Removal Procedure
- Remove the right front wheelhouse liner. Refer to «Front Wheelhouse Liner Replacement»(/cadillac/dts/i-2005-2011/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Install a 1/2 inch drive breaker to the drive belt tensioner.
- Push down on the breaker bar in order to release the tension.
- Remove the drive belt from the power steering pump.
- Slowly return the tensioner to the original position.
- Remove the belt from the lower pulley and idlers.
- Partially raise the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/dts/i-2005-2011/remont/hoistjack/#general-information__lifting-jacking-the-vehicle) .
Installation Procedure
- Route the drive belt around all the pulleys except for the power steering pump.
- Lower the vehicle.
- Install a 1/2 inch drive breaker bar to the drive belt tensioner.
- Push down on the breaker bar in order to release the tension and route the belt around the power steering pump pulley. Ensure the belt is seated on all pulleys.
- Slowly return the tensioner to its original position.
- After drive belt installation, inspect the drive belt for the proper routing and correct alignment.
- Install the right front wheelhouse liner. Refer to «Front Wheelhouse Liner Replacement»(/cadillac/dts/i-2005-2011/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Start the engine and check for proper belt and accessory operation.
- Disconnect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection»(/cadillac/dts/i-2005-2011/remont/charging-system/#battery-charging-system-and-starting-system) .
- Remove the drive belt. Refer to «Drive Belt Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the right engine mount strut. Refer to «Engine Mount Strut Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Discharge the air conditioning (A/C) system. Refer to «Refrigerant Recovery and Recharging»(/cadillac/dts/i-2005-2011/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__refrigerant-recovery-recharging) .
- Disconnect the A/C compressor suction hose from the A/C evaporator hose. Discard seal and reposition hose.
- Remove the drive belt tensioner bolt.
- Remove the drive belt tensioner.
- Position the drive belt tensioner to the left cylinder head. Ensure the anti-rotation pin is in the hole.
- Install the drive belt tensioner bolt. Tighten: Tighten the bolt to 50 N.m (37 lb ft).
- Install the drive belt. Refer to «Drive Belt Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Install new seal. Connect the A/C compressor suction hose to the A/C evaporator hose.
- Recharge the A/C system. Refer to «Refrigerant Recovery and Recharging»(/cadillac/dts/i-2005-2011/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__refrigerant-recovery-recharging) .
- Install the right engine mount strut. Refer to «Engine Mount Strut Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Connect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection»(/cadillac/dts/i-2005-2011/remont/charging-system/#battery-charging-system-and-starting-system) .
- Remove the drive belt tensioner. Refer to «Drive Belt Tensioner Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Loosen the drive belt idler pulley bolt.
- Remove the drive belt idler pulley.
- Position the drive belt idler pulley to the engine and finger starter the pulley bolt.
- Tighten the drive belt idler pulley bolt. Tighten: Tighten the bolt to 50 N.m (37 lb ft).
- Install the drive belt tensioner. Refer to «Drive Belt Tensioner Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
Engine Support Fixture
Tools Required
- J 28467-B Universal Engine Support Fixture
- J 28467-501 Engine Support Fixture Adapters. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the air inlet grille. Refer to «Air Inlet Grille Panel Replacement»(/cadillac/dts/i-2005-2011/remont/wiperwasher-systems/#wiper-system-washer-system) .
- Install the J 28467-3 strut tower tube (2) into the J 28467-501 (1). See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the surge tank nuts and push pin retainer.
- Remove the surge tank from the studs and position the tank aside.
- Remove the engine mount strut brace bolt and nut.
- Remove the engine mount strut brace.
- Remove the engine mount strut bolt.
- Remove the engine mount strut.
- Remove the front compartment sight shield. Refer to «Front Compartment Sight Shields Replacement»(/cadillac/dts/i-2005-2011/remont/exterior-body-panels/#bolted-exterior-body-panels-and-closures) .
- Install the J 28467-2A radiator shelf tube on top of the J 28467-3 strut tower tube.
- Install the round tube of the J 28467-4A front support assembly through the large hole in the J 28467-2A radiator shelf tube. The hole used in the J 28467-2A radiator shelf tube depends on the vehicle application.
- Place the rubber padded foot of the J 28467-4A front support assembly on the upper tie bar.
- Install the J 28467-9 7/16 in x 2.0 in quick release pin through the hole in the J 28467-4A front support assembly in order to level the J 28467-2A radiator shelf tube.
- Install the J 28467-1A cross bracket assembly.
- Hand tighten the J 28467-1A cross bracket assembly wing nuts.
- Install the J 28467-7A lift hook through the J 28467-6A lift hook bracket.
- Install the 1/2 in lift hook washer and J 28467-34 lift hook wing nut onto the J 28467-7A lift hook.
- Install the J 28467-6A assembled lift hook bracket (1) over the J 28467-3 strut tower tube (2).
- Adjust the J 28467-6A assembled lift hook bracket (1) in order to align the hook with the rear engine lift hook bracket.
- Install the J 28467-7A lift hook through the rear engine lift hook bracket. Ensure the hook does not damage the surrounding components.
- Repeat steps 18 and 19.
- Install the J 28467-6A assembled lift hook bracket (1) over the J 28467-2A radiator shelf tube (2).
- Adjust the J 28467-6A assembled lift hook bracket (1) in order to align the hook with the torque strut bracket.
- Install the J 28467-7A lift hook through the engine mount strut bracket. Ensure the hook does not damage the surrounding components.
- Hand tighten the J 28467-34 lift hook wing nuts securely to remove all slack from the engine support fixture assembly.
- Remove the J 28467-7A lift hook from the engine mount strut bracket.
- Remove the J 28467-B .
- Remove the J 28467-501 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the engine mount strut.
- Install the engine mount strut bolt. Tighten: Tighten the bolt to 70 N.m (52 lb ft).
- Install the engine mount strut brace.
- Install the engine mount strut brace bolt and nut. Tighten: Tighten the bolt to 50 N.m (37 lb ft). Tighten the nut to 70 N.m (52 lb ft).
- Position the surge tank to the studs.
- Install the surge tank nuts and push pin retainer. Tighten: Tighten the nuts to 6 N.m (53 lb in).
- Install the front compartment sight shield. Refer to «Front Compartment Sight Shields Replacement»(/cadillac/dts/i-2005-2011/remont/exterior-body-panels/#bolted-exterior-body-panels-and-closures) .
- Install the air inlet grille. Refer to «Air Inlet Grille Panel Replacement»(/cadillac/dts/i-2005-2011/remont/wiperwasher-systems/#wiper-system-washer-system) .
- Remove the engine mount bracket. Refer to «Engine Front Mount Bracket Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the front engine mount to engine mount bracket nut.
- Remove the front engine mount.
- Install the front engine mount stud through the hole in the front engine mount bracket.
- Install the front engine mount bracket. Refer to «Engine Front Mount Bracket Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Install the front engine mount to engine mount bracket nut. Tighten: Tighten the nut to 80 N.m (59 lb ft).
- Install the frame. Refer to «Front Frame Replacement (4.6L)»(/cadillac/dts/i-2005-2011/remont/frames-subframes-crossmembers/#frame-and-underbody) .
Engine Mount Inspection
- Install the engine support fixture. Refer to «Engine Support Fixture»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__engine-support-fixture) . Raising the engine removes the weight from the engine mount and creates slight tension in the rubber.
- Observe the engine mount while raising the engine. Replace the engine mount if the engine mount exhibits any of the following conditions: The hard rubber surface is covered with heat check cracks. The rubber is separated from the metal plate of the engine mount. The rubber is split through the center of the engine mount.
- If there is movement between the metal plate of the engine mount and its attaching points, lower the engine on the engine mount. Tighten the bolts or nuts attaching the engine mount to the frame or engine mount bracket. Refer to «Engine Front Mount Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) or «Engine Mount Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the frame. Refer to «Front Frame Replacement (4.6L)»(/cadillac/dts/i-2005-2011/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Remove the right engine mount to engine mount bracket nut.
- Remove the right engine mount.
- Install the right engine mount stud through the hole in the engine mount bracket.
- Install the right engine mount to engine mount bracket nut. Tighten: Tighten the nut to 80 N.m (59 lb ft).
- Install the frame. Refer to «Front Frame Replacement (4.6L)»(/cadillac/dts/i-2005-2011/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Remove the front frame. Refer to «Front Frame Replacement (4.6L)»(/cadillac/dts/i-2005-2011/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Remove the engine mount bracket to cylinder head bolts.
- Remove the upper engine mount bracket to lower engine mount bracket nuts.
- Remove the upper engine mount bracket.
- Remove the transaxle brace bolt.
- Remove the lower engine mount bracket to engine stud nuts.
- Remove the transaxle brace.
- Remove the lower engine mount bracket.
- Install the lower engine mount bracket onto the engine studs.
- Install the transaxle brace.
- Install the lower engine mount bracket to engine stud nuts finger tight.
- Install the transaxle brace bolt. Tighten: Tighten the transaxle brace bolt to 50 N.m (37 lb ft). Tighten the lower engine mount bracket to engine stud nuts to 50 N.m (37 lb ft).
- Install the upper engine mount bracket onto the studs.
- Install the engine mount bracket to cylinder head bolts. Tighten: Tighten the bolts to 50 N.m (37 lb ft).
- Install the upper engine mount bracket to lower engine mount bracket nuts. Tighten: Tighten the nuts to 50 N.m (37 lb ft).
- Install the front frame. Refer to «Front Frame Replacement (4.6L)»(/cadillac/dts/i-2005-2011/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Remove the right engine mount. Refer to «Engine Mount Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the right engine mount bracket to engine stud.
- Remove the right engine mount bracket to transaxle bolts.
- Remove the right engine mount bracket.
- Position the right engine mount bracket to the correct holes in the engine block and transaxle.
- Install the right engine mount bracket to transaxle bolts finger tight.
- Install the right engine mount bracket to engine stud. Tighten: Tighten the bolts/stud to 73 N.m (54 lb ft).
- Install the right engine mount. Refer to «Engine Mount Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the surge tank nuts and push pin retainer.
- Remove the surge tank from the studs and position the tank aside.
- Remove the engine mount strut bolt.
- Remove the engine mount strut.
- Install the engine mount strut.
- Install the engine mount strut bolt. Tighten: Tighten the bolt to 70 N.m (52 lb ft).
- Position the surge tank to the studs.
- Install the surge tank nuts and push pin retainer. Tighten: Tighten the nuts to 6 N.m (53 lb in).
- Remove the engine mount strut. Refer to «Engine Mount Strut Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the right front wheel and tire. Refer to «Tire and Wheel Removal and Installation»(/cadillac/dts/i-2005-2011/remont/wheel-tire-system/#tires-and-wheels__tire-wheel-removal-installation) .
- Remove the engine mount strut bracket bolts (1).
- Remove the strut bracket nut (3).
- Remove the strut bracket bolt (6).
- Remove the strut bracket nuts (5).
- Remove the strut bracket bolts (2).
- Remove the strut bracket (4).
- Remove the engine mount strut bracket to engine bolts.
- Remove the engine mount strut bracket.
- Position the engine mount strut bracket to the cylinder head.
- Install the engine mount strut bracket to engine bolts. Tighten: Tighten the bolts to 50 N.m (37 lb ft).
