for scoring and excessive wear
- Install the parking pawl (3).
- Install the pivot pin (1).
- Install the parking pawl spring (2). The straight end of the spring locates against the case and the hooked end locates over the parking pawl.
- Install the extension housing. Refer to «Extension Housing and Seal Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) .
- Install the transmission support. Refer to «Transmission Support Replacement»(/cadillac/sts/i-2004-2007/remont/frames-subframes-crossmembers/#frame-underbody) in Frame and Underbody.
- Remove the transmission jack.
- Install the transmission fluid pan. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Remove the mechanics wire (2) securing the front propeller shaft (1) to the shift control lever (3).
- Install the propeller shaft coupler (1) to the transmission flange. Refer to «Propeller Shaft Replacement - Rear (AWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-awd) or «Propeller Shaft Replacement - Rear (RWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-rwd) in Propeller Shaft.
- Install the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2004-2007/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) in Engine Exhaust.
- Place the transmission in the park position by rotating the shift shaft fully counterclockwise.
- Connect the shift linkage to the transmission.
- Install the transmission manual shift shaft nut. Tighten: Tighten the nut to 9 N.m (80 lb in).
- Fill the transmission to the proper level. Refer to «Transmission Fluid Checking Procedure»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#how-to-diagnosis-trouble-shooting-the-automatic-transmission-5l40-e5l50-e-service__transmission-fluid-checking-procedure) .
- Lower the vehicle.
J 44767 Seal Installer. See Special Tools .
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Remove the transmission manual shift shaft nut.
- Disconnect the shift linkage from the transmission manual shift shaft.
- Remove the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2004-2007/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) in Engine Exhaust.
- Disconnect the propeller shaft coupler (1) from the transmission flange. Refer to «Propeller Shaft Replacement - Rear (AWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-awd) or «Propeller Shaft Replacement - Rear (RWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-rwd) in Propeller Shaft.
- Push the front propeller shaft toward the rear of the vehicle in order to release the propeller shaft coupler (1) from the transmission flange.
- Secure the front propeller shaft (1) to the shift control lever (3) with a piece of mechanics wire (2).
- Using a small screwdriver, remove and discard the shaft seal.
- Using a small screwdriver, remove and discard the cup plug.
- Remove the transmission fluid pan and filter. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Disconnect the electrical connector from the manual shift shaft position switch.
- Using a suitable pin punch (1), remove the manual shift shaft position switch retaining pin (2).
- Remove the manual shift shaft detent spring (1) and bolts (2).
- Position a suitable transmission jack under the transmission support.
- Remove the transmission support from the body ONLY. Refer to «Transmission Support Replacement»(/cadillac/sts/i-2004-2007/remont/frames-subframes-crossmembers/#frame-underbody) in Frame and Underbody.
- Using the transmission jack, lower the rear of the transmission only enough to allow the manual shift shaft (1) to clear the vehicle floor pan.
- Extract the manual shift shaft (1) from the transmission case only far enough to allow removal of the manual shift shaft position switch (6).
- Remove the manual shift shaft position switch (6), the manual shift shaft detent lever (4), the manual shift shaft assembly spacer (3), and the park pawl actuator (2) as an assembly.
- Install the manual shift shaft position switch (6), the manual shift shaft detent lever (4), the manual shift shaft assembly spacer (3), and the park pawl actuator (2) as an assembly. It may be necessary to push up on the park pawl in order to fully insert the park pawl actuator (2).
- Fully insert the manual shift shaft (1) into the transmission case.
- Raise the transmission to its original position.
- Install the transmission support. Refer to «Transmission Support Replacement»(/cadillac/sts/i-2004-2007/remont/frames-subframes-crossmembers/#frame-underbody) in Frame and Underbody.
- Remove the transmission jack.
- Install the manual shift shaft detent spring (1).
- Install the control valve body bolts (2) retaining the manual shift shaft detent spring. Do not tighten at this time.
- Confirm that the manual shift shaft detent lever locating pin (2) is properly engaged with the manual valve link (1).
- Confirm that the detent spring roller (4) is properly engaged with the manual shift shaft switch (3).
- Using a suitable pin punch (1). Install the manual shift shaft position switch retaining pin (2).
- Connect the electrical connector to the manual shift shaft position switch.
- Install a 0.8 mm spacer (2) between the manual shaft detent lever (1) and the manual shaft detent spring (3).
- Tighten the detent spring bolts. Tighten: Tighten the bolts to 11 N.m (97 lb in).
- Remove the spacer (2).
- Install the transmission fluid pan and filter. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- If previously removed, install a new shaft seal using J 44767 . See «Special Tools»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__special-tools) .
- Position the seal onto the J 44767 before installing the seal into the transmission case. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__special-tools) .
- Carefully slide the seal and tool over the manual shift shaft and insert the seal into the transmission until fully seated
- If previously removed, install a new cup plug. Lubricate the cup plug with transmission fluid before installation.
- Insert the cup plug into the transmission until flush with the transmission case.
- Remove the mechanics wire (2) securing front propeller shaft (1) to the shift control lever (3).
- Install the propeller shaft coupler (1) to the transmission flange. Refer to «Propeller Shaft Replacement - Rear (AWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-awd) or «Propeller Shaft Replacement - Rear (RWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-rwd) in Propeller Shaft.
- Install the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2004-2007/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) in Engine Exhaust.
- Connect the shift linkage to the transmission manual shift shaft.
- Install the transmission manual shift shaft nut. Tighten: Tighten the nut to 9 N.m (80 lb in).
- Adjust the shift control linkage. Refer to «Shift Control Linkage Adjustment»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__shift-control-linkage-adjustment) .
- Lower the vehicle.
- Remove the transmission fluid pan and filter. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Disconnect the electrical wiring harness connector (1) from the input speed sensor (2).
- Remove the input speed sensor bolt (2).
- Remove the input speed sensor (1).
- Inspect the input speed sensor (1) for the following conditions: Damaged or missing magnet Damaged housing Bent or missing electrical terminals Metal contamination stuck to magnet
- Install the input speed sensor (1).
- Install the input speed sensor bolt (2). Tighten: Tighten the input speed sensor bolt to 11 N.m (97 lb in).
- Connect the electrical wiring harness connector (1) to the input speed sensor (2).
- Install the transmission fluid pan and filter. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Remove the transmission fluid pan and filter. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Disconnect the electrical wiring harness connector (3) from the output speed sensor (2).
- Remove the output speed sensor bolt (3).
- Remove the output speed sensor (2).
- Remove the output speed sensor spacer (1).
- Inspect the output speed sensor (2) for the following conditions: Damaged or missing magnet Damaged housing Bent or missing electrical terminals
- Install the output speed sensor spacer (1).
- Install the output speed sensor (2).
- Install the output speed sensor bolt (3). Tighten: Tighten the output speed sensor bolt to 11 N.m (97 lb in).
- Connect the electrical wiring harness connector (3) to the output speed sensor (2).
- Install the transmission fluid pan and filter. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Remove the transmission fluid pan. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Disconnect the electrical wiring harness connector (2) from the 1-2 shift solenoid (1).
- Using a small screwdriver or pick, remove the 1-2 shift solenoid retainer from the control valve body.
- Remove the 1-2 shift solenoid (7) from the control valve body.
- Remove the O-ring seals (4-5) from the 1-2 shift solenoid (7) ONLY if the O-rings are cut or worn.
- Install new O-ring seals (4-5) to the 1-2 shift solenoid (7), if the O-rings were previously removed.
- Install the 1-2 shift solenoid (7) into the control valve body.
- Install the 1-2 shift solenoid retainer into the control valve body.
- Connect the electrical wiring harness connector (2) to the 1-2 shift solenoid (1).
- Install the transmission fluid pan. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Remove the transmission fluid pan. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Disconnect the electrical wiring harness connector (1) from the 2-3 shift solenoid (2).
- Using a small screwdriver or pick, remove the 2-3 shift solenoid retainer from the control valve body.
- Remove the 2-3 shift solenoid (7) from the control valve body.
