Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Cross Vehicle Brace Nuts | 18 N.m | 13 lb ft |
| Dash Panel Reinforcement Nuts | 10 N.m | 89 lb in |
| Fender to Door Hinge Pillar Bolts | 10 N.m | 89 lb in |
| Fender to Engine Compartment Side Rail Bolts | 8 N.m | 70 lb in |
| Fender to Front Compartment Side Rail Bolts | 6 N.m | 53 lb in |
| Fender to Rocker Panel Bolts | 6 N.m | 53 lb in |
| Front Fender Liner Stud Nut | 4 N.m | 35 lb in |
| Front Fender Liner to Front Bumper Fascia Bolts | 2 N.m | 18 lb in |
| Front Fender Liner to Lower Engine Compartment Side Rail Bolts | 5 N.m | 44 lb in |
| Front Fender Liner to Rear of Fender Bolts | 7 N.m | 61 lb in |
| Front Fender Upper Diagonal Brace to Inner Fender Bolt | 47 N.m | 35 lb ft |
| Front Fender Upper Diagonal Brace to Radiator Support Bolts | 47 N.m | 35 lb ft |
| Front Suspension Strut Housing Upper Tie Bar Assembly | 40 N.m | 29 lb ft |
| Hood Hinge to Fender Bolts | 25 N.m | 18 lb ft |
| Hood Hinge to Hood Bolts | 27 N.m | 20 lb ft |
| Hood Latch Release Handle Bolts | 2 N.m | 18 lb in |
| Hood Latch Support to Lower Tie Bar Nut | 10 N.m | 89 lb in |
| Hood Latch Support to Upper Tie Bar Bolts | 25 N.m | 18 lb ft |
| Hood Latch to Center Support Bracket Bolts | 25 N.m | 18 lb ft |
| Junction Block Bracket Nuts | 3 N.m | 27 lb in |
| Junction Block Harnesses Bolt | 7 N.m | 62 lb in |
Fastener Tightening Specifications
Scheme 13
| Callout | Component Name |
|---|---|
| NOTE: Refer to Fastener Notice in Cautions and Notices. Fastener Tightening Specifications: Refer to Fastener Tightening Specifications . | |
| Hood Open Assist Rod Assembly Replacement | |
| 1 | Hood Open Assist Rod Assembly (Qty: 2) CAUTION: When a hood hold open device is being removed or installed, provide alternate support to avoid the possibility of damage to the vehicle or personal injury. NOTE: Apply pressure only at the end of the liftgate/hood assist rod that you are removing or attaching. Do NOT apply pressure to the middle of the rod because damage or bending will result. Tip: Remove the metal clip at the ends of the assist rod, then pull away from stud. |
| Hood Replacement | |
| 1 | Hood Open Assist Rod Assembly (Qty: 2) CAUTION: When a hood hold open device is being removed or installed, provide alternate support to avoid the possibility of damage to the vehicle or personal injury. NOTE: Apply pressure only at the end of the liftgate/hood assist rod that you are removing or attaching. Do NOT apply pressure to the middle of the rod because damage or bending will result. Tip: Remove the metal clip at the ends of the assist rod, then pull away from stud. Disconnect electrical connector. |
| 2 | Hood Hinge Bolts (Qty: 4) Tighten: 24 N.m (18 lb ft) |
| 3 | Hood Assembly |
| Hood Hinge Replacement | |
| 1 | Hood Open Assist Rod Assembly (Qty: 2) CAUTION: When a hood hold open device is being removed or installed, provide alternate support to avoid the possibility of damage to the vehicle or personal injury. NOTE: Apply pressure only at the end of the liftgate/hood assist rod that you are removing or attaching. Do NOT apply pressure to the middle of the rod because damage or bending will result. Tip: Remove the metal clip at the ends of the assist rod, then pull away from stud. |
| 2 | Hood Hinge Bolts (Qty: 4) Tighten: 24 N.m (18 lb ft) |
| 3 | Hood Assembly |
| 4 | Hood Hinge Lower Bolts (Qty: 4) Tighten: 24 N.m (18 lb ft) |
