Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Accessory Drive Belt Idler Pulley Bolt | 50 N.m | 37 lb ft |
| Accessory Drive Belt Tensioner Bolts | 50 N.m | 37 lb ft |
| Active Fuel Management Oil Pressure Relief Valve | 27 N.m | 20 lb ft |
| Automatic Transmission Flex Plate Bolts - First Pass | 20 N.m | 15 lb ft |
| Automatic Transmission Flex Plate Bolts - Second Pass | 50 N.m | 37 lb ft |
| Automatic Transmission Flex Plate Bolts - Final Pass | 100 N.m | 74 lb ft |
| Battery Cable Channel Bolt | 12 N.m | 106 lb in |
| Camshaft Position (CMP) Actuator Magnet Bolts | 12 N.m | 106 lb in |
| Camshaft Position (CMP) Actuator Solenoid Valve - First Pass | 65 N.m | 48 lb ft |
| Camshaft Position (CMP) Actuator Solenoid Valve - Final Pass | 90 degrees | |
| Camshaft Position (CMP) Sensor Bolt | 12 N.m | 106 lb in |
| Camshaft Position (CMP) Sensor Wire Harness Bolt | 12 N.m | 106 lb ft |
| Camshaft Retainer Bolts - Hex Head Bolts | 25 N.m | 18 lb ft |
| Camshaft Retainer Bolts - TORX Head Bolts | 15 N.m | 11 lb ft |
| Connecting Rod Bolts - First Pass | 20 N.m | 15 lb ft |
| Connecting Rod Bolts - Final Pass | 85 degrees | |
| Coolant Air Bleed Pipe and Cover Bolts | 12 N.m | 106 lb in |
| Coolant Temperature Sensor | 20 N.m | 15 lb ft |
| Crankshaft Balancer Bolt | ||
| Step 1 | 150 N.m | 110 lb ft |
| Step 2 | Loosen 360 degrees | |
| Step 3 | 80 N.m | 59 lb ft |
| Final Step | 125 degrees | |
| Crankshaft Bearing Cap Bolts | ||
| M8 Bolts (1-5) - First Pass in Sequence | 20 N.m | 15 lb ft |
| M8 Bolts (1-5) - Second Pass in Sequence | 30 N.m | 22 lb ft |
| M8 Bolts (6-10) - First Pass in Sequence | 20 N.m | 15 lb ft |
| M8 Bolts (6-10) - Second Pass in Sequence | 30 N.m | 22 lb ft |
| M10 Bolts - First Pass in Sequence | 20 N.m | 15 lb ft |
| M10 Bolts - Final Pass in Sequence | 80 degrees | |
| M10 Studs - First Pass in Sequence | 20 N.m | 15 lb ft |
| M10 Studs - Final Pass in Sequence | 51 degrees | |
| Crankshaft Oil Deflector Nuts | 25 N.m | 18 lb ft |
| Crankshaft Position (CKP) Sensor Bolt | 25 N.m | 18 lb ft |
| Crankshaft Rear Oil Seal Housing Bolts | 30 N.m | 22 lb ft |
| Crossbar Bolts/Nuts - 1500 Series | 100 N.m | 74 lb ft |
| Crossbar Bolts/Nuts - 2500 Series | 120 N.m | 89 lb ft |
| Cylinder Head M8 Bolts - in Sequence | 30 N.m | 22 lb ft |
| Cylinder Head M11 Bolts - First Pass in Sequence | 30 N.m | 22 lb ft |
| Cylinder Head M11 Bolts - Second Pass in Sequence | 90 degrees | |
| Cylinder Head M11 Bolts - Final Pass in Sequence | 70 degrees | |
| Cylinder Head Plug | 20 N.m | 15 lb ft |
| Differential Carrier-to-Crossbar Nuts | 100 N.m | 74 lb ft |
| Engine Block Coolant Drain Hole Plug | 60 N.m | 44 lb ft |
| Engine Block Coolant Heater | 50 N.m | 37 lb ft |
| Engine Block Oil Gallery Plugs | 60 N.m | 44 lb ft |
| Engine Harness Ground Strap Bolt/Stud | 16 N.m | 12 lb ft |
| Engine Harness-to-Generator Bracket Bolt | 9 N.m | 80 lb in |
| Engine Harness Retainer-to-Intake Manifold Nut | 5 N.m | 44 lb in |
| Engine Mount Bracket Through Bolt | 100 N.m | 74 lb ft |
| Engine Mount-to-Engine Block Bolts | 50 N.m | 37 lb ft |
| Engine Mount-to-Frame Bolts | 65 N.m | 48 lb ft |
| Engine Shield-to-Crossbar Bolts | 20 N.m | 15 lb ft |
| Evaporative (EVAP) Emission Pipe Bracket Nut | 20 N.m | 15 lb ft |
| Exhaust Manifold Bolts - First Pass | 15 N.m | 11 lb ft |
| Exhaust Manifold Bolts - Final Pass | 20 N.m | 15 lb ft |
| Exhaust Manifold Heat Shield Bolts | 9 N.m | 80 lb in |
| Exhaust Manifold Studs | 20 N.m | 15 lb ft |
| Flex Plate-to-Torque Converter Bolts - 4L60-E/4L70-E/6L80 Transmission | 63 N.m | 47 lb ft |
| Flex Plate-to-Torque Converter Bolts - 4L80-E Transmission | 60 N.m | 44 lb ft |
| Front Cover Bolts | 25 N.m | 18 lb ft |
| Front Drive Axle Bracket Bolts | 90 N.m | 67 lb ft |
| Fuel Injection Fuel Rail Bolts | 10 N.m | 89 lb in |
| Fuel Injection Fuel Rail Crossover Tube Bolts | 3.8 N.m | 34 lb in |
| Fuel Rail Stop Bracket Bolt | 50 N.m | 37 lb ft |
| Generator Bracket Bolts | 50 N.m | 37 lb ft |
| Heater Hose Bracket Nut | 9 N.m | 80 lb in |
| Ignition Coil Bracket-to-Valve Rocker Arm Cover Studs | 12 N.m | 106 lb in |
| Ignition Coil-to-Bracket Bolts | 10 N.m | 89 lb in |
| Intake Manifold Bolts - First Pass in Sequence | 5 N.m | 44 lb in |
| Intake Manifold Bolts - Final Pass in Sequence | 10 N.m | 89 lb in |
| Intake Manifold Sight Shield Retainer Bolts | 5 N.m | 44 lb in |
| J 41798 M8 Bolt | 25 N.m | 18 lb ft |
| J 41798 M10 Bolts | 50 N.m | 37 lb ft |
| Knock Sensor Bolts | 25 N.m | 18 lb ft |
| Negative Battery Cable Stud | 25 N.m | 18 lb ft |
| Oil Filter | 30 N.m | 22 lb ft |
| Oil Filter Fitting | 55 N.m | 40 lb ft |
| Oil Level Indicator Tube Bolt | 25 N.m | 18 lb ft |
| Oil Pan Baffle Bolts | 10 N.m | 89 lb in |
| Oil Pan Closeout Cover Bolt - Left Side | 9 N.m | 80 lb in |
| Oil Pan Closeout Cover Bolt - Right Side | 9 N.m | 80 lb in |
| Oil Pan Cover Bolts | 9 N.m | 80 lb in |
| Oil Pan Drain Plug | 25 N.m | 18 lb ft |
| Oil Pan M6 Bolts - Oil Pan-to-Rear Housing | 12 N.m | 106 lb in |
| Oil Pan M8 Bolts - Oil Pan-to-Engine Block and Oil Pan-to-Front Cover | 25 N.m | 18 lb ft |
| Oil Pan Skid Plate Bolts | 28 N.m | 21 lb ft |
| Oil Pressure Sensor | 35 N.m | 26 lb ft |
| Oil Pump Cover Bolts | 12 N.m | 106 lb in |
| Oil Pump Relief Valve Plug | 12 N.m | 106 lb in |
| Oil Pump Screen Nuts | 25 N.m | 18 lb ft |
| Oil Pump Screen-to-Oil Pump Bolts | 12 N.m | 106 lb in |
| Oil Pump-to-Engine Block Bolts | 25 N.m | 18 lb ft |
| Power Steering Pump-to-Engine Block Bolts | 50 N.m | 37 lb ft |
| Spark Plugs | 15 N.m | 11 lb ft |
| Throttle Body Bolts | 10 N.m | 89 lb in |
| Throttle Body Nuts | 10 N.m | 89 lb in |
| Throttle Body Studs | 6 N.m | 53 lb in |
| Timing Chain Tensioner Bolts | 25 N.m | 18 lb ft |
| Transfer Case Vent Hose Bracket Nut | 20 N.m | 15 lb ft |
| Transmission Housing-to-Engine Bolts/Studs | 50 N.m | 37 lb ft |
| Transmission Oil Cooler Line Clip Bolt | 9 N.m | 80 lb in |
| Transmission Oil Level Indicator Tube Nut | 18 N.m | 13 lb ft |
| Valley Cover Bolts | 25 N.m | 18 lb ft |
| Valve Lifter Guide Bolts | 12 N.m | 106 lb in |
| Valve Lifter Oil Manifold Bolts | 25 N.m | 18 lb ft |
| Valve Rocker Arm Bolts | 30 N.m | 22 lb ft |
| Valve Rocker Arm Cover Bolts | 12 N.m | 106 lb in |
| Water Inlet Housing Bolts | 15 N.m | 11 lb ft |
| Water Pump Bolts - First Pass | 15 N.m | 11 lb ft |
| Water Pump Bolts - Final Pass | 30 N.m | 22 lb ft |
Engine Mechanical Specifications (RPO L94 VIN F)
| Application | Specification | |
|---|---|---|
| Metric | English | |
| General | ||
| Engine Type | V8 | |
| Displacement | 6.2L | 376 CID |
| RPO | L94 | |
| VIN | F | |
| Bore | 103.241-103.259 mm | 4.065-4.065 in |
| Stroke | 92.0 mm | 3.622 in |
| Compression Ratio | 10.5:1 | |
| Firing Order | 1-8-7-2-6-5-4-3 | |
| Spark Plug Gap | 1.02 mm | 0.04 in |
| Block | ||
| Camshaft Bearing Bore 1 and 5 Diameter | 59.58-59.63 mm | 2.345-2.347 in |
| Camshaft Bearing Bore 2 and 4 Diameter | 59.08-59.13 mm | 2.325-2.327 in |
| Camshaft Bearing Bore 3 Diameter | 58.58-58.63 mm | 2.306-2.308 in |