- Remove the O-ring seals (4-5) from the 2-3 shift solenoid (7) ONLY if the O-rings are cut or worn.
- Install new O-ring seals (4-5) to the 2-3 shift solenoid (7), if the O-rings were previously removed.
- Install the 2-3 shift solenoid (7) into the control valve body.
- Install the 2-3 shift solenoid retainer into the control valve body.
- Connect the electrical wiring harness connector (1) to the 2-3 shift solenoid (2).
- Install the transmission fluid pan. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Remove the transmission fluid pan. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Disconnect the electrical wiring harness connector (1) from the 4-5 shift solenoid (2).
- Using a small screwdriver or pick, remove the 4-5 shift solenoid retainer from the control valve body.
- Remove the 4-5 shift solenoid (7) from the control valve body.
- Remove the O-ring seals (4-5) from the 4-5 shift solenoid (7) ONLY if the O-rings are cut or worn.
- Install new O-ring seals (4-5) to the 4-5 shift solenoid (7), if the O-rings were previously removed.
- Install the 4-5 shift solenoid (7) into the control valve body.
- Install the 4-5 shift solenoid retainer into the control valve body.
- Connect the electrical wiring harness connector (1) to the 4-5 shift solenoid (2).
- Install the transmission fluid pan. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Remove the transmission fluid pan and filter. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Disconnect the electrical wiring harness connector (2) from the pressure control solenoid (1).
- Using a small screwdriver or pick, remove the pressure control solenoid retainer from the control valve body.
- Remove the pressure control solenoid (1) from the control valve body.
- Remove the O-ring seals (3-4) from the pressure control solenoid (1), ONLY if the O-rings are cut or worn.
- Install new O-ring seals (3-4) to the pressure control solenoid (1), if the O-rings were previously removed.
- Install the pressure control solenoid (1) into the control valve body.
- Install the pressure control solenoid retainer into the control valve body.
- Connect the electrical wiring harness connector (2) to the pressure control solenoid (1).
- Install the transmission fluid pan and filter. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Remove the transmission fluid pan and filter. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Disconnect the electrical wiring harness connector (1) from the torque converter clutch (TCC) pulse width modulation (PWM) solenoid valve (2).
- Using a small screwdriver or pick, remove the TCC PWM solenoid valve retainer from the control valve body.
- Remove the TCC PWM solenoid valve (1) from the control valve body.
- Remove the O-ring seals (3-4) from the TCC PWM solenoid valve (1), ONLY if the O-rings are cut or worn.
- Install new O-ring seals (3-4) to the torque converter clutch (TCC) pulse width modulation (PWM) solenoid valve (1), if the O-rings were previously removed.
- Install the TCC PWM solenoid valve (1) into the control valve body.
- Install the TCC PWM solenoid valve retainer into the control valve body.
- Connect the electrical wiring harness connector (1) to the TCC PWM solenoid valve (2).
- Install the transmission fluid pan and filter. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Remove the transmission fluid pan and filter. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Disconnect the internal electrical wiring harness connectors from all internal electrical components (1-8).
- Remove ONLY bolts (1, 3) from the valve body assembly. Do NOT remove bolts (2) called out in the graphic.
- Remove the bolts (3) securing the control valve body accumulator assembly (1) and manual shaft detent assembly (2) to the transmission case.
- Remove the manual shaft detent assembly (2) and control valve body accumulator assembly (1) from the transmission.
- Remove the fluid passage sleeves only if replacement of the sleeves is necessary.
- Install NEW fluid passage sleeves if previously removed.
- Install the control valve body accumulator assembly (1) and manual shaft detent spring (2) to the transmission.
- Install the manual shaft detent spring bolts (3) and hand tighten.
- Confirm that the manual shift shaft detent lever locating pin (2) is properly engaged with the manual valve link (1).
- Confirm that the detent spring roller (4) is properly engaged with the manual shift shaft switch (3).
- Install the control valve body accumulator assembly to the transmission case bolts (1-3) and hand tighten.
- Tighten the control valve body assembly bolts in sequence. Tighten: Tighten the bolts to 11 N.m (97 lb in).
- Install a 0.8 mm spacer (2) between the manual shaft detent lever (1) and the manual shaft detent spring (3).
- Tighten the detent spring bolts. Tighten: Tighten the bolts to 11 N.m (97 lb in).
- Remove the spacer (2).
- Connect the internal electrical wiring harness connectors to all internal electrical components (1-8).
- Install the transmission fluid pan and filter. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Unlock the transmission control module electrical connector by pulling the retainer (2) away from the electrical connector (1).
- Carefully disconnect the electrical connector (1) from the transmission control module.
- Remove the transmission control module from the mounting bracket by pulling back on the retaining tabs (1) to release the control module.
- Align the transmission control module with the locating pins (2) on the module mounting bracket.
- Install the transmission control module by seating it fully into the bracket until all of the retaining tabs (1) have engaged the edge of the module edge.
- Carefully connect the transmission control module electrical connector (1) to the transmission control module.
- Lock the transmission control module electrical connector securely to the transmission control module by pushing the retainer (2) toward the electrical connector (1) until fully seated.
- The transmission control module must be programmed with the proper software/calibrations. Refer to «Service Programming System (SPS)»(/cadillac/sts/i-2004-2007/remont/communication-devices/#programming-and-setup-all-systems__service-programming-system-sps) in Programing.
- Remove the transmission from the vehicle. Refer to «Transmission Replacement (w/RPO LY7)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) or «Transmission Replacement (w/RPO LH2)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) .
- Remove the torque converter from the transmission.
- Remove the input shaft seal. Refer to «Seal Replacement - Torque Converter»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__seal-replacement-torque-converter) .
- Install the input shaft seal. Refer to «Seal Replacement - Torque Converter»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__seal-replacement-torque-converter) .
- Install the torque converter. Push the torque converter into position while rotating. The torque converter must be fully seated on the turbine shaft The torque converter must be fully seated in the pump drive gear
- Install the transmission to the vehicle. Refer to «Transmission Replacement (w/RPO LY7)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) or «Transmission Replacement (w/RPO LH2)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) .
Seal Replacement - Torque Converter
Tools Required
- J 8092 Universal driver Handle
- J 44766 Seal Installer. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__special-tools) .
- J 45000 Seal Remover
- Remove the transmission torque converter. Refer to «Torque Converter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) .
- Remove and discard the torque converter seal bolts.
- Remove the torque converter seal using J 45000 .
- Assemble J 8092 onto J 44766 . See «Special Tools»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__special-tools) .
- Install the torque converter seal onto the tool before installing into the case to prevent damage to the seal.
- Install the torque converter seal into the torque converter housing.
- Install the torque converter seal bolts. Tighten: Tighten the NEW torque converter seal bolts to 3.6 N.m (32 lb in).
- Install the transmission torque converter. Refer to «Torque Converter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) .
Transmission Mount Inspection
Note. In order to avoid oil pan damage and possible engine failure, insert a block of wood that spans the width of the oil pan bottom between the oil pan and the jack support.
- Raise the transmission/transaxle in order to remove the weight from the transmission/transaxle mount and create slight tension in the rubber.
- Observe the transmission/transaxle mount while raising the transmission/transaxle. Replace the transmission/transaxle mount if the transmission/transaxle mount exhibits any of the following conditions: IMPORTANT: Black paint on the rubber will crack with time, this does no constitute a failure. The hard rubber surface is covered with heat check cracks. The rubber is separated from the metal plate of the transmission/transaxle mount. The rubber is split through the center of the transmission/transaxle mount.
- If there is movement between the metal plate of the transmission/transaxle mount and its attaching points, lower the transmission/transaxle on the transmission/transaxle mount. Tighten the bolts or nuts attaching the transmission/transaxle mount to the frame or transmission/transaxle mount bracket.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Remove the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2004-2007/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) in Engine Exhaust.
- Support the transmission with a suitable jack and a block of wood.
- Remove the transmission support to body mounting bolts.
- Remove the transmission to support mounting bolts.