- Position the engine mount strut bracket (4) to the front compartment rail.
- Install the strut bracket bolts (2).
- Install the strut bracket bolt (6).
- Install the strut bracket nut (3). Tighten: Tighten the nut to 70 N.m (52 lb ft).
- Install the strut bracket nuts (5). Tighten: Tighten the nuts to 70 N.m (52 lb ft).
- Install the strut bracket bolts (1). Tighten: Tighten the bolts to 6 N.m (53 lb in).
- Install the right front wheel and tire. Refer to «Tire and Wheel Removal and Installation»(/cadillac/dts/i-2005-2011/remont/wheel-tire-system/#tires-and-wheels__tire-wheel-removal-installation) .
- Install the engine mount strut. Refer to «Engine Mount Strut Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/dts/i-2005-2011/remont/hoistjack/#general-information__lifting-jacking-the-vehicle) .
- Remove the transaxle brace lower bolt.
- Lower the vehicle.
- Remove the transaxle brace nuts.
- Remove the engine lift bracket studs.
- Remove the engine lift bracket.
- Position the engine lift bracket to the cylinder head.
- Install the engine lift bracket studs. Tighten: Tighten the studs to 50 N.m (37 lb ft).
- Install the transaxle brace onto the lift bracket studs.
- Install the transaxle brace nuts until sung.
- Raise the vehicle.
- Install the transaxle brace bolt. Tighten: Tighten the bolt to 50 N.m (37 lb ft).
- Lower the vehicle.
- Tighten the transaxle brace nuts. Tighten: Tighten the nuts to 50 N.m (37 lb ft).
- Grasp the intake manifold sight shield cover at the left side, lift up in order to disengage the cover from the ball stud.
- Grasp the intake manifold sight shield cover at the right side, lift up in order to disengage the cover from the ball stud.
- Remove the intake manifold sight shield cover from under the tab on the secondary air injection (AIR) check valve bracket.
- Remove the intake manifold sight shield cover.
- If necessary to remove the rear intake manifold sight shield perform the following steps, remove the AIR check valve. Refer to «Secondary Air Injection Check Valve Replacement»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Grasp the rear intake manifold sight shield cover and lift up in order to disengage the cover from the ball studs.
- Remove the rear intake manifold sight shield cover.
- If necessary to install the rear intake manifold sight shield perform the following steps, position the rear intake manifold sight shield cover over the ball studs.
- Press down on the rear intake manifold sight shield cover over the balls stud in order to engage the cover to the ball studs.
- Install the AIR check valve. Refer to «Secondary Air Injection Check Valve Replacement»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Install the intake manifold sight shield cover under the tab on the AIR check valve bracket.
- Position the intake manifold sight shield cover over the ball studs.
- Press down on the intake manifold sight shield cover over the balls stud in order to engage the cover to the ball studs.
- Remove the fuel injector sight shield. Refer to «Fuel Injector Sight Shield Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- If servicing the positive ventilation crankcase (PCV) fresh air tube, perform the following steps, disconnect the PCV fresh air tube quick connect fitting at the left camshaft cover. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Disconnect the PCV fresh air tube quick connect fitting at the air cleaner outlet duct. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Remove the PCV fresh air tube from under the brake booster vacuum hose and evaporative emission (EVAP) purge solenoid.
- If servicing the PCV foul air tube, perform the following steps, remove the drive belt. Refer to «Drive Belt Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the power steering pump bolt.
- With the power steering hoses attached, Carefully position the power steering pump aside.
- Disconnect the PCV foul air tube quick connect fitting at the right camshaft cover. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Disconnect the PCV foul air tube quick connect fitting at the intake manifold fitting. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Remove the PCV foul air tube from the retaining features on the intake manifold.
- If servicing the PCV foul air tube, perform the following steps, connect the PCV foul air tube quick connect fitting to the right camshaft cover. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Connect the PCV foul air tube quick connect fitting at the intake manifold fitting. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Install the PCV foul air tube to the retaining features on the intake manifold.
- Install the power steering pump into position.
- Install the power steering pump bolt. Tighten: Tighten the bolt to 50 N.m (37 lb ft).
- Install the drive belt. Refer to «Drive Belt Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- If servicing the PCV fresh air tube, perform the following steps, route the PCV fresh air tube under the brake booster vacuum hose and EVAP purge solenoid.
- Connect the PCV fresh air tube quick connect fitting at the air cleaner outlet duct. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Connect the PCV fresh air tube quick connect fitting at the left camshaft cover. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Install the fuel injector sight shield. Refer to «Fuel Injector Sight Shield Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the fuel injector sight shield cover. Refer to «Fuel Injector Sight Shield Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the air cleaner outlet duct. Refer to «Air Cleaner Outlet Duct Replacement»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Disconnect the front ignition coil module engine harness electrical connector (3).
- Disconnect the front fuel injectors engine harness electrical connectors (1).
- Disconnect the rear ignition coil module engine harness electrical connector (4).
- Disconnect the rear fuel injectors engine harness electrical connectors (3).
- Disconnect the positive crankcase ventilation (PCV) foul air tube quick connect fitting from the right camshaft cover. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Disconnect the PCV fresh air tube quick connect fitting from the camshaft cover. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Disconnect the fuel feed line (1) quick connect fitting at the fuel rail. Refer to «Metal Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Reposition the radiator surge tank inlet hose/pipe clamp at the surge tank.
- Remove the surge tank inlet hose/pipe from the surge tank.
- Reposition the radiator surge tank inlet hose/pipe clamp at the engine.
- Remove the surge tank inlet hose/pipe from the engine fitting.
- Remove the 2 pushnuts securing the surge tank inlet hose/pipe to the fuel rail studs.
- Remove the surge tank inlet hose/pipe from the fuel rail studs.
- Remove the engine harness retainer from the fuel rail stud.
- Remove the coolant heater cord tabs from the fuel rail studs, if equipped.
- Remove the fuel rail bracket nut at the rear left lift bracket.
- Remove the fuel rail studs.
- Remove the fuel rail.
- Loosen the plenum duct clamp screw (1) at the water pump housing.
- Remove intake manifold bolts.
- Position the power steering aside. Refer to «Power Steering Pump Replacement»(/cadillac/dts/i-2005-2011/remont/manual-power-steering/#power-steering-system) .
- Remove the intake manifold.
- Disconnect the PCV foul air tube quick connect fitting at the intake manifold. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Remove the PCV foul air tube from the retaining features on the intake manifold.
- Remove and discard the old seals.
- Clean and inspect the intake manifold. Refer to «Intake Manifold Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Install the new intake manifold seals.
- Connect the PCV foul air tube quick connect fitting at the intake manifold. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Install the PCV foul air tube to the retaining features on the intake manifold.
- Lightly grease the inside edge of the rubber plenum duct on the water pump housing.
- Install the intake manifold.
- Install intake manifold bolts until snug.
- Tighten the intake manifold bolts. Tighten: Tighten the bolts in the sequence shown to 10 N.m (89 lb in).
- Ensure that the intake manifold is fully installed into the plenum duct on the water pump housing.
- Install the power steering pump. Refer to «Power Steering Pump Replacement»(/cadillac/dts/i-2005-2011/remont/manual-power-steering/#power-steering-system) .
- Tighten the plenum duct clamp screw (1) at the water pump housing. Tighten: Tighten the screw to 2.75 N.m (24 lb in).
- Lubricate the fuel injector lower O-ring seals with clean engine oil.
- Install the fuel rail.
- Install the fuel rail studs. Tighten: Tighten the studs to 10 N.m (89 lb in).
- Install the fuel rail bracket nut at the rear left lift bracket. Tighten: Tighten the nut to 10 N.m (89 lb in).
- Install the coolant heater cord tabs to the fuel rail studs, if equipped.
- Install the engine harness retainer to the fuel rail stud.
- Install the surge tank inlet hose/pipe to the fuel rail studs.
- Install the 2 pushnuts securing the surge tank inlet hose/pipe to the fuel rail studs.
- Install the surge tank inlet hose/pipe to the engine fitting.
- Position the radiator surge tank inlet hose/pipe clamp at the engine.
- Install the surge tank inlet hose/pipe to the surge tank.
- Position the radiator surge tank inlet hose/pipe clamp at the surge tank.
- Connect the fuel feed line (1) quick connect fitting at the fuel rail. Refer to «Metal Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Connect the PCV fresh air tube quick connect fitting to the camshaft cover. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Connect the PCV foul air tube quick connect fitting to the right camshaft cover. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Connect the rear fuel injectors engine harness electrical connectors (3).
- Connect the rear ignition coil module engine harness electrical connector (4).
- Connect the front fuel injectors engine harness electrical connectors (1).
- Connect the front ignition coil module engine harness electrical connector (3).
- Install the air cleaner outlet duct. Refer to «Air Cleaner Outlet Duct Replacement»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Install the fuel injector sight shield cover. Refer to «Fuel Injector Sight Shield Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the front engine mount bracket. Refer to «Engine Front Mount Bracket Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the oil level indicator.
- Loosen the oil level indicator tube nut.
- Remove the oil level indicator tube.
- Lubricate the oil level indicator tube O-ring seal with clean engine oil.
- Install the oil level indictor tube into the lower crankcase opening.
- Slide the indicator tube behind the tube nut. Tighten the nut. Tighten: Tighten the nut to 10 N.m (89 lb in).
- Install the oil level indicator.
- Install the front engine mount bracket. Refer to «Engine Front Mount Bracket Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/dts/i-2005-2011/remont/hoistjack/#general-information__lifting-jacking-the-vehicle) .
- Remove the air deflector. Refer to «Front Air Deflector Replacement»(/cadillac/dts/i-2005-2011/remont/exterior-body-panels/#bumper-system-fascia) .
- If equipped, remove the engine oil cooler quick connect fittings from the engine oil filter adapter, with the oil pipes still attached. If not equipped with an engine oil cooler, go to step 7.
- Remove the dust cover from the quick connect joint.
- Remove the internal spring clips from the engine oil cooler fittings.
- Remove the engine oil cooler pipes from the cooler fittings.
- Disconnect the electrical connector (2) from the engine oil pressure switch (1).
- Remove the oil filter.
- Remove the 2 adapter mounting bolts.
- Remove the adapter and discard the O-rings.
- Remove the engine oil pressure switch from the oil filter adapter.
- Clean and inspect the oil filter adapter. Refer to «Oil Filter Adapter Cleaning and Inspection (without Oil Cooler)»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) or «Oil Filter Adapter Cleaning and Inspection (with Oil Cooler)»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Install the engine oil pressure switch to the oil filter adapter. Tighten: Tighten the engine oil pressure switch to 16 N.m (12 lb ft).
- Install the new O-rings. Petrolatum may be used to retain the O-rings in the adapter.
- Install the 2 bolts attaching the oil filter adapter to the engine block. Tighten: Tighten the oil filter adapter bolts to 25 N.m (18 lb ft).
- Lightly oil the replacement oil filter gasket with clean oil.
- Install the oil filter. Tighten: Tighten the oil filter to 32 N.m (24 lb ft).
- Connect the electrical connector (2) to the engine oil pressure switch (1).
