General Electrical System - Special Tools BMW Z4 E89

Adapter cable Minimum set: Measuring and testing equipment MP

Note. (Adapter cable set (engine) consisting of adapter cable and cover plate for test box) 88-pin test cable (61 2 421) Cover plate for assignment of modules (61 2 422) For engines: N46, N52 and S85

SI number

02 05 04 (120)

Consisting of

1 = 0494894 Adapter cable

Note. (adapter cable 88-pin for engine control unit)

Scheme 1

2 = 0494895 Plate

Note. (cover plate for test box) For assignment of individual modules

Adapter cable MP

Note. (Adapter cable for diagnostic socket) To connect diagnosis system to diagnostic socket from 06/2000.

02 04 00 (561)

Scheme 2

Note. 94-pin V adapter cable For diagnosis of engine control unit DDE 7.01 --> BMW and MINI.

02 05 10 (671)

Scheme 3

Note. (V adapter cable) 22-pin "Parking brake"

02 05 09 (549)

Scheme 4

Additions to repair kit I

Note. Order through BMW EPC (Electronic Parts Catalogue), refer to SI 2 07 06 311 (order numbers: 12 52 1 706 059" 12 52 1 706 068" 12 52 1 706 069" 61 13 1 352 607" 61 31 1 378 942)

Storage Location

K 108

Additions to repair kit II

Note. Order through BMW EPC (Electronic Parts Catalogue), refer to SI 2 07 06 311 (order numbers: 61 13 1 368 534" 61 13 1 369 747" 61 13 1 374 225" 61 13 1 378 722)

K 108

Additions to repair kit III

Note. Order through BMW EPC (Electronic Parts Catalogue), refer to SI 2 07 06 311 (order numbers: 61 13 1 378 110" 61 13 1 378 130" 61 13 1 378 136" 61 13 1 378 137" 61 13 1 378 138" 61 13 1 378 139" 61 13 1 378 908" 61 13 1 378 944" 61 13 1 378 987)

K 108

Case MP

Note. For storing release tools from set 61 1 100.

Note. (case with foam insert not incl. tools) Storage system for release tools from set 61 0 300

02 05 05 (217)

Crimping tool Minimum set: Mechanical tools MW

Note. Repair of the coaxial cable RTK 031 (contacts and housing, refer to Electronic Parts Catalogue graphics 61_2638 and 61_2680).

02 02 10 (622)

Consisting of

4 = 0496949 Crimping tool

Note. Positioner A + B

Scheme 5

5 = 0496950 Crimping tool

Note. Positioner C + D

1 = 0496936 Handle

Note. Basic body for crimping tool

2 = 0496937 Crimping tool

Note. for stripping insulation from coaxial line (RTK031)

3 = 0496938 Crimping tool

Note. for crimping coaxial cable (RTK031)

Crimping tool Minimum set: Measuring and testing equipment MP

Note. Universal crimping head for contacts for a conductor cross-section of 0.35 - 2.5 mm 2 (without seal). As from 03/2010 previous special tool 61 4 328 will be supplied under this new number including a handle in a case as a set.

02 01 10 (615)

Consisting of

1 = 0496848 Case

Scheme 6

Note. For storing 61 4 342 and 61 4 343

2 = 0496849 Handle

3 = 0496850 Crimping tool

Note. Universal crimping head for contacts up to a conductor cross-section of 0.35 - 2.5 mm 2 (replaces special tool 61 4 328 as from 03/2010)

0495320 610200 Crimping tool Minimum set: Measuring and testing equipment MP

Note. (crimping set (basic tool)) Comprising case + basic crimping tool

02 02 05 (194)

Consisting of

2 = 0495324 Pliers

Note. (crimping pliers) Basic tool for different dies (crimp insert set)

1 = 0495321 Case

Note. (plastic case) As storage system for complete set.

Scheme 7

3 = 0495360 Hexagon socket

Note. (hexagon wrench) For securing individual dies in crimping pliers

0494158 614320 Crimping tool Minimum set: Measuring and testing equipment MP

Note. (Crimping set with pliers) For optical fibres and cable repairs. As from 06/2006 extended by universal crimping head 61 4 328, see SI 2 04 06 293. As from 03/2010 61 4 328 will be removed from the set and can be ordered separately under 61 4 340, see SI 02 01 10 615. As from 03/2010 61 4 322 will be replaced by 61 4 329. As from 03/2010 61 4 326 will only be available as a replacement.