| Crankshaft Main Bearing Bore Diameter | 69.871-69.889 mm | 2.75-2.751 in |
| Crankshaft Main Bearing Bore Out-of-Round | 0.006 mm | 0.0002 in |
| Cylinder Bore Diameter | 103.241-103.259 mm | 4.0646-4.0653 in |
| Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face | 234.57-234.82 mm | 9.235-9.245 in |
| Cylinder Head Deck Surface Flatness - Measured Within a 152.4 mm (6.0 in) Area | 0.11 mm | 0.004 in |
| Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck | 0.22 mm | 0.008 in |
| Valve Lifter Bore Diameter | 21.417-21.443 mm | 0.843-0.844 in |
| Camshaft | ||
| Camshaft End Play | 0.025-0.305 mm | 0.001-0.012 in |
| Camshaft Journal Diameter | 54.99-55.04 mm | 2.164-2.166 in |
| Camshaft Bearing Diameter | 55.063-55.088 mm | 2.1678-2.1688 in |
| Camshaft Journal-to-Bearing Clearance | 0.023-0.098 mm | 0.0009-0.0038 in |
| Camshaft Journal Out-of-Round | 0.025 mm | 0.001 in |
| Camshaft Lobe Lift - Exhaust | 7.48 mm | 0.294 in |
| Camshaft Lobe Lift - Intake | 7.48 mm | 0.294 in |
| Camshaft Runout - Measured at the Intermediate Journals | 0.05 mm | 0.002 in |
| Camshaft Position Actuator | ||
| Range of Authority | 52 degrees | |
| Park Position | 7 degrees Advanced | |
| Connecting Rod | ||
| Connecting Rod Bearing Clearance - Production | 0.023-0.065 mm | 0.0009-0.0025 in |
| Connecting Rod Bearing Clearance - Service | 0.023-0.076 mm | 0.0009-0.003 in |
| Connecting Rod Bore Diameter - Bearing End | 56.505-56.525 mm | 2.224-2.225 in |
| Connecting Rod Bore Out-of-Round - Bearing End - Production | 0.004-0.008 mm | 0.00015-0.0003 in |
| Connecting Rod Bore Out-of-Round - Bearing End - Service | 0.004-0.008 mm | 0.00015-0.0003 in |
| Connecting Rod Side Clearance | 0.11-0.51 mm | 0.00433-0.02 in |
| Crankshaft | ||
| Connecting Rod Journal Diameter - Production | 53.318-53.338 mm | 2.0991-2.0999 in |
| Connecting Rod Journal Diameter - Service | 53.308 mm | 2.0987 in |
| Connecting Rod Journal Out-of-Round - Production | 0.005 mm | 0.0002 in |
| Connecting Rod Journal Out-of-Round - Service | 0.01 mm | 0.0004 in |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production | 0.005 mm | 0.0002 in |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Service | 0.02 mm | 0.00078 in |
| Crankshaft End Play | 0.04-0.2 mm | 0.0015-0.0078 in |
| Crankshaft Main Bearing Clearance - Production | 0.02-0.052 mm | 0.0008-0.0021 in |
| Crankshaft Main Bearing Clearance - Service | 0.02-0.065 mm | 0.0008-0.0025 in |
| Crankshaft Main Journal Diameter - Production | 64.992-65.008 mm | 2.558-2.559 in |
| Crankshaft Main Journal Diameter - Service | 64.992 mm | 2.558 in |
| Crankshaft Main Journal Out-of-Round - Production | 0.003 mm | 0.000118 in |
| Crankshaft Main Journal Out-of-Round - Service | 0.008 mm | 0.0003 in |
| Crankshaft Main Journal Taper - Production | 0.01 mm | 0.0004 in |
| Crankshaft Main Journal Taper - Service | 0.02 mm | 0.00078 in |
| Crankshaft Rear Flange Runout | 0.05 mm | 0.002 in |
| Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter | 0.7 mm | 0.028 in |
| Crankshaft Thrust Surface - Production | 26.14-26.22 mm | 1.029-1.0315 in |
| Crankshaft Thrust Surface - Service | 26.22 mm | 1.0315 in |
| Crankshaft Thrust Surface Runout | 0.025 mm | 0.001 in |
| Cylinder Head | ||
| Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface | 120.2 mm | 4.732 in |
| Surface Flatness - Block Deck - Measured Within a 152.4 mm (6.0 in) Area | 0.08 mm | 0.003 in |
| Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head | 0.1 mm | 0.004 in |
| Surface Flatness - Exhaust Manifold Deck | 0.13 mm | 0.005 in |
| Surface Flatness - Intake Manifold Deck | 0.08 mm | 0.0031 in |
| Valve Guide Installed Height - Measured from the Spring Seat Surface to the Top of the Guide | 17.32 mm | 0.682 in |
| Intake Manifold | ||
| Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes 2 Runner Port Openings | 0.3 mm | 0.118 in |
| Lubrication System | ||
| Oil Capacity - with Filter | 5.68 liters | 6.0 quarts |
| Oil Capacity - without Filter | 5.20 liters | 5.5 quarts |
| Oil Pressure - Minimum - Hot | 41 kPa at 1,000 engine RPM 124 kPa at 2,000 engine RPM 165 kPa at 4,000 engine RPM | 6 psig at 1,000 engine RPM 18 psig at 2,000 engine RPM 24 psig at 4,000 engine RPM |
| Active Fuel Management Relief Valve Oil Pressure - as Measured at Oil Pressure Sensor Location | 379-517 kPa Maximum | 55-75 psig Maximum |
| Oil Pan | ||
| Front Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in |
| Crankshaft Rear Oil Seal Housing Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in |
| Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface | 0.0-0.1 mm | 0.0-0.004 in |
| Piston Rings | ||
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production | 0.17-0.38 mm | 0.0067-0.0150 in |
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Service | 0.17-0.44 mm | 0.0067-0.0173 in |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Production | 0.32-0.63 mm | 0.0126-0.0248 in |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service | 0.32-0.69 mm | 0.0126-0.0272 in |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production | 0.22-0.79 mm | 0.0086-0.0311 in |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Service | 0.22-0.85 mm | 0.0086-0.0335 in |
| Piston Ring-to-Groove Clearance - First Compression Ring - Production | 0.030-0.083 mm | 0.0012-0.0033 in |
| Piston Ring-to-Groove Clearance - First Compression Ring - Service | 0.030-0.083 mm | 0.0012-0.0033 in |
| Piston Ring-to-Groove Clearance - Second Compression Ring - Production | 0.040-0.083 mm | 0.0016-0.0033 in |
| Piston Ring-to-Groove Clearance - Second Compression Ring - Service | 0.040-0.083 mm | 0.0016-0.0033 in |
| Piston Ring-to-Groove Clearance - Oil Control Ring - Production | 0.013-0.201 mm | 0.0005-0.0079 in |
| Piston Ring-to-Groove Clearance - Oil Control Ring - Service | 0.013-0.201 mm | 0.0005-0.0079 in |
| Pistons and Pins | ||
| Pin - Piston Pin Clearance-to-Piston Pin Bore - Production | 0.002-0.01 mm | 0.00008-0.0004 in |
| Pin - Piston Pin Clearance-to-Piston Pin Bore - Service | 0.002-0.015 mm | 0.00008-0.0006 in |
| Pin - Piston Pin Diameter | 23.952-23.955 mm | 0.9430-0.9431 in |
| Pin - Piston Pin Fit in Connecting Rod Bore - Production | 0.007-0.02 mm | 0.00027-0.00078 in |
| Pin - Piston Pin Fit in Connecting Rod Bore - Service | 0.007-0.022 mm | 0.00027-0.00086 in |
| Piston - Piston Diameter - Measured Over Skirt Coating | 103.258-103.289 mm | 4.0653-4.0665 in |
| Piston - Piston to Bore Clearance - Production | 0.048 to +0.001 mm | 0.0019 to +0.000 in |
| Piston - Piston to Bore Clearance - Service Limit With Skirt Coating Worn Off | 0.055 mm | 0.0022 in |
| Valve System | ||
| Valves - Valve Face Angle | 45 degrees | |
| Valves - Valve Face Width | 1.25 mm | 0.05 in |
| Valves - Valve Lash | Net Lash - No Adjustment | |
| Valve Lift - Exhaust | 12.72 mm | 0.501 in |
| Valve Lift - Intake | 12.72 mm | 0.501 in |
| Valves - Valve Seat Angle | 46 degrees | |
| Valves - Valve Seat Runout | 0.05 mm | 0.002 in |
| Valves - Valve Seat Width - Exhaust | 1.78 mm | 0.07 in |