- If equipped, install the engine oil cooler quick connect fittings to the engine oil filter adapter. If not equipped with an engine oil cooler, proceed to step 1. Tighten: Tighten the engine oil cooler quick connect fittings to 18 N.m (13 lb ft).
- Push the engine oil cooler pipes fully into the oil cooler quick connect fittings, until a "click" is heard.
- Tug gently on the cooler pipes to ensure proper retention.
- Slide the dust cover over the quick connect joint.
- Install the air deflector. Refer to «Front Air Deflector Replacement»(/cadillac/dts/i-2005-2011/remont/exterior-body-panels/#bumper-system-fascia) .
- Lower the vehicle.
- Adjust the engine oil level to the full mark.
- Inspect for oil leaks after engine start up.
Crankshaft Balancer Replacement
Tools Required
- J 45059 Angle Meter. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 41816 Crankshaft Balancer Remover. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 41998-B Crankshaft Balancer Installer. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 44214 Flywheel Holder. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the drive belt. Refer to «Drive Belt Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the transaxle to engine brace bolts.
- Remove the transaxle to engine brace.
- Remove the torque converter cover bolt.
- Remove the torque converter cover.
- Install the J 44214 (1). See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the crankshaft balancer bolt.
- Remove the front fascia. Refer to «Front Bumper Fascia Replacement»(/cadillac/dts/i-2005-2011/remont/exterior-body-panels/#bumper-system-fascia) .
- Support the frame with a suitable adjustable jack.
- Loosen the right side frame bolts.
- Lower the frame in order to obtain clearance for the J 41816 below the body rail. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Place the remover pilot into the end of the crankshaft.
- Remove the crankshaft balancer using the J 41816 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Position the crankshaft balancer on the nose of the crankshaft.
- Press the crankshaft balancer in place using the J 41998-B . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Clean the crankshaft balancer bolt threads.
- Apply engine oil to the crankshaft balancer bolt threads.
- Install the crankshaft balancer bolt. Tighten: Tighten the bolt a first pass to 50 N.m (37 lb ft). Tighten the bolt a final pass an additional 120 degrees using the J 45059 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Raise the frame into position.
- Install the right side frame bolts. Tighten: Tighten the bolts to 181 N.m (133 lb ft).
- Install the front fascia. Refer to «Front Bumper Fascia Replacement»(/cadillac/dts/i-2005-2011/remont/exterior-body-panels/#bumper-system-fascia) .
- Remove the support(s) from the frame.
- Remove the J 44214 (1). See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Position the torque converter cover.
- Install the torque converter cover bolt. Tighten: Tighten the bolt to 12 N.m (106 lb in).
- Install the transaxle to engine brace.
- Install the transaxle to engine brace bolts. Tighten: Tighten the bolts to 47 N.m (35 lb ft).
- Install the drive belt. Refer to «Drive Belt Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the drive belt idler pulley. Refer to «Drive Belt Idler Pulley Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the crankshaft balancer. Refer to «Crankshaft Balancer Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__crankshaft-balancer-replacement) .
- Remove the engine front cover bolts.
- Remove the engine front cover and gasket. The gasket is reusable. Do not discard unless it is damaged.
- Place a small amount of sealant at the split line of the upper and lower crankcases (1). Refer to «Sealers, Adhesives, and Lubricants»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__sealers-adhesives-lubricants) for the correct part number.
- Place the engine front cover gasket over the crankcase dowel pins.
- Place the engine front cover in position on the crankcase.
- Apply threadlock to the engine front cover bolts. Refer to «Sealers, Adhesives, and Lubricants»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__sealers-adhesives-lubricants) for the correct part number.
- Install the engine front cover bolts until snug.
- Tighten the engine front cover bolts. Tighten: Tighten the bolts in the sequence to 10 N.m (89 lb in).
- Install the crankshaft balancer. Refer to «Crankshaft Balancer Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__crankshaft-balancer-replacement) .
- Install the drive belt idler pulley. Refer to «Drive Belt Idler Pulley Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
Tools Required
J 45059 Angle Meter. See Special Tools .
- Remove the engine front cover. Refer to «Engine Front Cover Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the 3 oil pump assembly retaining bolts (1, 2, 3) identified by the larger head size.
- Slide the oil pump assembly off the nose of the crankshaft with the drive collar in place.
- Clean and inspect the oil pump. Refer to «Oil Pump Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Install the oil pump drive spacer into the oil pump so that the drive flat engages the pump rotor.
- Position the oil pump on the crankshaft.
- Install the retaining bolts.
- Apply upward pressure on the pump while tightening the three retaining bolts. Tighten the bolts in the sequence (1, 2, 3) shown. Tighten: First Pass Tighten the oil pump mounting bolts in sequence to 10 N.m (89 lb in). Final Pass Tighten the oil pump mounting bolts in sequence an additional 35 degrees using the J 45059 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the engine front cover. Refer to «Engine Front Cover Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the oil filter adapter. Refer to «Oil Filter Adapter Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the engine oil pressure switch (1) from the oil filter adapter (3).
- Install the engine oil pressure switch (1) to the oil filter adapter (3). Tighten: Tighten the engine oil pressure switch to 16 N.m (12 lb ft).
- Install the oil filter adapter. Refer to «Oil Filter Adapter Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Lower the vehicle.
- Adjust the engine oil level to the full mark.
- Inspect for oil leaks after engine start up.
- Remove the air conditioning (A/C) compressor. Refer to «Air Conditioning Compressor Replacement»(/cadillac/dts/i-2005-2011/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) .
- Drain the engine oil. Refer to «Engine Oil and Oil Filter Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-3-of-5) .
- Disconnect the electrical connector (2) from the engine oil level sensor (1).
- Remove the engine oil level sensor (1) from the oil pan.
- Install the engine oil level sensor (1) into the oil pan. Tighten: Tighten the engine oil level sensor to 20 N.m (15 lb ft).
- Connect the electrical connector (2) to the engine oil level sensor (1).
- Fill the engine oil. Refer to «Engine Oil and Oil Filter Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-3-of-5) .
- Install the A/C compressor. Refer to «Air Conditioning Compressor Replacement»(/cadillac/dts/i-2005-2011/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) .
- Inspect for oil leaks after engine start up.
- Remove the engine oil pan. Refer to «Oil Pan Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-3-of-5) .
- Remove the oil pump pickup tube support nut (3) from the main bearing stud.
- Remove the mounting bolt (1) from the oil manifold plate.
- Remove the oil pump pickup tube (2).
- Lubricate the silicone seal in the oil manifold plate. With a twisting motion, install the end of the oil pump pick-up tube (2).
- Install the oil pump pick-up retaining bolt (1) and nut (3). Tighten: Tighten the oil pump pick-up tube nut to 24 N.m (18 lb ft). Tighten the oil pump pick-up tube bolt to 10 N.m (89 lb in).
- Install the oil pan. Refer to «Oil Pan Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-3-of-5) .
J 39946 Crankshaft Socket. See Special Tools .
- Remove the oil pump. Refer to «Oil Pump Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Align the primary timing marks (1) using the J 39946 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the secondary camshaft drive chains. Refer to «Secondary Camshaft Drive Chain Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) and «Secondary Camshaft Drive Chain Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the primary drive chain tensioner. Refer to «Primary Camshaft Drive Chain Tensioner Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the oil outlet tube bolts (1-5).
- Remove the oil outlet tube.
- Remove and discard the oil outlet tube O-ring.
- Clean and inspect the oil outlet tube.
- Install a NEW O-ring on the oil outlet tube.
- Install the oil outlet tube and bolts. Tighten: Tighten the oil outlet tube bolts to 10 N.m (89 lb in).
- Ensure the primary timing marks (1) are aligned vertically.
- Install the primary drive chain tensioner. Refer to «Primary Camshaft Drive Chain Tensioner Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Install the secondary camshaft drive chains. Refer to «Secondary Camshaft Drive Chain Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) and «Secondary Camshaft Drive Chain Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Install the oil pump. Refer to «Oil Pump Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
Camshaft Cover Replacement - Left Side
Tools Required
- J 38823 Water Pump Drive Pulley Installer
- J 38825 Water Pump Drive Pulley Remover
- Remove the fuel injector sight shield. Refer to «Fuel Injector Sight Shield Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the upper tie bar. Refer to «Front End Upper Tie Bar Replacement»(/cadillac/dts/i-2005-2011/remont/exterior-body-panels/#bolted-exterior-body-panels-and-closures) .
- Drain the cooling system. Refer to «Cooling System Draining and Filling (Vac-N-Fill)»(/cadillac/dts/i-2005-2011/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-filling-vac-n-fill) or «Cooling System Draining and Filling (Static Fill)»(/cadillac/dts/i-2005-2011/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-filling-static) .
- Reposition the radiator inlet hose clamp (1).
- Remove the radiator inlet hose (2) from the water pump housing.
- Disconnect the positive crankcase ventilation (PCV) fresh air tube quick connect fitting from the camshaft cover. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Remove the ignition coils. Refer to «Ignition Coil Replacement - Bank 2»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Remove the engine harness clips (2) from the camshaft cover and position the harness aside.
- Loosen the ignition control module (ICM) wiring harness ground bolt (1) from the camshaft cover.
- Remove the ground wire terminal/bolt from the camshaft cover.
- Remove the water pump drive belt tensioner shield bolt/nuts.
- Remove the water pump drive belt shield.
- Remove the water pump drive belt from the pulleys.
- Remove the water pump drive belt tensioner studs.
- Remove the water pump belt tensioner.
- Remove the plastic dust cap (2) from the end of the intake camshaft.
- Remove the water pump pulley from the intake camshaft using the J 38825 .
- Remove the camshaft seal bolts.
- Remove and discard the camshaft seal.
- Loosen the camshaft cover bolts.
- Lift the camshaft drive end of the cover up.
- Move the camshaft cover rearward in order to clear the water pump drive shaft.
- Discard the camshaft cover perimeter seals and spark plug seals if there is any evidence of damage or if the seal comes out of the groove in the cover during removal.
- Clean and inspect the camshaft cover. Refer to «Camshaft Cover Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Install the camshaft cover seal as required.
- Install the camshaft cover end over the intake camshaft end.
- Work the camshaft cover into position by pivoting the cover down and to the left allowing the cover to clear the camshaft drive chain and then aligning the bolt holes.
- Tighten the camshaft cover bolts. Tighten: Tighten the bolts to 10 N.m (89 lb in).
- Install a NEW camshaft seal as follows: Lubricate the camshaft seal lip with engine oil. Push the camshaft seal into position around the camshaft using the protective sleeve supplied with the seal.
- Coat the threads of the camshaft seal bolts with sealant. Refer to «Sealers, Adhesives, and Lubricants»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__sealers-adhesives-lubricants) .
- Install the camshaft seal (1) bolts. Tighten: Tighten the bolts to 3 N.m (27 lb in).
- Install the water pump drive pulley onto the intake camshaft.
- Install the water pump pulley using the J 38823 . During installation, the tool will bottom out on the camshaft at the proper depth.
- Install the plastic dust cap (2) into the end of the camshaft.
- Position the water pump drive belt tensioner to the water pump housing.
- Install the water pump drive belt tensioner studs. Tighten: Tighten the studs to 10 N.m (89 lb in).
- Install the water pump drive belt over the pulleys.