- Remove the transmission mount from the vehicle.
- Install the transmission mount to the vehicle.
- Install the transmission to support mounting bolts. Tighten: Tighten the bolts to 60 N.m (44 lb ft).
- Install the transmission mount to body mounting bolts. Tighten: Tighten the bolts to 60 N.m (44 lb ft).
- Remove the transmission support.
- Install the exhaust system.
- Lower the vehicle.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Remove the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2004-2007/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) in Engine Exhaust.
- Support the transmission with a suitable jack and a block of wood.
- Remove the transmission support to body mounting bolts.
- Remove the transmission to support mounting bolts.
- Remove the transmission mount from the vehicle.
- Install the transmission mount to the vehicle.
- Install the transmission to support mounting bolts. Tighten: Tighten the bolts to 110 N.m (81 lb ft).
- Install the transmission mount to body mounting bolts. Tighten: Tighten the bolts to 60 N.m (44 lb ft).
- Remove the transmission support.
- Install the exhaust system.
- Lower the vehicle.
- Disconnect the negative battery cable. Refer to «Battery Negative Cable Disconnect/Connect Procedure»(/cadillac/sts/i-2004-2007/remont/charging-system/#battery-charging-system-and-starting-system) in Engine Electrical.
- Remove the thermostat housing to gain access to the upper transmission mounting bolts. Refer to «Thermostat Housing Replacement (LH2)»(/cadillac/sts/i-2004-2007/remont/cooling-system-mechanical/#engine-cooling-system) or «Thermostat Housing Replacement (LY7)»(/cadillac/sts/i-2004-2007/remont/cooling-system-mechanical/#engine-cooling-system) in Engine Cooling.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Drain the transmission fluid if disassembly of the transmission is necessary. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Remove the transmission manual shift shaft nut.
- Disconnect the shift linkage from the transmission.
- Place the transmission in neutral by rotating the transmission shift shaft clockwise 2 clicks.
- Remove the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2004-2007/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) in Engine Exhaust.
- Disconnect the propeller shaft coupler (1) from the transmission flange. Refer to «Propeller Shaft Replacement - Rear (AWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-awd) or «Propeller Shaft Replacement - Rear (RWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-rwd) in Propeller Shaft.
- Push the front propeller shaft toward the rear of the vehicle in order to release the propeller shaft coupler (1) from the transmission flange.
- Secure the front propeller shaft (1) to the shift control lever (3) with a piece of mechanics wire (2).
- Disconnect the transmission wiring harness connector (1) from the transmission by rotating the locking latch (2) counterclockwise.
- Disconnect the wiring harness clips from the transmission, and position the wiring harness aside.
- Remove the starter motor to gain access to the torque converter bolts. Refer to «Starter Motor Replacement (LY7)»(/cadillac/sts/i-2004-2007/remont/charging-system/#battery-charging-system-and-starting-system) or «Starter Motor Replacement (LH2)»(/cadillac/sts/i-2004-2007/remont/charging-system/#battery-charging-system-and-starting-system) in Engine Electrical.
- Mark the torque converter to flexplate/flywheel orientation to ensure proper realignment.
- Remove the front air deflector. Refer to «Air Deflector Replacement - Front»(/cadillac/sts/i-2004-2007/remont/exterior-body-panels/#body-front-end) in Body Front End.
- Repeat the following steps for all 3 torque converter bolts: Rotate the harmonic balancer center bolt clockwise ONLY, in order to align the torque converter bolt with the starter motor opening in the engine block. Remove and discard the torque converter bolt. The bolt is self locking and is NOT reusable.
- Place an oil drain pan under the transmission fluid cooler pipes.
- Remove the bolt securing the transmission fluid cooler pipes brace to the engine.
- Disconnect the fluid cooler pipes from the transmission.
- Plug the open outlet ports to prevent fluid loss and contamination.
- Position a suitable transmission jack under the transmission.
- Remove the transmission mount. Refer to «Transmission Mount Replacement - Rear (w/RWD)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) or «Transmission Mount Replacement - Rear (w/AWD)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) .
- Remove the 3 lower transmission mounting bolts (1-2).
- Support the engine with a suitable jack. Loosen the two rear cradle bolts approximately one inch. Lower the engine and transmission just enough to gain access to the remaining 3 upper transmission mounting bolts.
- Disconnect the engine wiring harness retaining clips (1) from the transmission mounting bolts.
- Remove the 3 upper transmission mounting bolts (2-3).
- Pull the transmission free from the engine dowels (1).
- Carefully lower the transmission from the vehicle.
- Flush the transmission oil cooler. Refer to «Automatic Transmission Oil Cooler Flushing and Flow Test (J45096)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#how-to-diagnosis-trouble-shooting-the-automatic-transmission-5l40-e5l50-e-service__automatic-transmission-oil-cooler-flushing-and) or «Automatic Transmission Oil Cooler Flushing and Flow Test (J35944 A)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#how-to-diagnosis-trouble-shooting-the-automatic-transmission-5l40-e5l50-e-service__automatic-transmission-oil-cooler-flushing-and) .
- If the transmission is being replaced, remove the drive flange and install it on the replacement unit. Refer to «Drive Flange and Seal Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__drive-flange-and-seal-replacement) .
- Using the transmission jack, carefully raise the transmission to the vehicle.
- Align the engine dowels (1) with the transmission.
- Install the 3 lower transmission mounting bolts (1-2). Tighten: Tighten the transmission mounting bolts to 50 N.m (37 lb ft).
- Lower the engine and transmission only enough to gain access to the remaining 3 upper transmission mounting bolts.
- Install the 3 upper transmission mounting bolts (2-3). Tighten: Tighten the transmission mounting bolts to 50 N.m (37 lb ft).
- Raise the engine and tighten the rear cradle bolts. Tighten: Tighten the rear cradle mounting bolts to 191 N.m (141 lb ft).
- Connect the engine wiring harness retaining clips (1) to the transmission mounting bolts.
- Install the transmission mount. Refer to «Transmission Mount Replacement - Rear (w/RWD)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) or «Transmission Mount Replacement - Rear (w/AWD)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) .
- Remove transmission jack from under the transmission.
- Lubricate the O-rings with automatic transmission fluid.
- Install the O-rings onto the cooler pipes prior to inserting the cooler pipes into the transmission.
- Insert the transmission fluid cooler pipes into the transmission.
- Install the bolt securing the transmission fluid cooler pipe retainer to the transmission. Tighten: Tighten the bolt to 25 N.m (18 lb ft).
- Install the bolt securing the transmission fluid cooler pipes brace to the engine. Tighten: Tighten the bolt to 50 N.m (37 lb ft).
- Align the torque converter to flexplate/flywheel orientation marks made during the removal procedure.
- Repeat the following steps for all 3 torque converter bolts: Rotate the harmonic balancer center bolt clockwise ONLY, in order to align the torque converter bolt holes in the flexplate/flywheel with the starter motor opening in the engine block. To aid in alignment of the torque converter to the flexplate/flywheel. Install all 3 NEW torque converter bolts before fully tightening. Tighten: Tighten the torque converter bolts to 63 N.m (46 lb ft).
- Install the starter motor. Refer to «Starter Motor Replacement (LY7)»(/cadillac/sts/i-2004-2007/remont/charging-system/#battery-charging-system-and-starting-system) or «Starter Motor Replacement (LH2)»(/cadillac/sts/i-2004-2007/remont/charging-system/#battery-charging-system-and-starting-system) in Engine Electrical.
- Install the front air deflector. Refer to «Air Deflector Replacement - Front»(/cadillac/sts/i-2004-2007/remont/exterior-body-panels/#body-front-end) in Body Front End.
- Connect the wiring harness clips to the transmission.
- Connect the transmission wiring harness connector (1) to the transmission by rotating the locking latch (2) clockwise.
- Remove the mechanics wire (2) securing front propeller shaft (1) to the shift control lever (3).
