Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Battery Hold Down Retainer Fastener | 22 N.m | 16 lb ft |
| Battery Negative Cable Post Fastener | 4.5 N.m | 40 lb in |
| Battery Negative Cable to Frame Rail Stud Fastener | 22 N.m | 16 lb ft |
| Battery Negative Cable to Starter Mounting Stud (2H0,LUV) | 13 N.m | 115 lb in |
| Battery Positive Cable Post Fastener | 5 N.m | 44 lb in |
| Battery Positive Cable to Battery Fuse Block Fastener | 12 N.m | 106 lb in |
| Battery Positive Cable to Underhood Fuse Box Fastener | 9 N.m | 80 lb in |
| Battery Positive Cable Fastener to Starter Solenoid Fastener | 13 N.m | 115 lb in |
| Battery Tray Fastener | 14 N.m | 124 lb in |
| Body Harness Ground to Battery Negative Clamp | 9 N.m | 80 lb in |
| Engine Harness Starter Positive Cable | 5 N.m | 44 lb in |
| Generator Mounting Fastener | 35 N.m | 26 lb ft |
| Generator Battery Positive Cable Fastener | 17 N.m | 13 lb ft |
| Heated Oxygen Sensor Bracket Fastener | 25 N.m | 18 lb ft |
| Intake Manifold Support Bracket Fastener (2H0) | 8 N.m | 71 lb in |
| Starter Mounting Fastener | 25 N.m | 18 lb ft |
| Starter Mounting Stud | 25 N.m | 18 lb ft |
| Starter Battery Negative Cable Ground Fastener | 17 N.m | 12 lb ft |
| Starter Battery Positive Cable Fastener | 13 N.m | 115 lb in |
Fastener Tightening Specifications
Scheme 18
Scheme 19
Scheme 20
Scheme 21
Scheme 22
Scheme 23
Diagnostic Code Index
| DTC | Description |
|---|---|
| DTC B1325, B1330, B1517, C0800, P0560, P0562, or P0563 | DTC B1325 03 Control Module Power Circuit Low Voltage DTC B1325 07 Control Module Power Circuit High Voltage DTC B1330 03 Device Power 2 Circuit Low Voltage DTC B1517 03 Battery Voltage Low Voltage DTC B1517 07 Battery Voltage High Voltage DTC B1517 5A Battery Voltage Plausibility Failure DTC C0800 03 Control Module Power Circuit Low Voltage DTC C0800 07 Control Module Power Circuit High Voltage DTC C0800 08 Control Module Power Circuit Voltage Signal Invalid DTC C0800 11 Control Module Power Circuit High Input DTC C0800 12 Control Module Power Circuit Low Input DTC C0800 0D Control Module Power Circuit High Resistance DTC P0560 System Voltage DTC P0562 System Voltage Low Voltage DTC P0563 System Voltage High Voltage |
| DTC B1516 | DTC B1516 08 Battery Current Sensor Performance - Signal Invalid DTC B1516 66 Battery Current Sensor Incorrect Mounting |
| DTC B151A | DTC B151A 58 Battery Capacity Performance |
| DTC B1527 | DTC B1527 00 Parasitic Load |
| DTC C0895 | DTC B1325 Device Power Circuit Voltage DTC B1327 Device Voltage Circuit DTC B1328 Device Voltage Circuit DTC B1330 Device Power 2 Circuit DTC B1390 Control Module Supply Circuit 1 DTC B1395 Control Module Voltage Reference Output 1 DTC B1400 Control Module Supply Circuit 2 DTC B1410 Control Module Supply Circuit 3 DTC B1415 Control Module Voltage Reference Output 3 DTC B1424 Control Module Power Circuit DTC B1425 Control Module Power Circuit DTC B1439 Intermittent Device Voltage DTC B1517 Battery Voltage DTC C0800 Device Power 1 Circuit Voltage DTC C0805 Control Module Power 2 Circuit DTC C0870 Control Module Voltage Reference DTC C0895 Device Voltage DTC C0899 Device Voltage DTC C0900 Device Voltage DTC P0560 System Voltage Low DTC P0561 System Voltage Performance DTC P0562 System Voltage Low DTC P0563 System Voltage High DTC P0611 Fuel Injector Control Module Performance DTC P129B System Voltage Low DTC P129C System Voltage High DTC P15AE Fuel Injector Control Module System Voltage Low Voltage DTC P15AF Fuel Injector Control Module System Voltage High Voltage |
| DTC P0615, P0616, or P0617 | DTC P0615 Starter Relay Control Circuit DTC P0616 Starter Relay Control Circuit Low Voltage DTC P0617 Starter Relay Control Circuit High Voltage |
| DTC P0621 | DTC P0621 Generator L-Terminal Circuit |
| DTC P0622 | DTC P0622 Generator F-Terminal Circuit |
DIAGNOSTIC CODE INDEX
Diagnostic Instructions
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
Circuit/System Description
The vehicle control modules or sensors monitor the system voltage to verify the system voltage is within the normal operating range.
Conditions for Running the DTC
The engine is running.
Conditions for Setting the DTC
The control module or sensor detects a system voltage of less than approximately 9 V or greater than 18 V for approximately 5 s.
Action Taken When the DTC Sets
- A driver information center message and/or warning indicator may be displayed.
- The control module may be temporarily disabled.
Conditions for Clearing the DTC
The system voltage returns to normal operating range.
Diagnostic Aids
- A high or low voltage DTC set or voltage value in multiple modules/sensors indicates a concern in the charging system.
- A possible cause of this DTC could be overcharging with a battery charger or jump starting.
Reference Information
Schematic Reference
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX -- ENCORE»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-component-connector-end-views-index-encore) , «COMPONENT CONNECTOR END VIEWS - INDEX - TRAX»(ref-618667-S15755955422014052900000)
- «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (ENCORE)»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-inline-harness-connector-end-views-index-encore) «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (TRAX)»(ref-619429-S04730629762014053000000)
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions (LUV) , Powertrain Diagnostic Trouble Code (DTC) Type Definitions (2H0)
Scan Tool Reference
Control Module References for scan tool information
Circuit/System Verification
- Ignition OFF, measure and record the battery voltage at the battery terminals.
- Verify the battery voltage stabilizes between 12.4 and 12.8 V within a few minutes of turning the ignition OFF. If battery voltage is less than 12.4 V or more than 12.8 V Refer to «Battery Inspection/Test»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) . If battery voltage is between 12.4 and 12.8 V
- Engine running, headlights ON, measure and record the battery voltage at the battery terminals.
- Verify the voltage is at least 1 V greater than the voltage measured in step 1, but less than 15 V. If the voltage is not at least 1 V greater than the voltage measured in step 1 or is greater than 15 V. Refer to «Charging System Test»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) . If the voltage is at least 1 V greater than the voltage measured in step 1, but less than 15 V.
- Verify the appropriate control module scan tool battery voltage and ignition voltage parameters are within 1 V of the battery voltage. If not within 1 V of the battery voltage Refer to Circuit/System Testing. If within 1 V of the battery voltage
- All OK.
Circuit/System Testing
Note. Use the schematic to identify the following: Control modules the vehicle is equipped with The control module's ground, B+, and Ignition circuit terminal IDs and connectors
Note. Some control module ground circuits may require up to 20 min after the ignition is turned off before achieving a resistance reading of less than 5 ohms. In most cases the readings will drop below 20 ohms within 1 min indicating the control module is going to sleep.
- Ignition OFF and all vehicle systems OFF, disconnect the harness connectors at the appropriate control module. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 ohms between each ground circuit terminal and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
- If equipped, verify a test lamp illuminates between each B+ circuit terminal and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF. Test for infinite resistance between the B+ circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the appropriate control module. If the test lamp illuminates
- Ignition ON.
- If equipped, verify a test lamp illuminates between each ignition circuit terminal and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF. Test for less than 2 ohms in the ignition circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF. Test for infinite resistance between the ignition circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the appropriate control module. If the test lamp illuminates
- Replace the control module.
Repair Instructions
Perform the Diagnostic Repair Verification after completing the repair.
Control Module References for control module replacement, programming and setup
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
Diagnostic Fault Information
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| 5 V Reference | B1516 08 | B1516 08 | B1516 08 | |
| Signal | B1516 08 | B1516 08 | B1516 08 | B1516 08, B1516 66 |
| Low Reference | B1516 08 |
The battery current sensor is a 3-wire hall effect current sensor. The body control module (BCM) supplies 5 V and ground to the battery current sensor. The battery current sensor measures the amount of current flowing to or from the battery, and supplies a pulse width modulation (PWM) signal to the BCM.
B1516 08
The BCM is awake.
B1516 66
- The BCM is awake.
- The engine is OFF.
B1516 08
The battery current signal is less than 4% or greater than 96 % duty cycle for 2 min.
B1516 66
The battery current polarity is positive for 2 min.
The regulated voltage control is disabled.
The DTC passes when the battery current returns to the normal range for 15 s.
DTC B1516 08 could be set by overcharging with a battery charger or jump starting.
Schematic Reference
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX -- ENCORE»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-component-connector-end-views-index-encore) , «COMPONENT CONNECTOR END VIEWS - INDEX - TRAX»(ref-618667-S15755955422014052900000)
- «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (ENCORE)»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-inline-harness-connector-end-views-index-encore) «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (TRAX)»(ref-619429-S04730629762014053000000)
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
B1516 08
- Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the B18 Battery Current Sensor. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 30 ohms between the low reference circuit terminal B and ground. If 30 ohms or greater Ignition OFF, disconnect the X5 harness connector at the K9 Body Control Module. Test for less than 2 ohms in the low reference circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If less than 30 ohms
- Ignition ON.
- Test for 4.8-5.2 V between the 5 V reference circuit terminal A and ground. If less than 4.8 V Ignition OFF, disconnect the X4 harness connector at the K9 Body Control Module. Test for infinite resistance between the 5 V reference circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the 5V reference circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If greater than 5.2 V Ignition OFF, disconnect the X4 harness connector at the K9 Body Control Module, ignition ON. Test for less than 1 V between the 5 V reference circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K9 Body Control Module. If between 4.8-5.2 V
- Test for 4.8-5.2 V between the signal circuit terminal C and ground. If less than 4.8 V Ignition OFF, disconnect the X4 harness connector at the K9 Body Control Module. Test for infinite resistance between the signal circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the signal circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K9 Body Control Module. If greater than 5.2 V Ignition OFF, disconnect the X4 harness connector at the K9 Body Control Module, ignition ON. Test for less than 1 V between the signal circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K9 Body Control Module. If between 4.8-5.2 V
- Test or replace the B18 Battery Current Sensor.
B1516 66
- Verify that the B18 Battery Current Sensor is installed securely around the negative battery cable, with the tape tab pointing away from the negative terminal on the C1 Battery. If the B18 Battery Current Sensor is not installed correctly Remove and reinstall the B18 Battery Current Sensor properly. If the B18 Battery Current Sensor is installed correctly
- Replace the B18 Battery Current Sensor.
Perform the Diagnostic Repair Verification after completing the repair.
- «Battery Positive and Negative Cable Replacement (LUV)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) , «Battery Positive and Negative Cable Replacement (2H0)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- «Control Module References»(/buick/encore/i-2012-2016/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for BCM replacement, programming and setup.
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
The body control module (BCM) monitors the battery voltage level during an engine crank event to detect a low battery voltage condition.
The vehicle is ON
A minimum crank battery voltage is less than the minimum crank battery voltage threshold for 16 consecutive crank events.
A driver information center message is displayed.
The DTC will clear if the minimum crank voltage is greater than the minimum crank voltage threshold during a crank event.