- Install the water pump drive belt shield over the tensioner studs.
- Install the water pump drive belt shield bolt/nuts. Tighten: Tighten the bolt/nuts to 10 N.m (89 lb in).
- Position the ground wire terminal/bolt to the camshaft cover.
- Tighten the ignition control module (ICM) wiring harness ground bolt (1) to the camshaft cover. Tighten: Tighten the bolt to 10 N.m (89 lb in).
- Position the engine harness and install the engine harness clips (2) to the camshaft cover.
- Install the ignition coils. Refer to «Ignition Coil Replacement - Bank 2»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Connect the PCV fresh air tube quick connect fitting to the camshaft cover. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2)
- Install the radiator inlet hose (2) to the water pump housing.
- Position the radiator inlet hose clamp (1).
- Install the upper tie bar. Refer to «Front End Upper Tie Bar Replacement»(/cadillac/dts/i-2005-2011/remont/exterior-body-panels/#bolted-exterior-body-panels-and-closures) .
- Fill the cooling system. Refer to «Cooling System Draining and Filling (Vac-N-Fill)»(/cadillac/dts/i-2005-2011/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-filling-vac-n-fill) or «Cooling System Draining and Filling (Static Fill)»(/cadillac/dts/i-2005-2011/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-filling-static) .
- Install the fuel injector sight shield. Refer to «Fuel Injector Sight Shield Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the fuel injector sight shield. Refer to «Fuel Injector Sight Shield Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the secondary air injection (AIR) check valve. Refer to «Secondary Air Injection Check Valve Replacement»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Disconnect the positive crankcase ventilation (PCV) foul air tube quick connect fitting from the camshaft cover. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Remove the ignition coils. Refer to «Ignition Coil Replacement - Bank 1»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Loosen the camshaft cover bolts.
- Remove the camshaft cover.
- Discard the camshaft cover perimeter seals and spark plug seals if there is any evidence of damage or if the seal comes out of the groove in the cover during removal.
- Clean and inspect the camshaft cover. Refer to «Camshaft Cover Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Install the camshaft cover seal as required.
- Install the camshaft cover.
- Tighten the camshaft cover bolts. Tighten: Tighten the bolts to 10 N.m (89 lb in).
- Install the ignition coils. Refer to «Ignition Coil Replacement - Bank 1»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Connect the PCV foul air tube quick connect fitting to the camshaft cover. Refer to «Plastic Collar Quick Connect Fitting Service»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Install the AIR check valve. Refer to «Secondary Air Injection Check Valve Replacement»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Install the fuel injector sight shield. Refer to «Fuel Injector Sight Shield Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
J 44212 Camshaft Holding Tool. See Special Tools .
- Remove the right secondary camshaft drive chain. Refer to «Secondary Camshaft Drive Chain Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the left secondary drive chain tensioner. Refer to «Secondary Camshaft Drive Chain Tensioner Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the left camshaft cover. Refer to «Camshaft Cover Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-cover-replacement-left-side) .
- Ensure both camshaft sprocket drive pins are at the top of their rotation.
- Install the J 44212 over the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Use an open end wrench on the hex cast into the camshaft in order to prevent the camshaft from rotating when removing the camshaft sprocket bolt.
- Remove the left intake camshaft sprocket bolt.
- Slide the left intake camshaft sprocket off of the camshaft and remove the left secondary camshaft drive chain from the camshaft sprocket teeth.
- Lift the left secondary camshaft drive chain from the camshaft intermediate drive shaft sprocket teeth.
- Remove the left secondary camshaft drive chain from the engine.
- Clean and inspect the camshaft timing drive components. Refer to «Camshaft Timing Drive Components Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Install the left secondary camshaft drive chain by sliding the chain down through the left cylinder head and placing the chain on the left exhaust camshaft sprocket.
- Route the left secondary camshaft drive chain around the inner row of the camshaft intermediate drive shaft sprocket teeth.
- Install the left intake camshaft sprocket into the left secondary camshaft drive chain.
- Install the left intake camshaft sprocket onto the camshaft. The camshaft sprocket notch marked LI (left intake) engages the intake camshaft pin.
- Use an open end wrench on the hex cast into the camshaft in order to prevent the camshaft from rotating when tightening the camshaft sprocket bolt.
- Install the left intake camshaft sprocket bolt. Tighten: Tighten the camshaft sprocket bolt to 120 N.m (89 lb ft).
- Remove the J 44212 from the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the left camshaft cover. Refer to «Camshaft Cover Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-cover-replacement-left-side) .
- Install the left secondary drive chain tensioner. Refer to «Secondary Camshaft Drive Chain Tensioner Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Install the right secondary camshaft drive chain. Refer to «Secondary Camshaft Drive Chain Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
J 44212 Camshaft Holding Tool. See Special Tools .
- Remove the right secondary camshaft drive chain tensioner. Refer to «Secondary Camshaft Drive Chain Tensioner Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the camshaft position (CMP) sensor. Refer to «Camshaft Position Sensor Replacement»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Remove the right camshaft cover. Refer to «Camshaft Cover Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Ensure both camshaft sprocket drive pins are at the top of their rotation.
- Install the J 44212 over the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the mechanics wire (1) supporting the right secondary camshaft drive chain shoe (3).
- Remove the engine front cover bolt (2) from the front of the engine.
- Use an open end wrench on the hex cast into the camshaft in order to prevent the camshaft from rotating when removing the camshaft sprocket bolt.
- Remove the right exhaust camshaft sprocket bolt.
- Slide the right exhaust camshaft sprocket off of the camshaft and remove the right secondary camshaft drive chain from the camshaft sprocket teeth.
- Lift the right secondary camshaft drive chain from the camshaft intermediate drive shaft sprocket teeth.
- Remove the right secondary camshaft drive chain from the engine.
- Clean and inspect the camshaft timing drive components. Refer to «Camshaft Timing Drive Components Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Install the right secondary camshaft drive chain by sliding the chain down through the right cylinder head and placing the chain on the right intake camshaft sprocket.
- Route the right secondary camshaft drive chain around the outer row of the camshaft intermediate drive shaft sprocket teeth.
- Install the right exhaust camshaft sprocket into the right secondary camshaft drive chain.
- Install the right exhaust camshaft sprocket onto the camshaft. The camshaft sprocket notch marked RE (right exhaust) engages the exhaust camshaft pin.
- Use an open end wrench on the hex cast into the camshaft in order to prevent the camshaft from rotating when tightening the camshaft sprocket bolt.
- Install the right exhaust camshaft sprocket bolt. Tighten: Tighten the camshaft sprocket bolt to 120 N.m (89 lb ft).
- Install the right secondary camshaft drive chain tensioner. Refer to «Secondary Camshaft Drive Chain Tensioner Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the J 44212 from the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the right camshaft cover. Refer to «Camshaft Cover Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Install the CMP sensor. Refer to «Camshaft Position Sensor Replacement»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
J 39946 Crankshaft Socket - 4.0L and 4.6L. See Special Tools
- Remove the engine front cover. Refer to «Engine Front Cover Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Align the primary timing marks (1) using the J 39946 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the 2 bolts attaching the left secondary camshaft drive chain tensioner to the engine block.
- Remove the left secondary camshaft drive chain tensioner, allowing the tensioner to expand as you remove it.
- Clean and inspect the camshaft timing drive components. Refer to «Camshaft Timing Drive Components Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Collapse the left secondary camshaft chain tensioner using the following procedure: Rotate the ratchet release lever (2) counterclockwise and hold. Collapse the tensioner shoe (1) and hold. Release the ratchet lever (2).
- Slowly release the pressure on the shoe (1), until the ratchet lever (2) moves to the first detent and a "click" is heard and felt.
- Collapse the tensioner shoe (1) and hold.
- Insert a pin through the hole in the release lever in order to lock the tensioner shoe in the collapsed position.
- Install the left secondary camshaft drive chain tensioner and retaining bolts. Tighten: Tighten the secondary camshaft drive chain tensioner bolts to 25 N.m (18 lb ft).
- Remove the pin holding the tensioner to tighten any slack in the timing chain.
- Install the engine front cover. Refer to «Engine Front Cover Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
J 39946 Crankshaft Socket - 4.0L and 4.6L. See Special Tools
- Remove the engine front cover. Refer to «Engine Front Cover Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Align the primary timing marks (1) using the J 39946 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install an engine front cover bolt (2) into the front of the engine.
- Wrap mechanics wire (1) tightly around both the right secondary camshaft drive chain shoe (3) and the front cover bolt (2).
- Remove the 2 bolts attaching the right secondary camshaft drive chain tensioner to the engine block.
- Remove the right secondary camshaft drive chain tensioner, allowing the tensioner to expand as you remove it.
- Clean and inspect the camshaft timing drive components. Refer to «Camshaft Timing Drive Components Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Collapse the right secondary camshaft chain tensioner using the following procedure: Rotate the ratchet release lever (2) counterclockwise and hold. Collapse the tensioner shoe (1) and hold. Release the ratchet lever (2).
- Slowly release the pressure on the shoe (1), until the ratchet lever (2) moves to the first detent and a "click" is heard and felt.
- Collapse the tensioner shoe (1) and hold.
- Insert a pin through the hole in the release lever in order to lock the tensioner shoe in the collapsed position.
- Install the right secondary camshaft drive chain tensioner and retaining bolts. Tighten: Tighten the secondary camshaft drive chain tensioner bolts to 25 N.m (18 lb ft).
- Remove the pin holding the tensioner to tighten any slack in the timing chain.
- Remove the mechanics wire (1) supporting the right secondary camshaft drive chain shoe (3).
- Remove the engine front cover bolt (2) from the front of the engine.
- Install the engine front cover. Refer to «Engine Front Cover Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
J 44212 Camshaft Holding Tool. See Special Tools .
- Remove the left secondary camshaft drive chain tensioner. Refer to «Secondary Camshaft Drive Chain Tensioner Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the left camshaft cover. Refer to «Camshaft Cover Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-cover-replacement-left-side) .
- Ensure both camshaft sprocket drive pins are at the top of their rotation.
- Install the J 44212 over the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Use an open end wrench on the hex cast into the camshaft in order to prevent the camshaft from rotating when removing the camshaft sprocket bolt.
- Remove the left intake camshaft sprocket bolt.
- Slide the left intake camshaft sprocket off of the camshaft and remove the left secondary drive chain from the camshaft sprocket teeth.
- Remove the left secondary camshaft drive chain shoe access plug (3) located in the cylinder head. Ensure the O-ring seal remains attached to the access plug.
- Remove the left secondary camshaft drive chain shoe bolt.
- Remove the left secondary camshaft drive chain shoe.
- Clean and inspect the camshaft timing drive components. Refer to «Camshaft Timing Drive Components Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Position the left secondary camshaft drive chain shoe in through the top of the cylinder head.
- Install the left secondary camshaft drive chain shoe bolt. Tighten: Tighten the secondary camshaft drive chain shoe bolt to 25 N.m (18 lb ft).
- Install the left secondary camshaft drive chain shoe access plug (3) located in the cylinder head. Ensure the O-ring seal is attached to the access plug. Tighten: Tighten the secondary camshaft drive chain shoe access plug to 4.5 N.m (40 lb in).
- Install the left intake camshaft sprocket into the left secondary camshaft drive chain.