- Install the propeller shaft coupler (1) to the transmission flange. Refer to «Propeller Shaft Replacement - Rear (AWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-awd) or «Propeller Shaft Replacement - Rear (RWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-rwd) in Propeller Shaft.
- Place the transmission in the park position by rotating the shift shaft fully counter clockwise.
- Connect the shift linkage to the transmission.
- Install the transmission manual shift shaft nut. Tighten: Tighten the transmission manual shift shaft nut to 15 N.m (11 lb ft).
- Install the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2004-2007/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) in Engine Exhaust.
- Check the transmission fluid level (fill if necessary). Refer to «Transmission Fluid Checking Procedure»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#how-to-diagnosis-trouble-shooting-the-automatic-transmission-5l40-e5l50-e-service__transmission-fluid-checking-procedure) .
- Adjust the shift control linkage. Refer to «Shift Control Linkage Adjustment»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__shift-control-linkage-adjustment) .
- Lower the vehicle.
- Install the thermostat housing. Refer to «Thermostat Housing Replacement (LH2)»(/cadillac/sts/i-2004-2007/remont/cooling-system-mechanical/#engine-cooling-system) or «Thermostat Housing Replacement (LY7)»(/cadillac/sts/i-2004-2007/remont/cooling-system-mechanical/#engine-cooling-system) in Engine Cooling.
- Connect the negative battery cable. Refer to «Battery Negative Cable Disconnect/Connect Procedure»(/cadillac/sts/i-2004-2007/remont/charging-system/#battery-charging-system-and-starting-system) in Engine Electrical.
- The transmission control module must be programmed with the proper software/calibrations. Refer to «Transmission Control Module Programming and Setup»(/cadillac/sts/i-2004-2007/remont/communication-devices/#programming-and-setup-all-systems) in Programming and Setup.
Transmission Final Test and Inspection
Complete the following procedure after the transmission is installed in the vehicle
- With the ignition OFF or disconnected, crank the engine several times. Listen for any unusual noises or evidence that any parts are binding.
- Start the engine and listen for abnormal conditions.
- While the engine continues to idle raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Inspect for fluid leaks while the engine is idling.
- Lower the vehicle.
- Perform a final inspection for the proper fluid level.
- Road test the vehicle.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Drain the transmission fluid if disassembly of the transmission is necessary. Refer to «Automatic Transmission Fluid/Filter Replacement»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__automatic-transmission-fluidfilter-replacement) .
- Remove the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2004-2007/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) in Engine Exhaust.
- Remove the rear propeller shaft. Refer to «Propeller Shaft Replacement - Rear (AWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-awd) or «Propeller Shaft Replacement - Rear (RWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-rwd) in Propeller Shaft.
- Remove the transfer case if equipped. Refer to «Transfer Case Assembly Replacement»(/cadillac/sts/i-2004-2007/remont/transfer-case/#transfer-case-bw-447679) in Transfer Case - BW 4476.
- Disconnect the shift linkage from the transmission. The linkage may be on the right or left side of the transmission depending on the application. Refer to «Shift Control Linkage Replacement (RWD)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) or «Shift Control Linkage Replacement (AWD)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) .
- Disconnect the transmission wiring harness connector (1) from the transmission by rotating the locking latch counterclockwise.
- Disconnect the wiring harness retainers from the transmission, and position the wiring harness aside.
- Remove the front air deflector. Refer to «Air Deflector Replacement - Front»(/cadillac/sts/i-2004-2007/remont/exterior-body-panels/#body-front-end) in Body Front End.
- Remove the transmission fluid cooler lines form the plastic cooler line retainer bracket.
- Place an oil drain pan under the transmission fluid cooler pipes.
- Remove the transmission fluid cooler pipes from the transmission, and position aside. Refer to «Transmission Fluid Cooler Pipe Replacement - Rear (w/RWD)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) or «Transmission Fluid Cooler Pipe Replacement - Rear (w/AWD)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) .
- Remove and discard the O-rings. Do NOT reuse the O-rings.
- Plug the open outlet ports to prevent fluid loss and contamination.
- Remove the transmission close out plug.
- Mark the torque converter to flexplate/flywheel orientation to ensure proper realignment.
- Pull the torque converter bolt close out cover upper retaining pin downward unlocking it from the engine block.
- Remove the torque converter bolt close out cover from the engine block.
- Repeat the following steps for all 3 torque converter bolts: Rotate the harmonic balancer center bolt or fan adapter, depending on the application, clockwise ONLY, in order to align the torque converter bolt with the access hole. Remove and discard the torque converter bolt. The bolt is self locking and is NOT reusable.
- Remove the front differential heat shield and bracket if equipped. Refer to «Shield Replacement»(/cadillac/sts/i-2004-2007/remont/differentials-drive-axles/#front-drive-axle) in Front Drive Axle.
- Using the transmission jack. Lower the engine and transmission assembly only enough to gain access to the upper 2 transmission mounting bolts.
- Position the engine wiring harness out of the way.
- Remove the upper 2 bolts.
- Using the transmission jack. Raise the engine and transmission assembly to the normal position.
- Place a support stand under the rear of the engine oil pan to keep the engine level while removing the transmission.
- Remove the lower 8 transmission mounting bolts.
- Pull the transmission free from the engine dowels (1).
- Separate the Transmission from the engine approximately 25.4 mm (1 in) to clear the starter drive nose cone.
- Carefully lower the transmission from the vehicle.
- Flush the transmission oil cooler. Refer to «Automatic Transmission Oil Cooler Flushing and Flow Test (J45096)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#how-to-diagnosis-trouble-shooting-the-automatic-transmission-5l40-e5l50-e-service__automatic-transmission-oil-cooler-flushing-and) or «Automatic Transmission Oil Cooler Flushing and Flow Test (J35944 A)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#how-to-diagnosis-trouble-shooting-the-automatic-transmission-5l40-e5l50-e-service__automatic-transmission-oil-cooler-flushing-and) .
- Using the transmission jack, carefully raise the transmission to meet the engine.
- Align the transmission with the engine dowels (1).
- Install the lower 8 transmission mounting bolts. Tighten: Tighten the bolts to 50 N.m (37 lb ft).
- Remove the support stand from under the engine oil pan.
- Using the transmission jack. Lower the engine and transmission assembly only enough to gain access to the upper transmission bolt locations.
- Install the upper transmission mounting bolts. Tighten: Tighten the bolts to 50 N.m (37 lb ft).
- Position the engine wiring harness to the original location.
- Install the transfer case if equipped. Refer to «Transfer Case Assembly Replacement»(/cadillac/sts/i-2004-2007/remont/transfer-case/#transfer-case-bw-447679) in Transfer Case - BW 4476.
- Align the torque converter to flexplate/flywheel orientation marks made during the removal procedure.
- Complete the following steps for all 3 torque converter bolts: Rotate the harmonic balancer center bolt or the fan adapter, depending on the application, clockwise ONLY, in order to align the torque converter bolt holes in the flexplate/flywheel with the access hole in the engine block. To aid in alignment of the torque converter to the flexplate/flywheel. Install all 3 NEW torque converter bolts before fully tightening. Tighten: Tighten the torque converter bolts to 63 N.m (46 lb ft).
- Install the torque converter bolt close out cover to the engine block.
- Push the torque converter bolt close out cover upper retaining pin upward locking it into the engine block.
- Install the transmission close out plug.
- Place NEW O-rings over the transmission fluid cooler pipes.
- Install the transmission fluid cooler pipes to the transmission. Refer to «Transmission Fluid Cooler Pipe Replacement - Rear (w/RWD)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) or «Transmission Fluid Cooler Pipe Replacement - Rear (w/AWD)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) .
- Clip the transmission fluid cooler lines into the plastic cooler line retainer bracket.
- Install the front differential heat shield and bracket. Refer to «Shield Replacement»(/cadillac/sts/i-2004-2007/remont/differentials-drive-axles/#front-drive-axle) in Front Drive Axle.
- Install the front air deflector. Refer to «Air Deflector Replacement - Front»(/cadillac/sts/i-2004-2007/remont/exterior-body-panels/#body-front-end) in Body Front End.