Schematic Reference
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX -- ENCORE»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-component-connector-end-views-index-encore) , «COMPONENT CONNECTOR END VIEWS - INDEX - TRAX»(ref-618667-S15755955422014052900000)
- «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (ENCORE)»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-inline-harness-connector-end-views-index-encore) «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (TRAX)»(ref-619429-S04730629762014053000000)
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Verify DTC P0621 or P0622 is not set. If DTC P0621 or P0622 is set Refer to «DTC P0621»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) , or «DTC P0622»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) If DTC P0621 or P0622 is not set
- Perform the «Battery Inspection/Test»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
The body control module (BCM) monitors the state of charge of the electrical system.
The ignition is in Accessory or Run mode.
The state of charge at ignition ON is 30% lower than when the engine was running and battery drain is more than 2 A.
There is no battery telltale illuminated or DIC message displayed.
- The DTC will clear if the fault does not return after 50 consecutive ignition cycles.
- The DTC will clear when run state of charge is greater than or equal to 80%.
Schematic Reference
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX -- ENCORE»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-component-connector-end-views-index-encore) , «COMPONENT CONNECTOR END VIEWS - INDEX - TRAX»(ref-618667-S15755955422014052900000)
- «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (ENCORE)»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-inline-harness-connector-end-views-index-encore) «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (TRAX)»(ref-619429-S04730629762014053000000)
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
Refer to Battery Electrical Drain/Parasitic Load Test .
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
DTC Descriptors
For symptom byte information refer to Symptom Byte List .
The vehicle control modules or sensors monitor the system voltage to verify the system voltage is within the normal operating range.
The ignition is ON.
The control module or sensor detects a system voltage of less than approximately 9 V for approximately 5 s.
- A driver information center message and/or warning indicator may be displayed.
- The control module may be temporarily disabled.
The system voltage returns to normal operating range.
- A high or low voltage DTC set or voltage value in multiple modules/sensors indicates a concern in the charging system.
- A possible cause of this DTC could be overcharging with a battery charger or jump starting.
Schematic Reference
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX -- ENCORE»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-component-connector-end-views-index-encore) , «COMPONENT CONNECTOR END VIEWS - INDEX - TRAX»(ref-618667-S15755955422014052900000)
- «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (ENCORE)»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-inline-harness-connector-end-views-index-encore) «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (TRAX)»(ref-619429-S04730629762014053000000)
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions (LUV) , Powertrain Diagnostic Trouble Code (DTC) Type Definitions (2H0)
Scan Tool Reference
Control Module References for scan tool information
- Ignition OFF, measure and record the battery voltage at the battery terminals.
- Verify the battery voltage stabilizes between 12.4 and 12.8 V within a few minutes of turning the ignition OFF. If battery voltage is less than 12.4 V or more than 12.8 V Refer to «Battery Inspection/Test»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) . If battery voltage is between 12.4 and 12.8 V
- Engine running, headlights ON, measure and record the battery voltage at the battery terminals.
- Verify the voltage is at least 1 V greater than the voltage measured in step 1, but less than 15 V. If the voltage is not at least 1 V greater than the voltage measured in step 1 or is greater than 15 V. Refer to «Charging System Test»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) . If the voltage is at least 1 V greater than the voltage measured in step 1, but less than 15 V.
- Verify the appropriate control module scan tool battery voltage and ignition voltage parameters are within 1 V of the battery voltage. If not within 1 V of the battery voltage Refer to Circuit/System Testing. If within 1 V of the battery voltage
- All OK.
Note. Use the schematic to identify the following: Control modules the vehicle is equipped with The control module's ground, B+, and Ignition circuit terminal IDs and connectors
Note. Some control module ground circuits may require up to 20 min after the ignition is turned off before achieving a resistance reading of less than 5 ohms. In most cases the readings will drop below 20 ohms within 1 min indicating the control module is going to sleep.
- Ignition OFF and all vehicle systems OFF, disconnect the harness connectors at the appropriate control module. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 ohms between each ground circuit terminal and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
- If equipped, verify a test lamp illuminates between each B+ circuit terminal and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF. Test for infinite resistance between the B+ circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the appropriate control module. If the test lamp illuminates
- Ignition ON.
- If equipped, verify a test lamp illuminates between each ignition circuit terminal and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF. Test for less than 2 ohms in the ignition circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF. Test for infinite resistance between the ignition circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the appropriate control module. If the test lamp illuminates
- Replace the control module.
Perform the Diagnostic Repair Verification after completing the repair.
Control Module References for control module replacement, programming and setup.
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Relay Switch B+ Terminal 30 | 1 | 2 | ||
| Relay Coil Ignition Terminal 85 | P0616 | P0615 | P0617 | |
| Relay Switch Control Terminal 87 | 2 | 2 | 3 | |
| Relay Coil Ground Terminal 86 | P0615 | |||
| 1. Opens fuse, Starter Solenoid does not click. 2. Starter Solenoid does not click. 3. Cranks all the time. | ||||
When the ignition is activated to start the vehicle, a discrete signal is supplied to the body control module (BCM). The BCM then sends a message to the engine control module (ECM) that crank has been requested. The ECM then verifies that the clutch pedal is pressed or the transmission is in park/neutral. If it is, the ECM then supplies 12 V to the control circuit of the starter relay. When this occurs, battery voltage is supplied through the switch of the starter relay to the starter solenoid.
- The ignition is activated to START.
- The system voltage is between 9.5-18 V.
The ECM detects improper voltage on the control circuit of the starter relay.
DTC P0615, P0616, and P0617 are C type DTCs.
DTC P0615, P0616, and P0617 are C type DTCs.
Schematic Reference
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX -- ENCORE»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-component-connector-end-views-index-encore) , «COMPONENT CONNECTOR END VIEWS - INDEX - TRAX»(ref-618667-S15755955422014052900000)
- «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (ENCORE)»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-inline-harness-connector-end-views-index-encore) «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (TRAX)»(ref-619429-S04730629762014053000000)
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions (LUV) , Powertrain Diagnostic Trouble Code (DTC) Type Definitions (2H0)
Scan Tool Reference
Control Module References for scan tool information
- Ignition OFF and all vehicle systems OFF, disconnect the KR27 Starter Relay. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 ohms between the ground circuit terminal 86 and ground. If 10 ohms or greater Ignition OFF. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If less than 10 ohms
- Ignition ON.
- Verify a test lamp illuminates between the B+ circuit terminal 30 and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is good and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF. Test for infinite resistance between the B+ circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, Test for infinite resistance between the control circuit terminal 87 and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the M64 Starter Motor. If the test lamp illuminates
- Connect a test lamp between the control circuit terminal 85 and the ground circuit terminal 86. NOTE: If the Starter Relay command is not available in the scan tool, verify the test lamps turns on and off when cycling the ignition between the OFF and CRANK position with the parking brake set and clutch pedal pressed (manual transmission) or the transmission in park (automatic transmission).
- Verify the test lamp turns ON and OFF when commanding the Starter Relay ON and OFF with a scan tool. If the test lamp is always OFF Ignition OFF, disconnect the harness connector at the K20 Engine Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K20 Engine Control Module. If the test lamp is always ON Ignition OFF, disconnect the harness connector at the K20 Engine Control Module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K20 Engine Control Module. If the test lamp turns ON and OFF
- Ignition ON, connect a 30 A fused jumper wire between the B+ circuit terminal 30 and the control circuit terminal 87.
- Verify the M64 Starter Motor is activated. If the M64 Starter Motor does not activate Ignition OFF, disconnect the harness connector at the M64 Starter Motor. Test for infinite resistance between the control circuit terminal X1 A or X1 1 and ground.. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the M64 Starter Motor. If the M64 Starter Motor activates
- Test or replace the KR27 Starter Relay.
Component Testing
Relay Test
- Ignition OFF, disconnect the KR27 Starter Relay.
- Test for 60-180 ohms between terminals 85 and 86. If less than 60 or greater than 180 ohms Replace the relay. If between 60-180 ohms
- Test for infinite resistance between the terminals listed below: 30 and 86 30 and 87 30 and 85 85 and 87 If less than infinite resistance Replace the relay. If infinite resistance
- Install a 20 A fused jumper wire between relay terminal 85 and 12 V. Install a jumper wire between relay terminal 86 and ground.
- Test for less than 2 ohms between terminals 30 and 87. If 2 ohms or greater Replace the relay. If less than 2 ohms
- All OK
Perform the Diagnostic Repair Verification after completing the repair.
- «Relay Replacement (Within an Electrical Center)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions__relay-replacement-within-an-electrical-center) , «Relay Replacement (Attached to Wire Harness)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions)
- «Control Module References»(/buick/encore/i-2012-2016/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for ECM replacement, programming, and setup.
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| B+ | P0621 | |||
| Control - L Terminal | P0621 | P0621 | P0621 | |
| Signal - F Terminal | P0622 | P0622 | P0622 | P0622 |
The engine control module (ECM) uses the generator turn on control circuit to control the load of the generator on the engine. A high side driver in the ECM applies a duty cycled voltage to the voltage regulator. The duty cycle controls the voltage regulator to turn the field circuit on and off. The ECM monitors the state of the generator turn on control circuit. The ECM should detect low voltage on the generator turn on control circuit when the ignition is ON and the engine is off, or when the charging system malfunctions. With the engine running, the ECM should detect high voltage on the generator turn on control circuit when the duty cycle voltage is commanded high and a low voltage when the duty cycle voltage is commanded low.
- Ignition ON, engine OFF (Prior to Ignition ON, the ignition must have been OFF for at least 5 seconds)
- The engine is running for the run test
- Ignition ON, engine OFF - The ECM detects greater than 3.5 V on the generator control circuit for 5 seconds.
- Engine running - The ECM detects a low voltage for 15 seconds on the generator control circuit when the duty cycle voltage is commanded high.
- Engine running - The ECM detects a high voltage for 15 seconds on the generator control circuit when the duty cycle voltage is commanded low.
DTC P0621 is a type C DTC.
- Ignition ON, engine OFF- Low voltage.
- Engine running - A control signal duty cycle is detected.
Schematic Reference
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX -- ENCORE»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-component-connector-end-views-index-encore) , «COMPONENT CONNECTOR END VIEWS - INDEX - TRAX»(ref-618667-S15755955422014052900000)
- «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (ENCORE)»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-inline-harness-connector-end-views-index-encore) «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (TRAX)»(ref-619429-S04730629762014053000000)
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions (LUV) , Powertrain Diagnostic Trouble Code (DTC) Type Definitions (2H0)
Scan Tool Reference
Control Module References for scan tool information
- Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
- Verify the DTC does not set. If the DTC sets Refer to Circuit/System Testing. If the DTC does not set
- All OK.
- Verify a test lamp illuminates between the G13 Generator B+ circuit terminal A X2 and ground. If the test lamp does not illuminate and the circuit fuse is good Remove the test lamp and disconnect the B+ cable at the G13 Generator. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Remove the test lamp, disconnect the battery negative cable, and disconnect the G13 Generator B+ cable. Test for infinite resistance between the B+ circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If the test lamp illuminates
- Disconnect the X1 harness connector at the G13 Generator, ignition ON.
- Test for 1 V or greater between the control circuit terminal 1 and ground. If less than 1 V Ignition OFF, disconnect the harness connectors at the K20 Engine Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If greater the 2 ohms, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K20 Engine Control Module. If 1V or greater
- Ignition OFF, disconnect the harness connectors at the K20 Engine Control Module, Ignition ON.
- Test for less than 1 V between the G13 Generator control circuit terminal 1 and ground. If greater than 1 V, repair the short to voltage on the circuit. If 1V or less
- Test or replace the G13 Generator.
Perform the Diagnostic Repair Verification after completing the repair.