- Install the left intake camshaft sprocket onto the camshaft. The camshaft sprocket notch marked LI (left intake) engages the intake camshaft pin.
- Use an open end wrench on the hex cast into the camshaft in order to prevent the camshaft from rotating when tightening the camshaft sprocket bolt.
- Install the left intake camshaft sprocket bolt. Tighten: Tighten the camshaft sprocket bolt to 120 N.m (89 lb ft).
- Remove the J 44212 from the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the left camshaft cover. Refer to «Camshaft Cover Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-cover-replacement-left-side) .
- Install the left secondary camshaft drive chain tensioner. Refer to «Secondary Camshaft Drive Chain Tensioner Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
J 44212 Camshaft Holding Tool. See Special Tools .
- Remove the right secondary camshaft drive chain tensioner. Refer to «Secondary Camshaft Drive Chain Tensioner Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the right camshaft cover. Refer to «Camshaft Cover Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Ensure both camshaft sprocket drive pins are at the top of their rotation.
- Install the J 44212 over the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the mechanics wire (1) supporting the right secondary camshaft drive chain shoe (3).
- Remove the engine front cover bolt (2) from the front of the engine.
- Remove the right secondary camshaft drive chain shoe access plug (1) located in the cylinder head. Ensure the O-ring seal remains attached to the access plug.
- Remove the right secondary camshaft drive chain shoe bolt.
- Remove the right secondary camshaft drive chain shoe.
- Clean and inspect the camshaft timing drive components. Refer to «Camshaft Timing Drive Components Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Position the right secondary camshaft drive chain shoe in through the front cover area.
- Install the right secondary camshaft drive chain shoe bolt. Tighten: Tighten the secondary camshaft drive chain shoe bolt to 25 N.m (18 lb ft).
- Install the right secondary camshaft drive chain shoe access plug (1) located in the cylinder head. Ensure the O-ring seal is attached to the access plug. Tighten: Tighten the secondary camshaft drive chain shoe access plug to 4.5 N.m (40 lb in).
- Install the right secondary camshaft drive chain tensioner. Refer to «Secondary Camshaft Drive Chain Tensioner Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the J 44212 from the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the right camshaft cover. Refer to «Camshaft Cover Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
J 44212 Camshaft Holding Tool. See Special Tools .
- Remove the left secondary camshaft drive chain tensioner. Refer to «Secondary Camshaft Drive Chain Tensioner Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the left camshaft cover. Refer to «Camshaft Cover Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-cover-replacement-left-side) .
- Ensure both camshaft sprocket drive pins are at the top of their rotation.
- Install the J 44212 over the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Use an open end wrench on the hex cast into the camshaft in order to prevent the camshaft from rotating when removing the camshaft sprocket bolt.
- Remove the left exhaust camshaft sprocket bolt.
- Slide the left exhaust camshaft sprocket off of the camshaft and remove the left secondary drive chain from the camshaft sprocket teeth.
- Remove the left secondary camshaft drive chain guide access plug (4) located in the cylinder head. Ensure the O-ring seal remains attached to the access plug.
- Remove the upper left secondary camshaft drive chain guide bolt.
- Remove the lower left secondary camshaft drive chain guide bolt.
- Remove the left secondary camshaft drive chain guide.
- Clean and inspect the camshaft timing drive components. Refer to «Camshaft Timing Drive Components Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Position the left secondary camshaft drive chain guide in through the top of the cylinder head.
- Loosely install the lower left secondary camshaft drive chain guide bolt.
- Install the upper left secondary camshaft drive chain guide bolt. Tighten: Tighten the secondary camshaft drive chain guide bolts to 25 N.m (18 lb ft).
- Install the left secondary camshaft drive chain guide access plug (4) located in the cylinder head. Ensure the O-ring seal is attached to the access plug. Tighten: Tighten the secondary camshaft drive chain guide access plug to 4.5 N.m (40 lb in).
- Install the left exhaust camshaft sprocket into the left secondary camshaft drive chain.
- Install the left exhaust camshaft sprocket onto the camshaft. The camshaft sprocket notch marked LE (left exhaust) engages the exhaust camshaft pin.
- Use an open end wrench on the hex cast into the camshaft in order to prevent the camshaft from rotating when tightening the camshaft sprocket bolt.
- Install the left exhaust camshaft sprocket bolt. Tighten: Tighten the camshaft sprocket bolt to 120 N.m (89 lb ft).
- Remove the J 44212 from the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the left camshaft cover. Refer to «Camshaft Cover Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-cover-replacement-left-side) .
- Install the left secondary camshaft drive chain tensioner. Refer to «Secondary Camshaft Drive Chain Tensioner Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
J 44212 Camshaft Holding Tool. See Special Tools .
- Remove the right secondary camshaft drive chain tensioner. Refer to «Secondary Camshaft Drive Chain Tensioner Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the right camshaft cover. Refer to «Camshaft Cover Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Ensure both camshaft sprocket drive pins are at the top of their rotation.
- Install the J 44212 over the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the mechanics wire (1) supporting the right secondary camshaft drive chain shoe (3).
- Remove the engine front cover bolt (2) from the front of the engine.
- Use an open end wrench on the hex cast into the camshaft in order to prevent the camshaft from rotating when removing the camshaft sprocket bolt.
- Remove the right intake camshaft sprocket bolt.
- Slide the right intake camshaft sprocket off of the camshaft and remove the right secondary drive chain from the camshaft sprocket teeth.
- Remove the right secondary camshaft drive chain guide access plug (2) located in the cylinder head. Ensure the O-ring seal remains attached to the access plug.
- Remove the upper right secondary camshaft drive chain guide bolt.
- Remove the lower right secondary camshaft drive chain guide bolt.
- Remove the right secondary camshaft drive chain guide.
- Clean and inspect the camshaft timing drive components. Refer to «Camshaft Timing Drive Components Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Position the right secondary camshaft drive chain guide in through the top of the cylinder head.
- Loosely install the lower right secondary camshaft drive chain guide bolt.
- Install the upper right secondary camshaft drive chain guide bolt. Tighten: Tighten the secondary camshaft drive chain guide bolts to 25 N.m (18 lb ft).
- Install the right secondary camshaft drive chain guide access plug (2) located in the cylinder head. Ensure the O-ring seal is attached to the access plug. Tighten: Tighten the secondary camshaft drive chain guide access plug to 4.5 N.m (40 lb in).
- Install the right intake camshaft sprocket into the right secondary camshaft drive chain.
- Install the right intake camshaft sprocket onto the camshaft. The camshaft sprocket notch marked RI (right intake) engages the intake camshaft pin.
- Use an open end wrench on the hex cast into the camshaft in order to prevent the camshaft from rotating when tightening the camshaft sprocket bolt.
- Install the right intake camshaft sprocket bolt. Tighten: Tighten the camshaft sprocket bolt to 120 N.m (89 lb ft).
- Install the right secondary camshaft drive chain tensioner. Refer to «Secondary Camshaft Drive Chain Tensioner Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the J 44212 from the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the right camshaft cover. Refer to «Camshaft Cover Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
J 39946 Crankshaft Socket - 4.0L and 4.6L. See Special Tools
- Remove the engine front cover. Refer to «Engine Front Cover Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Align the primary timing marks (1) using the J 39946 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the 2 bolts attaching the primary camshaft drive chain tensioner to the engine block.
- Remove the primary camshaft drive chain tensioner, allowing the tensioner to expand as you remove it.
- Clean and inspect the camshaft timing drive components. Refer to «Camshaft Timing Drive Components Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Collapse the primary camshaft drive chain tensioner using the following procedure: Rotate the ratchet release lever (2) clockwise and hold. Collapse the tensioner shoe (1) and hold. Release the ratchet lever (2).
- Slowly release the pressure on the shoe (1), until the ratchet lever (2) moves to the first detent and a "click" is heard and felt.
- Collapse the tensioner shoe (1) and hold.
- Insert a pin through the hole in the release lever in order to lock the tensioner shoe in the collapsed position.
- Install the primary camshaft drive chain tensioner and retaining bolts. Tighten: Tighten the primary camshaft drive chain tensioner bolts to 25 N.m (18 lb ft).
- Remove the pin holding the tensioner to tighten any slack in the timing chain.
- Ensure the primary timing marks (1) are aligned vertically.
- Install the engine front cover. Refer to «Engine Front Cover Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the front cover. Refer to «Engine Front Cover Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the two bolts attaching the primary camshaft drive chain guide (1) to the engine block.
- Remove the primary camshaft drive chain guide (1).
- Clean and inspect the camshaft timing drive components. Refer to «Camshaft Timing Drive Components Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Install the primary camshaft drive chain guide (1) and retaining bolts. Tighten: Tighten the primary camshaft drive chain guide bolts to 25 N.m (18 lb ft).
- Install the front cover. Refer to «Engine Front Cover Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
J 39946 Crankshaft Socket - 4.0L and 4.6L. See Special Tools
- Remove the oil pump. Refer to «Oil Pump Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Align the primary timing marks (1) using the J 39946 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the secondary camshaft drive chains. Refer to «Secondary Camshaft Drive Chain Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) and «Secondary Camshaft Drive Chain Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the primary drive chain tensioner. Refer to «Primary Camshaft Drive Chain Tensioner Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the camshaft intermediate sprocket retaining bolt (3).
- Remove the following as an assembly: The primary camshaft drive chain (4) The crankshaft sprocket The camshaft intermediate sprocket
- Clean and inspect the camshaft timing drive components. Refer to «Camshaft Timing Drive Components Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Align the timing marks (1) of the camshaft intermediate and crankshaft sprockets. The marks should be aligned vertically in the installed position.
- Install the primary camshaft drive chain on the drive sprockets.
- Make sure that the number 1 piston is at top dead center (TDC) and the crankshaft keyway is approximately at the 1 o'clock position.
- Use the J 39946 to align the crankshaft key (1) with the drive sprocket. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the following as an assembly: The primary camshaft drive chain (4) The crankshaft sprocket The camshaft intermediate sprocket
- Install the camshaft intermediate sprocket retaining bolt (3). Tighten: Tighten the camshaft intermediate sprocket retaining bolt to 60 N.m (44 lb ft).
- Install the primary drive chain tensioner. Refer to «Primary Camshaft Drive Chain Tensioner Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Install the secondary camshaft drive chains. Refer to «Secondary Camshaft Drive Chain Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) and «Secondary Camshaft Drive Chain Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the pin from the primary timing chain tensioner release lever.
- Ensure the primary timing marks (1) are aligned vertically.
- Install the oil pump. Refer to «Oil Pump Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the camshaft intermediate drive shaft sprocket. Refer to «Primary Camshaft Drive Chain and Sprockets Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the camshaft intermediate drive shaft retaining bolts.
- Remove the camshaft intermediate drive shaft (1) from the engine.
- Clean and inspect the camshaft intermediate driveshaft. Refer to «Camshaft Intermediate Drive Shaft Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Position the camshaft intermediate drive shaft (1) to the engine, aligning the bolt holes.
- Install the camshaft intermediate drive shaft retaining bolts. Tighten: Tighten the camshaft intermediate drive shaft retaining bolts to 15 N.m (11 lb ft).