| Valves - Valve Seat Width - Intake | 1.02 mm | 0.04 in |
| Valves - Valve Stem Diameter - Production | 7.955-7.976 mm | 0.313-0.314 in |
| Valves - Valve Stem Diameter - Service | 7.95 mm | 0.313 in |
| Valves - Valve Stem-to-Guide Clearance - Production - Exhaust | 0.025-0.066 mm | 0.001-0.0026 in |
| Valves - Valve Stem-to-Guide Clearance - Service - Exhaust | 0.093 mm | 0.0037 in |
| Valves - Valve Stem-to-Guide Clearance - Production - Intake | 0.025-0.066 mm | 0.001-0.0026 in |
| Valves - Valve Stem-to-Guide Clearance - Service - Intake | 0.093 mm | 0.0037 in |
| Rocker Arms - Valve Rocker Arm Ratio | 1.70:1 | |
| Valve Springs - Valve Spring Free Length | 52.9 mm | 2.08 in |
| Valve Springs - Valve Spring Installed Height | 45.75 mm | 1.8 in |
| Valve Springs - Valve Spring Load - Closed | 340 N at 45.75 mm | 76 lb at 1.8 in |
| Valve Springs - Valve Spring Load - Open | 980 N at 33.55 mm | 220 lb at 1.32 in |
Engine Mechanical Specifications (RPO LMG VIN 0)
| Application | Specification | |
|---|---|---|
| Metric | English | |
| General | ||
| Engine Type | V8 | |
| Displacement | 5.3L | 325 CID |
| RPO | LMG | |
| VIN | 0 | |
| Bore | 96.0-96.018 mm | 3.779-3.78 in |
| Stroke | 92.0 mm | 3.622 in |
| Compression Ratio | 9.95:1 | |
| Firing Order | 1-8-7-2-6-5-4-3 | |
| Active Fuel Management Cylinders | 1-4-6-7 | |
| Spark Plug Gap | 1.02 mm | 0.04 in |
| Block | ||
| Camshaft Bearing Bore 1 and 5 Diameter | 59.58-59.63 mm | 2.345-2.347 in |
| Camshaft Bearing Bore 2 and 4 Diameter | 59.08-59.13 mm | 2.325-2.327 in |
| Camshaft Bearing Bore 3 Diameter | 58.58-58.63 mm | 2.306-2.308 in |
| Crankshaft Main Bearing Bore Diameter | 69.871-69.889 mm | 2.75-2.751 in |
| Crankshaft Main Bearing Bore Out-of-Round | 0.006 mm | 0.0002 in |
| Cylinder Bore Diameter | 96.0-96.018 mm | 3.779-3.78 in |
| Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face | 234.57-234.82 mm | 9.235-9.245 in |
| Cylinder Head Deck Surface Flatness - Measured Within a 152.4 mm (6.0 in) Area | 0.11 mm | 0.004 in |
| Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck | 0.22 mm | 0.008 in |
| Valve Lifter Bore Diameter | 21.417-21.443 mm | 0.843-0.844 in |
| Camshaft | ||
| Camshaft End Play | 0.025-0.305 mm | 0.001-0.012 in |
| Camshaft Journal Diameter | 54.99-55.04 mm | 2.164-2.166 in |
| Camshaft Bearing Diameter | 55.063-55.088 mm | 2.1678-2.1688 in |
| Camshaft Journal-to-Bearing Clearance | 0.023-0.098 mm | 0.0009-0.0038 in |
| Camshaft Journal Out-of-Round | 0.025 mm | 0.001 in |
| Camshaft Lobe Lift - Exhaust - Non Active Fuel Management Cylinders | 7.2 mm | 0.283 in |
| Camshaft Lobe Lift - Exhaust - Active Fuel Management Cylinders | 7.33 mm | 0.289 in |
| Camshaft Lobe Lift - Intake - Non Active Fuel Management Cylinders | 7.2 mm | 0.283 in |
| Camshaft Lobe Lift - Intake - Active Fuel Management Cylinders | 7.33 mm | 0.289 in |
| Camshaft Runout - Measured at the Intermediate Journals | 0.05 mm | 0.002 in |
| Connecting Rod | ||
| Connecting Rod Bearing Clearance - Production | 0.023-0.065 mm | 0.0009-0.0025 in |
| Connecting Rod Bearing Clearance - Service | 0.023-0.076 mm | 0.0009-0.003 in |
| Connecting Rod Bore Diameter - Bearing End | 56.505-56.525 mm | 2.224-2.225 in |
| Connecting Rod Bore Out-of-Round - Bearing End - Production | 0.004-0.008 mm | 0.00015-0.0003 in |
| Connecting Rod Bore Out-of-Round - Bearing End - Service | 0.004-0.008 mm | 0.00015-0.0003 in |
| Connecting Rod Side Clearance | 0.11-0.51 mm | 0.00433-0.02 in |
| Crankshaft | ||
| Connecting Rod Journal Diameter - Production | 53.318-53.338 mm | 2.0991-2.0999 in |
| Connecting Rod Journal Diameter - Service | 53.308 mm | 2.0987 in |
| Connecting Rod Journal Out-of-Round - Production | 0.005 mm | 0.0002 in |
| Connecting Rod Journal Out-of-Round - Service | 0.01 mm | 0.0004 in |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production | 0.005 mm | 0.0002 in |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Service | 0.02 mm | 0.00078 in |
| Crankshaft End Play | 0.04-0.2 mm | 0.0015-0.0078 in |
| Crankshaft Main Bearing Clearance - Production | 0.02-0.052 mm | 0.0008-0.0021 in |
| Crankshaft Main Bearing Clearance - Service | 0.02-0.065 mm | 0.0008-0.0025 in |
| Crankshaft Main Journal Diameter - Production | 64.992-65.008 mm | 2.558-2.559 in |
| Crankshaft Main Journal Diameter - Service | 64.992 mm | 2.558 in |
| Crankshaft Main Journal Out-of-Round - Production | 0.003 mm | 0.000118 in |
| Crankshaft Main Journal Out-of-Round - Service | 0.008 mm | 0.0003 in |
| Crankshaft Main Journal Taper - Production | 0.01 mm | 0.0004 in |
| Crankshaft Main Journal Taper - Service | 0.02 mm | 0.00078 in |
| Crankshaft Rear Flange Runout | 0.05 mm | 0.002 in |
| Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter | 0.7 mm | 0.028 in |
| Crankshaft Thrust Surface - Production | 26.14-26.22 mm | 1.029-1.0315 in |
| Crankshaft Thrust Surface - Service | 26.22 mm | 1.0315 in |
| Crankshaft Thrust Surface Runout | 0.025 mm | 0.001 in |
| Cylinder Head | ||
| Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface | 120.2 mm | 4.732 in |
| Surface Flatness - Block Deck - Measured Within a 152.4 mm (6.0 in) Area | 0.08 mm | 0.003 in |
| Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head | 0.1 mm | 0.004 in |
| Surface Flatness - Exhaust Manifold Deck | 0.13 mm | 0.005 in |
| Surface Flatness - Intake Manifold Deck | 0.08 mm | 0.0031 in |
| Valve Guide Installed Height - Measured from the Spring Seat Surface to the Top of the Guide | 17.32 mm | 0.682 in |
| Intake Manifold | ||
| Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes 2 Runner Port Openings | 0.3 mm | 0.118 in |
| Lubrication System | ||
| Oil Capacity - with Filter | 5.68 liters | 6.0 quarts |
| Oil Capacity - without Filter | 5.2 liters | 5.5 quarts |
| Oil Pressure - Minimum - Hot | 41 kPa at 1,000 engine RPM 124 kPa at 2,000 engine RPM 165 kPa at 4,000 engine RPM | 6 psig at 1,000 engine RPM 18 psig at 2,000 engine RPM 24 psig at 4,000 engine RPM |
| Active Fuel Management Relief Valve Oil Pressure - as Measured at Oil Pressure Sensor Location | 379-517 kPa Maximum | 55-75 psig Maximum |
| Oil Pan | ||
| Front Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in |
| Crankshaft Rear Oil Seal Housing Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in |
| Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface | 0.0-0.1 mm | 0.0-0.004 in |
| Piston Rings | ||
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production | 0.23-0.44 mm | 0.009-0.017 in |
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Service | 0.23-0.5 mm | 0.009-0.0196 in |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Production | 0.44-0.7 mm | 0.017-0.027 in |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service | 0.44-0.76 mm | 0.0173-0.03 in |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production | 0.18-0.75 mm | 0.007-0.029 in |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Service | 0.18-0.81 mm | 0.007-0.032 in |
| Piston Ring-to-Groove Clearance - First Compression Ring - Production | 0.04-0.085 mm | 0.00157-0.00335 in |