- «Generator Replacement (2H0)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) , «Generator Replacement (LUV)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- «Control Module References»(/buick/encore/i-2012-2016/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for engine control module replacement, programming, and setup
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| B+ | P0621 | |||
| Control - L Terminal | P0621 | P0621 | P0621 | |
| Signal - F Terminal | P0622 | P0622 | P0622 | P0622 |
The engine control module (ECM) uses the generator field duty cycle signal circuit, or F-terminal circuit, to monitor the duty cycle of the generator. The generator field duty cycle signal circuit connects to high side of the field windings in the generator. A pulse width modulated (PWM) high side driver in the voltage regulator turns the field windings on and off. The ECM uses the PWM signal input to determine the generator load on the engine. This allows the ECM to adjust the idle speed to compensate for high electrical loads. The ECM monitors the status of the generator field duty cycle signal circuit. When the ignition is ON and the engine is off, the ECM should detect a duty cycle near 0%. When the engine is running, the duty cycle should be between 5-99%.
- Ignition ON, engine OFF (Prior to Ignition ON, the ignition must have been OFF for at least 5 s)
- Engine running at less than 3,000 RPM
- DTC P0621 is not set
- Ignition ON, engine OFF (Prior to Ignition ON, the ignition must have been OFF for at least 5 s), the ECM detects a PWM signal that is greater than 65% for 5 s
- Engine running at less than 3,000 RPM-The ECM detects a PWM signal that is less than 5% for 30 s
DTC P0622 is a type C DTC
- Ignition ON, Engine OFF- Low / no PWM signal detected
- Engine running - A 5-90% duty cycle is detected
Schematic Reference
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX -- ENCORE»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-component-connector-end-views-index-encore) , «COMPONENT CONNECTOR END VIEWS - INDEX - TRAX»(ref-618667-S15755955422014052900000)
- «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (ENCORE)»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-inline-harness-connector-end-views-index-encore) «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (TRAX)»(ref-619429-S04730629762014053000000)
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
DTC Type Reference
Powertrain Diagnostic Trouble Code (DTC) Type Definitions (LUV) , Powertrain Diagnostic Trouble Code (DTC) Type Definitions (2H0)
Scan Tool Reference
Control Module References for scan tool information
Note. Do not have a battery charger connected during the generator testing.
- Engine running.
- Verify the scan tool Engine Control Module Generator F-Terminal Signal parameter is between 5-90%. If not between 5-90% Refer to Circuit/System Testing. If between 5-90%
- Verify the scan tool Generator F-Terminal Signal parameter changes when commanding the headlamps ON and OFF. If the parameter does not change Refer to Circuit/System Testing. If the parameter changes
- Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
- Verify the DTC does not set. If the DTC sets Refer to Circuit/System Testing. If the DTC does not set
- All OK.
- Verify a test lamp illuminates between the G13 Generator B+ circuit terminal A X2, B X2 or 1 X2, and ground. If the test lamp does not illuminate and the circuit fuse is good Remove the test lamp and disconnect the B+ cable at the G13 Generator. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Remove the test lamp, disconnect the battery negative cable, and disconnect the G13 Generator B+ cable. Test for infinite resistance between the B+ circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If the test lamp illuminates
- Disconnect the X1 harness connector at the G13 Generator, engine running.
- Verify the scan tool Engine Control Module Generator F-Terminal Signal parameter is less than 5%. If 5% or greater Ignition OFF, disconnect the harness connector at the K20 Engine Control Module, ignition ON. Test for less than 1 V between the signal circuit terminal 2 and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V, replace the K20 Engine Control Module. If less than 5%
- Install a 3 A fused jumper wire between the signal circuit terminal 2 and B+, engine running.
- Verify the scan tool Engine Control Module Generator F-Terminal Signal parameter is greater than 95%. If 95% or less Ignition OFF, remove the jumper wire, disconnect the harness connector at the K20 Engine Control Module. Test for infinite resistance between the signal circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the signal circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit If less than 2 ohms, replace the K20 Engine Control Module. If greater than 95%
- Test or replace the G13 Generator.
Perform the Diagnostic Repair Verification after completing the repair.
- «Generator Replacement (2H0)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) , «Generator Replacement (LUV)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- «Control Module References»(/buick/encore/i-2012-2016/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for engine control module replacement, programming, and setup
Symptoms - Engine Electrical
Note. The following steps must be completed before using the symptom tables.
- Perform «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) before using the Symptom Tables in order to verify that all of the following are true: There are no DTCs set. The control modules can communicate via the serial data link.
- Review the system descriptions and operations in order to familiarize yourself with the system functions. Refer to one of the following system operations: «Battery Description and Operation»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system__battery-description-and-operation) «Charging System Description and Operation»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) «Electrical Power Management Description and Operation»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) «Starting System Description and Operation»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system__starting-system-description-and-operation)
Visual/Physical Inspection
- Inspect for aftermarket devices which could affect the operation of the starting and charging systems. Refer to «Checking Aftermarket Accessories»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__checking-aftermarket-accessories) .
- Inspect the easily accessible or visible system components for obvious damage or conditions which could cause the symptom.
Intermittent
Faulty electrical connections or wiring may be the cause of intermittent conditions. Refer to Testing for Intermittent Conditions and Poor Connections .
Symptom List
Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom
- «Battery Inspection/Test»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- «Battery Electrical Drain/Parasitic Load Test»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- «Charging System Test»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- «Generator Noise Diagnosis»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- «Starter Solenoid Does Not Click»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- «Starter Solenoid Clicks, Engine Does Not Crank»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- «Engine Cranks Slowly»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- «Starter Noise Diagnosis (LUJ, LUV,2H0)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
Note. For Warranty repairs - You must use regionally required battery test equipment for warranty repairs. For accurate test results the battery must be disconnected from the vehicle and the equipment connected directly to the battery posts. When setting up the equipment, select "Out of Vehicle" and then the correct battery type (Flooded or AGM) and rated CCA (both from the battery label) must be entered. Failure to obtain the correct connections during the test may result in a failed test on a good battery. Use the Out of Vehicle test (both batteries disconnected with test equipment connected directly to the post) test for each battery when testing a vehicle with dual batteries.
Follow these instructions in order to avoid an incorrect diagnosis because of connections
- If testing the vehicle with the battery cables still connected, wiggle the battery tester clips on the terminal. This may cut through any coating or through any oxidation that may be present on the terminal.
- If correct connections to the battery terminals in the vehicle are in doubt, perform the following steps: Disconnect the negative battery cable. Disconnect the positive battery cable. Follow the instructions for testing a removed battery.
- If the tester displays a REPLACE BATTERY or BAD CELL-REPLACE result for a battery tested in the vehicle with the battery cables connected, perform the following steps: Disconnect the negative battery cable. Disconnect the positive battery cable. NOTE: Always write the test code displayed by the tester on the repair order for any warranty purposes. The number is a unique code that describes the test data for a particular battery at a particular time. The test code may occasionally repeat when you retest the same battery. More often, each test will result in a different code. Use the test code from the second, or Out of Vehicle test. Follow the instructions for testing a removed battery. Replace the battery only if the second test shows a REPLACE BATTERY or BAD CELL-REPLACE result. Use the test code from the second test for any warranty purposes.
Schematic Reference
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX -- ENCORE»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-component-connector-end-views-index-encore) , «COMPONENT CONNECTOR END VIEWS - INDEX - TRAX»(ref-618667-S15755955422014052900000)
- «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (ENCORE)»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-inline-harness-connector-end-views-index-encore) «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (TRAX)»(ref-619429-S04730629762014053000000)
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
Special Tools
EL 50313 Battery Tester
| WARNING | Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components. For Vehicles equipped with OnStar® (UE1) with Back Up Battery: The Back Up Battery is a redundant power supply to allow limited OnStar® functionality in the event of a main vehicle battery power disruption to the VCIM (OnStar®module). Do not disconnect the main vehicle battery or remove the OnStar® fuse with the ignition key in any position other than OFF. Retained accessory power should be allowed to time out or be disabled (simply opening the driver door should disable retained accessory power) before disconnecting power. Disconnecting power to the OnStar® module in any way while the ignition is On or with retained accessory power activated may cause activation of the OnStar® Back-Up Battery system and will discharge and permanently damage the back-up battery. Once the Back-Up Battery is activated it will stay on until it has completely discharged. The back-up battery is not rechargeable and once activated the back-up battery must be replaced. |
- Verify the C1 or C1B Battery case is not cracked, broken, or damaged, which may be indicated by battery acid leakage. If there is any apparent damage Replace the C1 or C1B Battery. If there is no damage
- Verify the cold cranking amperage and amperage hour rating of the C1 or C1B Battery. Refer to the manufacturer specifications on the battery label. If the C1 or C1B Battery does not meet specifications Replace the C1 or C1B Battery. If the C1 or C1B Battery meets specifications
- Verify that the battery cables are clean and tight. The battery terminal bolts should be torqued as specified in «Fastener Tightening Specifications»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system__fastener-tightening-specifications) . If the battery cables need to be cleaned or tightened Clean as required and tighten as specified. If the battery cables are clean and tight
- Install the battery tester and follow directions supplied by the tester.
Perform the Diagnostic Repair Verification after completing the repair.
Special Tools
EL 50313 Battery Tester
For equivalent regional tools, refer to Special Tools .
- For best results, use an automatic taper-rate battery charger with a voltage capability of 16 V.
- The charging area should be well ventilated.
- Do not charge a battery that appears to be frozen. Allow the battery to warm to room temperature and test it using the EL 50313 before charging.
Battery State of Charge
Note. Using voltage to determine the batteries state of charge is only accurate after the battery has been at rest for 24 hours. This is enough time for the acid in each cell to equalize. If the battery has been charged or discharged in the past 24 hours, the battery state of charge will only be an estimate.
The maintenance-free batteries state of charge is estimated by reading the voltage of the battery across the battery terminals. Because the voltage is affected by current flow into or out of the battery, the engine must be stopped and all electrical loads turned OFF, including parasitic loads, when checking the voltage. The voltage can also be affected if the battery has just been charged or discharged, so it is important to consider what has happened to the battery in the time just before testing. Use the following procedure to determine the battery's state of charge
- Be sure all electrical loads are turned OFF.
- Determine whether the battery has been used in a vehicle or charged within the past 12 hours. If the answer is no, the terminal voltage will be stabilized and no action is necessary before reading the voltage. Skip to step 3. If the answer is yes, terminal voltage will not be stabilized and you should wait 12 hours since the last time the battery was used.
- Estimate the battery temperature by determining the average temperature to which the battery has been exposed for the past 12 hours.
- Measure the battery voltage at the battery terminals. Refer to the following table to determine the state of charge according to the estimated battery temperature
| Battery Voltage | % Charge at 0°C (32°F) | % Charge at 25°C (75°F) |
|---|---|---|
| 12.75 V | 100% | 100% |
| 12.7 V | 100% | 90% |
| 12.6 V | 90% | 75% |
| 12.45 V | 75% | 65% |
| 12.2 V | 65% | 45% |
| 12.0 V | 40% | 20% |
Use the state of charge information as follows
- A battery with a state of charge that is below 65% must always be recharged before returning it to service or continuing storage.
- A battery with a state of charge that is 65% or greater is generally considered to be charged enough in order to be returned to normal service or in order to continue storage. However, if the battery is being used in slow traffic or with short drive times, or if the temperature is very hot or very cold, the battery should be fully charged, to at least 90%, before returning it to service or continuing storage.
Charging Time Required
The time required to charge a battery will vary depending upon the following factors
- The battery charger capacity-The higher the charger amperage, the less time it will take to charge the battery.
- The state of charge of the battery-A completely discharged battery requires more than twice as much charging time as a half charged battery. In a discharged battery with a voltage below 11 V, the battery has a very high internal resistance and may only accept a very low current at first. Later, as the charging current causes the acid content to increase in the electrolyte, the charging current will increase. Extremely discharged batteries may not activate the reversed voltage protection in some chargers. Refer to the manufacturer's instructions for operating this circuitry.
- The temperature of the battery-The colder the battery is, the more time it takes to recharge the battery. The charging current accepted by a cold battery is very low at first. As the battery warms, the charging current will increase.