| 5 | Hood Hinge (Qty: 2) |
| NOTE |
|---|
| Refer to Fastener Notice in Cautions and Notices. |
| CAUTION |
|---|
| When a hood hold open device is being removed or installed, provide alternate support to avoid the possibility of damage to the vehicle or personal injury. |
| NOTE |
|---|
| Apply pressure only at the end of the liftgate/hood assist rod that you are removing or attaching. Do NOT apply pressure to the middle of the rod because damage or bending will result. |
| CAUTION |
|---|
| When a hood hold open device is being removed or installed, provide alternate support to avoid the possibility of damage to the vehicle or personal injury. |
| NOTE |
|---|
| Apply pressure only at the end of the liftgate/hood assist rod that you are removing or attaching. Do NOT apply pressure to the middle of the rod because damage or bending will result. |
| CAUTION |
|---|
| When a hood hold open device is being removed or installed, provide alternate support to avoid the possibility of damage to the vehicle or personal injury. |
| NOTE |
|---|
| Apply pressure only at the end of the liftgate/hood assist rod that you are removing or attaching. Do NOT apply pressure to the middle of the rod because damage or bending will result. |
Hood, Hinge, Rod, Stud Replacement - Hood
Scheme 14
| Callout | Component Name |
|---|---|
| NOTE: Refer to Fastener Notice in Cautions and Notices. Fastener Tightening Specifications: Refer to Fastener Tightening Specifications . | |
| Front Wheelhouse Liner Replacement - Front Preliminary Procedures Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation in Tires and Wheels. | |
| 1 | Retainer, Front Wheel House Liner (Qty: 10) |
| 2 | Liner, Front Wheelhouse |
| Fender Assembly Replacement Preliminary Procedures Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation in Tires and Wheels. Remove the rocker panel molding. Refer to Molding Replacement - Rocker Panel . | |
| 1 | Retainer, Front Wheel House Liner (Qty: 10) |
| 2 | Liner, Front Wheelhouse |
| 3 | Nut, Front Fender (Qty: 2) Tighten: 8 N.m (70 lb in) |
| 4 | Bolt, Fender (Qty: 1) Tighten: 8 N.m (70 lb in) |
| 5 | Bolt, Fender (Qty: 2) Tighten: 8 N.m (70 lb in) |
| 6 | Bolt, Fender (Qty: 3) Tighten: 8 N.m (70 lb in) |
| 7 | Bolt, Fender to Hood Hinge (Qty: 2) Tighten: 25 N.m (18 lb ft) |
| 8 | Fender Assembly |
| Front Fender Insulator Assembly Replacement | |
| 9 | Retainer, Front Fender Insulator (Qty: 2) |
| 10 | Insulator Assembly, Front Fender |
| NOTE |
|---|
| Refer to Fastener Notice in Cautions and Notices. |
Fender, Fender Insulator, Wheelhouse Liner Replacement - Front
Adjustment Procedure
The hood hinges are bolted to the following components
- The fender
- The hood
Elongate the hood-side hinge holes in order to make the fore-aft adjustment. Adjust the hood bumpers up or down in order to make the vertical adjustment at the front. The gap tolerances are 2-6 mm (0.10-0.22 in). The flush tolerances are 0-2.0 mm (0-0.06 in).
- Open the hood.
- Loosen the hinge-to-hood bolts.
- Adjust the hood-to-fender position.
- Close the hood.
- Inspect the alignment.
- Open the hood.
- Adjust the hood as needed. NOTE: Refer to «FASTENER NOTICE»(/buick/lacrosse/i-2004-2009/remont/oem-general-information/#cautions-and-notices__fastener-notice) in Cautions and Notices.
- Install the hinge to hood bolts. Tighten: Tighten the bolts to 27 N.m (20 lb ft).
- Adjust the front hood bumper.
- Close the hood.