| Piston Ring-to-Groove Clearance - First Compression Ring - Service | 0.04-0.085 mm | 0.00157-0.00335 in |
| Piston Ring-to-Groove Clearance - Second Compression Ring - Production | 0.04-0.078 mm | 0.00157-0.0031 in |
| Piston Ring-to-Groove Clearance - Second Compression Ring - Service | 0.04-0.078 mm | 0.00157-0.0031 in |
| Piston Ring-to-Groove Clearance - Oil Control Ring - Production | 0.012-0.2 mm | 0.0005-0.0078 in |
| Piston Ring-to-Groove Clearance - Oil Control Ring - Service | 0.012-0.2 mm | 0.0005-0.0078 in |
| Pistons and Pins | ||
| Pin - Piston Pin Clearance-to-Piston Pin Bore - Production | 0.002-0.01 mm | 0.00008-0.0004 in |
| Pin - Piston Pin Clearance-to-Piston Pin Bore - Service | 0.002-0.015 mm | 0.00008-0.0006 in |
| Pin - Piston Pin Diameter | 23.952-23.955 mm | 0.9430-0.9431 in |
| Pin - Piston Pin Fit in Connecting Rod Bore - Production | 0.007-0.02 mm | 0.00027-0.00078 in |
| Pin - Piston Pin Fit in Connecting Rod Bore - Service | 0.007-0.022 mm | 0.00027-0.00086 in |
| Piston - Piston Diameter - Measured Over Skirt Coating | 96.002-96.036 mm | 3.7796-3.7809 in |
| Piston - Piston to Bore Clearance - Production | 0.036 to +0.016 mm | 0.0014 to +0.0006 in |
| Piston - Piston to Bore Clearance - Service Limit with Skirt Coating Worn Off | 0.071 mm | 0.0028 in |
| Valve System | ||
| Valves - Valve Face Angle | 45 degrees | |
| Valves - Valve Face Width | 1.25 mm | 0.05 in |
| Valves - Valve Lash | Net Lash - No Adjustment | |
| Valve Lift - Exhaust - Non Active Fuel Management | 12.24 mm | 0.488 in |
| Valve Lift - Exhaust - Active Fuel Management | 12.46 mm | 0.491 in |
| Valve Lift - Intake - Non Active Fuel Management | 12.24 mm | 0.488 in |
| Valve Lift - Intake - Active Fuel Management | 12.46 mm | 0.491 in |
| Valves - Valve Seat Angle | 46 degrees | |
| Valves - Valve Seat Runout | 0.05 mm | 0.002 in |
| Valves - Valve Seat Width - Exhaust | 1.78 mm | 0.07 in |
| Valves - Seat Width - Intake | 1.02 mm | 0.04 in |
| Valves - Valve Stem Diameter - Production | 7.955-7.976 mm | 0.313-0.314 in |
| Valves - Valve Stem Diameter - Service | 7.95 mm | 0.313 in |
| Valves - Valve Stem-to-Guide Clearance - Production - Exhaust | 0.025-0.066 mm | 0.001-0.0026 in |
| Valves - Valve Stem-to-Guide Clearance - Service - Exhaust | 0.093 mm | 0.0037 in |
| Valves - Valve Stem-to-Guide Clearance - Production - Intake | 0.025-0.066 mm | 0.001-0.0026 in |
| Valves - Valve Stem-to-Guide Clearance - Service - Intake | 0.093 mm | 0.0037 in |
| Rocker Arms - Valve Rocker Arm Ratio | 1.70:1 | |
| Valve Springs - Valve Spring Free Length | 52.9 mm | 2.08 in |
| Valve Springs - Valve Spring Installed Height | 45.75 mm | 1.8 in |
| Valve Springs - Valve Spring Load - Closed | 340 N at 45.75 mm | 76 lb at 1.8 in |
| Valve Springs - Valve Spring Load - Open | 980 N at 33.55 mm | 220 lb at 1.32 in |
Engine Mechanical Specifications (RPO LC9 VIN 3)
| Application | Specification | |
|---|---|---|
| Metric | English | |
| General | ||
| Engine Type | V8 | |
| Displacement | 5.3L | 325 CID |
| RPO | LC9 | |
| VIN | 3 | |
| Bore | 96.0-96.018 mm | 3.779-3.78 in |
| Stroke | 92.0 mm | 3.622 in |
| Compression Ratio | 9.95:1 | |
| Firing Order | 1-8-7-2-6-5-4-3 | |
| Active Fuel Management Cylinders | 1-4-6-7 | |
| Spark Plug Gap | 1.02 mm | 0.04 in |
| Block | ||
| Camshaft Bearing Bore 1 and 5 Diameter | 59.58-59.63 mm | 2.345-2.347 in |
| Camshaft Bearing Bore 2 and 4 Diameter | 59.08-59.13 mm | 2.325-2.327 in |
| Camshaft Bearing Bore 3 Diameter | 58.58-58.63 mm | 2.306-2.308 in |
| Crankshaft Main Bearing Bore Diameter | 69.871-69.889 mm | 2.75-2.751 in |
| Crankshaft Main Bearing Bore Out-of-Round | 0.006 mm | 0.0002 in |
| Cylinder Bore Diameter | 96.0-96.018 mm | 3.779-3.78 in |
| Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face | 234.57-234.82 mm | 9.235-9.245 in |
| Cylinder Head Deck Surface Flatness - Measured Within a 152.4 mm (6.0 in) Area | 0.11 mm | 0.004 in |
| Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck | 0.22 mm | 0.008 in |
| Valve Lifter Bore Diameter | 21.417-21.443 mm | 0.843-0.844 in |
| Camshaft | ||
| Camshaft End Play | 0.025-0.305 mm | 0.001-0.012 in |
| Camshaft Journal Diameter | 54.99-55.04 mm | 2.164-2.166 in |
| Camshaft Bearing Diameter | 55.063-55.088 mm | 2.1678-2.1688 in |
| Camshaft Journal-to-Bearing Clearance | 0.023-0.098 mm | 0.0009-0.0038 in |
| Camshaft Journal Out-of-Round | 0.025 mm | 0.001 in |
| Camshaft Lobe Lift - Exhaust - Non Active Fuel Management Cylinders | 7.2 mm | 0.283 in |
| Camshaft Lobe Lift - Exhaust - Active Fuel Management Cylinders | 7.33 mm | 0.289 in |
| Camshaft Lobe Lift - Intake - Non Active Fuel Management Cylinders | 7.2 mm | 0.283 in |
| Camshaft Lobe Lift - Intake - Active Fuel Management Cylinders | 7.33 mm | 0.289 in |
| Camshaft Runout - Measured at the Intermediate Journals | 0.05 mm | 0.002 in |
| Connecting Rod | ||
| Connecting Rod Bearing Clearance - Production | 0.023-0.065 mm | 0.0009-0.0025 in |
| Connecting Rod Bearing Clearance - Service | 0.023-0.076 mm | 0.0009-0.003 in |
| Connecting Rod Bore Diameter - Bearing End | 56.505-56.525 mm | 2.224-2.225 in |
| Connecting Rod Bore Out-of-Round - Bearing End - Production | 0.004-0.008 mm | 0.00015-0.0003 in |
| Connecting Rod Bore Out-of-Round - Bearing End - Service | 0.004-0.008 mm | 0.00015-0.0003 in |
| Connecting Rod Side Clearance | 0.11-0.51 mm | 0.00433-0.02 in |
| Crankshaft | ||
| Connecting Rod Journal Diameter - Production | 53.318-53.338 mm | 2.0991-2.0999 in |
| Connecting Rod Journal Diameter - Service | 53.308 mm | 2.0987 in |
| Connecting Rod Journal Out-of-Round - Production | 0.005 mm | 0.0002 in |
| Connecting Rod Journal Out-of-Round - Service | 0.01 mm | 0.0004 in |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production | 0.005 mm | 0.0002 in |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Service | 0.02 mm | 0.00078 in |
| Crankshaft End Play | 0.04-0.2 mm | 0.0015-0.0078 in |
| Crankshaft Main Bearing Clearance - Production | 0.02-0.052 mm | 0.0008-0.0021 in |
| Crankshaft Main Bearing Clearance - Service | 0.02-0.065 mm | 0.0008-0.0025 in |
| Crankshaft Main Journal Diameter - Production | 64.992-65.008 mm | 2.558-2.559 in |
| Crankshaft Main Journal Diameter - Service | 64.992 mm | 2.558 in |
| Crankshaft Main Journal Out-of-Round - Production | 0.003 mm | 0.000118 in |
| Crankshaft Main Journal Out-of-Round - Service | 0.008 mm | 0.0003 in |
| Crankshaft Main Journal Taper - Production | 0.01 mm | 0.0004 in |
| Crankshaft Main Journal Taper - Service | 0.02 mm | 0.00078 in |
| Crankshaft Rear Flange Runout | 0.05 mm | 0.002 in |
| Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter | 0.7 mm | 0.028 in |
| Crankshaft Thrust Surface - Production | 26.14-26.22 mm | 1.029-1.0315 in |
| Crankshaft Thrust Surface - Service | 26.22 mm | 1.0315 in |
| Crankshaft Thrust Surface Runout | 0.025 mm | 0.001 in |
| Cylinder Head | ||
| Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface | 120.2 mm | 4.732 in |
| Surface Flatness - Block Deck - Measured Within a 152.4 mm (6.0 in) Area | 0.08 mm | 0.003 in |
| Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head | 0.1 mm | 0.004 in |
| Surface Flatness - Exhaust Manifold Deck | 0.13 mm | 0.005 in |
| Surface Flatness - Intake Manifold Deck | 0.08 mm | 0.0031 in |
| Valve Guide Installed Height - Measured from the Spring Seat Surface to the Top of the Guide | 17.32 mm | 0.682 in |
| Intake Manifold | ||
| Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes 2 Runner Port Openings | 0.3 mm | 0.118 in |
| Lubrication System | ||
| Oil Capacity - with Filter | 5.68 liters | 6.0 quarts |
| Oil Capacity - without Filter | 5.20 liters | 5.5 quarts |
| Oil Pressure - Minimum - Hot | 41 kPa at 1,000 engine RPM 124 kPa at 2,000 engine RPM 165 kPa at 4,000 engine RPM | 6 psig at 1,000 engine RPM 18 psig at 2,000 engine RPM 24 psig at 4,000 engine RPM |
| Active Fuel Management Relief Valve Oil Pressure - as Measured at Oil Pressure Sensor Location | 379-517 kPa Maximum | 55-75 psig Maximum |
| Oil Pan | ||
| Front Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in |
| Crankshaft Rear Oil Seal Housing Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in |
| Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface | 0.0-0.1 mm | 0.0-0.004 in |
| Piston Rings | ||
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production | 0.23-0.44 mm | 0.009-0.017 in |
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Service | 0.23-0.5 mm | 0.009-0.0196 in |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Production | 0.44-0.7 mm | 0.017-0.027 in |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service | 0.44-0.76 mm | 0.0173-0.03 in |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production | 0.18-0.75 mm | 0.007-0.029 in |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Service | 0.18-0.81 mm | 0.007-0.032 in |
| Piston Ring-to-Groove Clearance - First Compression Ring - Production | 0.04-0.085 mm | 0.00157-0.00335 in |
| Piston Ring-to-Groove Clearance - First Compression Ring - Service | 0.04-0.085 mm | 0.00157-0.00335 in |
| Piston Ring-to-Groove Clearance - Second Compression Ring - Production | 0.04-0.078 mm | 0.00157-0.0031 in |
| Piston Ring-to-Groove Clearance - Second Compression Ring - Service | 0.04-0.078 mm | 0.00157-0.0031 in |
| Piston Ring-to-Groove Clearance - Oil Control Ring - Production | 0.012-0.2 mm | 0.0005-0.0078 in |
| Piston Ring-to-Groove Clearance - Oil Control Ring - Service | 0.012-0.2 mm | 0.0005-0.0078 in |
| Pistons and Pins | ||
| Pin - Piston Pin Clearance-to-Piston Pin Bore - Production | 0.002-0.01 mm | 0.00008-0.0004 in |
| Pin - Piston Pin Clearance-to-Piston Pin Bore - Service | 0.002-0.015 mm | 0.00008-0.0006 in |
| Pin - Piston Pin Diameter | 23.952-23.955 mm | 0.9430-0.9431 in |
| Pin - Piston Pin Fit in Connecting Rod Bore - Production | 0.007-0.02 mm | 0.00027-0.00078 in |
| Pin - Piston Pin Fit in Connecting Rod Bore - Service | 0.007-0.022 mm | 0.00027-0.00086 in |
| Piston - Piston Diameter - Measured Over Skirt Coating | 96.002-96.036 mm | 3.7796-3.7809 in |
| Piston - Piston to Bore Clearance - Production | 0.036 to +0.016 mm | 0.0014 to +0.0006 in |
| Piston - Piston to Bore Clearance - Service Limit with Skirt Coating Worn Off | 0.071 mm | 0.0028 in |
| Valve System | ||
| Valves - Valve Face Angle | 45 degrees | |
| Valves - Valve Face Width | 1.25 mm | 0.05 in |
| Valves - Valve Lash | Net Lash - No Adjustment | |
| Valve Lift - Exhaust - Non Active Fuel Management | 12.24 mm | 0.488 in |
| Valve Lift - Exhaust - Active Fuel Management | 12.46 mm | 0.491 in |
| Valve Lift - Intake - Non Active Fuel Management | 12.24 mm | 0.488 in |
| Valve Lift - Intake - Active Fuel Management | 12.46 mm | 0.491 in |
| Valves - Valve Seat Angle | 46 degrees | |
| Valves - Valve Seat Runout | 0.05 mm | 0.002 in |
| Valves - Valve Seat Width - Exhaust | 1.78 mm | 0.07 in |
| Valves - Seat Width - Intake | 1.02 mm | 0.04 in |
| Valves - Valve Stem Diameter - Production | 7.955-7.976 mm | 0.313-0.314 in |
| Valves - Valve Stem Diameter - Service | 7.95 mm | 0.313 in |
| Valves - Valve Stem-to-Guide Clearance - Production - Exhaust | 0.025-0.066 mm | 0.001-0.0026 in |
| Valves - Valve Stem-to-Guide Clearance - Service - Exhaust | 0.093 mm | 0.0037 in |
| Valves - Valve Stem-to-Guide Clearance - Production - Intake | 0.025-0.066 mm | 0.001-0.0026 in |
| Valves - Valve Stem-to-Guide Clearance - Service - Intake | 0.093 mm | 0.0037 in |
| Rocker Arms - Valve Rocker Arm Ratio | 1.70:1 | |
| Valve Springs - Valve Spring Free Length | 52.9 mm | 2.08 in |
| Valve Springs - Valve Spring Installed Height | 45.75 mm | 1.8 in |
| Valve Springs - Valve Spring Load - Closed | 340 N at 45.75 mm | 76 lb at 1.8 in |
| Valve Springs - Valve Spring Load - Open | 980 N at 33.55 mm | 220 lb at 1.32 in |
Engine Mechanical Specifications (RPO L9H)
| Application | Specification | |
|---|---|---|
| Metric | English | |
| General | ||
| Engine Type | V8 | |
| Displacement | 6.2L | 376 CID |
| RPO | L9H | |
| VIN | 2 | |
| Bore | 103.241-103.259 mm | 4.065-4.065 in |
| Stroke | 92.0 mm | 3.622 in |
| Compression Ratio | 10.5:1 | |
| Firing Order | 1-8-7-2-6-5-4-3 | |
| Spark Plug Gap | 1.02 mm | 0.04 in |
| Block | ||
| Camshaft Bearing Bore 1 and 5 Diameter | 59.58-59.63 mm | 2.345-2.347 in |
| Camshaft Bearing Bore 2 and 4 Diameter | 59.08-59.13 mm | 2.325-2.327 in |
| Camshaft Bearing Bore 3 Diameter | 58.58-58.63 mm | 2.306-2.308 in |
| Crankshaft Main Bearing Bore Diameter | 69.871-69.889 mm | 2.75-2.751 in |
| Crankshaft Main Bearing Bore Out-of-Round | 0.006 mm | 0.0002 in |
| Cylinder Bore Diameter | 103.241-103.259 mm | 4.0646-4.0653 in |
| Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face | 234.57-234.82 mm | 9.235-9.245 in |
| Cylinder Head Deck Surface Flatness - Measured Within a 152.4 mm (6.0 in) Area | 0.11 mm | 0.004 in |
| Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck | 0.22 mm | 0.008 in |
| Valve Lifter Bore Diameter | 21.417-21.443 mm | 0.843-0.844 in |
| Camshaft | ||
| Camshaft End Play | 0.025-0.305 mm | 0.001-0.012 in |
| Camshaft Journal Diameter | 54.99-55.04 mm | 2.164-2.166 in |
| Camshaft Bearing Diameter | 55.063-55.088 mm | 2.1678-2.1688 in |
| Camshaft Journal-to-Bearing Clearance | 0.023-0.098 mm | 0.0009-0.0038 in |
| Camshaft Journal Out-of-Round | 0.025 mm | 0.001 in |
| Camshaft Lobe Lift - Exhaust | 7.48 mm | 0.294 in |
| Camshaft Lobe Lift - Intake | 7.48 mm | 0.294 in |
| Camshaft Runout - Measured at the Intermediate Journals | 0.05 mm | 0.002 in |
| Camshaft Position Actuator | ||
| Range of Authority | 52 degrees | |
| Park Position | 7 degrees Advanced | |
| Connecting Rod | ||
| Connecting Rod Bearing Clearance - Production | 0.023-0.065 mm | 0.0009-0.0025 in |
| Connecting Rod Bearing Clearance - Service | 0.023-0.076 mm | 0.0009-0.003 in |
| Connecting Rod Bore Diameter - Bearing End | 56.505-56.525 mm | 2.224-2.225 in |
| Connecting Rod Bore Out-of-Round - Bearing End - Production | 0.004-0.008 mm | 0.00015-0.0003 in |
| Connecting Rod Bore Out-of-Round - Bearing End - Service | 0.004-0.008 mm | 0.00015-0.0003 in |