Charging Procedure
| CAUTION | Turn OFF the ignition when connecting or disconnecting the battery cables, the battery charger or the jumper cables. Failure to do so may damage the ECM/PCM or other electronic components. |
| CAUTION | Refer to Fastener Caution . |
When charging side-terminal batteries with the battery cables connected, connect the charger to the positive cable bolt and to a ground located away from the battery. When charging side-terminal batteries with the battery cables disconnected, install the battery side terminal adapters and connect the charger to the adapters.
Tighten
Tighten the battery side terminal adapters to 15 (11 lb ft).
Use the following procedure to charge the battery
- Turn OFF the charger.
- Ensure that all of the battery terminal connections are clean and tight.
- Connect the charger positive lead to the battery positive terminal on the battery or the remote jumper stud underhood.
- Connect the negative charger lead to a solid engine ground or to a ground stud in the engine compartment that is connected directly to the battery negative terminal, but away from the battery. If the negative battery cable is disconnected and a terminal adapter is being used, connect directly to the adapter.
- Turn ON the charger and set to the highest setting for normal charging.
- Inspect the battery every half hour after starting the battery charger. Charge the battery until the taper-rate charger indicates that the battery is fully charged. Estimate the battery temperature by feeling the side of the battery. If it feels hot to the touch or its temperature is over 45°C (125°F), discontinue charging and allow the battery to cool before resuming charging.
- After charging, test the battery. Refer to «Battery Inspection/Test»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
12 V Battery
The following procedure is for the 12 V battery only.
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
Components most likely to cause a parasitic draw on the vehicles battery are switches, relays, and control modules. After the ignition is turned OFF the control modules will begin to go to sleep shut OFF. All control modules do not go to sleep at the same time, some may take up to 30 min or longer after turning the ignition off before going to sleep. Other modules may periodically wake up then go back to sleep. These are all normal conditions.
- Rule out any possible aftermarket equipment causing an unacceptable parasitic current drain. Aftermarket accessories installed into the courtesy lamp circuit can cause the inadvertent power timer in the body control module (BCM) to keep resetting. This may cause the BCM to remain awake and cause a current drain on the battery.
- Rule out customer driving habits such as regular short trips that do not allow enough time to properly charge the battery. Refer to «Battery Description and Operation»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system__battery-description-and-operation) .
- Verify that the battery and charging system are in proper working order. Refer to «Battery Charging»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) , and «Charging System Test»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- A battery discharging for no apparent reason while the vehicle is parked can be caused by an intermittent draw, such as a module waking up, or a continuous draw, such as a dome light or stuck relay.
- Some systems and modules such as OnStar®, and regulated voltage control, if equipped, are designed to wake up, perform a task, and go back asleep at regular intervals. Refer to «Body Control System Description and Operation»(/buick/encore/i-2012-2016/remont/communication-devices/#data-communication-system__body-control-system-description-and-operation) for the system or modules description and operation.
- An engine off natural vacuum evaporative test can occur if the engine control module (ECM) determines the drive cycle has met the appropriate criteria immediately after key off. The ECM will stay awake and the vent solenoid will stay energized for as long as 45 min. The typical current draw for this is about 1 A.
- Digital OnStar generation 6 and later vehicle communication interface module do not "wake up" every 10 min for the first 48 h as the generation 5 and prior. generation 6 and later vehicle communication interface module current draw is very low, less than 40 mA, so the OnStar system is left in that state for up to the first 48 h. Parasitic draw of up to 40 mA with an occasional spike as high as 80 mA through the vehicle communication interface module for the first 48 h is normal.
- Some automatic climate control systems can remain in a semi awake state for up to three hours, actual draw amounts vary by vehicle platform but are typically not greater than 50 mA.
- An extremely low mA current level is consumed by the remote keyless entry receiver for monitoring purposes, actual system wake up only occurs when the fobs for the vehicle are used. When other devices on the same remote keyless entry operating frequency are activated, such as the 4 tire pressure monitoring sensors and other vehicle FOBs in the vicinity, the remote keyless entry receiver will have a 100 mA spike. These spikes are normal and occur too briefly to have a significant effect on battery drain. Competing signals may cause remote keyless entry performance issues such as jamming but should not cause excessive battery draw.
- If an excessive current draw is not present during initial testing, continue periodic testing over a 1-2 hour period to see if the current draw increases and stays above an unacceptable level.
- The battery run down time will vary depending on the batteries reserve capacity. If the reserve capacity is higher, then the battery run down time may be longer. If the reserve capacity is lower, then the battery run down time may be shorter. The graph below indicates roughly how many days a 690 cold cranking amperage battery with a 110 min reserve capacity starting at 80% state of charge will last with a constant current draw until it reaches 50% state of charge. Differences in battery reserve capacity and temperature will affect the results.
| Current Drain | Days |
|---|---|
| 25 mA | 33 |
| 50 mA | 16.5 |
| 75 mA | 11 |
| 100 mA | 8.25 |
| 250 mA | 3.3 |
| 500 mA | 1.65 |
| 750 mA | 1 |
| 1 A | 0.8 |
| 2 A | 0.4 |
Schematic Reference
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX -- ENCORE»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-component-connector-end-views-index-encore) , «COMPONENT CONNECTOR END VIEWS - INDEX - TRAX»(ref-618667-S15755955422014052900000)
- «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (ENCORE)»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-inline-harness-connector-end-views-index-encore) «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (TRAX)»(ref-619429-S04730629762014053000000)
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
Special Tools
EL 38758 Parasitic Draw Test Switch
For equivalent regional tools, refer to Special Tools .
Note. Most vehicle systems will go to sleep within 30 min but it can take up to 2 h before all systems power down allowing the parasitic draw test to pass. An occasional increase in the parasitic draw is normal as long as it returns within 1 s. Closing the door latches/ajar switch while leaving the doors open is recommended, this allows the vehicle systems to perform in a "doors closed" mode while allowing vehicle interior access that may be needed to complete the diagnostic steps. Locking doors will arm the vehicle content theft deterrent system if equipped. Failure to arm the system may cause a theft system fault to not be present during testing. There are many things that can prevent the vehicle from completely going to sleep and passing the parasitic draw test. Make sure all the conditions listed below are met before performing the parasitic current draw test. Ignition OFF Key out of the ignition switch - when not equipped with keyless access and start Retained Accessory Power OFF - open and close the driver door after ignition OFF Scan tool not communicating with a vehicle control module - in some cases it may need to be disconnected from the DLC All access doors closed Headlamps OFF - auto headlamps disabled Any delay lighting OFF If equipped with an under hood lamp disable it HVAC after blow OFF Any accessory that can work with ignition OFF inactive or OFF Wait up to 2 min or longer, after all other listed conditions are met
Using an Inductive Pickup Probe
- Connect an inductive pickup probe to the negative battery cable that can read down to 1 mA.
- Ignition OFF, as the vehicle systems shut down test for less than 30 mA of parasitic current drain. If greater than the specified range, refer to Circuit/System Testing.
Using the EL 38758 Parasitic Draw Test Switch
- Ignition OFF, disconnect the battery negative cable from the battery. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Turn the EL 38758 switch knob to the OFF position.
- Install the male end of the EL 38758 switch to the battery ground terminal.
- Install the battery negative cable to the female end of the EL 38758 switch.
- Turn the EL 38758 switch knob to the ON position.
- Road test the vehicle and activate all of the accessories such as the radio and air conditioning.
- Ignition OFF, connect a 10 A fused jumper wire to the test switch tool terminals.
- Turn the EL 38758 switch knob to the OFF position. The current now flows through the jumper wire.
- Check the fuse in the jumper wire. The fuse should be OK. Failed: If the jumper wire fuse is blown, refer to Circuit/System Testing. Passed
- Turn the EL 38758 switch knob to the ON position. Remove the fused jumper wire.
- Connect a DMM set to the 10 A DC scale between the test switch tool terminals.
- Turn the EL 38758 switch knob to the OFF position. The current now flows through the DMM.
- As the vehicle systems shut down test for less than 30 mA of parasitic current drain. If greater than the specified range, refer to Circuit/System Testing.
Note. Removing or installing a fuse, relay, or connector, to determine the area causing high parasitic draw may wake up control modules. You must wait for the control modules to go back to sleep before retesting. It is best to install any removed or disconnected components after the diagnosis is completed. Fuses for power mode master components such as the BCM should be removed last to avoid misdiagnosis. If a scan tool is connected to the DLC, either disconnect it or subtract the scan tool current draw from the DMM reading to get the actual vehicle parasitic current draw.
If the vehicle has an unacceptable amount of parasitic current draw, remove each fuse one at a time until the current draw falls to an acceptable level. A drop of more than 10-20 mA, when disabling a single system or circuit, is an indication of an overly high current draw that could be causing the battery drain. Refer to Power Distribution Schematics (Encore) , Power Distribution Schematics (Trax) to diagnose exactly which circuit of the suspect system is causing the high parasitic drain. The following is a list of common components that could cause a high current draw
- Stuck switch
- Stuck relay
- Control module
Perform the Diagnostic Repair Verification after completing the repair.
Control Module References for control module replacement, programming and setup
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| B+ | P0621 | |||
| Control - L Terminal | P0621 | P0621 | P0621 | |
| Signal - F Terminal | P0622 | P0622 | P0622 | P0622 |
The engine control module (ECM) uses the generator turn ON control circuit to control the load of the generator on the engine. A high side driver in the ECM applies a duty cycled voltage to the voltage regulator. The duty cycle controls the voltage regulator to turn the field circuit ON and OFF. The ECM monitors the state of the generator turn ON control circuit. The ECM should detect low voltage on the generator turn on control circuit when the ignition is ON and the engine is OFF, or when the charging system malfunctions. With the engine running, the ECM should detect high voltage when the duty cycle voltage is commanded high and a low voltage when the duty cycle voltage is commanded low on the generator turn on control circuit.
The engine control module (ECM) uses the generator field duty cycle signal circuit, or F-terminal circuit, to monitor the duty cycle of the generator. The generator field duty cycle signal circuit connects to high side of the field windings in the generator. A pulse width modulated (PWM) high side driver in the voltage regulator turns the field windings on and off. The ECM uses the PWM signal input to determine the generator load on the engine. This allows the ECM to adjust the idle speed to compensate for high electrical loads. The ECM monitors the status of the generator field duty cycle signal circuit. When the ignition is ON and the engine is off, the ECM should detect a duty cycle near 0%. When the engine is running, the duty cycle should be between 5-99%.
Schematic Reference
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX -- ENCORE»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-component-connector-end-views-index-encore) , «COMPONENT CONNECTOR END VIEWS - INDEX - TRAX»(ref-618667-S15755955422014052900000)
- «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (ENCORE)»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-inline-harness-connector-end-views-index-encore) «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (TRAX)»(ref-619429-S04730629762014053000000)
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Note. Do not have a battery charger connected during the generator testing.
- Ignition ON.
- Verify that no G13 Generator or B18 Battery Current Sensor DTCs are set that would cause a charging system concern. If DTCs are set Refer to «Diagnostic Trouble Code (DTC) List - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-trouble-code-dtc-list) . If no DTCs are set
- Verify the scan tool Body Control Module Battery Voltage parameter is 12 V or greater. If less than 12 V Refer to «Battery Inspection/Test»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) . If 12 V or greater
- Engine running, all accessories OFF.
- Verify the scan tool Body Control Module Battery Voltage parameter continually increases when controlling the Body Control Module Generator Regulator Setpoint from 10% to 80% with a scan tool. It may take up to 10 s for the battery voltage to stabilize between each setpoint change. If the battery voltage does not continually increase Refer to Circuit/System Testing. If the battery voltage continually increases
- All OK.
Note. You must perform the Circuit/System Verification before proceeding with Circuit/System Testing.
- Ignition OFF.