01 14 01 (766)

Scheme 8

Consisting of

2 = 0494160 Crimping tool

Note. (Crimping head) For stripping insulating and cutting optical fibre to length Replaced as from 03/2010 by 61 4 329, see Service Information (bulletin) 02 01 10 (615). Replaced by 61 4 329 (0 496 847)

6 = 0494164 Supplement

Note. (Replacement blade) For face-cutting optical fibres. As from 03/2006 no longer included in set 61 4 320, but individually available as a replacement, see SI 02 01 10 (615)

7 = 0494320 Supplement

Note. (Replacement blade) With tool for changing blades in stripping unit. Must be ordered separately, not included in 61 4 320 delivery specification! Discontinued as from 03/2010, see SI 02 01 10 (615).

8 = 0495555 Crimping tool

Note. (Universal crimping head) For crimping contacts (without seal) and cable cross-sections from 0.35 - 2.5 mm, see SI 2 04 06 293. As from 03/2010 61 4 328 will not longer be supplied in set 61 4 320. Order by way of separate special tool number 61 4 340, see SI 02 01 10 615

1 = 0494159 Handle

Note. Basic handle for crimping heads

3 = 0494161 Crimping tool

Note. (Crimping head) For crimping optical fibre contacts

4 = 0494162 Crimping tool

Note. (Crimping head) For crimping MQS contacts

5 = 0494178 Crimping tool

Note. (Crimping head) For crimping MPQ contacts

2 = 0496847 Crimping tool

Note. Replaces special tool 61 4 322 as from 03/2010

0496464 610240 Die Minimum set: Measuring and testing equipment MP

Note. (dies) Butt connectors and LSK8 4.0 to 6.0 mm2

02 08 08 (494)

Scheme 9

61 9 045 Female die

In conjunction with: 61 9 041 Crimping tool

Note. For crimping 2.5 mm (dia.) sleeves

61 0 021 Fuse link FF 3.15 A/500 V

Note. For analog/digital multimeter M 2005, M 2007, M2008

H 107

0492743 611410 Gauge tip MP

Note. (Set of diagnosis and information system gauge tips)

Consisting of

1 = 0492744 Terminal

Note. (Crocodile clip SAGK4-K, red)

2 = 0492745 Terminal

Note. (Crocodile clip SAGK4-K, black)

Scheme 10

3 = 0492746 Terminal

Note. (Crocodile clip SAGK4, red)

4 = 0492747 Terminal

Note. (Crocodile clip SAGK4, black)

5 = 0492748 Terminal

Note. (Crocodile clip XDK-1033, red)

6 = 0492749 Terminal

Note. (Crocodile clip XDK-1033, black)

7 = 0492750 Test probe

Note. (Test probe SPP4-S, red)

8 = 0492751 Test probe

Note. (Test probe SPP4-S, black)

9 = 0492752 Tester

Note. (Clamping test probe XB/100, red)

1 = 0492754 Tester

Note. (Clamping test probe XB/100, black)

2 = 0492755 Electronics box

Note. (6-fold potential distributor, black)

0495677 610327 Insertion aid MP

Note. For inserting contacts (0.64 - 1.2 mm) in housing

02 05 06 (294)

Scheme 11

0495678 610328 Insertion aid MP

Note. For inserting contacts (2.8 - 4.8 mm) in housing

02 05 06 (294)

Scheme 12

0495328 610220 Matrix MP

Note. (Matrix for SLK 2.8) (crimping insert set for load contact tube 2.8)

02 02 05 (194)

Scheme 13

0495477 610230 Matrix MP

Note. (Matrix for contacts "DFK 40" and "MAK 8") For crimping contacts when replacing interior fuse box (up to model year 09/2005) and for further applications.