- Connect the wiring harness retainers to the transmission.
- Connect the transmission wiring harness connector (1) to the transmission by rotating the locking latch clockwise.
- Connect the shift linkage to the transmission. Refer to «Shift Control Linkage Replacement (RWD)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) or «Shift Control Linkage Replacement (AWD)»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions) .
- Install the rear propeller shaft. Refer to «Propeller Shaft Replacement - Rear (AWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-awd) or «Propeller Shaft Replacement - Rear (RWD)»(/cadillac/sts/i-2004-2007/remont/driveshaft-universal-joints/#propeller-shaft-and-universal-joints__propeller-shaft-replacement-rear-rwd) in Propeller Shaft.
- Install the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2004-2007/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) in Engine Exhaust.
- Check the transmission fluid level and fill if necessary. Refer to «Transmission Fluid Checking Procedure»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#how-to-diagnosis-trouble-shooting-the-automatic-transmission-5l40-e5l50-e-service__transmission-fluid-checking-procedure) .
- Adjust the shift control linkage. Refer to «Shift Control Linkage Adjustment»(/cadillac/sts/i-2004-2007/remont/automatic-trans/#automatic-transmission-5l40-e5l50-e-introduction-repair-instructions__shift-control-linkage-adjustment) .
- Lower the vehicle.
Complete the following procedure after the transmission is installed in the vehicle
- With the ignition OFF or disconnected, crank the engine several times. Listen for any unusual noises or evidence that any parts are binding.
- Start the engine and listen for abnormal conditions.
- While the engine continues to idle, raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Inspect for fluid leaks while the engine is idling.
- Perform a final inspection for the proper fluid level.
- Lower the vehicle.
- Road test the vehicle.
Scheme 26
| Callout | Component Name |
|---|---|
| 1 | Production or Service New |
| 2 | Transmission Family - G for 5L40 and Z for 5L50 |
| 3 | Model Year - 5= 2005, 6= 2006, 7= 2007 |
| 4 | Alpha Code |
| 5 | Part Number |
| 6 | Serial Number |
| 7 | Empty |
| 8 | Calibration Code |
| 9 | I.D. Tag Location |
| 10 | Remanufactured |
| 11 | Remanufactured Date - Week |
| 12 | Remanufactured Date - Year |
| 13 | R = Remanufactured |
Transmission General Description (5L40-E/5L50-E)
The Hydra-matic 5L40-E is a fully automatic, five speed, rear wheel drive, electronically controlled transmission. It consists primarily of a four-element torque converter, one planetary gear set, friction and mechanical clutches and a hydraulic pressurization and control system.
The TCM commands shift solenoids, within the transmission, on and off to control shift timing. The TCM controls shift feel through the pressure control solenoid. The TCM also controls the apply and release of the torque converter clutch which allows the engine to deliver the maximum fuel efficiency without sacrificing vehicle performance. The hydraulic system primarily consists of a vane type pump, two control valve bodies, two channel plates, converter housing and case. The pump maintains the working pressures needed to stroke the clutch pistons that apply or release the friction components. These friction components, when applied or released, support the automatic shifting qualities of the transmission. The friction components used in this transmission consist of nine multiple disc clutches. The multiple disc clutches combine with four mechanical sprag clutches, to deliver six different gear ratios through the gear set. The gear set then transfers torque through the output shaft.
The transmission can be operated in any one of the seven different modes.
- P - Park position enables the engine to be started while preventing the vehicle from rolling either forward or backward. For safety reasons, the vehicle parking brake should be used in addition to the transmission Park position. Since the output shaft is mechanically locked to the case through the parking pawl and rear internal gear, Park position should not be selected until the vehicle has come to a complete stop.
- R - Reverse enables the vehicle to be operated in a rearward direction.
- N - Neutral position enables the engine to start and operate without driving the vehicle. If necessary, this position should be selected to restart the engine while the vehicle is moving.
- OD - Overdrive range should be used for all normal driving conditions for maximum efficiency and fuel economy. Overdrive range allows the transmission to operate in each of the five forward gear ratios. Downshifts to a lower gear, or higher gear ratio are available for safe passing by depressing the accelerator or by manually selecting a lower gear with the shift selector.
- 4 - Manual Fourth can be used for conditions where it may be desirable to use only four gear ratios. These conditions include towing a trailer and driving on hilly terrain as described above. This range is also helpful for engine braking when descending slight grades. Upshifts and downshifts are the same as in Overdrive range for first, second, third and fourth gears except that the transmission will not shift into fifth gear. Manual Fourth can be selected at any vehicle speed but will downshift into fourth gear only if vehicle speed is low enough not to overrev the engine, calibratable in TCM.
- 3 - Manual Third adds more performance for congested traffic and hilly terrain. It has the same starting ratio, first gear, as Manual Fourth but prevents the transmission from shifting above Third gear. Thus, Manual Third can be used to retain third gear for acceleration and engine braking as desired. Manual Third can be selected at any vehicle speed but will downshift into third gear only if vehicle speed is low enough not to overrev the engine, calibratable in TCM.
- 2 - Manual Second adds more performance for congested traffic and hilly terrain. It has the same starting ratio, first gear, as Manual Third but prevents the transmission from shifting above second gear. Thus, Manual Second can be used to retain second gear for acceleration and engine braking as desired. Manual Second can be selected at any vehicle speed but will downshift into second gear only if vehicle speed is low enough not to overrev the engine, calibratable in TCM.
When the vehicle speed slows down to a speed low enough not to overrev the engine, calibratable in TCM, the transmission will automatically downshift into first gear. This is particularly beneficial for maintaining maximum engine braking when descending steep grades.
Transmission Component and System Description
The mechanical components of the 5L40/5L50-E are as follows
- A torque converter with an electronically controlled capacity clutch (ECCC) This transmission is equipped with an electronically controlled capacity clutch (ECCC). The pressure plate does not fully lock to the torque converter cover. Instead, the pressure plate maintains a small amount of slippage, about 20 RPM, in SECOND, THIRD and FOURTH gears, depending on the vehicle application. ECCC was developed to reduce the possibility of noise, vibration or chuggle caused by TCC apply. Typical apply speeds are 49-52 km/h (30-32 mph) in THIRD gear and 65-73 km/h (40-45 mph) in FOURTH gear. Full lockup is available at highway speeds on some applications.
- Direct and reverse clutch assembly
- Forward and coast clutch assembly
- Input sungear shaft and forward sprag clutch assembly
- Output shaft assembly, with rear internal gear
- Intermediate clutch sprag assembly
- Overdrive clutch housing
- Low clutch sprag
- Center support
- Input and reaction carrier
- Fluid pump assembly
- Control valve body and accumulator assembly
The electrical components of the 5L40/5L50-E are as follows
- 1-2, 2-3 and 4-5 shift solenoids
- Transmission manual shift shaft switch assembly
- Transmission pressure control (PC) solenoid
- TCC pulse width modulation (PWM) solenoid valve
- Transmission fluid temperature (TFT) sensor
- Input speed sensor (ISS)
- Output speed sensor (OSS)
For more information, refer to Electronic Component Description (5L40-E/5L50-E) or Electronic Component Description (5L50-E) .
Transmission Adaptive Functions (5L40-E/5L50-E)
The Hydra-Matic 5L40-E/5L50-E uses a line pressure control system which has the ability to adapt the system line pressure in order to compensate for normal wear of clutch fiber plates, seals, springs, etc. The adapt feature is similar in function to fuel control (integrator/block learn).
The Hydra-Matic 5L40-E/5L50-E transmission uses the adapt function for garage shifts, upshifts, and TCC application. The TCM monitors the input shaft speed in order to determine if the shift is occurring too fast or too slow and adjusts the pressure control solenoid in order to maintain the correct shift feel.
Transmission Indicators and Messages (5L40-E/5L50-E)
The following transmission-related indicators and messages may be displayed on the Instrument Panel Cluster (IPC). For a complete listing and description of all vehicle indicators and messages, refer to Indicator/Warning Message Description and Operation in Instrument Panel, Gages, and Console.