- Test for less than 2 ohms between the G13 Generator housing and C1 Battery negative terminal. If 6.5 ohms or greater Repair the open/high resistance in the circuit. If less than 6.4 ohms
- Verify a test lamp illuminates between the G13 Generator B+ circuit terminal A X2, B X2 or 1 X2 and ground. If the test lamp does not illuminate and the circuit fuse is good Remove the test lamp and disconnect the B+ cable at the G13 Generator. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Remove the test lamp, disconnect the C1 Battery negative cable, and disconnect the G13 Generator B+ cable. Test for infinite resistance between the B+ circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If the test lamp illuminates
- Test or replace the G13 Generator.
Perform the Diagnostic Repair Verification after completing the repair.
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
Noise from a generator may be due to electrical or mechanical noise. Electrical noise or magnetic whine usually varies with the electrical load placed on the generator and is a normal operating characteristic of all generators. When diagnosing a noisy generator, it is important to remember that loose or misaligned components around the generator may transmit the noise into the passenger compartment and that replacing the generator may not solve the problem.
- Start the engine. Verify the noise can be heard. Compare the concern to a similar vehicle.
- Perform a charging system test. Verify that the generator is charging properly.
- Inspect the generator, generator mounting, wiring harness, heater hoses, A/C lines, or other accessory equipment that may be incorrectly routed or be the cause of noise being transmitted into the passenger compartment.
- Ignition OFF, remove the engine drive belt.
- Verify the generator, A/C compressor, water pump pulley, power steering pump, idler pulley, and tensioner pulley spin freely. If any of the pulleys do not spin freely Replace the affected component. If all belt driven components spin freely
- Start the engine. Operate the engine for no longer than 30-40 seconds.
- Verify that the noise goes away. If the noise is still present The generator is not the cause of the noise. Refer to «SYMPTOMS - ENGINE MECHANICAL»(ref-614552-S10218607212014050700000) for 1.4L (LUJ LUV) engine. If noise is no longer present
- Inspect for worn accessory drive components or abnormalities such as severe cracking, bumps, or missing areas in the accessory drive belt and/or misalignment of system components
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Drive Belt Replacement»(ref-614552-S02842889312014050700000) for the 1.4L (LUJ LUV) engine
- «Drive Belt Tensioner Replacement»(ref-614552-S17457742162014050700000) for the 1.4L (LUJ LUV) engine
- «Generator Replacement (2H0)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) , «Generator Replacement (LUV)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Relay Switch B+ Terminal 30 | 1 | 2 | ||
| Relay Coil Ignition Terminal 85 | P0616 | P0615 | P0617 | |
| Relay Switch Control Terminal 87 | 2 | 2 | 3 | |
| Relay Coil Ground Terminal 86 | P0615 | |||
| 1. Opens fuse, Starter Solenoid does not click. 2. Starter Solenoid does not click. 3. Cranks all the time. | ||||
When the ignition mode switch is placed in the START position, a discrete signal is supplied to the body control module (BCM) notifying it that the ignition is in the START position. The BCM then sends a serial data message to the engine control module (ECM) that crank has been requested. The ECM then verifies that the clutch is fully depressed or the automatic transmission is in Park/Neutral. If it is, the ECM then supplies 12 V to the control circuit of the starter relay. When this occurs, battery voltage is supplied through the switch of the starter relay to the starter solenoid.
Schematic Reference
- «Starting and Charging Schematics (Encore)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) , «Starting and Charging Schematics (Trax)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- «Automatic Transmission Controls Schematics (Encore, MH8 or MHB)»(/buick/encore/i-2012-2016/remont/automatic-trans/#automatic-transmission-6t40mh8-mhb-wiring-schematic-diagrams) , «Automatic Transmission Controls Schematics (Trax, MH8 or MHB)»(/buick/encore/i-2012-2016/remont/automatic-trans/#automatic-transmission-6t40mh8-mhb-wiring-schematic-diagrams) for the Automatic Transmissions - 6T30/6T40/6T45/6T50 (MH8, MHB)
- «Manual Transmission Schematics (Encore, MR5)»(/buick/encore/i-2012-2016/remont/manual-trans/#manual-transmission-m20m32-mr5) , «Manual Transmission Schematics (Trax, MR5)»(/buick/encore/i-2012-2016/remont/manual-trans/#manual-transmission-m20m32-mr5) for the Manual Transmission M20/M32 (MR5)
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX -- ENCORE»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-component-connector-end-views-index-encore) , «COMPONENT CONNECTOR END VIEWS - INDEX - TRAX»(ref-618667-S15755955422014052900000)
- «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (ENCORE)»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-inline-harness-connector-end-views-index-encore) «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (TRAX)»(ref-619429-S04730629762014053000000)
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
Automatic Transmission
- Ignition ON.
- Verify that no ignition, KR27 Starter Relay, brake pedal position sensor, theft deterrent, or automatic T12 Transmission DTCs are set that would cause the ECM to disable engine starting. If DTCs are set Refer to «Diagnostic Trouble Code (DTC) List - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-trouble-code-dtc-list) If no DTCs are set
- Verify the scan tool 5 V Ignition Switch parameter is Crank Request while attempting to start the vehicle. If parameter does not display Crank Request Refer to «Vehicle Will Not Change Power Mode»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures) If parameter displays Crank Request
- Verify the scan tool TCM Internal Mode Switch parameter displays Park when in park. If the TCM Internal Mode Switch parameter does not indicate Park . Refer to «Transmission Internal Mode Switch Logic»(/buick/encore/i-2012-2016/remont/automatic-trans/#automatic-transmission-6t40mh8-mhb-specifications__transmission-internal-mode-switch-logic) If the TCM Internal Mode Switch parameter displays Park
- Verify the scan tool ECM Crankshaft Position Active Counter parameter is not incrementing. If the counter increments Replace the B26 Crankshaft Position Sensor. If the counter does not increment
- Verify the engine cranks in park or neutral. If the KR27 Starter Relay does not click or the engine does not crank Refer to Circuit/System Testing. If the engine cranks
- All OK
Manual Transmission
- Ignition ON.
- Verify that no ignition, KR27 Starter Relay, clutch pedal position sensor, brake pedal position sensor, or theft deterrent DTCs are set that would cause the ECM to disable engine starting. If DTCs are set Refer to «Diagnostic Trouble Code (DTC) List - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-trouble-code-dtc-list) If no DTCs are set
- Verify the scan tool 5 V Ignition Switch parameter is Crank Request while attempting to start the vehicle. If parameter does not display Crank Request Refer to «Power Mode Mismatch»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures)
- Ignition ON.
- Verify the scan tool Clutch Pedal Starter Inhibit Switch parameter changed between On and Off while depressing and releasing the clutch pedal. If the Clutch Pedal Starter Inhibit parameter does not change Refer to «Clutch Pedal Position Sensor Learn»(/buick/encore/i-2012-2016/remont/manual-trans/#manual-transmission-m20m32-mr5__clutch-pedal-position-sensor-learn) If the clutch pedal starter inhibit parameter does change
- Fully depress clutch pedal.
- Attempt to start the vehicle.
- Verify the scan tool ECM Crankshaft Position Active Counter parameter is not incrementing. If the counter increments Replace the B26 Crankshaft Position Sensor. If the counter does not increment
- Verify the crank relay does click and the engine begins cranking. If the KR27 Starter Relay does not click or the engine does not begin cranking Refer to Circuit/System Testing. If the KR27 Starter Relay does click and the engine does begin cranking
- All OK
- Ignition ON.
- Verify the scan tool ECM Ignition 1 Signal parameter is greater than 10 V. If 10 V or less Ignition OFF, disconnect the harness connector at the K20 Engine Control Module. Test for infinite resistance between the ignition voltage circuits and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K20 Engine Control Module. If greater than 10 V
- Ignition OFF, disconnect the KR27 Starter Relay, ignition ON.
- Verify that a test lamp illuminates between the B+ circuit terminal 30 and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF. Test for infinite resistance between the B+ circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, Disconnect X1 harness connector at the M64 Starter Motor. Test for infinite resistance between the control circuit terminal 87 and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the M64 Starter Motor. If the test lamp illuminates
- Ensure the parking brake is applied and the T12 Transmission is in PARK. Momentarily install a 30 A fused jumper wire between the B+ circuit terminal 30 and the control circuit terminal 87.
- Verify the M64 Starter Motor is activated. If the M64 Starter Motor does not activate Disconnect the X1 harness connector at the M64 Starter Motor. Test for less than 2 ohms in the control circuit end to end. If greater the 2 ohms, repair the open/high resistance in the circuit. If less than 2 ohms, replace the M64 Starter Motor. If the M64 Starter Motor activates
- Test or replace the KR27 Starter Relay.
Relay Test
- Ignition OFF.
- Disconnect the KR27 Starter Relay.
- Test for 60-180 ohms between terminals 85 and 86. If not within 60-180 ohms Replace the relay. If within 60-180 ohms
- Test for infinite resistance between the following terminals: 30 and 86 30 and 87 30 and 85 85 and 87 If not infinite resistance Replace the relay. If infinite resistance
- Install a 20 A fused jumper wire between relay terminal 85 and 12 V.
- Install a jumper wire between relay terminal 86 and ground.
- Test for less than 2 ohms between terminals 30 and 87. If 2 ohms or greater Replace the relay If less than 2 ohms
- All OK
Perform the Diagnostic Repair Verification after completing the repair.
- «Relay Replacement (Within an Electrical Center)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions__relay-replacement-within-an-electrical-center) , «Relay Replacement (Attached to Wire Harness)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions)
- «Crankshaft Position Sensor Replacement»(/buick/encore/i-2012-2016/remont/testing-diagnostics/#engine-controls-and-fuel-14l-luj-luv-repair-instructions)
- «Control Module References»(/buick/encore/i-2012-2016/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for ECM replacement, programming, and setup
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
Schematic Reference
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX -- ENCORE»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-component-connector-end-views-index-encore) , «COMPONENT CONNECTOR END VIEWS - INDEX - TRAX»(ref-618667-S15755955422014052900000)
- «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (ENCORE)»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-inline-harness-connector-end-views-index-encore) «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (TRAX)»(ref-619429-S04730629762014053000000)
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Ignition OFF, measure and record the battery voltage at the C1 Battery terminals.
- Verify the measured voltage is between 12-15 V. If voltage is less than 12 V or greater than 15 V Refer to «Battery Inspection/Test»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) . If voltage is between 12-15 V
- Remove the drive belts. Refer to «Drive Belt Replacement»(ref-614552-S02842889312014050700000) , for the 1.4L (LUJ LUV) engine
- Verify the crankshaft rotates. Rotate the crankshaft by hand using the appropriate tools. If the crankshaft does not rotate Refer to «Engine Will Not Crank - Crankshaft Will Not Rotate»(ref-614552-S28041667032014050700000) , for the 1.4L (LUJ LUV) engine. If the crankshaft rotates
- Verify the engine does not crank when attempting to start the vehicle. If the engine cranks Inspect the engine and belt drive system for mechanical binding, seized engine, or seized generator. If the engine does not crank
- Verify that a test lamp illuminates between the M64 Starter Motor B+ terminal A X2 and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF. Test for greater than 100 ohms between the B+ circuit and ground. If 100 ohms or less, repair the short to ground on the circuit. If greater than 100 ohms, replace the M64 Starter Motor. If the test lamp illuminates
- Test for less than 0.5 V between the positive battery post and M64 Starter Motor B+ terminal A X2 with the ignition in the START position. If 0.5 V or greater Replace the positive battery cable. If less than 0.5 V
- Test for less than 0.5 V between the negative battery post and the M64 starter motor case with the ignition in the START position. If 0.5 V or greater Replace the negative battery cable. less than 0.5 V
- Replace the M64 starter motor.
Perform the Diagnostic Repair Verification after completing the repair.