| Connecting Rod Side Clearance | 0.11-0.51 mm | 0.00433-0.02 in |
| Crankshaft | ||
| Connecting Rod Journal Diameter - Production | 53.318-53.338 mm | 2.0991-2.0999 in |
| Connecting Rod Journal Diameter - Service | 53.308 mm | 2.0987 in |
| Connecting Rod Journal Out-of-Round - Production | 0.005 mm | 0.0002 in |
| Connecting Rod Journal Out-of-Round - Service | 0.01 mm | 0.0004 in |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production | 0.005 mm | 0.0002 in |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Service | 0.02 mm | 0.00078 in |
| Crankshaft End Play | 0.04-0.2 mm | 0.0015-0.0078 in |
| Crankshaft Main Bearing Clearance - Production | 0.02-0.052 mm | 0.0008-0.0021 in |
| Crankshaft Main Bearing Clearance - Service | 0.02-0.065 mm | 0.0008-0.0025 in |
| Crankshaft Main Journal Diameter - Production | 64.992-65.008 mm | 2.558-2.559 in |
| Crankshaft Main Journal Diameter - Service | 64.992 mm | 2.558 in |
| Crankshaft Main Journal Out-of-Round - Production | 0.003 mm | 0.000118 in |
| Crankshaft Main Journal Out-of-Round - Service | 0.008 mm | 0.0003 in |
| Crankshaft Main Journal Taper - Production | 0.01 mm | 0.0004 in |
| Crankshaft Main Journal Taper - Service | 0.02 mm | 0.00078 in |
| Crankshaft Rear Flange Runout | 0.05 mm | 0.002 in |
| Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter | 0.7 mm | 0.028 in |
| Crankshaft Thrust Surface - Production | 26.14-26.22 mm | 1.029-1.0315 in |
| Crankshaft Thrust Surface - Service | 26.22 mm | 1.0315 in |
| Crankshaft Thrust Surface Runout | 0.025 mm | 0.001 in |
| Cylinder Head | ||
| Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface | 120.2 mm | 4.732 in |
| Surface Flatness - Block Deck - Measured Within a 152.4 mm (6.0 in) Area | 0.08 mm | 0.003 in |
| Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head | 0.1 mm | 0.004 in |
| Surface Flatness - Exhaust Manifold Deck | 0.13 mm | 0.005 in |
| Surface Flatness - Intake Manifold Deck | 0.08 mm | 0.0031 in |
| Valve Guide Installed Height - Measured from the Spring Seat Surface to the Top of the Guide | 17.32 mm | 0.682 in |
| Intake Manifold | ||
| Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes 2 Runner Port Openings | 0.3 mm | 0.118 in |
| Lubrication System | ||
| Oil Capacity - with Filter | 5.68 liters | 6.0 quarts |
| Oil Capacity - without Filter | 5.20 liters | 5.5 quarts |
| Oil Pressure - Minimum - Hot | 41 kPa at 1,000 engine RPM 124 kPa at 2,000 engine RPM 165 kPa at 4,000 engine RPM | 6 psig at 1,000 engine RPM 18 psig at 2,000 engine RPM 24 psig at 4,000 engine RPM |
| Active Fuel Management Relief Valve Oil Pressure - as Measured at Oil Pressure Sensor Location | 379-517 kPa Maximum | 55-75 psig Maximum |
| Oil Pan | ||
| Front Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in |
| Crankshaft Rear Oil Seal Housing Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in |
| Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface | 0.0-0.1 mm | 0.0-0.004 in |
| Piston Rings | ||
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production | 0.17-0.38 mm | 0.0067-0.0150 in |
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Service | 0.17-0.44 mm | 0.0067-0.0173 in |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Production | 0.32-0.63 mm | 0.0126-0.0248 in |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service | 0.32-0.69 mm | 0.0126-0.0272 in |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production | 0.22-0.79 mm | 0.0086-0.0311 in |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Service | 0.22-0.85 mm | 0.0086-0.0335 in |
| Piston Ring-to-Groove Clearance - First Compression Ring - Production | 0.030-0.083 mm | 0.0012-0.0033 in |
| Piston Ring-to-Groove Clearance - First Compression Ring - Service | 0.030-0.083 mm | 0.0012-0.0033 in |
| Piston Ring-to-Groove Clearance - Second Compression Ring - Production | 0.040-0.083 mm | 0.0016-0.0033 in |
| Piston Ring-to-Groove Clearance - Second Compression Ring - Service | 0.040-0.083 mm | 0.0016-0.0033 in |
| Piston Ring-to-Groove Clearance - Oil Control Ring - Production | 0.013-0.201 mm | 0.0005-0.0079 in |
| Piston Ring-to-Groove Clearance - Oil Control Ring - Service | 0.013-0.201 mm | 0.0005-0.0079 in |
| Pistons and Pins | ||
| Pin - Piston Pin Clearance-to-Piston Pin Bore - Production | 0.002-0.01 mm | 0.00008-0.0004 in |
| Pin - Piston Pin Clearance-to-Piston Pin Bore - Service | 0.002-0.015 mm | 0.00008-0.0006 in |
| Pin - Piston Pin Diameter | 23.952-23.955 mm | 0.9430-0.9431 in |
| Pin - Piston Pin Fit in Connecting Rod Bore - Production | 0.007-0.02 mm | 0.00027-0.00078 in |
| Pin - Piston Pin Fit in Connecting Rod Bore - Service | 0.007-0.022 mm | 0.00027-0.00086 in |
| Piston - Piston Diameter - Measured Over Skirt Coating | 103.258-103.289 mm | 4.0653-4.0665 in |
| Piston - Piston to Bore Clearance - Production | 0.048 to +0.001 mm | 0.0019 to +0.000 in |
| Piston - Piston to Bore Clearance - Service Limit With Skirt Coating Worn Off | 0.055 mm | 0.0022 in |
| Valve System | ||
| Valves - Valve Face Angle | 45 degrees | |
| Valves - Valve Face Width | 1.25 mm | 0.05 in |
| Valves - Valve Lash | Net Lash - No Adjustment | |
| Valve Lift - Exhaust | 12.72 mm | 0.501 in |
| Valve Lift - Intake | 12.72 mm | 0.501 in |
| Valves - Valve Seat Angle | 46 degrees | |
| Valves - Valve Seat Runout | 0.05 mm | 0.002 in |
| Valves - Valve Seat Width - Exhaust | 1.78 mm | 0.07 in |
| Valves - Valve Seat Width - Intake | 1.02 mm | 0.04 in |
| Valves - Valve Stem Diameter - Production | 7.955-7.976 mm | 0.313-0.314 in |
| Valves - Valve Stem Diameter - Service | 7.95 mm | 0.313 in |
| Valves - Valve Stem-to-Guide Clearance - Production - Exhaust | 0.025-0.066 mm | 0.001-0.0026 in |
| Valves - Valve Stem-to-Guide Clearance - Service - Exhaust | 0.093 mm | 0.0037 in |
| Valves - Valve Stem-to-Guide Clearance - Production - Intake | 0.025-0.066 mm | 0.001-0.0026 in |
| Valves - Valve Stem-to-Guide Clearance - Service - Intake | 0.093 mm | 0.0037 in |
| Rocker Arms - Valve Rocker Arm Ratio | 1.70:1 | |
| Valve Springs - Valve Spring Free Length | 52.9 mm | 2.08 in |
| Valve Springs - Valve Spring Installed Height | 45.75 mm | 1.8 in |
| Valve Springs - Valve Spring Load - Closed | 340 N at 45.75 mm | 76 lb at 1.8 in |
| Valve Springs - Valve Spring Load - Open | 980 N at 33.55 mm | 220 lb at 1.32 in |
Engine Mechanical Specifications (RPO L96 VIN G)
| Application | Specification | |
|---|---|---|
| Metric | English | |
| General | ||
| Engine Type | V8 | |
| Displacement | 6.0L | 364 CID |
| RPO | L96 | |
| VIN | G | |
| Bore | 101.618-101.636 mm | 4.0007-4.0017 in |
| Stroke | 92.0 mm | 3.622 in |
| Compression Ratio | 9.67:1 | |
| Firing Order | 1-8-7-2-6-5-4-3 | |
| Spark Plug Gap | 1.02 mm | 0.04 in |
| Block | ||
| Camshaft Bearing Bore 1 and 5 Diameter | 59.58-59.63 mm | 2.345-2.347 in |
| Camshaft Bearing Bore 2 and 4 Diameter | 59.08-59.13 mm | 2.325-2.327 in |
| Camshaft Bearing Bore 3 Diameter | 58.58-58.63 mm | 2.306-2.308 in |
| Crankshaft Main Bearing Bore Diameter | 69.871-69.889 mm | 2.75-2.751 in |