Scheme 27
The transmission control module (TCM) is mounted in the engine compartment and connects directly to the engine wiring harness. A single 42-way connector is used to make the connection between the vehicle wiring and the TCM. The TCM is an electronic control module that receives input or provides output in order to control the operation of the 5L40-E/5L50-E automatic transmission.
The TCM receives the following inputs from the engine control module (ECM)
- Engine speed and torque values
- Engine intake air temperature (IAT), accelerator pedal position (APP) information
- Engine coolant temperature (ECT)
- Kick-down request
- Traction control status
- Driver selected shift mode
- Air-conditioning (A/C) status
- Cruise control status
The ECM provides this data to the TCM through the controller area network (CAN). The CAN is a 2-wire communication connection between the 2 controllers.
Other TCM inputs are the following
- Battery and ignition voltage
- Brake switch status
- Transmission manual shift shaft switch assembly
- Transmission fluid temperature (TFT)
- Transmission input shaft speed sensor (ISS)
- Transmission output shaft speed sensor (OSS)
The TCM provides the following outputs in order to control the automatic transmission
- Shift solenoids to control transmission shifting
- TCC PWM solenoid operation controls the apply and release of the torque converter clutch ASM
- Pressure control solenoid (PCS) regulates transmission line pressure
Other TCM outputs provided to the ECM are the following
- MIL illumination request
- Vehicle speed
- Transmission input speed
- Transmission fluid temperature
- Commanded gear status
- TCC status
- Torque reduction requests
- Manual shift shaft switch status
- Transmission service status
Scheme 28
The transmission manual shift shaft switch assembly (602) is a sliding contact switch attached to the manual shift shaft inside the transmission case. The five inputs to the TCM from the transmission manual shift shaft switch assembly indicate the transmission gear selector lever position. This information is used for engine controls as well as determining the transmission shift patterns. The state of each input is available for display on the scan tool. The five input parameters represented are Signal A, Signal B, Signal C, Signal P (Parity) and Signal N (P/N Start).
Scheme 29
The A/T OSS is a variable reluctance magnetic pickup located in the rear of the transmission case. The sensor is mounted in the case (24) opposite the rear internal gear (560). The rear internal gear is splined to the output shaft assembly (562). The sensor consists of a permanent magnet surrounded by a coil of wire. As the output shaft and rear internal gear rotate, an alternate current (AC) is induced in the coil by the 'teeth' on the rear internal gear as they pass by the magnetic pickup. Therefore, whenever the vehicle is moving, the A/T OSS produces an AC voltage signal proportional to vehicle speed.
At the TCM, the AC signal is electronically converted to a 5 volt square wave pattern. The square wave pattern can then be interpreted as transmission output speed by the TCM through the frequency of square waves in a given time frame. The square waves can be thought of as a representation of the rear internal gear teeth. Therefore, the more teeth or waves that pass by the magnetic pickup in a given time frame, the faster the vehicle is moving. The square wave pattern is compared to a fixed clock signal internal to the TCM to determine transmission output speed.
Scheme 30
The A/T ISS operates identically to the A/T OSS sensor except that is uses the stamped teeth on the reverse clutch input housing assembly (401) as the rotor reluctor. Remember that the reverse clutch input housing assembly is driven at converter turbine speed. The A/T ISS square wave pattern is also compared to a fixed clock signal internal to the TCM to determine actual converter turbine speed. The TCM uses transmission input and output speeds to help determine line pressure, transmission shift patterns, TCC apply pressure, gear ratios, and TCC slippage for diagnostic purposes.
Scheme 31
The TFT sensor is part of the transmission wiring harness assembly (55). The TFT sensor is a resistor, or thermistor, which changes value based on temperature. Refer to Transmission Fluid Temperature (TFT) Sensor Specifications . The sensor has a negative-temperature coefficient. This means that as the temperature increases, the resistance decreases, and as the temperature decreases the resistance increases. The TCM supplies a 5-volt reference signal to the sensor and measures the voltage drop in the circuit. When the transmission fluid is cold the sensor resistance is high and the TCM detects high signal voltage. As the fluid temperature warms to a normal operating temperature, the resistance becomes less and the signal voltage decreases. The TCM uses this information to maintain shift quality and torque converter clutch apply quality over operating temperature range.
If transmission fluid temperatures become excessively high, above approximately 140°C (248°F), the TCM will disable ECCC function and command lock up mode. Applying the TCC serves to reduce transmission fluid temperatures created by the fluid coupling in the torque converter with the TCC released.
Above approximately 149°C (284°F), the TCM will set a transmission fluid temperature code (P0218). This causes the TCM to use a fixed default value of 135°C (275°F) as the transmission fluid temperature input signal.
Scheme 32
The Hydra-matic 5L40-E/5L50-E uses three electromagnetic shift solenoid valves 1-2, 2-3 and 4-5 to control upshifts and downshifts in all forward gear ranges. The shift solenoid valves are all identical, normally closed, 3-port, ON/OFF type solenoids controlled by the TCM. These shift solenoid valves work together in a combination of ON and OFF sequences to control the various shift valves. The TCM uses numerous inputs to determine which solenoid state combination the transmission should be in. Refer to Shift Solenoid Valve State and Gear Ratio .
Scheme 33
The TCC PWM solenoid valve is a normally-closed, pulse width modulated (PWM) solenoid used to control the apply and release of the converter clutch. The TCM operates the solenoid with a negative duty cycle, at a fixed frequency of 32 Hz, to control the rate of TCC apply/release. The solenoid's ability to 'ramp' the TCC apply and release pressures results in a smoother TCC operation.
When vehicle operating conditions are appropriate to apply the TCC, the TCM increases the duty cycle to allow the TCC PWM solenoid valve to command TCC signal fluid pressure at a level sufficient to move the TCC enable valve and the TCC control valve to the apply position. Release pressure is directed to exhaust, and regulated apply fluid is directed to the apply side of the converter pressure plate/damper assembly. The TCM then increases the duty cycle to control a slippage of 20-80 RPM between the pressure plate/damper assembly and the converter cover. This provides for improved filtration of engine vibrations and allows the TCC to apply at low engine speeds in 2nd, 3rd, 4th and 5th gear. At high speed, lock up mode is set by activating the TCC PWM solenoid valve at maximum duty cycle.
Release of the TCC is achieved by decreasing the duty cycle to a level low enough to allow spring force to move the TCC enable valve and the TCC control valve to the release position. Apply fluid is directed to exhaust and converter feed fluid is directed into the release circuit to the release side of the pressure plate/damper assembly.
There are also some operating conditions that may prevent or enable TCC apply under various conditions, engine temperature, transmission temperature, or brake switch activation, depending on vehicle application.
TCC PWM solenoid valve resistance should measure between 10.0-11.5 ohms when measured at 20°C (68°F). The resistance should measure approximately 16 ohms at 150°C (300°F).
Scheme 34
The pressure control (PC) solenoid valve is a precision electronic pressure regulator that controls transmission line pressure based on current flow through its coil windings. As current flow is increased, the magnetic field produced by the coil moves the solenoid's plunger further away from the exhaust port. Opening the exhaust port decreases the output fluid pressure regulated by the PC solenoid valve, which ultimately decreases line pressure. The TCM controls the PC solenoid valve based on various inputs including throttle position, transmission fluid temperature and gear state.
Duty Cycle, Frequency and Current Flow
A duty cycle may be defined as the percentage of time current is flowing through a solenoid coil during each cycle. The number of cycles that occur within a specified amount of time, usually measured in seconds, is called 'frequency.' Typically, the operation of an electronically controlled pulse width modulated solenoid is explained in terms of duty cycles and frequency.
The TCM controls the PC solenoid valve on a positive duty cycle at a fixed frequency of 292.5 Hz cycles per second. A higher duty cycle provides a greater current flow through the solenoid. The high positive side of the PC solenoid valve electrical circuit at the TCM controls the PC solenoid valve operation. The TCM provides a ground path for the circuit, monitors average current and continuously varies the PC solenoid valve duty cycle to maintain the correct average current flowing through the PC solenoid valve.