- «Battery Positive and Negative Cable Replacement (LUV)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) , «Battery Positive and Negative Cable Replacement (2H0)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- «Starter Replacement (LUV)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) , «Starter Replacement (2H0)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
Schematic Reference
Connector End View Reference
- «COMPONENT CONNECTOR END VIEWS - INDEX -- ENCORE»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-component-connector-end-views-index-encore) , «COMPONENT CONNECTOR END VIEWS - INDEX - TRAX»(ref-618667-S15755955422014052900000)
- «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (ENCORE)»(/buick/encore/i-2012-2016/remont/body-electrical/#wiring-systems-and-power-management-inline-harness-connector-end-views-index-encore) «INLINE HARNESS CONNECTOR END VIEWS - INDEX - (TRAX)»(ref-619429-S04730629762014053000000)
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Ignition OFF, measure and record the battery voltage at the C1 battery terminals. The voltage should be between 12.0-15.0 V. If not within the specified range, refer to «Battery Charging»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Remove the drive belts. Refer to «Drive Belt Replacement»(ref-614552-S02842889312014050700000) , for the 1.4L (LUJ LUV) engine
- Place the ignition to the CRANK position. verify the engine does not crank normal. If the engine cranks normal, inspect the engine and belt drive system for mechanical binding, seized engine, or seized generator, etc.
- Test for less than 0.5 V between the positive battery cable and terminal A X2 at the M64 starter motor as the ignition is placed to the CRANK position. If greater than the specified value, replace the positive battery cable.
- Test for less than 0.5 V between the negative battery cable and the M64 starter motor case as the ignition switch is placed to the CRANK position. If greater than the specified value, replace the negative battery cable.
- If all circuits test normal, replace the M64 starter motor.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Battery Positive and Negative Cable Replacement (LUV)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) , «Battery Positive and Negative Cable Replacement (2H0)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- «Battery Negative Cable Replacement»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- «Starter Replacement (LUV)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) , «Starter Replacement (2H0)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system)
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
The starter motors are non-repairable. They have pole pieces that are arranged around the armature. Both solenoid windings are energized. The pull-in winding circuit is completed to the ground through the starter motor. The windings work together magnetically to pull and hold in the plunger. The plunger moves the shift lever. This action causes the starter drive assembly to rotate on the armature shaft spline as it engages with the flywheel ring gear on the engine. Moving at the same time, the plunger also closes the solenoid switch contacts in the starter solenoid. Full battery voltage is applied directly to the starter motor and it cranks the engine.
Description and Operation
Start the engine. Listen to the starter noise, while the engine is cranking. Compare the concern to a similar vehicle.
- Remove the flywheel inspection cover.
- Inspect the flywheel for the following: Loose flywheel bolts Chipped gear teeth Missing gear teeth Bent flywheel Debris in the bell housing If not within specifications, remove the debris, tighten the flywheel bolts, or repair or replace the flywheel.
- If all inspections were within specification, replace the starter motor.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- Replace the starter, refer to the affected component's procedure for service.
- Replace the engine flywheel, refer to the affected component's procedure for service.
Removal Procedure
- Turn on the radio and record all of the customer radio station presets.
- Ensure that all lamps and accessories are turned off.
- Turn the ignition OFF and remove the ignition key.
- Loosen the battery negative cable nut (2).
- Remove the battery negative cable (1) from the battery.
Installation Procedure
- Install the battery negative cable (1) to the battery.
- Fasten the battery negative cable nut (2) and tighten the nut to 4.5 N.m (40 lb in).
- Insert the ignition key and turn the ignition to the ON position.
- Program all of the customer's radio station presets and set the radio clock to the current time.
- Remove the battery negative cable. Refer to «Battery Negative Cable Replacement»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Remove the current sensor (2) from the negative battery cable (1).
- Install the current sensor (2) to the battery negative cable (1).
- Install the battery negative cable. Refer to «Battery Negative Cable Replacement»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Disconnect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Remove the transfer case, if equipped. Refer to «Transfer Case Replacement»(/buick/encore/i-2012-2016/remont/transfer-case/#transfer-case-aam) .
- Remove the battery fuse block cover (1).
- Remove the battery positive cable fastener (1) and remove the battery positive cable (2) from the battery fuse block.
- Remove the battery tray. Refer to «Battery Tray Replacement»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Remove the battery negative cable fastener (1) and remove the battery negative cable (2) from the frame stud ground.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the drivetrain and front suspension frame transmission protector. Refer to «Drivetrain and Front Suspension Frame Transmission Protector Replacement»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Remove the battery positive cable fastener (2) and remove the battery positive cable (1) from the starter solenoid.
- Remove the battery negative cable fastener (3) and remove the battery negative cable (5) from the starter mounting stud.
- Detach the battery positive and negative cable retainer (4) from the transmission bracket.
- Remove the protective cover (1) at the back of the generator.
- Remove the battery positive cable fastener (2) and the battery positive cable (3) from the generator B+ stud.
- Remove the connector (1) to the oil pan heater (2), if equipped.
- Remove the battery positive and negative cable.
- Install the connector (1) to the oil pan heater (2), if equipped.
- Install the battery positive cable (3) to the generator and tighten the fastener (2) to 17 (13 lb ft).
- Install the protective cover (1).
- Install the battery positive cable terminal (1) to the starter solenoid and tighten the fastener (2) to 13 (115 lb in).
- Install the battery negative cable (5) to the starter mounting stud and tighten the fastener (3) to 13 (115 lb in).
- Install the battery positive and negative cable retainer (4) to the transmission bracket.
- Install the transfer case, if equipped. Refer to «Transfer Case Replacement»(/buick/encore/i-2012-2016/remont/transfer-case/#transfer-case-aam) .
- Install the drivetrain and front suspension frame transmission protector. Refer to «Drivetrain and Front Suspension Frame Transmission Protector Replacement»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Install the battery negative cable (2) to the frame rail stud and tighten the fastener (1) to 9 (80 lb in).
- Install the battery tray. Refer to «Battery Tray Replacement»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Install the battery positive cable (2) to the battery fuse block and tighten the fastener (1) to 12 (106 lb in).
- Install the transfer case, if equipped. Refer to «Transfer Case Replacement»(/buick/encore/i-2012-2016/remont/transfer-case/#transfer-case-aam) .
- Install the battery fuse block cover (1) and install the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Disconnect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Remove the battery fuse block cover (1).
- Remove the battery positive cable fastener (1) and remove the battery positive cable (2) from the battery fuse block.
- Remove the battery tray. Refer to «Battery Tray Replacement»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Remove the battery negative cable fastener (1) and remove the battery negative cable (2) from the frame stud ground.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the drivetrain and front suspension frame transmission protector, if equipped. Refer to «Drivetrain and Front Suspension Frame Transmission Protector Replacement»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Remove the battery positive cable fastener (2) and remove the battery positive cable (1) from the starter solenoid.
- Remove the battery negative cable fastener (3) and remove the battery negative cable (4) from the starter mounting stud.
- Detach the battery positive and negative cable retainers (5) from the transmission bracket.
- Remove the protective boot (4) and the battery positive cable fastener (3) from the generator B+ stud (1).
- Remove the battery positive cable retainer (2) from the generator.
- Remove the battery positive and negative cable.
- Install the battery positive cable retainer (2) to the generator and tighten the fastener (3) to 17 (13 lb ft).
- Install the protective boot (4).
- Install the battery positive cable terminal (1) to the starter solenoid and tighten the fastener (2) to 13 (115 lb in).
- Install the battery negative cable (4) to the starter mounting stud and tighten the fastener (3) to 13 (115 lb in).
- Install the battery positive and negative cable retainers (5) into the transmission bracket.
- Install the drivetrain and front suspension frame transmission protector, if equipped. Refer to «Drivetrain and Front Suspension Frame Transmission Protector Replacement»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Install the battery negative cable (2) to the frame rail stud and tighten the fastener (1) to 9 (80 lb in).
- Install the battery tray. Refer to «Battery Tray Replacement»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Install the battery positive cable (2) to the battery fuse block and tighten the fastener (1) to 12 (106 lb in).
- Install the battery fuse block cover (1) and install the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Disconnect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Remove the battery tray. Refer to «Battery Tray Replacement»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Remove the battery ground cable fastener (1).
- Remove the battery negative cable (2).
- Disconnect the wiring harness current sensor connector (3).
- Remove the body harness ground cable fastener (1) and the body harness ground cable (2), from the battery negative cable (6).
- Remove the battery negative cable (6).
- Remove the current sensor (2) from the battery negative cable (1).
- Install the current sensor (2) to the battery negative cable (1).
- Install the body harness ground cable (2) to the battery negative cable (6). Tighten the fastener (1) to 9 N.m (80 lb in).
- Connect the wiring harness current sensor connector (3).
- Install the battery negative cable (2) to the chassis frame stud and tighten the fastener (1) to 9 N.m (80 lb in).
- Install the battery tray. Refer to «Battery Tray Replacement»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Connect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Disconnect battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Remove the battery fuse block cover (2) and loosen the battery positive post clamp (1).
- Remove the battery fuse block (3) and set aside.
- Remove the battery hold down fastener (1) and remove the battery retainer strap (2).
- Remove the battery (2).
- Install the battery (2) into the battery tray.
- Install the battery hold down strap (2) and tighten the fastener (1) to 22 (16 lb ft).
- Install the battery fuse block (3) to the battery positive post and tighten the fastener (1) to 5 (44 lb in).
- Install the battery fuse block cover (2).
- Connect battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
Scheme 24
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the battery. Refer to Battery Replacement . Unclip the engine control module bracket and set aside. Unclip the battery current sensor, if equipped, from the battery tray and set aside. Unclip the wiring harness retainers and reposition the harnesses. | |
| 1 | Battery Tray Fasteners (Qty: 3) CAUTION: Refer to Fastener Caution . Tighten 14 N.m (124 lb in) |
| 2 | Battery Tray |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Battery Tray Replacement
- Disconnect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the drivetrain and front suspension frame skid transmission protector. Refer to «Drivetrain and Front Suspension Frame Transmission Protector Replacement»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- If equipped with AWD, remove the transfer case. Refer to «Transfer Case Replacement»(/buick/encore/i-2012-2016/remont/transfer-case/#transfer-case-aam) .
- Remove the battery positive cable fastener (2) and the battery positive cable (1).
- Remove the engine harness cable fastener (3) and the engine harness cable (4), from the starter solenoid.
- Remove the battery negative ground cable fastener (5) and the battery negative cable (6).
- Remove the heated oxygen sensor bracket fastener (1) and set aside the bracket (2).
- Remove the upper starter mounting fastener (2) and the washer (1).
- Remove the starter mounting fastener stud (4) and the washer (5).
- Remove the starter (3).
- Install the starter (3).
- Install the washer (5) and the starter mounting fastener stud (4). Tighten to 25 N.m (18 lb ft).
- Install the upper starter mounting fastener (2) and the washer (1). Tighten to 25 N.m (18 lb ft).
- Install the battery negative ground cable (6) and tighten the fastener (5) to 17 N.m (13 lb ft).
- Install the engine harness cable (4) to starter solenoid and tighten the fastener (3) to 5.5 N.m (49 lb in).
- Install the battery positive cable (1) and tighten the fastener (2) to 13 N.m (115 lb in).
- Install the heated oxygen sensor bracket (2) and tighten the fastener (1) to 22 N.m (16 lb ft).
- If equipped with AWD, install the transfer case. Refer to «Transfer Case Replacement»(/buick/encore/i-2012-2016/remont/transfer-case/#transfer-case-aam) .
- Install the drivetrain and front suspension frame transmission protector. Refer to «Drivetrain and Front Suspension Frame Transmission Protector Replacement»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Connect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Disconnect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- If equipped, remove the drivetrain and front suspension frame transmission protector. Refer to «Drivetrain and Front Suspension Frame Transmission Protector Replacement»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- If equipped , remove the front compartment front center insulator. Refer to «Front Compartment Front Center Insulator Replacement»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- If equipped with AWD, remove the generator. Refer to «Generator Replacement (2H0)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Remove the 2 intake manifold support bolts (1, 2).
- Remove the intake manifold support (3).