Scheme 15
| Callout | Component Name |
|---|---|
| NOTE: Refer to Fastener Notice in Cautions and Notices. Fastener Tightening Specifications: Refer to Fastener Tightening Specifications . Preliminary Procedures: Remove the radiator support sight shield. Refer to Radiator Support Sight Shield Replacement . | |
| 1 | Bolt, Hood Latch (Qty: 3) Tighten: 10 N.m (89 lb in) |
| 2 | Latch, Hood Tip: Disconnect the release cable. |
| NOTE |
|---|
| Refer to Fastener Notice in Cautions and Notices. |
Hood Latch Replacement
Scheme 16
| Callout | Component Name |
|---|---|
| NOTE: Refer to Fastener Notice in Cautions and Notices. Fastener Tightening Specifications: Refer to Fastener Tightening Specifications . Preliminary Procedures Remove the radiator support sight shield. Refer to Radiator Support Sight Shield Replacement . Remove the hood latch. Refer to Hood Latch Replacement . | |
| 1 | Bolt, Hood Latch Support Secondary (Qty: 2) Tighten: 10 N.m (89 lb in) |
| 2 | Bracket, Hood Latch Secondary Support |
| 3 | Bolt, Hood Latch Support (Qty: 2) Tighten: 10 N.m (89 lb in) |
| 4 | Nut, Hood Latch Support Tighten: 10 N.m (89 lb in) |
| 5 | Bracket, Hood Latch Support |
| NOTE |
|---|
| Refer to Fastener Notice in Cautions and Notices. |
Hood Latch Support Replacement
Removal Procedure
- Open the hood.
- Remove the left front headlamp. Refer to «Headlamp, Fog Lamp, Turn Signal Lamp, Side Marker Lamp Replacement - Front»(/buick/lacrosse/i-2004-2009/remont/exterior-lights/#lighting-systems) in Lighting Systems.
- Remove the hood latch release cable from the latch mechanism.
- Remove the front fender upper diagonal brace. Refer to «Brace Replacement - Front Fender Upper Diagonal»(/buick/lacrosse/i-2004-2009/remont/exterior-body-panels/#body-front-end) .
- Remove the air cleaner. Refer to one of the following procedures: «Air Cleaner Assembly Replacement»(/buick/lacrosse/i-2004-2009/remont/testing-diagnostics/#engine-control-system-36l-ly7-introduction-2-of-2) in Engine Controls - 3.6L. «Air Cleaner Assembly Replacement»(/buick/lacrosse/i-2004-2009/remont/testing-diagnostics/#engine-control-system-38l-introduction-2-of-2) in Engine Controls - 3.8L.
- Tie a wire or string to the end of the hood release cable, in order to aid in the installation of the new hood release cable. Ensure that the end of the wire or string remains in the engine compartment.
- Remove the hood release cable retainers from the engine compartment side rail.
- Pull the carpet back in order to access the hood latch release cable.
- Remove the hood latch release handle.
- Remove the hood latch release cable from the hood latch release handle.
- Using a small, flat-bladed tool remove grommet from the dash panel.
- Remove the hood latch release cable from the dash panel.
Installation Procedure
- Tie the hood latch release cable to a wire or string. Feed the hood latch release cable through the grommet at the dash panel.
- Apply strip caulk sealer or equivalent to the grommet.
- Install the hood latch release cable to the hood release handle.
- Install the hood release handle.
- Pull the carpet back.
- Install the hood latch release cable retainers to the engine compartment side rail retainers.
- Route the hood latch release cable through the radiator support.
- Install the air cleaner. Refer to one of the following procedures: «Air Cleaner Assembly Replacement»(/buick/lacrosse/i-2004-2009/remont/testing-diagnostics/#engine-control-system-36l-ly7-introduction-2-of-2) in Engine Controls - 3.6L. «Air Cleaner Assembly Replacement»(/buick/lacrosse/i-2004-2009/remont/testing-diagnostics/#engine-control-system-38l-introduction-2-of-2) in Engine Controls - 3.8L.
- Install the front fender upper diagonal brace. Refer to «Brace Replacement - Front Fender Upper Diagonal»(/buick/lacrosse/i-2004-2009/remont/exterior-body-panels/#body-front-end) .
- Install the hood release cable to the hood latch.