The duty cycle and current flow to the PC solenoid valve are mainly affected by throttle position and engine torque. As the throttle angle engine torque increases, the duty cycle is decreased by the TCM which decreases current flow to the PC solenoid valve. Current flow to the PC solenoid valve creates a magnetic field that moves the solenoid armature against spring force.
Transmission Adapt Function
Programming within the TCM also allows for automatic adjustments in shift pressure that are based on the changing characteristics of the transmission components. As the apply components within the transmission wear, shift time, the time required to apply a clutch, increases. In order to compensate for this wear, the TCM adjusts trim pressure by controlling the PC solenoid valve in order to maintain the originally calibrated shift timing. The automatic adjusting process is referred to as adaptive learning and it is used to assure consistent shift feel plus increase transmission durability. The TCM monitors the A/T ISS and the A/T OSS during commanded shifts to determine if a shift is occurring too fast, harsh or too slow, soft and adjusts the PC solenoid valve signal to maintain a set shift feel.
Scheme 35
The floor shift control is located in the center console assembly. It contains the upshift and downshift switches for the driver shift control system. The driver shift control system is activated when the floor shift control lever is moved to the right into the manual position from the drive position. When the manual position is selected, an upshift is requested by pushing the floor shift control lever forward to the + position and a downshift is requested by pulling the floor shift control lever to the - position. When an upshift or a downshift is requested, a signal is sent to the TCM which commands the shift solenoids ON or OFF to achieve the appropriate gear.
Transmission Control Module (TCM)
The transmission control module (TCM) is mounted in the engine compartment and connects directly to the engine wiring harness. A single 42-way connector is used to make the connection between the vehicle wiring and the TCM. The TCM is an electronic control module that receives input or provides output in order to control the operation of the 5L50-E automatic transmission.
The TCM receives the following inputs from the engine control module (ECM)
- Engine speed and torque values
- Engine intake air temperature (IAT), accelerator pedal position (APP) information
- Engine coolant temperature (ECT)
- Kick-down request
- Traction control status
- Driver selected shift mode
- Air-conditioning (A/C) status
- Cruise control status
The ECM provides this data to the TCM through the controller area network (CAN). The CAN is a 2-wire communication connection between the 2 controllers.
Other TCM inputs are the following
- Battery and ignition voltage
- Brake switch status
- Transmission manual shift shaft switch assembly
- Transmission fluid temperature (TFT)
- Transmission input shaft speed (ISS) sensor
- Transmission output shaft speed (OSS) sensor
The TCM provides the following outputs in order to control the automatic transmission
- Shift solenoids to control transmission shifting
- TCC PWM solenoid operation controls the apply and release of the torque converter clutch ASM
- Pressure control solenoid (PCS) regulates transmission line pressure
Other TCM outputs provided to the ECM are the following
- MIL illumination request
- Vehicle speed
- Transmission input speed
- Transmission fluid temperature
- Commanded gear status
- TCC status
- Torque reduction requests
- Manual shift shaft switch status
- Transmission service status
Transmission Manual Shift Shaft Switch Assembly (602)
The transmission manual shift shaft switch assembly (602) is a sliding contact switch attached to the manual shift shaft inside the transmission case. The five inputs to the TCM from the transmission manual shift shaft switch assembly indicate the transmission gear selector lever position. This information is used for engine controls as well as determining the transmission shift patterns. The state of each input is available for display on the scan tool. The five input parameters represented are Signal A, Signal B, Signal C, Signal P (Parity) and Signal N (P/N Start).
Automatic Transmission Output Speed (A/T OSS) Sensor (42)
The A/T OSS sensor is a variable reluctance magnetic pickup located in the rear of the transmission case. The sensor is mounted in the case (24) opposite the rear internal gear (560). The rear internal gear is splined to the output shaft assembly (562). The sensor consists of a permanent magnet surrounded by a coil of wire. As the output shaft and rear internal gear rotate, an alternate current (AC) is induced in the coil by the 'teeth' on the rear internal gear as they pass by the magnetic pickup. Therefore, whenever the vehicle is moving, the A/T OSS sensor produces an AC voltage signal proportional to vehicle speed.
At the TCM, the AC signal is electronically converted to a 5 volt square wave pattern. The square wave pattern can then be interpreted as transmission output speed by the TCM through the frequency of square waves in a given time frame. The square waves can be thought of as a representation of the rear internal gear teeth. Therefore, the more teeth or waves that pass by the magnetic pickup in a given time frame, the faster the vehicle is moving. The square wave pattern is compared to a fixed clock signal internal to the TCM to determine transmission output speed.
Automatic Transmission Input Speed (A/T ISS) Sensor (44)
The A/T ISS sensor operates identically to the A/T OSS sensor except that is uses the stamped teeth on the reverse clutch input housing assembly (401) as the rotor reluctor. Remember that the reverse clutch input housing assembly is driven at converter turbine speed. The A/T ISS sensor square wave pattern is also compared to a fixed clock signal internal to the TCM to determine actual converter turbine speed. The TCM uses transmission input and output speeds to help determine line pressure, transmission shift patterns, TCC apply pressure, gear ratios, and TCC slippage for diagnostic purposes.
Automatic Transmission Fluid Temperature (TFT) Sensor
The TFT sensor is part of the transmission wiring harness assembly (55). The TFT sensor is a resistor, or thermistor, which changes value based on temperature. Refer to Transmission Fluid Temperature (TFT) Sensor Specifications . The sensor has a negative-temperature coefficient. This means that as the temperature increases, the resistance decreases, and as the temperature decreases the resistance increases. The TCM supplies a 5-volt reference signal to the sensor and measures the voltage drop in the circuit. When the transmission fluid is cold the sensor resistance is high and the TCM detects high signal voltage. As the fluid temperature warms to a normal operating temperature, the resistance becomes less and the signal voltage decreases. The TCM uses this information to maintain shift quality and torque converter clutch apply quality over operating temperature range.
If transmission fluid temperatures become excessively high, above approximately 140°C (248°F), the TCM will disable ECCC function and command lock up mode. Applying the TCC serves to reduce transmission fluid temperatures created by the fluid coupling in the torque converter with the TCC released.
Above approximately 149°C (284°F), the TCM will set a transmission fluid temperature code (P0218). This causes the TCM to use a fixed default value of 135°C (275°F) as the transmission fluid temperature input signal.
Shift Solenoid Valves
The Hydra-matic 5L50-E uses three electromagnetic shift solenoid valves 1-2, 2-3 and 4-5 to control upshifts and downshifts in all forward gear ranges. The shift solenoid valves are all identical, normally closed, 3-port, ON/OFF type solenoids controlled by the TCM. These shift solenoid valves work together in a combination of ON and OFF sequences to control the various shift valves. The TCM uses numerous inputs to determine which solenoid state combination the transmission should be in. Refer to Shift Solenoid Valve State and Gear Ratio .
Torque Converter Clutch Pulse Width Modulation (TCC PWM) Solenoid Valve (352)
The TCC PWM solenoid valve is a normally-closed, pulse width modulated (PWM) solenoid used to control the apply and release of the converter clutch. The TCM operates the solenoid with a negative duty cycle, at a fixed frequency of 32 Hz, to control the rate of TCC apply/release. The solenoid's ability to 'ramp' the TCC apply and release pressures results in a smoother TCC operation.
When vehicle operating conditions are appropriate to apply the TCC, the TCM increases the duty cycle to allow the TCC PWM solenoid valve to command TCC signal fluid pressure at a level sufficient to move the TCC enable valve and the TCC control valve to the apply position. Release pressure is directed to exhaust, and regulated apply fluid is directed to the apply side of the converter pressure plate/damper assembly. The TCM then increases the duty cycle to control a slippage of 20-80 RPM between the pressure plate/damper assembly and the converter cover. This provides for improved filtration of engine vibrations and allows the TCC to apply at low engine speeds in 2nd, 3rd, 4th and 5th gear. At high speed, lock up mode is set by activating the TCC PWM solenoid valve at maximum duty cycle.