- Remove the starter solenoid battery positive nut (1) and the battery negative cable nut (2).
- Remove the battery positive and negative cable (3) from the starter.
- Remove the starter mounting stud (1) and the starter mounting bolt (2).
- Remove the starter (3) from the vehicle.
- Disconnect and reposition the electrical connectors as necessary.
- Transfer parts as necessary.
- Install the starter (3) into position and tighten the starter mounting bolt (2) and the starter mounting stud (1) to 25 (18 lb ft).
- Install the battery positive and negative cable (3), to the starter.
- Install the battery positive cable terminal to the starter and tighten the nut (1) to 9 (80 lb in).
- Install the battery negative cable and tighten the starter nut (2) to 17 (13 lb ft).
- Install the intake manifold support (3) and the 2 intake manifold support bolts (1, 2) and tighten to 8 (71 lb in).
- If equipped with AWD, install the generator. Refer to «Generator Replacement (2H0)»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- If equipped , install the front compartment front center insulator. Refer to «Front Compartment Front Center Insulator Replacement»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- If equipped, install the drive train and front suspension frame transmission protector. Refer to «Drivetrain and Front Suspension Frame Transmission Protector Replacement»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Lower the vehicle.
- Connect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Disconnect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Remove the drive belt. Refer to «DRIVE BELT REPLACEMENT»(ref-614552-S02842889312014050700000) .
- Remove the right front wheel drive shaft. Refer to «Front Wheel Drive Shaft Replacement - Right Side»(/buick/encore/i-2012-2016/remont/axle-shafts/#wheel-drive-shafts__front-wheel-drive-shaft-replacement) .
- Remove the generator positive cable fastener (1) and the generator positive cable (3).
- Disconnect the generator wiring harness connector (2).
- Remove the 2 generator fasteners (2).
- Remove the generator (1).
- Install the generator (1).
- Install the 2 generator fasteners (2) and tighten to 35 N.m (26 lb ft).
- Install the battery positive cable (3) and tighten the fastener (1) to 17 N.m (13 lb ft).
- Connect the engine wiring harness connector (2).
- Install the right front wheel drive shaft. Refer to «Front Wheel Drive Shaft Replacement - Right Side»(/buick/encore/i-2012-2016/remont/axle-shafts/#wheel-drive-shafts__front-wheel-drive-shaft-replacement) .
- Install the drive belt. Refer to «DRIVE BELT REPLACEMENT»(ref-614552-S02842889312014050700000) .
- Connect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Disconnect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Remove the drive belt tensioner. Refer to «Drive Belt Tensioner Replacement»(ref-614552-S17457742162014050700000) .
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the drivetrain and front suspension frame transmission protector. Refer to «Drivetrain and Front Suspension Frame Transmission Protector Replacement»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Disconnect the engine wiring harness connector (4).
- Remove the protective boot (1).
- Remove the battery positive cable fastener (2) and the battery positive cable (3).
- Remove the 2 generator mounting fasteners (2).
- Remove the generator (1) from above.
- Install the generator (1) from above.
- Install the 2 generator mounting fasteners (2) and tighten to 35 N.m (26 lb ft).
- Connect the generator wiring harness connector (4).
- Install the generator positive cable (3) and tighten the fastener (2) to 17 N.m (13 lb ft).
- Install the protective boot (1).
- Install the drive belt tensioner. Refer to «Drive Belt Tensioner Replacement»(ref-614552-S17457742162014050700000) .
- Install the drivetrain and front suspension frame transmission protector. Refer to «Drivetrain and Front Suspension Frame Transmission Protector Replacement»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Connect the battery negative cable. Refer to «Battery Negative Cable Disconnection and Connection»(/buick/encore/i-2012-2016/remont/body-electrical/#battery-charging-system-and-starting-system) .
Battery Description and Operation
| WARNING | Batteries produce explosive gases, contain corrosive acid, and supply levels of electrical current high enough to cause burns. Therefore, to reduce the risk of personal injury when working near a battery: Always shield your eyes and avoid leaning over the battery whenever possible. Do not expose the battery to open flames or sparks. Do not allow the battery electrolyte to contact the eyes or the skin. Flush immediately and thoroughly any contacted areas with water and get medical help. Follow each step of the jump starting procedure in order. Treat both the booster and the discharged batteries carefully when using the jumper cables. |
Batteries that are no longer wanted must be disposed of by an approved battery recycler and must never be thrown in the trash or sent to a landfill.
Batteries that are not part of the vehicle itself, not the battery under the hood, must only be transported on public streets for business purposes via approved hazardous material transportation procedures.
Battery storage, charging and testing facilities in repair shops must meet various requirements for ventilation, safety equipment, material segregation, etc.
The maintenance free battery is standard. There are no vent plugs in the cover. The battery is completely sealed except for 2 small vent holes in the side. These vent holes allow the small amount of gas that is produced in the battery to escape.
The battery has 3 functions as a major source of energy
- Engine cranking
- Voltage stabilizer
- Alternate source of energy with generator overload
Battery Low Start Vehicle Message
The body control module (BCM) monitors battery positive voltage to determine battery state of charge. If one or more of the BCM battery positive voltage terminals measure less than approximately 11.6V compared to the BCM ground circuits, this message will display and four chimes may sound. Start the vehicle immediately. If the vehicle is not started and the battery continues to discharge, the climate controls, heated seats, and audio systems will shut off and the vehicle may require a jump start. These systems will function again after the vehicle is started.
Battery Ratings
A battery has 2 ratings
- Cold cranking amperage
- Amperage hours
When a battery is replaced use a battery with similar ratings. See battery specification label on the original battery.
Amperage Hours
The amperage hour rating tells you how much amperage is available when discharged evenly over a 20 hour period. The amperage hour rating is cumulative, so in order to know how many constant amperage the battery will output for 20 h, you have to divide the amperage hour rating by 20. Example: If a battery has an amperage hour rating of 74, dividing by 20 = 3.75. Such a battery can carry a 3.75 A load for 20 hours before dropping to 10.5 V. (10.5 V is the fully discharged level, at which point the battery needs to be recharged.) A battery with an amperage hour rating of 55 will carry a 2.75 A load for 20 hours before dropping to 10.5 V.
Cold Cranking Amperage
The cold cranking amperage is an indication of the ability of the battery to crank the engine at cold temperatures. The cold cranking amperage rating is the minimum amperage the battery must maintain for 30 seconds at -18°C (0°F) while maintaining at least 7.2 V. See battery label for the cold cranking amperage rating of this battery.
Electrical Power Management Overview
The electrical power management system is designed to monitor and control the charging system and send diagnostic messages to alert the driver of possible problems with the battery and generator. This electrical power management system primarily utilizes existing on-board computer capability to maximize the effectiveness of the generator, to manage the load, improve battery state-of-charge and life, and minimize the system's impact on fuel economy. The electrical power management system performs 3 functions
- It monitors the battery voltage and estimates the battery condition.
- It takes corrective actions by boosting idle speeds, and adjusting the regulated voltage.
- It performs diagnostics and driver notification.
The battery condition is estimated during ignition-off and during ignition-on. During ignition-off the state-of-charge of the battery is determined by measuring the open-circuit voltage. The state-of-charge is a function of the acid concentration and the internal resistance of the battery, and is estimated by reading the battery open circuit voltage when the battery has been at rest for several hours.
The state-of-charge can be used as a diagnostic tool to tell the customer or the dealer the condition of the battery. Throughout ignition-on, the algorithm continuously estimates state-of-charge based on adjusted net amp hours, battery capacity, initial state-of-charge, and temperature.
While running, the battery degree of discharge is primarily determined by a battery current sensor, which is integrated to obtain net amp hours.
In addition, the electrical power management function is designed to perform regulated voltage control to improve battery state-of-charge, battery life, and fuel economy. This is accomplished by using knowledge of the battery state-of-charge and temperature to set the charging voltage to an optimum battery voltage level for recharging without detriment to battery life.
The Charging System Description and Operation is divided into 3 sections. The first section describes the charging system components and their integration into the electrical power management. The second section describes charging system operation. The third section describes the instrument panel cluster operation of the charge indicator, driver information center messages, and voltmeter operation.
Charging System Components
Generator
The generator is a serviceable component. If there is a diagnosed failure of the generator it must be replaced as an assembly. The engine drive belt drives the generator. When the rotor is spun it induces an alternating current (AC) into the stator windings. The AC voltage is then sent through a series of diodes for rectification. The rectified voltage has been converted into a direct current (DC) for use by the vehicles electrical system to maintain electrical loads and the battery charge. The voltage regulator integral to the generator controls the output of the generator. It is not serviceable. The voltage regulator controls the amount of current provided to the rotor. If the generator has field control circuit failure, the generator defaults to an output voltage of 13.8 V.
Body Control Module (BCM)
The body control module (BCM) is a GMLAN device. It communicates with the engine control module (ECM) and the instrument panel cluster for electrical power management (electrical power management) operation. The BCM determines the output of the generator and sends the information to the ECM for control of the generator turn on signal circuit. It monitors the generator field duty cycle signal circuit information sent from the ECM for control of the generator. It monitors a battery current sensor, the battery positive voltage circuit, and estimated battery temperature to determine battery state of charge. The BCM performs idle boost.
Battery Current Sensor
The battery current sensor is a serviceable component that is connected to the negative battery cable at the battery. The battery current sensor is a 3-wire hall effect current sensor. The battery current sensor monitors the battery current. It directly inputs to the BCM. It creates a 5 volt pulse width modulation (PWM) signal of 128 Hz with a duty cycle of 0-100 percent. Normal duty cycle is between 5-95 percent. Between 0-5 percent and 95-100 percent are for diagnostic purposes.
Engine Control Module (ECM)
When the engine is running, the generator turn-on signal is sent to the generator from the ECM, turning on the regulator. The generator's voltage regulator controls current to the rotor, thereby controlling the output voltage. The rotor current is proportional to the electrical pulse width supplied by the regulator. When the engine is started, the regulator senses generator rotation by detecting AC voltage at the stator through an internal wire. Once the engine is running, the regulator varies the field current by controlling the pulse width. This regulates the generator output voltage for proper battery charging and electrical system operation. The generator field duty terminal is connected internally to the voltage regulator and externally to the ECM. When the voltage regulator detects a charging system problem, it grounds this circuit to signal the ECM that a problem exists. The ECM monitors the generator field duty cycle signal circuit, and receives control decisions based on information from the BCM.
Instrument Panel Cluster
The instrument panel cluster provides the customer notification in case a concern with the charging system. There are 2 means of notification, a charge indicator and a driver information center message of SERVICE BATTERY CHARGING SYSTEM if equipped.
Scheme 25
| Callout | Component Name |
|---|---|
| DB | Serial Data - GMLAN Low Speed |
| DB | Serial Data - GMLAN Low Speed |
| HW | Hard-Wired |
| HW | Hard-Wired |
| HW | Hard-Wired |
| HW | Hard-Wired |
| HW | Hard-Wired |
| P16 | P16 Instrument Cluster |
| K20 | K20 Engine Control Module |
| G13 | G13 Generator |
| M64 | M64 Starter Motor |
| C1 | C1 Battery |
| B18 | B18 Battery Current Sensor |
| K9 | K9 Body Control Module |
Charging System Operation
The purpose of the charging system is to maintain the battery charge and vehicle loads. There are 6 modes of operation and they include
- Battery Sulfation Mode
- Charge Mode
- Fuel Economy Mode
- Head lamp Mode
- Start Up Mode
- Voltage Reduction Mode
The engine control module (ECM) controls the generator through the generator turn ON signal circuit. The ECM monitors the generator performance though the generator field duty cycle signal circuit. The signal is a pulse width modulation (PWM) signal of 128 Hz with a duty cycle of 0-100 percent. Normal duty cycle is between 5-95 percent. Between 0-5 percent and 95-100 percent are for diagnostic purposes. The following table shows the commanded duty cycle and output voltage of the generator
| Commanded Duty Cycle | Generator Output Voltage |
|---|---|
| 10% | 11 V |
| 20% | 11.56 V |
| 30% | 12.12 V |
| 40% | 12.68 V |
| 50% | 13.25 V |
| 60% | 13.81 V |
| 70% | 14.37 V |
| 80% | 14.94 V |
| 90% | 15.5 V |
The generator provides a feedback signal of the generator voltage output through the generator field duty cycle signal circuit to the ECM. This information is sent to the body control module (BCM). The signal is PWM signal of 128 Hz with a duty cycle of 0-100 percent. Normal duty cycle is between 5-99 percent. Between 0-5 percent and 100 percent are for diagnostic purposes.