| Crankshaft Main Bearing Bore Out-of-Round | 0.006 mm | 0.0002 in |
| Cylinder Bore Diameter | 101.618-101.636 mm | 4.0007-4.0017 in |
| Cylinder Head Deck Height - Measuring from the Centerline of Crankshaft to the Deck Face | 234.57-234.82 mm | 9.235-9.245 in |
| Cylinder Head Deck Surface Flatness - Measured Within a 152.4 mm (6.0 in) Area | 0.11 mm | 0.004 in |
| Cylinder Head Deck Surface Flatness - Measuring the Overall Length of the Block Deck | 0.22 mm | 0.008 in |
| Valve Lifter Bore Diameter | 21.417-21.443 mm | 0.843-0.844 in |
| Camshaft | ||
| Camshaft End Play | 0.025-0.305 mm | 0.001-0.012 in |
| Camshaft Journal Diameter | 54.99-55.04 mm | 2.164-2.166 in |
| Camshaft Bearing Diameter | 55.063-55.088 mm | 2.1678-2.1688 in |
| Camshaft Journal-to-Bearing Clearance | 0.023-0.098 mm | 0.0009-0.0038 in |
| Camshaft Journal Out-of-Round | 0.025 mm | 0.001 in |
| Camshaft Lobe Lift - Exhaust | 7.13 mm | 0.281 in |
| Camshaft Lobe Lift - Intake | 6.96 mm | 0.274 in |
| Camshaft Runout - Measured at the Intermediate Journals | 0.05 mm | 0.002 in |
| Camshaft Position Actuator | ||
| Range of Authority | 52 degrees | |
| Park Position | 7 degrees Advanced | |
| Connecting Rod | ||
| Connecting Rod Bearing Clearance - Production | 0.023-0.065 mm | 0.0009-0.0025 in |
| Connecting Rod Bearing Clearance - Service | 0.023-0.076 mm | 0.0009-0.003 in |
| Connecting Rod Bore Diameter - Bearing End | 56.505-56.525 mm | 2.224-2.225 in |
| Connecting Rod Bore Out-of-Round - Bearing End - Production | 0.004-0.008 mm | 0.00015-0.0003 in |
| Connecting Rod Bore Out-of-Round - Bearing End - Service | 0.004-0.008 mm | 0.00015-0.0003 in |
| Connecting Rod Side Clearance | 0.11-0.51 mm | 0.00433-0.02 in |
| Crankshaft | ||
| Connecting Rod Journal Diameter - Production | 53.318-53.338 mm | 2.0991-2.0999 in |
| Connecting Rod Journal Diameter - Service | 53.308 mm | 2.0987 in |
| Connecting Rod Journal Out-of-Round - Production | 0.005 mm | 0.0002 in |
| Connecting Rod Journal Out-of-Round - Service | 0.01 mm | 0.0004 in |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Production | 0.005 mm | 0.0002 in |
| Connecting Rod Journal Taper - Maximum for 1/2 of Journal Length - Service | 0.02 mm | 0.00078 in |
| Crankshaft End Play | 0.04-0.2 mm | 0.0015-0.0078 in |
| Crankshaft Main Bearing Clearance - Production | 0.02-0.052 mm | 0.0008-0.0021 in |
| Crankshaft Main Bearing Clearance - Service | 0.02-0.065 mm | 0.0008-0.0025 in |
| Crankshaft Main Journal Diameter - Production | 64.992-65.008 mm | 2.558-2.559 in |
| Crankshaft Main Journal Diameter - Service | 64.992 mm | 2.558 in |
| Crankshaft Main Journal Out-of-Round - Production | 0.003 mm | 0.000118 in |
| Crankshaft Main Journal Out-of-Round - Service | 0.008 mm | 0.0003 in |
| Crankshaft Main Journal Taper - Production | 0.01 mm | 0.0004 in |
| Crankshaft Main Journal Taper - Service | 0.02 mm | 0.00078 in |
| Crankshaft Rear Flange Runout | 0.05 mm | 0.002 in |
| Crankshaft Reluctor Ring Runout - Measured 1.0 mm (0.04 in) Below Tooth Diameter | 0.7 mm | 0.028 in |
| Crankshaft Thrust Surface - Production | 26.14-26.22 mm | 1.029-1.0315 in |
| Crankshaft Thrust Surface - Service | 26.22 mm | 1.0315 in |
| Crankshaft Thrust Surface Runout | 0.025 mm | 0.001 in |
| Cylinder Head | ||
| Cylinder Head Height/Thickness - Measured from the Cylinder Head Deck to the Valve Rocker Arm Cover Seal Surface | 120.2 mm | 4.732 in |
| Surface Flatness - Block Deck - Measured Within a 152.4 mm (6.0 in) Area | 0.08 mm | 0.003 in |
| Surface Flatness - Block Deck - Measuring the Overall Length of the Cylinder Head | 0.1 mm | 0.004 in |
| Surface Flatness - Exhaust Manifold Deck | 0.13 mm | 0.005 in |
| Surface Flatness - Intake Manifold Deck | 0.08 mm | 0.0031 in |
| Valve Guide Installed Height - Measured from the Spring Seat Surface to the Top of the Guide | 17.32 mm | 0.682 in |
| Intake Manifold | ||
| Surface Flatness - Measured at Gasket Sealing Surfaces and Measured Within a 200 mm (7.87 in) Area that Includes 2 Runner Port Openings | 0.3 mm | 0.118 in |
| Lubrication System | ||
| Oil Capacity - with Filter | 5.68 liters | 6.0 quarts |
| Oil Capacity - without Filter | 5.20 liters | 5.5 quarts |
| Oil Pressure - Minimum - Hot | 41 kPa at 1,000 engine RPM 124 kPa at 2,000 engine RPM 165 kPa at 4,000 engine RPM | 6 psig at 1,000 engine RPM 18 psig at 2,000 engine RPM 24 psig at 4,000 engine RPM |
| Active Fuel Management Relief Valve Oil Pressure - as Measured at Oil Pressure Sensor Location | 379-517 kPa Maximum | 55-75 psig Maximum |
| Oil Pan | ||
| Front Cover Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in |
| Crankshaft Rear Oil Seal Housing Alignment - at Oil Pan Surface | 0.0-0.5 mm | 0.0-0.02 in |
| Oil Pan Alignment - to Rear of Engine Block at Transmission Bell Housing Mounting Surface | 0.0-0.1 mm | 0.0-0.004 in |
| Piston Rings | ||
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Production | 0.20-0.41 mm | 0.0079-0.0161 in |
| Piston Ring End Gap - First Compression Ring - Measured in Cylinder Bore - Service | 0.20-0.46 mm | 0.0079-0.0181 in |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Production | 0.37-0.69 mm | 0.0146-0.0272 in |
| Piston Ring End Gap - Second Compression Ring - Measured in Cylinder Bore - Service | 0.37-0.75 mm | 0.0146-0.0295 in |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Production | 0.22-0.79 mm | 0.0086-0.0311 in |
| Piston Ring End Gap - Oil Control Ring - Measured in Cylinder Bore - Service | 0.22-0.84 mm | 0.0086-0.0331 in |
| Piston Ring-to-Groove Clearance - First Compression Ring - Production | 0.04-0.083 mm | 0.0016-0.0033 in |
| Piston Ring-to-Groove Clearance - First Compression Ring - Service | 0.04-0.083 mm | 0.0016-0.0033 in |
| Piston Ring-to-Groove Clearance - Second Compression Ring - Production | 0.035-0.078 mm | 0.0014-0.0031 in |
| Piston Ring-to-Groove Clearance - Second Compression Ring - Service | 0.035-0.078 mm | 0.0014-0.0031 in |
| Piston Ring-to-Groove Clearance - Oil Control Ring - Production | 0.013-0.201 mm | 0.0005-0.0079 in |
| Piston Ring-to-Groove Clearance - Oil Control Ring - Service | 0.013-0.201 mm | 0.0005-0.0079 in |
| Pistons and Pins | ||
| Pin - Piston Pin Clearance-to-Piston Pin Bore - Production | 0.002-0.01 mm | 0.00008-0.0004 in |
| Pin - Piston Pin Clearance-to-Piston Pin Bore - Service | 0.002-0.015 mm | 0.00008-0.0006 in |
| Pin - Piston Pin Diameter | 23.952-23.955 mm | 0.9430-0.9431 in |
| Pin - Piston Pin Fit in Connecting Rod Bore - Production | 0.007-0.02 mm | 0.00027-0.00078 in |
| Pin - Piston Pin Fit in Connecting Rod Bore - Service | 0.007-0.022 mm | 0.00027-0.00086 in |
| Piston - Piston Diameter - Measured Over Skirt Coating | 101.615-101.649 mm | 4.0006-4.0019 in |
| Piston - Piston-to-Bore Clearance - Production | 0.031 to +0.021 mm | 0.0012 to +0.0008 in |
| Piston - Piston-to-Bore Clearance - Service Limit with Skirt Coating Worn Off | 0.071 mm | 0.0028 in |
| Valve System | ||
| Valves - Valve Face Angle | 45 degrees | |
| Valves - Valve Face Width | 1.25 mm | 0.05 in |