- Install the left front headlamp. Refer to «Headlamp, Fog Lamp, Turn Signal Lamp, Side Marker Lamp Replacement - Front»(/buick/lacrosse/i-2004-2009/remont/exterior-lights/#lighting-systems) in Lighting Systems.
- Remove the block from the hood latch.
- Inspect the hood latch for proper operation.
- Close the hood.
Scheme 17
| Callout | Component Name |
|---|---|
| Fastener Tightening Specifications: Refer to Fastener Tightening Specifications . | |
| 1 | Retainer, Hood Insulator (Qty: 4) |
| 2 | Insulator, Hood |
Hood Insulator Replacement
Scheme 18
| Callout | Component Name |
|---|---|
| NOTE: Refer to Fastener Notice in Cautions and Notices. Fastener Tightening Specifications: Refer to Fastener Tightening Specifications . Preliminary Procedures Remove the front fascia. Refer to Fascia, Absorber, Reinforcement Replacement - Front Bumper . Remove the headlamps. Refer to Headlamp, Fog Lamp, Turn Signal Lamp, Side Marker Lamp Replacement - Front . Remove the radiator support sight shield. Refer to Radiator Support Sight Shield Replacement . | |
| 1 | Retainer, Headlamp Mounting Panel (Qty: 2) Tighten: 2 N.m (18 lb in) |
| 2 | Screw, Headlamp Mounting Panel (Qty: 2) Tighten: 2 N.m (18 lb in) |
| 3 | Screw, Headlamp Mounting Panel (Qty: 2) Tighten: 2 N.m (18 lb in) |
| 4 | Screw, Headlamp Mounting Panel (Qty: 2) Tighten: 2 N.m (18 lb in) |
| 5 | Panel. Headlamp Mounting Panel |
| NOTE |
|---|
| Refer to Fastener Notice in Cautions and Notices. |
Headlamp and Bumper Fascia Mounting Panel - Front
- Open and support the hood.
- Remove the front fender upper diagonal brace-to-inner fender bolt.
- Remove the front fender upper diagonal brace-to-radiator support bolts.
- Remove the front fender upper diagonal brace.
- Install the front fender upper diagonal brace.
- Install the bolts to the front fender upper diagonal brace at the radiator support. Tighten: Tighten the bolts to 47 N.m (35 lb ft).
- Install the front fender diagonal brace-to-inner fender bolt. Tighten: Tighten the bolt to 47 N.m (35 lb ft).
- Close the hood.
Scheme 19
| Callout | Component Name |
|---|---|
| NOTE: Refer to Fastener Notice in Cautions and Notices. Fastener Tightening Specifications: Refer to Fastener Tightening Specifications . | |
| Radiator Sight Shield Replacement | |
| 1 | Retainer, Radiator Sight Shield |
| 2 | Shield, Radiator Sight Shield |
| NOTE |
|---|
| Refer to Fastener Notice in Cautions and Notices. |
Radiator Support Sight Shield Replacement
Scheme 20
| Callout | Component Name |
|---|---|
| Fastener Tightening Specifications: Refer to Fastener Tightening Specifications . Preliminary Procedure: Remove wiper arms. Refer to Wiper Arm, Blade, Insert Replacement - Front . | |
| 1 | Retainer, Air Inlet Grille Panel (Qty: 3) |
| 2 | Panel, Air Inlet Grille |
Air Inlet Grille Panel Replacement
- Open and support the hood.
- Starting at the center of the weatherstrip, pull the weatherstrip forward and pull the weatherstrip off of the flange.
- Remove the weatherstrip from the flange.
- Align the weatherstrip to the flange.
- Starting at the passenger side corner, press the weatherstrip onto the flange. Work toward the center of the car.
- Close the hood.
- Open the hood.
- Remove the rear side hood seal from the pinchweld flange and motor compartment flange.
- Remove the rear side hood seal from the vehicle.
- Clean any adhesive from the pinch-weld flange and motor compartment flange surface using 3M™ P/N 8984 Adhesive Remover.