Battery Sulfation Mode
The BCM will enter this mode when the interpreted generator output voltage is less than 13.2 V for 45 minutes. When this condition exists the BCM will enter Charge Mode for 2-3 minutes. The BCM will then determine which mode to enter depending on voltage requirements.
Charge Mode
The BCM will enter Charge Mode when ever one of the following conditions are met.
- The wipers are ON for more than 3 seconds.
- GMLAN (Climate Control Voltage Boost Mode Request) is true, as sensed by the HVAC control head. High speed cooling fan, rear defogger and HVAC high speed blower operation can cause the BCM to enter the Charge Mode.
- The estimated battery temperature is less than 0°C (32°F).
- Battery State of Charge is less than 80 percent.
- Vehicle speed is greater than 145 km/h (90 mph)
- Current sensor fault exists.
- System voltage was determined to be below 12.56 V
When any one of these conditions is met, the system will set targeted generator output voltage to a charging voltage between 13.9-15.5 V, depending on the battery state of charge and estimated battery temperature.
Fuel Economy Mode
The BCM will enter Fuel Economy Mode when the estimated battery temperature is at least 0°C (32°F) but less than or equal to 80°C (176°F), the calculated battery current is less than 15 amperes and greater than -8 amperes, and the battery state-of-charge is greater than or equal to 80 percent. Its targeted generator output voltage is the open circuit voltage of the battery and can be between 12.5-13.1 V. The BCM will exit this mode and enter Charge Mode when any of the conditions described above are present.
Head lamp Mode
The BCM will enter Head lamp Mode when ever the head lamps are ON (high or low beams). Voltage will be regulated between 13.9-14.5 V.
Start Up Mode
When the engine is started the BCM sets a targeted generator output voltage of 14.5 V for 30 seconds.
Voltage Reduction Mode
The BCM will enter Voltage Reduction Mode when the calculated ambient air temperature is above 0°C (32°F). The calculated battery current is less than 1 ampere and greater than -7 amperes, and the generator field duty cycle is less than 99 percent. Its targeted generator output voltage is 12.9 V. The BCM will exit this mode once the criteria are met for Charge Mode.
Instrument Panel Cluster Operation
Charge Indicator Operation
The instrument panel cluster illuminates the charge indicator and displays a warning message in the driver information center if equipped, when the one or more of the following occurs
- The engine control module (ECM) detects that the generator output is less than 11 V or greater than 16 V. The instrument panel cluster receives a GMLAN message from the ECM requesting illumination.
- The instrument panel cluster determines that the system voltage is less than 11 V or greater than 16 V for more than 30 seconds. The instrument panel cluster receives a GMLAN message from the body control module (BCM) indicating there is a system voltage range concern.
- The instrument panel cluster performs the displays test at the start of each ignition cycle. The indicator illuminates for approximately 3 seconds.
Display Message: BATTERY NOT CHARGING SERVICE CHARGING SYSTEM or SERVICE BATTERY CHARGING SYSTEM
The BCM and the ECM will send a serial data message to the driver information center for the BATTERY NOT CHARGING SERVICE CHARGING SYSTEM or SERVICE BATTERY CHARGING SYSTEM message to be displayed. It is commanded ON when a charging system DTC is a current DTC. The message is turned OFF when the conditions for clearing the DTC have been met.
Electrical Power Management
The electrical power management is used to monitor and control the charging system and alert the driver of possible problems within the charging system. The electrical power management system makes the most efficient use of the generator output, improves the battery state-of-charge, extends battery life, and manages system electrical loads.
The load shed operation is a means of reducing electrical loads during a low voltage or low battery state-of-charge condition.
The idle boost operation is a means of improving generator performance during a low voltage or low battery state-of-charge condition.
Each electrical power management function, either idle boost or load shed, is discrete. No two functions are active at the same time. Idle boost is activated in incremental steps, idle boost 1 must be active before idle boost 2 can be active. The criteria used by the body control module (BCM) to regulate electrical power management are outlined below
Scheme 26
| Callout | Component Name |
|---|---|
| DD | Serial Data - GMLAN High Speed |
| HW | Hard-Wired |
| K9 | K9 Body Control Module |
| K20 | K20 Engine Control Module |
| G13 | G13 Generator |
| Function | Battery Temperature Calculation | Battery Voltage Calculation | Amp-Hour Calculation | Action Taken |
|---|---|---|---|---|
| Idle Boost 1 Start | Less Than -15°C (5°F) | Less Than 13 V | First level Idle boost requested | |
| Idle Boost 1 Start | Battery has a net loss greater than 0.6 Ah | First level Idle boost requested | ||
| Idle Boost 1 Start | Less Than 10.9 V | First level Idle boost requested | ||
| Idle Boost 1 End | Greater Than -15°C (5°F) | Greater Than -12 V | Battery has a net loss less than 0.2 Ah | First level Idle boost request cancelled |
| Load Shed 1 Start | Battery has a net loss of 4 Ah | Rear Defrost, Heated Mirrors, Heated Seats cycled OFF for 20% of their cycle | ||
| Load Shed 1 Start | Less Than 10.9 V | Rear Defrost, Heated Mirrors, Heated Seats cycled OFF for 20% of their cycle | ||
| Load Shed 1 End | Greater Than 12 V | Battery has a net loss of less than 2 Ah | Clear Load Shed 1 | |
| Idle Boost 2 Start | Battery has a net loss greater than 1.6 Ah | Second level Idle boost requested | ||
| Idle Boost 2 Start | Less Than 10.9 V | Second level Idle boost requested | ||
| Idle Boost 2 End | Greater Than 12 V | Battery has a net loss less than 0.8 Ah | Second level Idle boost request cancelled | |
| Idle Boost 3 Start | Battery has a net loss of 10 Ah | Third level Idle boost requested | ||
| Idle Boost 3 Start | Less Than 10.9 V | Third level Idle boost requested | ||
| Idle Boost 3 End | Greater Than 12 V | Battery has a net loss of less than 6.0 Ah | Third level Idle boost request cancelled | |
| Load Shed 2 Start | Less Than 10 V | Battery has a net loss greater than 12 Ah | Rear Defrost, Heated Mirrors, Heated Seats cycled OFF for 50% of their cycle. The BATTERY SAVER ACTIVE message will be displayed on the DIC | |
| Load Shed 2 Start | Less Than 10.9 V | Rear Defrost, Heated Mirrors, Heated Seats cycled OFF for 50% of their cycle. The BATTERY SAVER ACTIVE message will be displayed on the DIC | ||
| Load Shed 2 End | Greater Than 12.6 V | Battery has a net loss of less than 10.5 Ah | Clear Load Shed 2 | |
| Load Shed 3 Start | Less Than 11.9 V | Battery has a net loss greater than 20 Ah | Rear Defrost, Heated Mirrors, Heated Seats cycled OFF for 100% of their cycle. The BATTERY SAVER ACTIVE message will be displayed on the DIC | |
| Load Shed 3 End | Greater Than 12.6 V | Battery has a net loss of less than 15 Ah | Clear Load Shed 3 |
Starting System Description and Operation
The starter motors are non-repairable starter motors. They have pole pieces that are arranged around the armature. Both solenoid windings are energized. The pull-in winding circuit is completed to the ground through the starter motor. The windings work together magnetically to pull and hold in the plunger. The plunger moves the shift lever. This action causes the starter drive assembly to rotate on the armature shaft spline as it engages with the flywheel ring gear on the engine. Moving at the same time, the plunger also closes the solenoid switch contacts in the starter solenoid. Full battery voltage is applied directly to the starter motor and it cranks the engine.
As soon as the solenoid switch contacts close, current stops flowing thorough the pull-in winding because battery voltage is applied to both ends of the windings. The hold-in winding remains energized. Its magnetic field is strong enough to hold the plunger, shift lever, starter drive assembly, and solenoid switch contacts in place to continue cranking the engine. When the engine starts, pinion overrun protects the armature from excessive speed until the switch is opened.
When the ignition switch is released from the START position, the START relay opens and battery voltage is removed from the starter solenoid S terminal. Current flows from the motor contacts through both windings to the ground at the end of the hold-in winding. However, the direction of the current flow through the pull-in winding is now opposite the direction of the current flow when the winding was first energized.
The magnetic fields of the pull-in and hold-in windings now oppose one another. This action of the windings, along with the help of the return spring, causes the starter drive assembly to disengage and the solenoid switch contacts to open simultaneously. As soon as the contacts open, the starter circuit is turned off.
Circuit Description (Key Start)
When the ignition switch is placed in the Start position, a discrete signal is supplied to the body control module (BCM) notifying it that the ignition is in the Start position. The BCM then sends a message to the engine control module (ECM) notifying it that CRANK has been requested. The ECM verifies that the transmission is in Park or Neutral. If it is, the ECM then supplies 12 V to the control circuit of the crank relay. When this occurs, battery positive voltage is supplied through the switch side of the crank relay to the S terminal of the starter solenoid.
Scheme 27
| Callout | Component Name |
|---|---|
| HW | Hard-Wired |
| HW | Hard-Wired |
| HW | Hard-Wired |
| HW | Hard-Wired |
| DD | Serial Data - GMLAN High Speed |
| HW | Hard-Wired |
| K20 | K20 Engine Control Module |
| C1 | C1 Battery |
| KR27 | KR27 Starter Relay |
| K9 | K9 Body Control Module |
| T12 | T12 Automatic Transmission Assembly |
| M64 | M64 Starter Motor |
| S39 | S39 Ignition Switch |
Special Tools
Illustration Tool Number/ Description EL 38758 EL 50074 J 38758 Parasitic Draw Test Switch EL 42000 EL 50076 J 42000 KM J-42000 Battery Tester
Scheme 28
Scheme 29
See also:
• Diagnostic System Check - Vehicle
• Strategy Based Diagnosis
• Diagnostic Procedure Instructions
• Control Module References
• COMPONENT CONNECTOR END VIEWS - INDEX -- ENCORE
• INLINE HARNESS CONNECTOR END VIEWS - INDEX - (ENCORE)
• Circuit Testing
• Connector Repairs
• Testing for Intermittent Conditions and Poor Connections
• Wiring Repairs
• Diagnostic Repair Verification
• Symptom Byte List
• Relay Replacement (Within an Electrical Center)
• Relay Replacement (Attached to Wire Harness)
• Checking Aftermarket Accessories
• Fastener Caution
• Body Control System Description and Operation
• Battery Disconnect Warning
• Power Distribution Schematics (Encore)
• Diagnostic Trouble Code (DTC) List - Vehicle
• Automatic Transmission Controls Schematics (Encore, MH8 or MHB)
• Manual Transmission Schematics (Encore, MR5)
• Vehicle Will Not Change Power Mode
• Transmission Internal Mode Switch Logic
• Clutch Pedal Position Sensor Learn
• Crankshaft Position Sensor Replacement
• Transfer Case Replacement
• Lifting and Jacking the Vehicle
• Drivetrain and Front Suspension Frame Transmission Protector Replacement
• Front Wheel Drive Shaft Replacement - Right Side
• DTC B1325, B1330, B1517, C0800, P0560, P0562, or P0563
• Starting System Description and Operation
• Battery Description and Operation
• Fastener Tightening Specifications
• Special Tools