- Install the camshaft intermediate drive shaft sprocket. Refer to «Primary Camshaft Drive Chain and Sprockets Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
Setting Camshaft Timing
Tools Required
- J 39946 Crankshaft Rotation Socket. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 44214 Flywheel Holder. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
Setting the camshaft timing is necessary whenever the camshaft drive system has been disturbed such that the relationship between any chain and sprocket has been lost. Even when only one sprocket is involved the following procedure should be observed since one crankshaft rotation will not provide conditions where correct timing can be confirmed.
The camshafts and crankshaft events are correctly timed when the relationships shown exist. The following procedure explains how to establish this condition. Correct timing exists when the crank sprocket and the intermediate shaft sprocket have their timing marks aligned and all four camshaft drive pins are perpendicular (90 degrees) to the cylinder head surface.
Time Set Procedure
- Remove the following components for access: The left camshaft cover. Refer to «Camshaft Cover Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-cover-replacement-left-side) . The right camshaft cover. Refer to «Camshaft Cover Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) . The engine front cover. Refer to «Engine Front Cover Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) . The three chain tensioners. Refer to «Secondary Camshaft Drive Chain Tensioner Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) , «Secondary Camshaft Drive Chain Tensioner Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) , «Primary Camshaft Drive Chain Tensioner Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) (the tensioners may be in their installed positions but must be fully retracted). The oil pump. Refer to «Oil Pump Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- The primary and secondary chain guides should be reinstalled if previously removed.
- Rotate the crankshaft (2) until the sprocket drive key (1) is at approximately the 1 o'clock position. Use the J 39946 to rotate the crankshaft (2). See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the crankshaft and the intermediate shaft sprockets to the primary drive chain with their timing marks adjacent to each other.
- Install the crank and intermediate sprocket assembly (4) over their respective shafts.
- Rotate the crankshaft (2) as necessary to engage the crankshaft key (1) in the sprocket without changing the relationship of the timing marks to each other. Use the J 39946 to rotate the crankshaft (2). See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the camshaft intermediate sprocket bolt (3). Tighten: Tighten the camshaft intermediate sprocket bolt to 60 N.m (44 lb ft).
- Install the primary camshaft drive chain tensioner or release the tensioner shoe. Tighten: Tighten the primary camshaft drive chain tensioner bolts to 25 N.m (18 lb ft).
- Ensure the timing marks (1) are aligned vertically.
- Install the J 44214 to lock the crankshaft in this position. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) . If the engine is on a stand, an alternate method should be devised.
- Route the secondary drive chain for the LH cylinder head over the inner row of intermediate shaft teeth.
- Route the secondary drive chain over the chain guide and install the exhaust camshaft sprocket to the chain such that the camshaft drive pin engages the sprocket notch marked LE (left head exhaust). There should be no slack in the lower section of the chain and the camshaft drive pin must be perpendicular to the cylinder head face.
- Install the intake camshaft sprocket into the chain so that the sprocket notch marked LI (left head intake) engages the camshaft drive pin while the pin remains perpendicular to the cylinder head face. A hex is cast into the camshafts behind the lobes for cylinder -1 (or -2, LH) so that an open end wrench may be used to provide minor repositioning of the camshafts.
- Loosely install the exhaust camshaft sprocket retainer bolt.
- Loosely install the intake camshaft sprocket retainer bolt.
- Install the secondary camshaft drive chain tensioner or release the tension on the shoe. Tighten: Tighten the secondary camshaft drive chain tensioner bolts to 25 N.m (18 lb ft). Tighten the camshaft sprocket bolts to 120 N.m (89 lb ft).
- Route the secondary drive chain for the right side cylinder head over the outer row of the intermediate shaft teeth and repeat steps 11 through 15 for right side camshafts. Right side camshaft sprockets are identified as RI (right intake) and RE (right exhaust). In addition the RE sprocket must contain the camshaft position sensor pickup.
- Ensure all timing marks are properly aligned.
- Install the following components: The oil pump. Refer to «Oil Pump Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) . The engine front cover. Refer to «Engine Front Cover Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) . The right camshaft cover. Refer to «Camshaft Cover Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) . The left camshaft cover. Refer to «Camshaft Cover Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-cover-replacement-left-side) .
Camshaft Replacement - Left Side
Tools Required
- EN 46327 Timing Chain Retention Tool. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 45059 Angle Meter. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 44212 Camshaft Holding Tool. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the left camshaft cover. Refer to «Camshaft Cover Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-cover-replacement-left-side) .
- Rotate the crankshaft to TDC of the # 1 cylinders compression stroke, both camshaft sprocket drive pins should be at the top of their rotation.
- Install the J 44212 over the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Use a paint stick to create a mark (1) on the timing chain link adjacent to each camshaft sprocket timing mark (2, 3).
- Install both EN 46327 (1) to the engine using the following step:. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) . Rotate the wing nut (2) of the EN 46327 (3) to the top of its travel. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Position the bottom retention tool on the cylinder head with the V-notch of the block (1) adjacent to the left exhaust camshaft sprocket and chain.
- Insert the hook end (2) into a secondary timing chain link as shown.
- Rotate the wing nut until it contacts the retention tool block (1). DO NOT tighten the wing nut at this time.
- Rotate the wing nut (2) of the EN 46327 (4) to the top of its travel. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Position the top retention tool on the cylinder head with the V-notch of the block (1) adjacent to the left intake camshaft sprocket and chain.
- Insert the hook end (2) into a secondary timing chain link as shown.
- Rotate the wing nut until it contacts the retention tool block (1). Alternately tighten both wing nuts to retain the chain.
- Use an open wrench on the hex cast into the camshafts in order to prevent the camshafts from rotating when removing the camshaft sprocket bolts.
- Remove the camshaft sprocket bolts.
- Remove the camshaft sprockets.
- Alternately loosen the camshaft bearing cap bolts a few turns at a time until all valve spring pressure has been released.
- Remove the camshaft bearing caps.
- Remove the J 44212 from the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the camshafts.
- Remove the camshaft followers.
- Clean and inspect the camshafts. Refer to «Camshaft Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Apply a liberal amount of lubricant to the roller pivot pocket (2) and valve slot areas (1) of the camshaft followers. Refer to «Sealers, Adhesives, and Lubricants»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__sealers-adhesives-lubricants) .
- Place the camshaft followers in position on the valve tip and the stationary hydraulic lash adjusters (SHLA) (1). The rounded head of the follower goes on the SHLA, while the flat end goes on the valve tip.
- Clean the camshaft carriers with a clean, lint-free cloth.
- Apply a liberal amount of lubricant to the camshaft carriers, camshaft lobes (1) and the camshaft journals (2). Refer to «Sealers, Adhesives, and Lubricants»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__sealers-adhesives-lubricants) .
- Place the camshaft in the camshaft carriers with the camshaft sprocket drive pins near the top of their rotation and the camshaft lobes in a neutral position. The camshafts can be identified by a stamping near the rear journal. For example: L-EXH is defined as Left bank Exhaust.
- Observe the markings on the camshaft bearing caps. Each camshaft bearing cap is marked in order to identify its location. The markings have the following meanings: The arrow should point to the front of the engine. The number indicates the position from the front of the engine. The "E" indicates the exhaust camshaft. The "I" indicates the Intake camshaft.
- Apply a liberal amount of lubricant to the camshaft bearing caps. Refer to «Sealers, Adhesives, and Lubricants»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__sealers-adhesives-lubricants) .
- Install the camshaft bearing caps according to the identification marks.
- Install the camshaft bearing cap bolts in sequence. Tighten: Alternately hand tighten the camshaft bearing cap bolts a few turns at a time until all caps are fully seated. Tighten the camshaft bearing cap bolts to 5 N.m (44 lb in). Tighten the camshaft bearing cap bolts an additional 30 degrees using the J 45059 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Align the camshafts.
- Install the J 44212 over the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the intake and exhaust camshaft sprockets aligning the paint marks made during disassembly. Ensure that the camshaft sprockets align with the pins of the camshafts.
- Use an open wrench on the hex cast into the camshafts in order to prevent the camshafts from rotating when tightening the camshaft sprocket bolts.
- Install the camshaft sprocket bolts. Tighten: Tighten the camshaft sprocket bolts to 120 N.m (89 lb ft).
- Remove the EN 46327 (1). See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Verify the camshaft sprocket alignment.
- Remove the J 44212 from the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the left camshaft cover. Refer to «Camshaft Cover Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-cover-replacement-left-side) .
Camshaft Replacement - Right Side
Tools Required
- EN 46327 Timing Chain Retention Tool. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 45059 Angle Meter. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 44212 Camshaft Holding Tool. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the right camshaft cover. Refer to «Camshaft Cover Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the camshaft position sensor. Refer to «Camshaft Position Sensor Replacement»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Rotate the crankshaft to TDC of the # 1 cylinders compression stroke, both camshaft sprocket drive pins should be at the top of their rotation.
- Install the J 44212 over the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Use a paint stick to create a mark (1) on the timing chain link adjacent to each camshaft sprocket timing mark (2, 3).
- Install both EN 46327 (1) to the engine using the following step:. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) . Rotate the wing nut (2) of the EN 46327 (3) to the top of its travel. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Position the bottom retention tool on the cylinder head with the V-notch of the block (1) adjacent to the right exhaust camshaft sprocket and chain.
- Insert the hook end (2) into a secondary timing chain link as shown.
- Rotate the wing nut until it contacts the retention tool block (1). DO NOT tighten the wing nut at this time.
- Rotate the wing nut (2) of the EN 46327 (4) to the top of its travel. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Position the top retention tool on the cylinder head with the V-notch of the block (1) adjacent to the right intake camshaft sprocket and chain.
- Insert the hook end (2) into a secondary timing chain link as shown.
- Rotate the wing nut until it contacts the retention tool block (1). Alternately tighten both wing nuts to retain the chain.
- Use an open wrench on the hex cast into the camshafts in order to prevent the camshafts from rotating when removing the camshaft sprocket bolts.
- Remove the camshaft sprocket bolts.
- Remove the camshaft sprockets.
- Alternately loosen the camshaft bearing cap bolts a few turns at a time until all valve spring pressure has been released.
- Remove the camshaft bearing caps.
- Remove the J 44212 from the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the camshafts.
- Remove the camshaft followers.
- Clean and inspect the camshafts. Refer to «Camshaft Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Apply a liberal amount of lubricant to the roller pivot pocket (2) and valve slot areas (1) of the camshaft followers. Refer to «Sealers, Adhesives, and Lubricants»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__sealers-adhesives-lubricants) .
- Place the camshaft followers in position on the valve tip and the stationary hydraulic lash adjusters (SHLA) (1). The rounded head of the follower goes on the SHLA, while the flat end goes on the valve tip.
- Clean the camshaft carriers with a clean, lint-free cloth.
- Apply a liberal amount of lubricant to the camshaft carriers, camshaft lobes (1) and the camshaft journals (2). Refer to «Sealers, Adhesives, and Lubricants»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__sealers-adhesives-lubricants) .
- Place the camshaft in the camshaft carriers with the camshaft sprocket drive pins near the top of their rotation and the camshaft lobes in a neutral position. The camshafts can be identified by a stamping near the rear journal. For example: R-EXH is defined as Right bank Exhaust.