| Valves - Valve Lash | Net Lash - No Adjustment | |
| Valve Lift - Exhaust | 12.12 mm | 0.477 in |
| Valve Lift - Intake | 11.83 mm | 0.466 in |
| Valves - Valve Seat Angle | 46 degrees | |
| Valves - Valve Seat Runout | 0.05 mm | 0.002 in |
| Valves - Valve Seat Width - Exhaust | 1.78 mm | 0.07 in |
| Valves - Valve Seat Width - Intake | 1.02 mm | 0.04 in |
| Valves - Valve Stem Diameter - Production | 7.955-7.976 mm | 0.313-0.314 in |
| Valves - Valve Stem Diameter - Service | 7.95 mm | 0.313 in |
| Valves - Valve Stem-to-Guide Clearance - Production - Exhaust | 0.025-0.066 mm | 0.001-0.0026 in |
| Valves - Valve Stem-to-Guide Clearance - Service - Exhaust | 0.093 mm | 0.0037 in |
| Valves - Valve Stem-to-Guide Clearance - Production - Intake | 0.025-0.066 mm | 0.001-0.0026 in |
| Valves - Valve Stem-to-Guide Clearance - Service - Intake | 0.093 mm | 0.0037 in |
| Rocker Arms - Valve Rocker Arm Ratio | 1.70:1 | |
| Valve Springs - Valve Spring Free Length | 52.9 mm | 2.08 in |
| Valve Springs - Valve Spring Installed Height | 45.75 mm | 1.8 in |
| Valve Springs - Valve Spring Load - Closed | 340 N at 45.75 mm | 76 lb at 1.8 in |
| Valve Springs - Valve Spring Load - Open | 980 N at 33.55 mm | 220 lb at 1.32 in |
Engine Content Specifications
| RPO | VIN | Displacement | Camshaft Position (CMP) Actuator Control System | Active Fuel Management Control System | E85 Capable | Block Material |
|---|---|---|---|---|---|---|
| LC9 | 3 | 5.3L | Yes | Yes | Yes | Aluminum |
| LMG | 0 | 5.3L | Yes | Yes | Yes | Iron |
| L96 | G | 6.0L | Yes | No | No | Iron |
| L94 | F | 6.2L | Yes | Yes | Yes | Aluminum |
| L9H | 2 | 6.2L | Yes | No | Yes | Aluminum |
Adhesives, Fluids, Lubricants, and Sealers
| Application | Type of Material | GM Part Number | |
|---|---|---|---|
| United States | Canada | ||
| Coolant Temperature Sensor Threads | Sealant | 12346004 | 10953480 |
| Cylinder Head Core Hole Plug | Threadlock | 12345382 | 10953489 |
| Cylinder Head Plug | Threadlock | 12345382 | 10953489 |
| Engine Block Coolant Drain Hole Plug Sealing Washer | Sealant | 12346004 | 10953480 |
| Engine Block Front Oil Gallery Plug | Threadlock | 12345382 | 10953489 |
| Engine Block Oil Gallery Plug Sealing Washers | Sealant | 12346004 | 10953480 |
| Engine Oil Pressure Sensor Threads | Sealant | 12346004 | 10953480 |
| Engine Oil Supplement | Fluorescent Dye | 12345795 | 10953470 |
| Exhaust Manifold Bolts | Threadlock | 12345493 | 10953488 |
| Flywheel/Flex Plate Bolts | Threadlock | 12345382 | 10953489 |
| Fuel Injection Fuel Rail Bolts | Threadlock | 12345382 | 10953489 |
| Ignition Coil Bracket-to-Valve Cover Studs | Threadlock | 12345382 | 10953489 |
| Ignition Coil-to-Bracket Bolts | Threadlock | 12345382 | 10953489 |
| Intake Manifold Bolts | Threadlock | 12345382 | 10953489 |
| Oil Pan Oil Gallery Plug Threads | Sealant | 12346004 | 10953480 |
| Oil Pan Surface at Front Cover and Rear Housing | Sealant | 12378521 | 88901148 |
| Thread Repair Component Cleaner | Cleaner | 12346139 | 10953463 |
| Thread Repair Component Cleaner | Cleaner | 12377981 | 10953463 |
| Thread Repair Cutting Oil | Lubricant | 1052864 | 992881 |
Scheme 80
| Hole | Thread Size | Insert | Drill | Counterbore Tool | Tap | Driver | Drill Depth - Maximum mm (in) | Tap Depth - Maximum mm (in) |
|---|---|---|---|---|---|---|---|---|
| J 42385 | ||||||||
| 1 | M8 x 1.25 | 210 | 206 | 207 | 208 | 209 | 22.5 (0.885) | 17.5 (0.688) |
| 2 | M10 x 1.5 | 215 | 211 | 212 | 213 | 214 | 27.5 (1.08) | 22.0 (0.866) |
| 3 | M10 x 1.5 | 215 | 211 | 212 | 213 | 214 | Thru | Thru |
| 4 | M8 x 1.25 | 210 | 206 | 207 | 208 | 209 | Thru | Thru |
| 5 | M10 x 1.5 | 215 | 211 | 212 | 213 | 214 | 25.0 (0.984) | 19.5 (0.767) |
| 6 | M10 x 1.5 | 215 | 211 | 212 | 213 | 214 | 32.5 (1.279) | 25.0 (0.984) |
| 7 | M10 x 1.5 | 215 | 211 | 212 | 213 | 214 | Thru | Thru |
| Bolt hole 6 is drilled and tapped for aluminum block applications only. | ||||||||
Engine Block - Front/Rear Views
Scheme 81
| Hole | Thread Size | Insert | Drill | Counterbore Tool | Tap | Driver | Drill Depth - Maximum mm (in) | Tap Depth - Maximum mm (in) |
|---|---|---|---|---|---|---|---|---|
| J 42385 | ||||||||
| 1 | M8 x 1.25 | 210 | 206 | 207 | 208 | 209 | 22.5 (0.885) | 17.5 (0.688) |
| 2 | M6 x 1.0 | 205 | 201 | 202 | 203 | 204 | 22.5 (0.885) | 15.0 (0.688) |
| 3 | M8 x 1.25 | 210 | 206 | 207 | 208 | 209 | 28.5 (1.122) | 23.0 (0.905) |
| 4 | M8 x 1.25 | 210 | 206 | 207 | 208 | 209 | 21.5 (0.846) | 16.0 (0.629) |
| 5 | M10 x 1.25 | 215 | 211 | 212 | 213 | 214 | 29.0 (1.141) | 23.0 (0.905) |
| 6 | M10 x 1.5 | 215 | 211 | 212 | 213 | 214 | 27.0 (1.062) | 21.5 (0.846) |
| 7 | M16 x 1.5 | N/A | N/A | N/A | N/A | N/A | N/A | N/A |
| 8 | M11 x 2.0 | 108 | 105 | N/A | 106 | 107 | 69.0 (2.72) | 60.0 (2.36) |
| Bolt hole 8 has a 30 mm (1.18 in) counterbore included in the 69.0 mm (2.72 in) drill depth. Use sleeve J 42385-315 with the drill and tap. | ||||||||
Engine Block - Left/Right Side Views
Scheme 82
| Hole | Thread Size | Insert | Drill | Counterbore Tool | Tap | Driver | Drill Depth - Maximum mm (in) | Tap Depth - Maximum mm (in) |
|---|---|---|---|---|---|---|---|---|
| J 42385 | ||||||||
| 1 | M8 x 1.25 | 210 | 206 | 207 | 208 | 209 | 22.5 (0.885) | 17.5 (0.688) |
| 2 | M10 x 1.5 | 215 | 211 | 212 | 213 | 214 | 42.5 (1.67) | 37.0 (1.45) |
| 3 | M10 x 2.0 | 104 | 101 | N/A | 102 | 103 | 31.0 (1.22) | 25.5 (1.0) |
| 4 | M10 x 2.0 | 104 | 101 | N/A | 102 | 103 | 53.5 (2.10) | 44.0 (1.73) |
| 5 | M8 x 1.25 | 210 | 206 | 207 | 208 | 209 | 26.5 (1.043) | 19.0 (0.748) |
| Bolt hole 2 has an 11.5 mm (0.452 in) counterbore included in the 42.5 mm (1.67 in) drill depth. Use sleeve J 42385-311 with the drill and tap. Bolt hole 3 has a 1.5 mm (0.059 in) counterbore included in the 31.0 mm (1.22 in) drill depth. Use sleeve J 42385-316 with the drill and tap. Bolt hole 4 has a 20.5 mm (0.807 in) counterbore included in the 53.5 mm (2.10 in) drill depth. | ||||||||
Engine Block - Top/Bottom Views
Scheme 83
| Hole | Thread Size | Insert | Drill | Counterbore Tool | Tap | Driver | Drill Depth - Maximum mm (in) | Tap Depth - Maximum mm (in) |
|---|---|---|---|---|---|---|---|---|
| J 42385 | ||||||||
| 1 | M8 x 1.25 | 210 | 206 | 207 | 208 | 209 | 26.5 (1.04) | 19.0 (0.784) |
| 2 | M6 x 1.0 | 205 | 201 | 202 | 203 | 204 | 20.05 (0.789) | 16.05 (0.632) |
| 3 | M10 x 1.5 | 215 | 211 | 212 | 213 | 214 | 28.0 (1.10) | 20.0 (0.787) |
| 4 | M6 x 1.0 | 205 | 201 | 202 | 203 | 204 | 22.5 (0.885) | 15.0 (0.688) |
Cylinder Head - Top/End Views
Scheme 84
| Hole | Thread Size | Insert | Drill | Counterbore Tool | Tap | Driver | Drill Depth - Maximum mm (in) | Tap Depth - Maximum mm (in) |
|---|---|---|---|---|---|---|---|---|
| J 42385 | ||||||||
| 1 | M6 x 1.0 | 205 | 201 | 202 | 203 | 204 | Thru | Thru |
| 2 | M10 x 1.5 | 215 | 211 | 212 | 213 | 214 | 28.0 (1.10) | 20.0 (0.787) |
| 3 | M8 x 1.25 | 210 | 206 | 207 | 208 | 209 | 21.0 (0.826) | 16.0 (0.629) |
| 4 | M14 x 1.25 | N/A | N/A | N/A | N/A | N/A | N/A | N/A |
| 5 | M12 x 1.5 | N/A | N/A | N/A | N/A | N/A | N/A | N/A |
Cylinder Head - Intake/Exhaust Side Views