02 07 05 (233)

Scheme 14

0495327 610210 Matrix MP

Note. (Matrix LSK 8) (crimping insert set for load current contact 8)

02 02 05 (194)

Scheme 15

0495346 616100 Measuring device Minimum set: Mechanical tools MW

Note. (Angle measuring device) For measuring contact angle of wiper blades to window glass (angle when setting wiper arms)

A54

01 21 05 (220)

Scheme 16

0494156 611190 Pliers MP

Note. For insulation displacement connectors for repairing ribbon cables

01 14 01 (766)

Scheme 17

0492703 611110 Pressing-off tool MP

Replaced by: 0495385

Note. (Pressing-off tool for 2.5 mm round contacts) Replaced by 61 0 303.(0 495 385)

0492716 611142 Release tool MP

Note. For D 2.5/strand sealing, 7-pin, round

0496344 611104 Release tool MP

Note. For releasing "SLK 2.8" mm contacts with secondary lock and supplementary slide

Scheme 18

0495400 610318 Release tool MP

Note. (release tool for "Maxi Power Timer 9.5") Replaces from 09/2005 special tool 61 1 180

02 05 05 (217)

Scheme 19

0495391 610309 Release tool MP

Note. (Release tool for pin-end round contact (D=1.5) manufactured by Kostal) Replaces from 09/2005 special tool 61 1 139

02 05 05 (217)

Consisting of

10 = 0495393 Sleeve

Note. (Replacement sleeve for special tool 61 0 309) Replaces from 09/2005 special tool 61 1 154

Scheme 20

0495385 610303 Release tool MP

Note. (Release tool for round systems with D = 2.5) Replaces from 09/2005 special tool 61 1 132

02 05 05 (217)

Consisting of

4 = 0495386 Holding sleeve

Note. (Replacement sleeve D = 2.5) Replaced as of 09/2005 special tool 61 1 156

Scheme 21

0495394 610312 Release tool MP

Note. (release tool for flat spring contact with a retaining lug (1.6 mm)) Replaces from 09/2005 special tool 61 1 134

02 05 05 (217)

Scheme 22

0495382 610300 Release tool Minimum set: Measuring and testing equipment MP

Note. (release tool (set complete)) Replaces from 09/2005 special tool 61 1 150. From 06/2006 extended by tools 61 0 325 - 61 0 331 (see SI 02 05 06 294). From 02/2008 extended by 61 0 332 and 61 0 333 (see SI 02 03 08 440).

02 05 05 (217)

Consisting of

0495383

Scheme 23

0495385

0495387

0495389

0495391

0495394

0495395

0495396

0495397

0495398

0495399

0495400

0495401

0495403

0495404

0495405

0495406

0495407

0495578

0495676

0495677

0495678

0495680

0496332

0496333

0492718 611144 Release tool MP

Note. For D 2.5/strand sealing, 25-pin, round

Scheme 24

0495404 610322 Release tool MP

Note. (release tool for mini laminated contact ("MLK 1.2 mm"))

02 05 05 (217)

Scheme 25

0492719 611145 Release tool MP

Note. For D 1.5/strand sealing, 10-pin, round

0495389 610307 Release tool MP

Note. (Release tool for socket-end round contacts (D=1.5))

02 05 05 (217)

Consisting of

8 = 0495390 Holding sleeve

Note. (Spare sleeve for special tool 61 0 307 (D = 1.5))

Scheme 26

0495398 610316 Release tool MP

Note. (release tool for flat spring contacts with double retaining tab "SPT 4.8" "JPT 2.8") Replaces from 09/2005 special tool 61 1 136

02 05 05 (217)

Scheme 27

0495396 610314 Release tool MP

Note. (release tool for flat spring contact with a retaining tab (2.7 mm)) Replaces from 09/2005 special tool 61 1 135

02 05 05 (217)

Scheme 28

0496588 610250 Release tool Minimum set: Mechanical tools MW

Note. For all 12V sockets

A26

01 08 09 (531)

Scheme 29

0492717 611143 Release tool MP

Note. For D 2.5/strand sealing, 12-pin, round

0496340 611100 Release tool Minimum set: Measuring and testing equipment MP

Note. (release set) For releasing assorted electrical contacts on all 4-cylinder diesel engines.