- Observe the markings on the camshaft bearing caps. Each camshaft bearing cap is marked in order to identify its location. The markings have the following meanings: The arrow should point to the front of the engine. The number indicates the position from the front of the engine. The "E" indicates the exhaust camshaft. The "I" indicates the Intake camshaft.
- Apply a liberal amount of lubricant to the camshaft bearing caps. Refer to «Sealers, Adhesives, and Lubricants»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__sealers-adhesives-lubricants) .
- Install the camshaft bearing caps according to the identification marks.
- Install the camshaft bearing cap bolts in sequence. Tighten: Alternately hand tighten the camshaft bearing cap bolts a few turns at a time until all caps are fully seated. Tighten the camshaft bearing cap bolts to 5 N.m (44 lb in). Tighten the camshaft bearing cap bolts an additional 30 degrees using the J 45059 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Align the camshafts.
- Install the J 44212 over the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the intake and exhaust camshaft sprockets aligning the paint marks made during disassembly. Ensure that the camshaft sprockets align with the pins of the camshafts.
- Use an open wrench on the hex cast into the camshafts in order to prevent the camshafts from rotating when tightening the camshaft sprocket bolts.
- Install the camshaft sprocket bolts. Tighten: Tighten the camshaft sprocket bolts to 120 N.m (89 lb ft).
- Remove the EN 46327 (1). See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Verify the camshaft sprocket alignment.
- Remove the J 44212 from the camshafts. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the camshaft position sensor. Refer to «Camshaft Position Sensor Replacement»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Install the right camshaft cover. Refer to «Camshaft Cover Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the left camshafts. Refer to «Camshaft Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-replacement-left-side) .
- Remove the camshaft followers.
- Clean and inspect the rocker arms. Refer to «Valve Rocker Arms Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5__valve-rocker-arms-cleaning-inspection) .
- Apply a liberal amount of lubricant to the roller pivot pocket (2) and valve slot areas (1) of the camshaft followers. Refer to «Sealers, Adhesives, and Lubricants»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__sealers-adhesives-lubricants) .
- Place the camshaft followers in position on the valve tip (1) and the SHLA (1). The rounded head of the follower goes on the SHLA, while the flat end goes on the valve tip.
- Install the left camshafts. Refer to «Camshaft Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-replacement-left-side) .
- Remove the right camshafts. Refer to «Camshaft Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-replacement-right-side) .
- Remove the camshaft followers.
- Clean and inspect the rocker arms. Refer to «Valve Rocker Arms Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5__valve-rocker-arms-cleaning-inspection) .
- Apply a liberal amount of lubricant to the roller pivot pocket (2) and valve slot areas (1) of the camshaft followers. Refer to «Sealers, Adhesives, and Lubricants»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__sealers-adhesives-lubricants) .
- Place the camshaft followers in position on the valve tip (1) and the SHLA (1). The rounded head of the follower goes on the SHLA, while the flat end goes on the valve tip.
- Install the right camshafts. Refer to «Camshaft Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-replacement-right-side) .
- Remove the left valve rocker arms. Refer to «Valve Rocker Arm Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the stationary hydraulic lash adjusters (SHLA) from the bores.
- Clean and inspect the valve lifters. Refer to «Valve Lifters Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5__valve-lifters-cleaning-inspection) .
- Fill the stationary hydraulic lash adjuster (SHLA) with clean engine oil. Refer to «Sealers, Adhesives, and Lubricants»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__sealers-adhesives-lubricants) . Take precautions to prevent scratching the pivot sphere area (1) of the SHLA.
- Install the new SHLA's into the bores.
- Install the left valve rocker arms. Refer to «Valve Rocker Arm Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the right valve rocker arms. Refer to «Valve Rocker Arm Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the stationary hydraulic lash adjusters (SHLA) from the bores.
- Clean and inspect the valve lifters. Refer to «Valve Lifters Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5__valve-lifters-cleaning-inspection) .
- Fill the stationary hydraulic lash adjuster (SHLA) with clean engine oil. Refer to «Sealers, Adhesives, and Lubricants»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__sealers-adhesives-lubricants) . Take precautions to prevent scratching the pivot sphere area (1) of the SHLA.
- Install the new SHLA's into the bores.
- Install the right valve rocker arms. Refer to «Valve Rocker Arm Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
Valve Stem Oil Seal & Valve Spring Replacement - Left Side
Tools Required
- J 38820 Valve Stem Seal Remover and Installer. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 39313 Spark Plug Port Adapter. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 43059 On-Vehicle Valve Retainer Remover/Installer
- J 44211 Valve Spring Compressor. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 44214 Flywheel Holder. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the left camshafts. Refer to «Camshaft Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-replacement-left-side) .
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/dts/i-2005-2011/remont/hoistjack/#general-information__lifting-jacking-the-vehicle) .
- Remove the brace between the engine oil pan and the transaxle case.
- Remove the torque converter cover. Refer to «Torque Converter Cover Replacement»(/cadillac/dts/i-2005-2011/remont/automatic-trans/#how-to-overhaul-the-automatic-transaxle-4t80-e-removal-installation-service-troubleshooting-diagnosis) .
- Install the J 44214 (1). See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Lower the vehicle.
- Remove the spark plug from the cylinder being worked on.
- Install the base plate of the J 44211 (2) over the spark plug hole of the cylinder to be serviced. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the J 39313 (1) in the spark plug hole. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Apply constant air pressure to the J 39313 (1) in order to keep the valve closed. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the arm and swivel nut of the J 44211 (2) over the stud corresponding to the valve to be serviced. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Tighten the swivel nut of the J 44211 (2) down only enough to allow access for removal of the valve locks. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the valve locks. A magnet is the most suitable tool for this activity.
- Loosen the swivel nut of the J 44211 (2) and swing the arm away from the valve spring retainer. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the valve spring retainer and valve spring.
- Use the J 38820 in order to grip the seal. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) . Remove the seal by exerting a twisting, pulling motion. Discard the old valve stem seal.
- Inspect and measure the valve spring. Refer to «Valve Spring Inspection and Measurement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Lubricate the valve stem and the inner diameter of the new seal with clean engine oil.
- Using a twisting pushing motion install the NEW valve stem seal using the J 38820 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the valve spring retainer and valve spring.
- Swing the arm over the valve spring retainer and tighten the swivel nut of the J 44211 (2) down only enough to allow access for installation of the valve locks. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Position the valve locks to the valve stem retainer groove using the J 43059 .
- Remove the swivel nut and arm of the J 44211 (2). See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the arm and swivel nut of the J 44211 (2) over the stud of any other valves being serviced and repeat removal steps 12 through 17 and installation steps 1 through 7. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Relieve the air pressure to the cylinder being serviced.
- Remove the J 39313 (1) from the spark plug hole. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the base plate of the J 44211 (2). See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the spark plug. Refer to «Spark Plug Replacement»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Repeat removal steps 7 through 17 and installation steps 1 through 11 on any other cylinders being serviced.
- Install the left camshafts. Refer to «Camshaft Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-replacement-left-side) .
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/dts/i-2005-2011/remont/hoistjack/#general-information__lifting-jacking-the-vehicle) .
- Remove the J 44214 (1). See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the torque converter cover. Refer to «Torque Converter Cover Replacement»(/cadillac/dts/i-2005-2011/remont/automatic-trans/#how-to-overhaul-the-automatic-transaxle-4t80-e-removal-installation-service-troubleshooting-diagnosis) .
- Install the oil pan to transaxle brace. Tighten: Tighten the oil pan to transaxle brace bolts to 50 N.m (37 lb ft).
- Lower the vehicle.
Valve Stem Oil Seal & Valve Spring Replacement - Right Side
Tools Required
- J 38820 Valve Stem Seal Remover and Installer. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 39313 Spark Plug Port Adapter. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 43059 Valve Retainer Remover/Installer
- J 44211 On-Vehicle Valve Spring Compressor. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 44214 Flywheel Holder. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the right camshafts. Refer to «Camshaft Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-replacement-right-side) .
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/dts/i-2005-2011/remont/hoistjack/#general-information__lifting-jacking-the-vehicle) .
- Remove the brace between the engine oil pan and the transaxle case.
- Remove the torque converter cover. Refer to «Torque Converter Cover Replacement»(/cadillac/dts/i-2005-2011/remont/automatic-trans/#how-to-overhaul-the-automatic-transaxle-4t80-e-removal-installation-service-troubleshooting-diagnosis) .
- Install the J 44214 (1). See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Lower the vehicle.
- Remove the spark plug from the cylinder being worked on.
- Install the base plate of the J 44211 (2) over the spark plug hole of the cylinder to be serviced. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the J 39313 (1) in the spark plug hole. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Apply constant air pressure to the J 39313 (1) in order to keep the valve closed. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the arm and swivel nut of the J 44211 (2) over the stud corresponding to the valve to be serviced. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Tighten the swivel nut of the J 44211 (2) down only enough to allow access for removal of the valve locks. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the valve locks. A magnet is the most suitable tool for this activity.
- Loosen the swivel nut of the J 44211 (2) and swing the arm away from the valve spring retainer. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the valve spring retainer and valve spring.
- Use the J 38820 in order to grip the seal. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) . Remove the seal by exerting a twisting, pulling motion. Discard the old valve stem seal.
- Inspect and measure the valve spring. Refer to «Valve Spring Inspection and Measurement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Lubricate the valve stem and the inner diameter of the new seal with clean engine oil.
- Using a twisting pushing motion install the NEW valve stem seal using the J 38820 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the valve spring retainer and valve spring.
- Swing the arm over the valve spring retainer and tighten the swivel nut of the J 44211 (2) down only enough to allow access for installation of the valve locks. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Position the valve locks to the valve stem retainer groove using the J 43059 .
- Remove the swivel nut and arm of the J 44211 (2). See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the arm and swivel nut of the J 44211 (2) over the stud of any other valves being serviced and repeat removal steps 12 through 17 and installation steps 1 through 7. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Relieve the air pressure to the cylinder being serviced.
- Remove the J 39313 (1) from the spark plug hole. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the base plate of the J 44211 (2). See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the spark plug. Refer to «Spark Plug Replacement»(/cadillac/dts/i-2005-2011/remont/testing-diagnostics/#engine-control-system-fuel-system-46l-introduction-2-of-2) .
- Repeat removal steps 7 through 17 and installation steps 1 through 11 on any other cylinders being serviced.
- Install the right camshafts. Refer to «Camshaft Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-replacement-right-side) .
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/dts/i-2005-2011/remont/hoistjack/#general-information__lifting-jacking-the-vehicle) .
- Remove the J 44214 (1). See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the torque converter cover. Refer to «Torque Converter Cover Replacement»(/cadillac/dts/i-2005-2011/remont/automatic-trans/#how-to-overhaul-the-automatic-transaxle-4t80-e-removal-installation-service-troubleshooting-diagnosis) .
- Install the oil pan to transaxle brace. Tighten: Tighten the oil pan to transaxle brace bolts to 50 N.m (37 lb ft).
- Lower the vehicle.
Cylinder Head Replacement - Left Side
Tools Required
- J 28410 Gasket Remover. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 45059 Angle Meter. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the left exhaust manifold. Refer to «Exhaust Manifold Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/exhaust/#engine-exhaust-system) .
- Remove the engine mount strut bracket. Refer to «Engine Mount Strut Bracket Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the generator. Refer to «Generator Replacement»(/cadillac/dts/i-2005-2011/remont/charging-system/#battery-charging-system-and-starting-system) .