- Remove the protective backing paper from the adhesive on the rear side hood seal.
- Install the rear side hood seal to the pinchweld flange and motor compartment flange.
- Install the side rear hood seal onto the pinch-weld flange and motor compartment flange until the adhesive is fully adhered.
- Close the hood.
Tools Required
J 38778 Door Trim Pad and Garnish Clip Remover. See Special Tools .
- Remove the push-in retainers that hold the ABS lead to the engine splash shield.
- Use the J 38778 in order to remove the push-in retainers from the engine splash shield. See «Special Tools»(/buick/lacrosse/i-2004-2009/remont/exterior-body-panels/#body-front-end__special-tools) .
- Remove the engine splash shield from the lower flange of the engine compartment side rail.
- Install the engine splash shield to the lower flange of the engine compartment side rail.
- Route the ABS lead through the slot in the engine splash shield.
- Align the holes in the engine splash shield to holes in the outboard side engine compartment side rail.
- Install the push-in retainers to the engine splash shield.
Engine Dash Mat Replacement - Side
The engine side dash mat is composed of a thermoplastic rubber. The material is flexible. In order to service the dash mat or in order to make any repair behind the mat, complete one of the following steps
- Locally pull the dash mat away.
- Remove the dash mat.
- Pull the dash mat aside in order to make a repair behind the dash.
- Cut the dash mat.
Do not cut the dash mat unless it is necessary. If you cut the mat, complete the following steps in order to repair the cut
- Lightly sand the area around the cut in order to prepare the surface.
- Apply contact cement between the following areas: The cut surface The surrounding area
- Allow the cement to cure before applying pressure to the repaired area.
This vehicle has a unitized body. The frame supports the following components
- The engine
- The transaxle
There are other integral body components
- The inner fender panels
- The radiator support
Anti-corrosion materials have been applied to the interior surfaces of some metal panels. When servicing these panels, properly re-coat the disturbed areas with a service type anti-corrosion material. For more information on anti-corrosion material, refer to Anti-Corrosion Treatment and Repair in Paint and Coatings.
Front End Sealing Description
High quality durable sealers are applied to all of the potential waterleak locations during production. If you need to reseal specific areas, use a sealer that has the following characteristics
- The sealer is high quality and medium bodied.
- The sealer remains flexible after curing.
- The sealer can be painted.
Air Inlet Grille Panel Water Flow Direction and Cleaning
A large percentage of water will flow off the windshield area into the air inlet grille panel drain system and then down the outside on the air inlet grille panel to the underside of the vehicle. To ensure that the air inlet grille panel water management system performs properly, the air inlet grille panel, and drains must not be blocked with debris.
In the graphic below the gray arrows show the water flow direction in the air inlet grille panel and drains system.
Scheme 21
The air inlet grille panel is located in front of the windshield.
- Remove the upper air inlet grille panel. Refer to «Air Inlet Grille Panel Replacement»(/buick/lacrosse/i-2004-2009/remont/exterior-body-panels/#body-front-end) .
- Clean the lower air inlet grille panel of debris blockage.
- Flush the lower air inlet grille panel with clean water.
- Install the upper air inlet grille panel. Refer to «Air Inlet Grille Panel Replacement»(/buick/lacrosse/i-2004-2009/remont/exterior-body-panels/#body-front-end) .
Special Tools
Special Tools Illustration Part No./Description J 38778 Door Trim Pad Clip Remover
Scheme 22
See also:
• Fastener Notice
• Lifting and Jacking the Vehicle
• Tire and Wheel Removal and Installation
• Molding Replacement - Rocker Panel
• Fastener Tightening Specifications
• Headlamp, Fog Lamp, Turn Signal Lamp, Side Marker Lamp Replacement - Front
• Air Cleaner Assembly Replacement
• Air Cleaner Assembly Replacement
• Fascia, Absorber, Reinforcement Replacement - Front Bumper
• Wiper Arm, Blade, Insert Replacement - Front
• Anti-Corrosion Treatment and Repair
• Fastener Tightening Specifications
• Radiator Support Sight Shield Replacement
• Special Tools