02 01 08 (438)

Consisting of

0496341

Scheme 30

0496342

0496343

0496344

0496345

0495399 610317 Release tool MP

Note. (release tool for LSK 8) Replaces from 09/2005 special tool 61 1 200

02 05 05 (217)

Scheme 31

0496333 610333 Release tool MP

Note. For releasing "Mcon 2.8" contacts. Replaces special tool 61 0 319 from 2008.

Scheme 32

0495383 610301 Release tool MP

Note. (Release tool for round contacts (diameter 1.5)) Replaces from 09/2005 special tool 61 1 131

02 05 05 (217)

Consisting of

2 = 0495384 Holding sleeve

Note. (Replacement sleeve D = 1.5) Replaced as of 09/2005 special tool 61 1 157

Scheme 33

0495397 610315 Release tool MP

Note. (release tool for flat spring contacts with double retaining tab "Micro-Timer 2") Replaces from 09/2005 special tool 61 1 151

02 05 05 (217)

Scheme 34

0495578 610325 Release tool MP

Note. (release tool "JPT")

02 05 06 (294)

Scheme 35

0496342 611102 Release tool MP

Note. For releasing "MLK 1.2" contacts (plug)

Scheme 36

0492723 611153 Release tool MP

Note. For retaining tabs of relay carrier

Scheme 37

0495406 610324 Release tool MP

Note. (release tool for secondary lock) Universal tool for damage-free opening/removal of secondary locks

02 05 05 (217)

Scheme 38

0495405 610323 Release tool MP

Note. (release tool for flat spring contacts with a retaining tab (MQS)) Replaces from 09/2005 special tool 61 1 152

02 05 05 (217)

Scheme 39

0496345 611105 Release tool MP

Note. For releasing "SLK 5.8" mm contacts with secondary lock and supplementary slide

Scheme 40

0495676 610326 Release tool MP

Note. (release tool "MQS") For releasing micro contacts

02 05 06 (294)

Scheme 41

0496332 610332 Release tool MP

Note. For releasing "MQS 0.64 mm" contacts

Scheme 42

0495401 610319 Release tool MP

Replaced by: 0496333

Note. (release tool for sensor disc contacts ("SLK2.8")) Replaces from 09/2005 special tool 61 1 148. To be replaced from 02/2008 by special tool 61 333! Replaced by 61 0 333 (0 496 333)

02 05 05 (217)

Scheme 43

0495403 610321 Release tool MP

Note. (release tool for sensor laminated contacts with release device ("SLK 2.8"))

02 05 05 (217)

Scheme 44

0495408 610400 Release tool Minimum set: Measuring and testing equipment MP

Note. (Release tools (extension set) for MINI) For releasing secondary lock and new contacts in N12 and N14 engines. From 02/2008 extended by 61 0 403 (see SI 02 08 439).

02 08 06 (312)

Consisting of

Scheme 45

0495409

0495410

0496376

0495395 610313 Release tool MP

Note. (release tool for flat spring contacts with a retaining tab (1.9 mm)) Replaces from 09/2005 special tool 61 1 137

02 05 05 (217)

Scheme 46

0496343 611103 Release tool MP

Note. For releasing "MLK 1.2" contacts (sleeve)

Scheme 47

0495680 610331 Release tool MP

Note. (release tool "SLK 5.8") For releasing "SLK 5.8 mm" contacts

02 05 06 (294)

Scheme 48

0495387 610305 Release tool MP

Note. (Release tool for round contacts (D = 3.5)) Replaces from 09/2005 special tool 61 1 133

02 05 05 (217)

Consisting of

6 = 0495388 Sleeve

Note. (Replacement sleeve (D = 3.5) for 61 0 305) Replaced from 09/2005 special tool 61 1 155

Scheme 49

0492715 611141 Release tool MP

Note. For D 2.5/strand sealing, 4-pin, round

0494218 613330 Socket MP

Note. (1/4 inch socket) For tightening the special nut on the EWS. Other: only UK

A83

Scheme 50

0496682 614250 connector Minimum set: Measuring and testing equipment MP

Note. as intermediary contact on soft top

02 05 09 (549)

Scheme 51