- Remove the water crossover. Refer to «Engine Coolant Crossover Pipe Replacement»(/cadillac/dts/i-2005-2011/remont/cooling-system-mechanical/#engine-cooling-system) .
- Remove the intake manifold. Refer to «Intake Manifold Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the camshaft cover. Refer to «Camshaft Cover Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-cover-replacement-left-side) .
- Remove the engine front cover. Refer to «Engine Front Cover Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the left secondary camshaft drive chain. Refer to «Secondary Camshaft Drive Chain Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the 3 M6 cylinder head bolts.
- Remove and discard the 10 M11 cylinder head bolts.
- Remove the left cylinder head. Make sure that no locating pins are stuck in the cylinder head.
- After removing the cylinder head, remove any remaining bolt thread sealant material from the threaded cylinder block holes.
- Remove and discard the left cylinder head gasket.
- Remove all remaining gasket material from the cylinder head and cylinder block using the J 28410 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Place the cylinder head on a clean, flat surface with the combustion chambers face-up in order to prevent damage to the deck face.
- Clean and inspect the cylinder head. Refer to «Cylinder Head Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5__cylinder-head-cleaning-inspection) .
- Make sure all the cylinder head locating pins are securely installed in the cylinder block deck face.
- Make sure all old thread sealant material is removed from the cylinder head bolt holes in the cylinder block.
- Install a NEW cylinder head gasket using the locating pins for retention.
- Align the cylinder head with the locating pins.
- Place the cylinder head in position on the cylinder block.
- Install 10 NEW M11 cylinder head bolts until snug.
- Install the 3 M6 cylinder head bolts until snug.
- Tighten the 10 M11 cylinder head bolts. Tighten: Tighten the bolts (1-10) a first pass in the sequence shown to 30 N.m (22 lb ft). Tighten the bolts a second pass in the sequence shown an additional 70 degrees using the J 45059 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) . Tighten the bolts a third pass in the sequence shown an additional 60 degrees using the J 45059 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) . Tighten the bolts a final pass in the sequence shown an additional 45 degrees (total 175 degrees) using the J 45059 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Tighten the 3 M6 bolts cylinder head. Tighten: Tighten the bolts to 12 N.m (106 lb in).
- Install the left secondary camshaft drive chain. Refer to «Secondary Camshaft Drive Chain Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Install the engine front cover. Refer to «Engine Front Cover Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Install the camshaft cover. Refer to «Camshaft Cover Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5__camshaft-cover-replacement-left-side) .
- Install the intake manifold. Refer to «Intake Manifold Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Install the water crossover. Refer to «Engine Coolant Crossover Pipe Replacement»(/cadillac/dts/i-2005-2011/remont/cooling-system-mechanical/#engine-cooling-system) .
- Install the generator. Refer to «Generator Replacement»(/cadillac/dts/i-2005-2011/remont/charging-system/#battery-charging-system-and-starting-system) .
- Install the engine mount strut bracket. Refer to «Engine Mount Strut Bracket Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Install the left exhaust manifold. Refer to «Exhaust Manifold Replacement - Left Side»(/cadillac/dts/i-2005-2011/remont/exhaust/#engine-exhaust-system) .
Cylinder Head Replacement - Right Side
Tools Required
- J 28410 Gasket Remover. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 45059 Angle Meter. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the right exhaust manifold. Refer to «Exhaust Manifold Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/exhaust/#engine-exhaust-system) .
- Remove the water crossover. Refer to «Engine Coolant Crossover Pipe Replacement»(/cadillac/dts/i-2005-2011/remont/cooling-system-mechanical/#engine-cooling-system) .
- Remove the intake manifold. Refer to «Intake Manifold Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the camshaft cover. Refer to «Camshaft Cover Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the engine front cover. Refer to «Engine Front Cover Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Remove the right secondary camshaft drive chain. Refer to «Secondary Camshaft Drive Chain Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Disconnect the engine harness electrical connector (6) from the engine coolant temperature (ECT) sensor.
- Remove the engine harness ground terminal nut (4).
- Remove the engine harness ground terminal (5).
- Remove the stud attaching the exhaust manifold front pipe to the cylinder head.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/dts/i-2005-2011/remont/hoistjack/#general-information__lifting-jacking-the-vehicle) .
- Remove the stud attaching the right engine mount bracket to the cylinder head.
- Loosen the bolts attaching the engine mount bracket to the transaxle.
- Remove the bolt attaching the transaxle brace to the transaxle.
- Lower the vehicle.
- Remove the nuts attaching the transaxle brace to the lift bracket studs.
- Remove the transaxle brace.
- Remove the rear lift bracket studs.
- Remove the rear lift bracket.
- Remove the 3 M6 cylinder head bolts.
- Remove and discard the 10 M11 cylinder head bolts.
- Remove the right cylinder head. Make sure that no locating pins are stuck in the cylinder head.
- After removing the cylinder head, remove any remaining bolt thread sealant material from the threaded cylinder block holes.
- Remove and discard the right cylinder head gasket.
- Remove all remaining gasket material from the cylinder head and cylinder block using the J 28410 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Place the cylinder head on a clean, flat surface with the combustion chambers face-up in order to prevent damage to the deck face.
- Clean and inspect the cylinder head. Refer to «Cylinder Head Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5__cylinder-head-cleaning-inspection) .
- Make sure the locating pins are securely mounted in the cylinder block deck face.
- Make sure any old thread sealant material is removed from the cylinder head bolt holes in the cylinder block.
- Install a NEW cylinder head gasket using the locating pins for retention.
- Align the cylinder head with the locating pins.
- Place the cylinder head in position on the cylinder block.
- Install NEW M11 cylinder head bolts until snug.
- Install the M6 cylinder head bolts until snug.
- Tighten the M11 cylinder head bolts. Tighten: Tighten the bolts (1-10) a first pass in the sequence shown to 30 N.m (22 lb ft). Tighten the bolts a second pass in the sequence shown an additional 70 degrees using the J 45059 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) . Tighten the bolts a third pass in the sequence shown an additional 60 degrees using the J 45059 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) . Tighten the bolts a final pass in the sequence shown an additional 45 degrees (total 175 degrees) using the J 45059 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Tighten the M6 cylinder head bolts. Tighten: Tighten the bolts to 12 N.m (106 lb in).
- Position the rear lift bracket to the cylinder head.
- Install the rear lift bracket studs. Tighten: Tighten the studs to 50 N.m (37 lb ft).
- Install the transaxle brace to the lift bracket studs.
- Install the nuts attaching the transaxle brace to the lift bracket studs. Tighten: Tighten the nuts to 50 N.m (37 lb ft).
- Raise the vehicle.
- Install the bolt attaching the transaxle brace to the transaxle. Tighten: Tighten the bolt to 50 N.m (37 lb ft).
- Install the stud attaching the right engine mount bracket to the cylinder head. Tighten: Tighten the bolt to 73 N.m (54 lb ft).
- Tighten the bolts attaching the engine mount bracket to the transaxle. Tighten: Tighten the bolt to 73 N.m (54 lb ft).
- Lower the vehicle.
- Install the stud attaching the exhaust manifold front pipe to the cylinder head. Tighten: Tighten the stud to 25 N.m (18 lb ft).
- Install the engine harness ground terminal (5) onto the stud (1).
- Install the engine harness ground terminal nut (4). Tighten: Tighten the nut to 17 N.m (13 lb ft).
- Connect the engine harness electrical connector (6) to the ECT sensor.
- Install the right secondary camshaft drive chain. Refer to «Secondary Camshaft Drive Chain Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Install the engine front cover. Refer to «Engine Front Cover Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Install the camshaft cover. Refer to «Camshaft Cover Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Install the intake manifold. Refer to «Intake Manifold Replacement»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-2-of-5) .
- Install the water crossover. Refer to «Engine Coolant Crossover Pipe Replacement»(/cadillac/dts/i-2005-2011/remont/cooling-system-mechanical/#engine-cooling-system) .
- Install the right exhaust manifold. Refer to «Exhaust Manifold Replacement - Right Side»(/cadillac/dts/i-2005-2011/remont/exhaust/#engine-exhaust-system) .
Engine Flywheel Replacement
Tools Required
- J 45059 Angle Meter. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- J 44214 Flywheel Holder. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the transaxle. Refer to «Transmission Replacement»(/cadillac/dts/i-2005-2011/remont/automatic-trans/#how-to-overhaul-the-automatic-transaxle-4t80-e-removal-installation-service-troubleshooting-diagnosis__transmission-replacement) .
- Install the J 44214 to the engine block. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Loosen the flywheel bolts.
- Remove all but one of the flywheel bolts, leaving the one bolt at the top of the crankshaft.
- Grasp the engine flywheel with one hand and remove the remaining bolt. Do not drop the engine flywheel when removing the final bolt.
- Clean and inspect the engine flywheel. Refer to «Engine Flywheel Cleaning and Inspection»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-4-of-5) .
- Apply sealant to the flywheel bolts. Refer to «Sealers, Adhesives, and Lubricants»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__sealers-adhesives-lubricants) .
- Place the engine flywheel in position against the crankshaft.
- Install the flywheel bolts. Tighten: Tighten the bolts a first pass to 30 N.m (22 lb ft). Tighten the bolts a final pass an additional 50 degrees using the J 45059 . See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Remove the J 44214 from the engine block. See «Special Tools»(/cadillac/dts/i-2005-2011/remont/mechanical/#engine-mechanical-46l-1-of-5__special-tools) .
- Install the transaxle. Refer to «Transmission Replacement»(/cadillac/dts/i-2005-2011/remont/automatic-trans/#how-to-overhaul-the-automatic-transaxle-4t80-e-removal-installation-service-troubleshooting-diagnosis__transmission-replacement) .
See also:
• Front Wheelhouse Liner Replacement
• Lifting and Jacking the Vehicle
• Battery Negative Cable Disconnection and Connection
• Refrigerant Recovery and Recharging
• Fastener Notice
• Special Tools
• Air Inlet Grille Panel Replacement
• Front Compartment Sight Shields Replacement
• Tire and Wheel Removal and Installation
• Secondary Air Injection Check Valve Replacement
• Power Steering Pump Replacement
• Intake Manifold Cleaning and Inspection
• Front Air Deflector Replacement
• Sealers, Adhesives, and Lubricants
• Air Conditioning Compressor Replacement
• Engine Oil and Oil Filter Replacement
• Cooling System Draining and Filling (Vac-N-Fill)
• Cooling System Draining and Filling (Static Fill)
• Camshaft Holding Tool Caution
• Torque Reaction Against Timing Drive Chain Notice
• Valve Rocker Arms Cleaning and Inspection
• Valve Lifters Cleaning and Inspection
• Torque Converter Cover Replacement
• Compressed Valve Spring Caution
• Exhaust Manifold Replacement - Left Side
• Engine Coolant Crossover Pipe Replacement
• Cylinder Head Cleaning and Inspection
• Transmission Replacement
• Drive Belt Replacement
• Engine Support Fixture
• Crankshaft Balancer Replacement
• Camshaft Cover Replacement - Left Side
• Camshaft Replacement - Left Side
• Camshaft Replacement - Right Side