Release of the TCC is achieved by decreasing the duty cycle to a level low enough to allow spring force to move the TCC enable valve and the TCC control valve to the release position. Apply fluid is directed to exhaust and converter feed fluid is directed into the release circuit to the release side of the pressure plate/damper assembly.
There are also some operating conditions that may prevent or enable TCC apply under various conditions, engine temperature, transmission temperature, or brake switch activation, depending on vehicle application.
TCC PWM solenoid valve resistance should measure between 10.0-11.5 ohms when measured at 20°C (68°F). The resistance should measure approximately 16 ohms at 150°C (300°F).
Pressure Control (PC) Solenoid Valve (357)
The pressure control (PC) solenoid valve is a precision electronic pressure regulator that controls transmission line pressure based on current flow through its coil windings. As current flow is increased, the magnetic field produced by the coil moves the solenoid's plunger further away from the exhaust port. Opening the exhaust port decreases the output fluid pressure regulated by the PC solenoid valve, which ultimately decreases line pressure. The TCM controls the PC solenoid valve based on various inputs including throttle position, transmission fluid temperature and gear state.
A duty cycle may be defined as the percentage of time current is flowing through a solenoid coil during each cycle. The number of cycles that occur within a specified amount of time, usually measured in seconds, is called 'frequency.' Typically, the operation of an electronically controlled pulse width modulated solenoid is explained in terms of duty cycles and frequency.
The TCM controls the PC solenoid valve on a positive duty cycle at a fixed frequency of 292.5 Hz cycles per second. A higher duty cycle provides a greater current flow through the solenoid. The high positive side of the PC solenoid valve electrical circuit at the TCM controls the PC solenoid valve operation. The TCM provides a ground path for the circuit, monitors average current and continuously varies the PC solenoid valve duty cycle to maintain the correct average current flowing through the PC solenoid valve.
The duty cycle and current flow to the PC solenoid valve are mainly affected by throttle position and engine torque. As the throttle angle engine torque increases, the duty cycle is decreased by the TCM which decreases current flow to the PC solenoid valve. Current flow to the PC solenoid valve creates a magnetic field that moves the solenoid armature against spring force.
Programming within the TCM also allows for automatic adjustments in shift pressure that are based on the changing characteristics of the transmission components. As the apply components within the transmission wear, shift time, the time required to apply a clutch, increases. In order to compensate for this wear, the TCM adjusts trim pressure by controlling the PC solenoid valve in order to maintain the originally calibrated shift timing. The automatic adjusting process is referred to as adaptive learning and it is used to assure consistent shift feel plus increase transmission durability. The TCM monitors the A/T ISS and the A/T OSS during commanded shifts to determine if a shift is occurring too fast, harsh or too slow, soft and adjusts the PC solenoid valve signal to maintain a set shift feel.
Floor Shift Control
The floor shift control is located in the center console assembly. It contains the upshift and downshift switches for the driver shift control system. The driver shift control system is activated when the floor shift control lever is moved to the right into the manual position from the drive position. When the manual position is selected, an upshift is requested by pushing the floor shift control lever forward to the + position and a downshift is requested by pulling the floor shift control lever to the - position. When an upshift or a downshift is requested, a signal is sent to the TCM which commands the shift solenoids ON or OFF to achieve the appropriate gear.
Scheme 36
The transmission electrical connector is an important part of the transmission operating system. Any interference with the electrical connection can cause the transmission to set diagnostic trouble codes (DTC) or affect proper operation.
The following items can affect the electrical connection
- Bent terminals in the connector from rough handling during connection and disconnection
- Wires backing away from the pins or coming uncrimped, in either the internal or the external wiring harness
- Dirt or moisture contamination entering the connector when disconnected
- Pins in the internal wiring connector backing out of the connector during connection
- Transmission fluid leaking into the connector, wicking up into the external wiring harness and degrading the wire insulation
- Low terminal tension in the external connector from excessive connection and disconnection of the wiring connector assembly
- Terminal corrosion from contamination
- Damaged connector or connector lock assembly
Remember the following points
- In order to disconnect the connector, turn the connector clockwise and pull.
- Do not pry the connector with a screwdriver or other tool.
- The connector should screw into place with a positive feel and lock when properly installed.
- Whenever the transmission external wiring connector is disconnected from the internal harness and the ignition is ON, transmission DTCs will set. Clear these DTCs after reconnecting the transmission connector.
Limp Home Mode Description
If a major electrical system failure occurs which could affect vehicle safety or damage the transmission during normal operation, the TCM enters a default mode. In the default mode, the transmission operates in the following manner
- The pressure control solenoid is off and the line pressure is at maximum in order to minimize clutch slippage.
- The TCC solenoid is off. The converter clutch is disabled.
- All three of the shift solenoids are off. The transmission will operate in fifth gear if the vehicle has successfully completed a 1-2 upshift in the current ignition cycle. If the vehicle has not completed a 1-2 upshift in the current ignition cycle, the transmission will operate in fourth gear. If the transmission is operating in fifth gear, fourth gear may be obtained if the engine is stopped briefly and re-started.
In default mode, the gear selector lever is ineffective at selecting forward gear ranges. In fourth or fifth gear, heat builds up in the transmission quickly, particularly in stop and go traffic. Excessive heat build-up may cause transmission failure if the vehicle is driven for extended distances in default mode.
Special Tools
Special Tools Illustration Tool Number/ Description J 6125-1B Slide Hammer J 8092 Universal Driver Handle J 21867 Pressure Gage J 21867-L40 Pressure Gage Adapter J 23129 Universal Seal Remover J 29873 Injector Nozzle Socket 30 mm J 35616-B GM Terminal Test Kit J 35944-A Transmission Oil Cooler and Line Flusher J 35944-22 Transmission Oil Cooler Flushing Fluid J 36797 Getrag Axle Output Shaft Seal Installer J 36850 Transjel Lubricant J 42066 Rear Hub Holding Tool J 44246 Solenoid Testing Kit J 44765 Seal Installer J 44766 Seal Installer J 44767 Seal Installer J 44827 Transmission Cooler Quick Disconnect J 45000 Seal Remover J 45012 Holding Fixture J 45019 Universal Puller J 45096 Transmission Oil Cooling System Flush and Flow Test Tool J 45681 Jumper Harness J 45806 Cooler Flushing Adapter
Scheme 37
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Scheme 40
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Scheme 42
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Scheme 44
Scheme 45
Scheme 46
Scheme 47
Scheme 48
See also:
• Fastener Notice
• Console Replacement - Front Floor
• Lifting and Jacking the Vehicle
• Condenser Replacement (Heavy Duty Cooling)
• Component Fastener Tightening Notice
• Transmission Fluid Checking Procedure
• Tire and Wheel Removal and Installation
• Engine Oil and Oil Filter Replacement
• Intermediate Shaft Bearing Assembly Replacement - Front Drive Axle
• Exhaust System Replacement
• Propeller Shaft Replacement - Rear (AWD)
• Propeller Shaft Replacement - Rear (RWD)
• Transmission Support Replacement
• Transfer Case Assembly Replacement
• Service Programming System (SPS)
• Battery Negative Cable Disconnect/Connect Procedure
• Thermostat Housing Replacement (LH2)
• Air Deflector Replacement - Front
• Automatic Transmission Oil Cooler Flushing and Flow Test (J45096)
• Transmission Control Module Programming and Setup
• Indicator/Warning Message Description and Operation
• Transmission Fluid Temperature (TFT) Sensor Specifications
• Shift Control Knob Replacement
• Shift Control Linkage Adjustment
• Torque Converter Clutch/Cruise Control Release Switch Adjustment
• Special Tools
• Automatic Transmission Fluid/Filter Replacement
• Drive Flange and Seal Replacement
• Seal Replacement - Torque Converter
• Shift Solenoid Valve State and Gear Ratio